Disclosure of Invention
Therefore, the invention provides a selective catalytic hydrogenation supported metal catalyst, and a preparation method and application thereof, and aims to solve the problems of excessive hydrogenation of compounds and the like caused by high metal content and easy inactivation in the existing catalyst.
In order to achieve the above purpose, the invention provides the following technical scheme:
according to a first aspect of the present invention, there is provided a method for preparing a selective catalytic hydrogenation supported metal catalyst, the method comprising the steps of:
step one, pretreating a carrier needing to be loaded with transition metal, and forming to obtain a carrier compound;
after dipping the active precursor, dropwise adding the active precursor onto a carrier compound to form a dipped material; and drying and roasting the impregnated material to obtain the selective catalytic hydrogenation supported metal catalyst.
Further, the carrier is an active carbon carrier or macroporous Al 2 O 3 And (3) a carrier.
Further, the method for pretreating the activated carbon carrier comprises the steps of soaking the activated carbon carrier in nitric acid, washing the activated carbon carrier with distilled water until filtrate is neutral, calcining, and grinding to 100-150 meshes to obtain the activated carbon carrier.
Further, the macroporous Al 2 O 3 The carrier is pretreated by adding Al (NO) 3 ) 3 ·9H 2 Dissolving O in water to obtain Al (NO) 3 ) 3 Heating the solution in water bath, and adding Al (NO) 3 ) 3 Slowly adding ammonia water into the solution while vigorously stirring to obtain precipitate, aging the precipitate, vacuum filtering, washing the filter cake with ethanol for several times, and firing to obtain macroporous Al 2 O 3 And (3) a carrier.
Further, the active precursor is a soluble salt solution of Pd or Pt.
Palladium metal catalysts are commonly used for C = C selective hydrogenation under mild conditions, and show low catalytic activity for C = O double bonds, and are good catalysts for selective catalytic hydrogenation of C = C bonds in α, β -unsaturated aldehyde compounds.
According to a second aspect of the present invention, there is provided a selective catalytic hydrogenation supported metal catalyst prepared by the above method.
Further, the catalyst comprises a shaped support and an active precursor.
Furthermore, the metal catalyst contains 0.2 to 0.8 percent of metal.
The use of the above-mentioned selective catalytic hydrogenation supported metal catalyst as a catalyst for the catalytic hydrogenation of unsaturated aldehyde compounds is provided according to a third aspect of the present invention.
Unsaturated aldehyde compounds, such as 2-isopropyl-5-methylhexanal, which is a selective reduction product of cocoa aldehyde, can be used as an intermediate of a diether electron donor, 2-isopropyl-2-isoamyl-1,3-dimethoxypropane (CN 102432439A), and a plurality of documents describe that the 2-isopropyl-2-isoamyl-1,3-dimethoxypropane can obtain excellent catalytic performance as an electron donor of an olefin polymerization catalyst.
The invention has the following advantages:
the metal content of the selective catalytic hydrogenation supported metal catalyst is low and is not higher than 0.8 percent; and only the reactant is needed to be used as a solvent, the post-treatment is simple, the catalyst can be repeatedly utilized, and the production cost is reduced.
The selective catalytic hydrogenation supported metal catalyst prepared by the invention can selectively hydrogenate double bonds to form saturated aldehyde compounds for unsaturated aldehyde compounds such as cocoa aldehyde, the selectivity can reach more than 90%, and the reaction conversion rate can reach more than 90%.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
This example illustrates the preparation of a selective catalytic hydrogenation supported metal catalyst using the preparation scheme of the selective catalytic hydrogenation supported metal catalyst as shown in FIG. 1:
step one, pretreatment of an activated carbon carrier: immersing the pretreated activated carbon in nitric acid (3 mol/L) for 24 hours, washing with distilled water until the filtrate is neutral, calcining at 300 ℃ for 2 hours, and grinding to 100-150 meshes for later use.
Step two, preparation of the immobilized catalyst: mixing 6g of Pd (NO) 3 ) 2 Dissolving in 100ml of 0.2mol/LHCl solution, slowly dripping the solution on 550g of carrier, standing the impregnated material at room temperature for 12h, drying at 120 ℃ for 6h, cooling to room temperature to obtain loose powder, and roasting at 350-400 ℃ for 4h to obtain the catalyst with the metal mass content of 0.5%.
