CN114751130B - Intelligent factory is with three-dimensional intelligent circulation storage frame - Google Patents
Intelligent factory is with three-dimensional intelligent circulation storage frame Download PDFInfo
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- CN114751130B CN114751130B CN202210454237.1A CN202210454237A CN114751130B CN 114751130 B CN114751130 B CN 114751130B CN 202210454237 A CN202210454237 A CN 202210454237A CN 114751130 B CN114751130 B CN 114751130B
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- 238000001514 detection method Methods 0.000 claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims description 31
- 238000007599 discharging Methods 0.000 claims description 9
- 230000003993 interaction Effects 0.000 claims description 9
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000004891 communication Methods 0.000 abstract description 2
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/12—Storage devices mechanical with separate article supports or holders movable in a closed circuit to facilitate insertion or removal of articles the articles being books, documents, forms or the like
- B65G1/127—Storage devices mechanical with separate article supports or holders movable in a closed circuit to facilitate insertion or removal of articles the articles being books, documents, forms or the like the circuit being confined in a vertical plane
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
- B65G13/02—Roller-ways having driven rollers
- B65G13/06—Roller driving means
- B65G13/07—Roller driving means having endless driving elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/12—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
- B65G23/06—Drums, rollers, or wheels with projections engaging abutments on belts or chains, e.g. sprocket wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The utility model provides an intelligent factory is with three-dimensional intelligent circulation storage rack, includes frame, circulating device, a plurality of material conveyor, carries detection and drive arrangement and intelligent control system; the three-dimensional intelligent circulation storage rack is mainly applied to an intelligent factory with an AGV material transportation trolley, the three-dimensional intelligent circulation storage rack is lifted or pulled to a designated workbench by the AGV trolley, an intelligent control system is in wireless communication with the workbench, the conveying height of the workbench is obtained, the detection height of a conveying detection and driving device is controlled, when the material conveying device triggers a detection device, the rotation is stopped, the material is abutted with the workbench, and the purposes that the AGV trolley can transport a plurality of materials at one time and intelligently transport the materials are achieved. The invention has the advantages of ingenious mechanism, simple control, high space utilization rate and the like, reduces the transportation times of the AGV trolley, and further improves the production efficiency of factories.
Description
Technical Field
The invention belongs to the technical field of intelligent factory storage equipment, and particularly relates to a three-dimensional intelligent circulating storage rack for an intelligent factory.
Background
With the implementation of industry 4.0 and Chinese intelligent manufacturing 2025, the construction of intelligent factories gradually becomes an effective way for industry transformation and upgrading. Because customers gradually diversify and individuate the product demands, the intelligent factory for realizing flexible manufacturing is limited by factors such as time, cost and the like, and hard conditions such as sites, production equipment and transportation equipment are limited, most enterprises only intelligently upgrade certain production equipment of a production line at present, and material transportation among all production equipment is completed manually, so that the construction process of the intelligent factory is hindered.
Most enterprises solve the problem of material transportation between production facilities through the AGV trolley, the material is placed in the tray by manual work or extra equipment and then is placed on the AGV trolley, and after the AGV trolley pulls cargoes to a specified place, the material is taken down from the AGV trolley by manual work or extra equipment. To realize intelligent transportation, different processing scenes have different requirements, and for high-consumption materials, the AGV trolley needs to travel back and forth for multiple times or multiple cooperation transportation; aiming at different work tables of factories, devices such as flexible mechanical arms and the like are needed to be taken and placed; aiming at personalized and large-batch parts, orderly storage and stacking are needed, so that an intelligent storage rack is needed to solve the problems of transportation efficiency, automatic storage, occupied area and the like.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide the three-dimensional intelligent circulating storage rack for the intelligent factory, which is simple to control, can store more materials, has high space utilization rate, can be suitable for material switching of work tables with different heights, and can timely feed back storage information to an intelligent factory control system.
