CN114749075A - Silicone adhesive intelligent temperature-regulating type automatic continuous production system - Google Patents

Silicone adhesive intelligent temperature-regulating type automatic continuous production system Download PDF

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Publication number
CN114749075A
CN114749075A CN202210517091.0A CN202210517091A CN114749075A CN 114749075 A CN114749075 A CN 114749075A CN 202210517091 A CN202210517091 A CN 202210517091A CN 114749075 A CN114749075 A CN 114749075A
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temporary storage
filling
pipe
unit
mixing
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CN202210517091.0A
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Chinese (zh)
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廖迎
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Hangzhou Jinyingxin Material Co ltd
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Hangzhou Jinyingxin Material Co ltd
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Priority to CN202210517091.0A priority Critical patent/CN114749075A/en
Publication of CN114749075A publication Critical patent/CN114749075A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/24Devices for supporting or handling bottles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/26Filling-heads; Means for engaging filling-heads with bottle necks

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  • Adhesives Or Adhesive Processes (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention discloses an intelligent temperature-regulating automatic continuous production system for silicone adhesive, which comprises a control unit, a mixing kettle, a temporary storage unit, a color mixing unit, a filling unit and a filling platform, wherein the temporary storage unit is arranged on the mixing kettle; the temporary storage unit comprises a temporary storage frame, a temporary storage tank, a hydraulic machine and a temperature adjusting pipe; the color mixing unit comprises a color mixer and a mixing tube; the filling unit is a filling machine; the filling platform is a hydraulic lifting platform, and two sides of the filling platform are provided with scissor lifts; and one side of the filling platform is provided with a mechanical claw, and the other side of the filling platform is provided with a transport forklift. According to the invention, the temporary storage unit is additionally arranged, the semi-finished product can be sent to the temporary storage unit for storage, so that a new round of production can be carried out in the mixing kettle in time, the semi-finished product temporarily stored in the temporary storage unit can ensure that the whole production flow is continuous and uninterrupted, and the production efficiency is far higher than that of the original intermittent production; the temporary storage unit comprises a temporary storage tank and a temperature adjusting pipe, wherein a liquid medium is arranged in the temperature adjusting pipe, the temperature of a semi-finished product can be reduced to a specified range, the continuity and the stability of production are ensured, a reaction kettle is not required for cooling, and the production efficiency is higher.