Example 2
This example is a method for preparing a supported metal catalyst for selective catalytic hydrogenation:
macroporous gamma-Al 2 O 3 Pretreatment of a carrier: measured Al (NO) 3 ) 3 ·9H 2 O is prepared into 0.5mol/L solution, 2.5mol/L ammonia water is slowly dripped under the condition of water bath at 85 ℃, the mixture is vigorously stirred while being dripped until precipitate is obtained, and the mixture is aged for 24 hours at 70 DEG CFiltering, washing the filter cake with a certain amount of ethanol for 3 times, transferring to a crucible, placing in a muffle furnace, and igniting at 550 ℃ for 4h to obtain gamma-Al 2 O 3 And (3) a carrier.
Step two, preparation of the immobilized catalyst: 5g of Pd (NO) 3 ) 2 Dissolving in 100ml of 0.2mol/LHCl solution, slowly dripping the solution on 550g of carrier, standing the impregnated material at room temperature for 12h, drying at 120 ℃ for 6h, cooling to room temperature to obtain loose powder, and roasting at 350-400 ℃ for 4h to obtain the catalyst with the metal mass content of 0.5%.
The electron micrograph of the solid catalyst prepared in this example is shown in fig. 2, wherein (a) and (b) are photographs taken of different positions of the solid supported catalyst under the same conditions, respectively, and it can be seen from (a) and (b) in fig. 1 that the white dots distributed relatively uniformly are metallic palladium, and it can also be seen approximately that the particle size of the palladium metallic catalyst is about 1 to 3 nanometers.
Example 3
This example is a method for preparing a supported metal catalyst for selective catalytic hydrogenation:
macroporous gamma-Al 2 O 3 Pretreatment of a carrier: measured Al (NO) 3 ) 3 ·9H 2 Preparing 0.5mol/L solution of O, slowly dripping 2.5mol/L ammonia water under the condition of 85 ℃ water bath, violently stirring while dripping until precipitate is obtained, aging the mixture at 70 ℃ for 24 hours, then carrying out suction filtration, washing a filter cake for 3 times by using a certain amount of ethanol, transferring the filter cake into a crucible, placing the crucible into a muffle furnace, and firing at 550 ℃ for 4 hours to obtain the gamma-Al 2 O 3 And (3) a carrier.
Step two, preparation of the immobilized catalyst: 5g of H 2 PtCl 6 ·6H 2 Dissolving O in 100ml of 0.2mol/L HCl solution, slowly dripping the solution on 380g of carrier, standing the impregnated material at room temperature for 12h, drying at 110 ℃ for 6h, cooling to room temperature to obtain loose powder, and roasting at 350-400 ℃ for 4h to obtain the catalyst with the metal mass content of 0.5%.
Example 4
This example is a method for preparing a supported metal catalyst for selective catalytic hydrogenation:
macroporous gamma-Al 2 O 3 Pretreatment of a carrier: measured Al (NO) 3 ) 3 ·9H 2 Preparing 0.5mol/L solution of O, slowly dripping 2.5mol/L ammonia water under the condition of 85 ℃ water bath, violently stirring while dripping until precipitate is obtained, aging the mixture at 70 ℃ for 24 hours, then carrying out suction filtration, washing a filter cake for 3 times by using a certain amount of ethanol, transferring the filter cake into a crucible, placing the crucible into a muffle furnace, and firing at 550 ℃ for 4 hours to obtain the gamma-Al 2 O 3 And (3) a carrier.
Step two, preparation of the immobilized catalyst: 2.4g of Pd (NO) 3 ) 2 Dissolving in 100ml of 0.2mol/LHCl solution, slowly dripping the solution on 550g of carrier, standing the impregnated material at room temperature for 12h, drying at 120 ℃ for 6h, cooling to room temperature to obtain loose powder, and roasting at 350-400 ℃ for 4h to obtain the catalyst with the metal mass content of 0.2%.
Example 5
This example is a method for preparing a supported metal catalyst for selective catalytic hydrogenation:
macroporous gamma-Al 2 O 3 Pretreatment of a carrier: measured Al (NO) 3 ) 3 ·9H 2 Preparing 0.5mol/L solution of O, slowly dripping 2.5mol/L ammonia water under the condition of 85 ℃ water bath, violently stirring while dripping until precipitate is obtained, aging the mixture at 70 ℃ for 24 hours, then carrying out suction filtration, washing a filter cake for 3 times by using a certain amount of ethanol, transferring the filter cake into a crucible, placing the crucible into a muffle furnace, and firing at 550 ℃ for 4 hours to obtain the gamma-Al 2 O 3 And (3) a carrier.