In order to achieve the above purpose, the invention adopts the following technical scheme: the utility model provides an intelligent factory is with three-dimensional intelligent circulation storage rack, includes frame, circulating device, a plurality of material conveyor, vertical movement device, conveying detection and drive arrangement and intelligent control system;
a circulating device is arranged in the frame, and a plurality of material conveying devices are uniformly arranged around the circulating device; the vertical moving device is arranged on the frame at the transmission side of the material conveying device, and the conveying detection and driving device is arranged on the vertical moving device; the circulating device, the vertical moving device, the transmission motor of the conveying detection and driving device and the detection equipment are respectively connected with the intelligent control system.
The frame comprises a section bar frame, a U-shaped groove guide rail and a horizontal adjusting supporting type trundle, wherein a traction hole is formed in the bottom plate of the section bar frame, so that the frame is applicable to not only backpack type AGV but also traction type AGV; the U-shaped groove guide rail is fixed on the section bar frame, and the route of the U-shaped groove guide rail is determined according to the route which always keeps the horizontal posture when the material conveying device circulates; the horizontal adjustment supporting type truckles are fixed on four supporting angles of the section bar frame, and conversion between the supporting feet and the universal truckles can be realized through the horizontal adjustment knob, so that the requirements of the AGV trolley on loads are met.
The circulating device comprises a rotating shaft, chain transmission devices, supporting blocks, a servo motor and a flat belt transmission device, wherein the rotating shaft and the servo motor are arranged on a section bar frame, the chain transmission devices are respectively arranged at two ends of the rotating shaft, the supporting blocks are distributed on a chain at equal intervals, and coaxiality of supporting holes on the supporting blocks at two ends is ensured; the servo motor transmits force to the driving rotating shaft through the flat belt transmission device, the driving rotating shaft drives the driven rotating shaft to rotate through the chain, and the supporting blocks at two ends circularly rotate along with the chain.
The material conveying device comprises a conveying frame, rollers, baffle plates, rotating rollers, a synchronous belt transmission device and driven gears, wherein two ends of the conveying frame are arranged in supporting holes of supporting blocks, the conveying frame is provided with four rollers, the rollers are arranged in guide grooves of a U-shaped groove guide rail, and the material conveying device is guided to be always kept in a horizontal state during rotation; the baffle and the rotating rollers are arranged on the conveying frame, synchronous belt transmission devices are arranged on the same side of each rotating roller, and driven gears are arranged on the rotating rollers on the edges, so that one rotating roller drives the other rotating rollers to rotate in the same direction.
The vertical moving device comprises a frame, a belt transmission device, a moving platform and a limit switch, wherein the frame is fixed on the profile frame, the belt transmission device and the limit switch are arranged on the frame, the moving platform is arranged on the belt transmission device, and the motor can drive the platform to move up and down.
The conveying detection and driving device comprises a travel switch, a distance sensor, a conveying motor and a driving gear, wherein the travel switch, the distance sensor and the conveying motor are all arranged on the moving platform, when the travel switch is stirred by a baffle plate on the conveying frame, the driving gear of the conveying motor is meshed with the driven gear, and the distance sensor can detect whether materials exist on the rotating roller or not.
The intelligent control system comprises an equipment control module and an information interaction module.
The equipment control module judges the equipment state through the travel switch and the distance sensor, controls the circulating device, the vertical moving device and the motor of the conveying detection and driving device to start, stop and rotate positively and negatively according to the equipment state, is in a waiting state when the equipment is started, controls the vertical moving device to reset the moving platform to the corresponding height by combining the limit switch according to the height of the workbench when receiving a feeding or discharging instruction, drives the plurality of material conveying devices to rotate, stops rotating when the travel switch is shifted by the baffle of one conveying frame, judges the position of a detected object, controls the conveying motor to rotate positively or reversely according to the feeding or discharging instruction, stops the conveying motor to rotate when the object reaches the corresponding distance, completes the feeding or discharging process, and continues to be in the waiting state.
The information interaction module can perform wireless information interaction with the intelligent factory management system, the AGV trolley, the workbench and other factory intelligent equipment, and has the functions of assisting the AGV trolley in completing positioning and transporting tasks, receiving the butt joint height of the workbench and material information, and sending a cargo list on a storage rack and the position of the factory to the intelligent factory management system.