Description

Silicone adhesive intelligent temperature-regulating type automatic continuous production system
Technical Field
The invention relates to the field of production and preparation of silicone adhesive, in particular to an intelligent temperature-regulating type automatic continuous production system for silicone adhesive.
Background
Silicone glue, commonly known as glass glue, is commonly used for bonding and sealing glass and is mainly classified into deacetylated, deoximated, dealcoholized, deaminated, and deacetonized types.
The existing silicone adhesive production process in a factory is divided into work stations for intermittent production, and comprises the working procedures of preparation, material pressing, filling and the like, the silicone adhesive is produced through corresponding processes at different production stations, then the silicone adhesive is conveyed among the stations through pipelines, and finally finished silicone adhesive is filled into containers by filling equipment for packaging and storage.
However, because the production efficiency of each post is different, the preparation post of the reaction kettle is generally intermittent mass preparation, in the preparation process, no material is supplied to the subsequent post, and the operation cannot be started, and after the preparation is finished, the efficiency of the subsequent post is limited, so that the raw material of the semi-finished product prepared in the reaction kettle cannot be rapidly discharged, and finally the overall production efficiency is low;
the production process of the silicone adhesive is greatly influenced by temperature, part of raw materials are prepared in a reaction kettle, the temperature of a semi-finished product after preparation is higher, if the high-temperature semi-finished product is directly thrown into the next station to be mixed with other raw materials containing resin, the semi-finished product and the resin can react to form solidification, and the product is directly scrapped, so the semi-finished product and the resin can be mixed only under the condition that the temperature is lower than the reaction temperature, but if the temperature is too low, the semi-finished product is solidified, the flowability is extremely poor, the conveying cannot be carried out, and the production and the preparation are influenced; the existing production preparation method comprises the steps of firstly preparing a semi-finished product, then storing the semi-finished product in a reaction kettle, cooling the semi-finished product to a certain temperature range, then adding other raw materials for mixing, finally conveying the prepared finished product to a subsequent post, and enabling the reaction kettle to be incapable of producing and processing in the process of waiting for cooling, so that the production efficiency is influenced
Therefore, the existing silicone adhesive production and preparation in factories have the problems of separated station gap production and further preparation after cooling in a reaction kettle, and the overall production efficiency is low.
Disclosure of Invention
The invention aims to provide an intelligent temperature-regulating automatic continuous production system for silicone adhesive. The invention has the advantages of automatic continuous production, subsequent preparation without waiting for cooling in a reaction kettle, and relatively higher overall production efficiency.
The technical scheme of the invention is as follows: the intelligent temperature-regulating automatic continuous silicone adhesive production system comprises a control unit, a mixing kettle, a temporary storage unit, a color mixing unit, a filling unit and a filling platform, wherein the mixing kettle, the temporary storage unit, the color mixing unit, the filling unit and the filling platform are sequentially connected; the mixing kettle, the temporary storage unit, the color mixing unit and the filling unit are connected through conveying pipes; the mixing kettle, the temporary storage unit, the color mixing unit, the filling unit and the conveying pipe are all provided with a plurality of temperature sensors; the upper part of the mixing kettle is connected with an adjusting pipe arranged on the conveying pipe through a material returning pipe, and an adjustable control valve is arranged in the adjusting pipe; the temporary storage unit comprises a temporary storage frame, two temporary storage tanks correspondingly arranged in the temporary storage frame, a hydraulic machine arranged on the temporary storage frame and connected with the temporary storage tanks through hydraulic rods, and a temperature regulating pipe arranged on the conveying pipe and connected with the bottoms of the temporary storage tanks through conveying pipes; a sleeve communicated with the conveying pipe is arranged in the temperature adjusting pipe, a hollow interlayer is arranged outside the sleeve, and a liquid inlet pipe and a liquid outlet pipe are respectively arranged at two ends of the hollow interlayer; the liquid inlet pipe and the liquid outlet pipe are connected with a liquid storage tank, and a liquid medium is arranged in the liquid storage tank; the color mixing unit comprises a color mixer and a mixing pipe respectively connected with the bottom of the color mixer and the conveying pipe; the filling unit is a filling machine, one end of the filling unit is connected with the conveying pipe, and the other end of the filling unit is provided with a filling pipe; the filling platform is a hydraulic lifting platform, and two sides of the filling platform are provided with scissor lifts; and one side of the filling platform is provided with a mechanical claw corresponding to the scissor lift on the same side, and the other side of the filling platform is provided with a transport forklift corresponding to the scissor lift on the same side.
In the intelligent temperature-regulating automatic continuous production system for silicone adhesive, a mixing motor is arranged in the middle above a mixing kettle, a plurality of conveying pipes which are positioned outside the mixing motor and connected with a storage tank are arranged above the mixing kettle, and raw materials are arranged in the storage tank; the bottom of the mixing kettle is connected with a conveying pipe through a discharging pipe.
In the intelligent temperature-regulating automatic continuous production system for silicone adhesive, the color mixer is a vertical hydraulic extrusion color mixer, and a hydraulic press for extrusion is arranged above the color mixer.