Step two, preparation of the immobilized catalyst: 9.5g of Pd (NO) 3 ) 2 Dissolving in 100ml of 0.2mol/LHCl solution, slowly dripping the solution on 550g of carrier, standing the impregnated material at room temperature for 12h, drying at 120 ℃ for 6h, cooling to room temperature to obtain loose powder, and roasting at 350-400 ℃ for 4h to obtain the catalyst with the metal mass content of 0.8%.
Comparative example 1
The comparative example is a preparation method of a selective catalytic hydrogenation supported metal catalyst:
macroporous gamma-Al 2 O 3 Pretreatment of a carrier: measured Al (NO) 3 ) 3 ·9H 2 Preparing 0.5mol/L solution of O, slowly dripping 2.5mol/L ammonia water under the condition of water bath at 85 ℃, vigorously stirring while dripping to obtain a precipitate, aging the mixture at 70 ℃ for 24 hours, carrying out suction filtration, washing a filter cake for 3 times by using a certain amount of ethanol, transferring the filter cake into a crucible, placing the crucible into a muffle furnace, and firing at 550 ℃ for 4 hours to obtain the gamma-Al 2 O 3 And (3) a carrier.
Step two, preparation of the immobilized catalyst: 12g of Pd (NO) 3 ) 2 Dissolving in 100ml of 0.2mol/LHCl solution, slowly dripping the solution on 550g of carrier, standing the impregnated material at room temperature for 12h, drying at 120 ℃ for 6h, cooling to room temperature to obtain loose powder, and roasting at 350-400 ℃ for 4h to obtain the catalyst with the metal mass content of 1%.
Comparative example 2
The comparative example is a preparation method of a selective catalytic hydrogenation supported metal catalyst:
macroporous gamma-Al 2 O 3 Pretreatment of a carrier: measured Al (NO) 3 ) 3 ·9H 2 Preparing 0.5mol/L solution of O, slowly dripping 2.5mol/L ammonia water under the condition of 85 ℃ water bath, violently stirring while dripping until precipitate is obtained, aging the mixture at 70 ℃ for 24 hours, then carrying out suction filtration, washing a filter cake for 3 times by using a certain amount of ethanol, transferring the filter cake into a crucible, placing the crucible into a muffle furnace, and firing at 550 ℃ for 4 hours to obtain the gamma-Al 2 O 3 And (3) a carrier.
Step two, preparation of the immobilized catalyst: 30g of Pd (NO) 3 ) 2 Dissolving in 100ml of 0.2mol/LHCl solution, slowly dripping the solution on 550g of carrier, standing the impregnated material at room temperature for 12h, drying at 120 ℃ for 6h, cooling to room temperature to obtain loose powder, and roasting at 350-400 ℃ for 4h to obtain the catalyst with the metal mass content of 2.5%.
Comparative example 3
The comparative example is a preparation method of a selective catalytic hydrogenation supported metal catalyst:
macroporous gamma-Al 2 O 3 Pretreatment of a carrier: measured Al (NO) 3 ) 3 ·9H 2 Preparing 0.5mol/L solution of O, slowly dripping 2.5mol/L ammonia water under the condition of 85 ℃ water bath, violently stirring while dripping until precipitate is obtained, aging the mixture at 70 ℃ for 24 hours, then carrying out suction filtration, washing a filter cake for 3 times by using a certain amount of ethanol, transferring the filter cake into a crucible, placing the crucible into a muffle furnace, and firing at 550 ℃ for 4 hours to obtain the gamma-Al 2 O 3 And (3) a carrier.
Step two, preparation of the immobilized catalyst: 163g of NiCl 2 ·6H 2 Dissolving O in 200ml of deionized water, slowly dripping the dissolved O on 100g of carrier, standing the impregnated material at room temperature for 12h, drying the impregnated material at 120 ℃ for 6h, cooling the dried impregnated material to room temperature to obtain loose powder, and roasting the loose powder at 350-400 ℃ for 4h to obtain the catalyst with the metal mass content of 40%.
Test example
The test example is the evaluation of the catalyst performance
The hydrogenation reaction is carried out on a 30mL adiabatic mini-fixed bed reactor, and the catalytic hydrogenation reaction is carried out by adopting the catalysts of examples 2-5 and the catalysts of comparative example 1 and comparative example 2 respectively; the catalytic effect was evaluated.
The method comprises the following specific operations: the loading of the catalyst is 20mL, and the prepared catalyst is firstly reduced by low hydrogen (V (H) 2 ):V(N 2 ) =5:95,GHSV = 120L/(h.g)) is subjected to in-situ prereduction for 12h according to a certain temperature-rising program; and reducing to the temperature required by the reaction after the reduction is finished.