Compared with the prior art, the invention can obtain the following technical effects:
the invention discloses a three-dimensional intelligent circulating storage rack for an intelligent factory, which adopts a three-dimensional circulating device to drive a plurality of material conveying devices to circularly rotate, and a travel switch, a distance sensor and a conveying motor are arranged on a vertical moving device, so that the switching height and the rotating direction of the material conveying devices can be controlled, and the switching state of materials can be judged; the storage rack is also provided with an intelligent control system, can automatically store materials and count information, and can interact with the intelligent factory control system in real time, so that the intelligent storage rack has the advantages of ingenious structure, high space utilization rate, less transportation times, wide application scene and high intelligent degree.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a three-dimensional intelligent circulating storage rack for an intelligent factory.
Fig. 2 is a schematic diagram of the overall structure of a frame and a circulating device in the three-dimensional intelligent circulating storage rack.
Fig. 3 is a schematic structural view of a material conveying device in the three-dimensional intelligent circulation storage rack.
Fig. 4 is a schematic structural view of a vertical moving device and a conveying detection and driving device in the three-dimensional intelligent circulation storage rack.
FIG. 5 is a control flow chart of the intelligent control system equipment of the three-dimensional intelligent circulating storage rack.
In the figure: 001-a trolley; 002-material; 003-working table; 100-frames; 101-a section bar frame; 102-U-shaped groove guide rails; 103-horizontally adjusting supporting casters; 104-a traction hole; 200-a circulation device; 201-rotating shaft; 201-1-driving a rotating shaft; 201-2-driven shaft; 202-chain drive; 203-a chain; 204-supporting blocks; 205-a servo motor; 206-flat belt drive; 300-material conveying device; 301-a conveying frame; 302, a roller; 303-a baffle; 304-rotating a roller; 305-synchronous belt drive; 306-a driven gear; 400-vertical movement device; 401-a frame; 402-belt drive; 403-a mobile platform; 404-limit switch; 500-a conveying detection and driving device; 501-a travel switch; 502-a distance sensor; 503-a conveying motor; 504-drive gear.
Detailed Description
The following will describe embodiments of the present invention in detail by referring to examples, so that the implementation process of how to apply the technical means to solve the technical problems and achieve the technical effects of the present invention can be fully understood and implemented.
As shown in fig. 1, a three-dimensional intelligent circulation storage rack for an intelligent factory comprises a rack 100, a circulation device 200, a plurality of material conveying devices 300, a vertical moving device 400, a conveying detection and driving device 500 and an intelligent control system.
As shown in fig. 2, the frame 100 comprises a profile frame 101, a U-shaped groove guide rail 102 and a horizontal adjusting supporting type caster 103, wherein a traction hole 104 is formed in the bottom plate of the profile frame 101, so that the backpack type AGV trolley 001 can be used, and the traction type AGV trolley 001 can be used; the U-shaped groove guide rail 102 is fixed on the section bar frame 101, and the guide rail route is determined according to the route of always keeping the horizontal posture when the material conveying device 300 circulates; the horizontal adjustment supporting type casters 103 are fixed on four supporting angles of the section bar frame 101, and conversion between the supporting legs and the universal casters can be realized through the horizontal adjustment knob, so that the requirements of the AGV trolley 001 on loads are met.
As shown in fig. 2, the circulation device 200 comprises a rotating shaft 201, chain transmission devices 202, supporting blocks 204, a servo motor 205 and a flat belt transmission device 206, wherein the rotating shaft 201 and the servo motor 205 are arranged on a section bar frame 101, the chain transmission devices 202 are respectively arranged at two ends of the rotating shaft 201, the supporting blocks 204 are distributed on a chain 203 at equal intervals, and coaxiality of supporting holes on the supporting blocks 204 at two ends is ensured; the servo motor 205 transmits force to the driving rotating shaft 201-2 through the flat belt transmission device 206, the driving rotating shaft 201-1 drives the driven rotating shaft 201-2 to rotate through the chain 203, and the supporting blocks 204 at two ends circularly rotate along with the chain 203.
As shown in fig. 3, the material conveying device 300 comprises a conveying frame 301, rollers 302, a baffle 303, a rotating roller 304, a synchronous belt transmission device 305 and a driven gear 306, wherein two ends of the conveying frame 301 are arranged in supporting holes of the supporting blocks 204, the conveying frame 301 is provided with four rollers 302, the rollers 302 are arranged in guide grooves of the U-shaped groove guide rail 102, and the material conveying device 300 is guided to be always in a horizontal state when rotating; the baffle 303 and the rotating rollers 304 are arranged on the conveying frame 301, synchronous belt transmission devices 305 are arranged on the same side of each rotating roller 304, and driven gears 306 are arranged on the rotating rollers 304 on the most edge, so that one rotating roller 304 drives other rotating rollers 304 to rotate in the same direction.
As shown in fig. 4, the vertical movement device 400 includes a frame 401, a belt transmission device 402, a movement platform 403, and a limit switch 404, the frame 401 is fixed on the profile frame 101, the belt transmission device 402 and the limit switch 404 are mounted on the frame 401, and the movement platform 403 is mounted on the belt transmission device 402 and can drive the platform to move up and down.
As shown in fig. 4, the conveying detection and driving device 500 includes a travel switch 501, a distance sensor 502, a conveying motor 503, and a driving gear 504, where the travel switch 501, the distance sensor 502, and the conveying motor 503 are all mounted on the moving platform 403, and when the travel switch 501 is toggled by the blocking piece 303 on the conveying frame 301, the driving gear 504 of the conveying motor 503 is meshed with the driven gear 306, and the distance sensor 502 can detect whether the rotating roller 304 has a material 002.
The intelligent control system comprises a device control module and an information interaction module. The equipment control module judges the equipment state through the travel switch 501 and the distance sensor 502, and controls the start, stop and forward and backward rotation of the motors of the circulating device 200, the vertical moving device 400 and the conveying detection and driving device 500 according to the equipment state. The device control module obtains information from the travel switch 501, the distance sensor 502, and the like to control the execution motor. As shown in fig. 5, when the equipment is started, the equipment is in a waiting state, when receiving a feeding or discharging instruction, the vertical moving device 400 is controlled according to the height of the workbench 003 to reset the moving platform 403 and the limit switch 404, then the circulating device 200 drives the plurality of material conveying devices 300 to rotate to a corresponding height, when the stop piece 303 of one conveying frame 301 toggles the travel switch 501, the circulating device 200 stops rotating, the distance sensor 502 judges the position of a detected object, the conveying motor 503 is controlled to rotate forward or reverse according to the feeding or discharging instruction, when the object reaches a corresponding distance, the conveying motor 503 is stopped to rotate, the feeding or discharging process is completed, and the equipment is in the waiting state continuously.
The information interaction module can carry out wireless information interaction with the intelligent factory management system, the AGV trolley 001, the workbench 003 and other factory intelligent equipment, and has the functions of assisting the AGV trolley 001 in completing positioning and transporting tasks, receiving the butt joint height of the workbench 003 and material 002 information, sending a bill of goods on a storage rack to the intelligent factory management system, and the position of the factory.
The three-dimensional intelligent circulating storage rack for the intelligent factory has the advantages of ingenious structure, simple control, more storable materials, high space utilization rate, reduced transportation times, suitability for material switching of work tables with different heights, automatic storage and material information statistics, real-time communication feedback with an intelligent factory control system, and realization of the functions of intelligent transportation, intelligent taking and placing, intelligent storage and the like of materials among production equipment.
While the foregoing description illustrates and describes several preferred embodiments of the invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as limited to other embodiments, and is capable of use in various other combinations, modifications and environments and is capable of changes or modifications within the spirit of the invention described herein, either as a result of the foregoing teachings or as a result of the knowledge or skill of the relevant art. And that modifications and variations which do not depart from the spirit and scope of the invention are intended to be within the scope of the appended claims.