Controlling the hydrogen flow by a gas flow regulating valve, mixing the hydrogen flow with 2-isopropyl-5-methyl-2-hexenal (cocoa aldehyde), preheating the mixture to a set temperature by a heating furnace, and entering a hydrogenation reactor. And (4) carrying out gas-liquid separation on the hydrogenated product by a high-pressure separator and a low-pressure separator, then feeding the product into a product tank, and sampling every 12 hours for chromatographic analysis. In the whole reaction process, the reaction temperature is controlled to be 50-100 ℃, the system pressure is 2-6MPa, the volume ratio of hydrogen to oil is 500-1000, and the liquid hourly space velocity is 0.6-1.0h -1 The process for synthesizing 2-isopropyl-5-methylhexanal by selective hydrogenation of 2-ethylhexenal double bond is investigated.
1. The comparison of the catalytic effects of different palladium metal contents is shown in table 1; aldehyde double bond hydrogenation catalyst N 2 The BET and TPR-CO results are shown in Table 2.
TABLE 1 evaluation results of catalysts with different active component contents in catalysis of double bond hydrogenation of cocoa aldehyde
TABLE 2 catalyst N for double bond hydrogenation of cocoa-aldehyde 2 BET and TPR-CO results
As can be seen from tables 1 and 2, the hydrogenation catalytic effect is not greatly different with the metal content of the metal palladium, which is bounded by the palladium content of 0.5%, but the pore volume and the specific surface area of the catalyst are slightly reduced with the increase of the Pd loading, which is mainly caused by the partial blockage of the carrier pore channels by the active metal due to the increase of the metal loading, so that the optimal catalyst metal content is not higher than 0.8%, which is greatly reduced compared with the transition metal content of 10-30% commonly used in the market.
2. The catalyst performance of example 2, example 3 and comparative example 3 are shown in table 3.
Table 3 table of catalyst performances of example 2 and example 3
As can be seen from table 3, the effect of using palladium (Pd) as the metal in the catalyst is better, and the content of Pd and Pt used in the present invention is 0.5%, but the content of Ni used in comparative example 3 is 40% to achieve the conversion rate of the present invention, and thus it can be seen that the present invention greatly reduces the content of the metal in the catalyst.
3. The effect of temperature on the catalyst is shown in table 4.
TABLE 4 influence of temperature on the catalyst
As can be seen from Table 4, (1) the 40% Ni catalyst has high hydrogenation activity, and the hydrogenation activity is higher at the lower temperature of 63.6 ℃, 3.74MPa and the liquid hourly volume space velocity of 0.39h -1 Under the condition of (1), the conversion rate of the cocoa aldehyde is 99.01 percent, the product is mainly C10 alcohol, the yield of the C10 aldehyde is only 19.35 percent, the content of the C10 aldehyde is gradually increased along with the reduction of the reaction temperature, and the selectivity of the catalyst to the C10 aldehyde is not obvious; (2) The Pt catalyst shows higher C = O hydrogenation selectivity, the activity of the catalyst is lower than that of Pd and Ni, the conversion rate of the cocoa-formaldehyde is only 12.28% at 94.1 ℃, the conversion rate and the contents of enol and saturated alcohol in the product are gradually increased along with the increase of the reaction temperature, and the product is mainly composed of the enol and the saturated alcohol. When the reaction temperature reaches 164.4 ℃, 3.66MPa and 0.41h -1 Under the condition, the conversion rate of the cocoa aldehyde reaches 84.28 percent, and the contents of C10 aldehyde, C10 enol and C10 alcohol in the product are respectively 10.14 percent, 30.78 percent and 30.00 percent.
The palladium catalyst produced in China mainly comprises Pd/A for hydrogen peroxide produced by Riming chemical research institute 2 O 3 The catalyst and the palladium catalyst used for gas purification, the palladium-containing mass fraction produced by a large-scale first organic chemical plant is more than or equal to 59 percent, the palladium-containing mass fraction is Q1060.84, the palladium/carbon catalyst produced by a large-scale chemical and physical research institute, the palladium/carbon catalyst and the palladium chloride catalyst produced by Shanghai petrochemical industry and general factory, the platinum-palladium series DH type dehydrogenation catalyst, CH dehydrogenation catalyst and DO type high-efficiency deoxidizer produced by the Lanzhou chemical of the Chinese academy and the like, the lowest content of palladium metal in the catalysts is more than or equal to 5 percent and less than 5 percent, and the catalysts can hardly play a role in catalysis, but the selective catalytic hydrogenation supported metal catalyst of the invention has the contents of metal Pd and Pt which are not more than 0.8 percent, better Pd effect and higher catalytic conversion rate.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.