Claims (2)
1. The three-dimensional intelligent circulating storage rack for the intelligent factory is characterized by comprising a rack, a circulating device, a material conveying device, a vertical moving device, a conveying detection and driving device and an intelligent control system;
a circulating device is arranged in the frame, and a plurality of material conveying devices are uniformly arranged around the circulating device; the vertical moving device is arranged on the frame at the transmission side of the material conveying device, and the conveying detection and driving device is arranged on the vertical moving device; the circulating device, the vertical moving device, the transmission motor of the conveying detection and driving device and the detection equipment are respectively connected with the intelligent control system;
the circulating device comprises a rotating shaft, a chain transmission device, a supporting block, a servo motor and a flat belt transmission device; the rotating shaft and the servo motor are arranged on the section bar frame, two ends of the rotating shaft are respectively provided with a chain transmission device, and the supporting blocks are distributed on the chains at equal intervals; the servo motor transmits force to the driving rotating shaft through the flat belt transmission device, the driving rotating shaft drives the driven rotating shaft to rotate through the chain, and the supporting blocks at the two ends circularly rotate along with the chain;
the material conveying device comprises a conveying frame, rollers, a baffle plate, a rotating roller, a synchronous belt transmission device and a driven gear; two ends of the conveying frame are arranged in the supporting holes of the supporting blocks, the conveying frame is provided with four rollers, and the rollers are arranged in the guide grooves of the U-shaped groove guide rail to guide the material conveying device to move; the baffle and the rotating rollers are arranged on the conveying frame, synchronous belt transmission devices are arranged on the same side of each rotating roller, and driven gears are arranged on the rotating rollers on the most edge;
the vertical moving device comprises a frame, a belt transmission device, a moving platform and a limit switch; the frame is fixed on the section bar frame, the belt transmission device and the limit switch are arranged on the frame, and the mobile platform is arranged on the belt transmission device;
the conveying detection and driving device comprises a travel switch, a distance sensor, a conveying motor and a driving gear; the travel switch, the distance sensor and the conveying motor are all arranged on the moving platform, when the travel switch is toggled by a baffle plate on the conveying frame, a driving gear of the conveying motor is meshed with a driven gear, and the distance sensor can detect whether materials exist on the rotating roller or not;
the intelligent control system comprises an equipment control module and an information interaction module;
the equipment control module judges the equipment state through a travel switch and a distance sensor, controls the circulating device, the vertical moving device and the motor of the conveying detection and driving device to start, stop and rotate positively and negatively according to the equipment state, is in a waiting state when the equipment is started, controls the vertical moving device to reset the moving platform combined with the limit switch to a corresponding height according to the height of the workbench when receiving a feeding or discharging command, drives the plurality of material conveying devices to rotate, stops rotating when the baffle of one conveying frame toggles the travel switch, judges the position of a detected object, controls the conveying motor to rotate positively or reversely according to the feeding or discharging command, stops the conveying motor to rotate when the object reaches a corresponding distance, and completes the feeding or discharging process to be in the waiting state continuously;
the information interaction module can perform wireless information interaction with the intelligent factory management system, the AGV trolley, the workbench and other factory intelligent equipment, and has the functions of assisting the AGV trolley to complete positioning and transportation tasks, receiving the butting height and material information of the workbench and sending a goods list on a storage rack and the factory position to the intelligent factory management system.
2. The intelligent factory stereo intelligent circulating storage rack of claim 1, wherein the rack comprises a profile rack, a U-shaped groove guide rail and a horizontal adjusting supporting type caster; the bottom plate of the section bar frame is provided with a traction hole; the U-shaped groove guide rail is fixed on the section bar frame, and the route of the U-shaped groove guide rail is determined according to the route which always keeps the horizontal posture when the material conveying device circulates; the horizontal adjusting supporting type casters are fixed on four supporting angles of the section bar frame, and the conversion between the supporting legs and the universal casters is realized through the horizontal adjusting knob.
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CN202210454237.1A CN114751130B (en) | 2022-04-27 | 2022-04-27 | Intelligent factory is with three-dimensional intelligent circulation storage frame |
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CN202210454237.1A CN114751130B (en) | 2022-04-27 | 2022-04-27 | Intelligent factory is with three-dimensional intelligent circulation storage frame |
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CN114751130B true CN114751130B (en) | 2024-01-12 |
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WO2024074997A1 (en) * | 2022-10-03 | 2024-04-11 | C.M.C. S.P.A. | A storage unit of articles of a self-moving or transportable type, a store and a method |
CN117864653B (en) * | 2024-03-12 | 2024-05-31 | 泰州市中盛机电有限公司 | Film rack based on articulated can adjust |
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