In the aforesaid automatic continuous production system of silicone adhesive intelligent temperature regulation type, be equipped with the flocculent structure layer in the hybrid tube, the flocculent hole of irregular intercommunication is densely covered on the flocculent structure layer.
In the intelligent temperature-regulating automatic continuous production system for silicone adhesive, the inner wall of the temporary storage tank is provided with a heat-insulating interlayer, heat-insulating liquid is arranged in the heat-insulating interlayer, and the heat-insulating interlayer is connected with the liquid storage device through two liquid conveying pipes.
In the intelligent temperature-regulating automatic continuous production system for silicone adhesive, conveying rollers for conveying from front to back are distributed on the top of the filling table, and alignment baffles capable of transversely moving left and right are distributed on the left side and the right side of the filling table; a linear cylinder which is horizontally distributed and can transversely move left and right is arranged below each alignment baffle; the alignment baffle is positioned above the horizontal plane of the conveying roller; the linear air cylinder is arranged on the mounting bottom plate, and the mounting bottom plate is connected with the alignment baffle through a plurality of connecting rods positioned in the gap between adjacent conveying rollers; and hydraulic lifting support legs are arranged at the bottom of the filling table.
In the intelligent temperature-regulating automatic continuous production system for silicone adhesive, the top of each mechanical claw is sequentially provided with the transverse moving suspension bridge and the longitudinal moving rail from top to bottom, and the mechanical claw can move transversely back and forth through the transverse moving suspension bridge and can move longitudinally left and right through the longitudinal moving rail; the gripper is connected with the longitudinal movement track through the telescopic arm and can perform lifting motion.
Compared with the prior art, the temporary storage unit is additionally arranged between the color mixing unit and the mixing kettle, semi-finished products prepared in the mixing kettle can be conveyed to the color mixing unit for preparation according to actual conditions, and the semi-finished products which are not prepared in time are conveyed to the temporary storage unit for storage, so that the mixing kettle can be quickly and timely emptied, a new batch can be timely put into production, and the semi-finished products temporarily stored in the temporary storage unit can be conveyed to the color mixing unit for production and preparation in the preparation process of the mixing kettle, so that the whole production process is ensured to be continuous and uninterrupted, and the production efficiency is far higher than that of the original batch production;
the temporary storage unit comprises a temporary storage tank and a temperature adjusting pipe, wherein a hollow interlayer flowing with liquid media is arranged in the temperature adjusting pipe, the liquid media (such as cooling water of a refrigerant or heat transfer oil of a heating medium) with different temperatures can be introduced according to actual needs, the temperature of a semi-finished product is rapidly reduced, the semi-finished product is prevented from being solidified too low while the semi-finished product is prevented from reacting with raw materials such as resin, the continuity and stability of production are ensured, a reaction kettle is not required to be occupied for cooling like the traditional process, and the production efficiency is higher.
Therefore, the invention has the advantages of automatic continuous production, subsequent preparation without waiting for cooling in a reaction kettle, and relatively higher overall production efficiency.
Furthermore, the invention can directly translate the container to be filled onto the scissor-type lifter through the mechanical claws by additionally arranging the liftable filling platform, the scissor-type lifters distributed on two sides of the filling platform and the mechanical claw and the transport forklift which are arranged in a matched manner, then the scissor-type lifter is raised to the same height as the filling platform, the container is translated onto the filling platform for filling operation, and the filled container is transported onto the transport forklift from the scissor-type lifter on the other side, so that the automatic filling and transporting are convenient, and the production efficiency is higher;
the mixing kettle is provided with a plurality of material conveying pipes connected with the material storage tank, and raw materials are conveyed into the mixing kettle in a pumping mode, so that the mixing kettle is more efficient and clean compared with the traditional manual pouring and feeding;
the temporary storage tank is provided with a heat-insulating interlayer with heat-insulating liquid, so that the temperature of the semi-finished product in the temporary storage tank can be effectively kept, and the semi-finished product is prevented from being solidified due to too low temperature;
the filling platform can be lifted by the hydraulic lifting support legs, so that the height can be adjusted according to different containers, and the filling height requirement is met; the filling bench is also provided with an alignment baffle driven by a linear cylinder, and can transversely move left and right to transversely align the container, so that the filling operation is convenient.
Drawings
Fig. 1 is a schematic structural view of the present invention.
The labels in the figures are: 1-mixing kettle, 11-mixing motor, 12-conveying pipe, 13-discharging pipe, 14-returning pipe, 15-adjusting pipe, 2-temporary storage rack, 21-hydraulic machine, 22-hydraulic rod, 23-, 3-temporary storage tank, 31-conveying pipe, 32-temperature adjusting pipe, 33-liquid inlet pipe, 34-liquid outlet pipe, 5-color mixer, 52-mixing pipe, 6-filling unit, 61-filling pipe, 7-filling table, 71-conveying roller, 72-hydraulic lifting support leg and 9-conveying pipe.
Detailed Description
The invention is further illustrated by the following figures and examples, which are not to be construed as limiting the invention.
Examples are given. An intelligent temperature-regulating automatic continuous production system for silicone adhesive is shown in figure 1 and comprises a control unit, a mixing kettle 1, a temporary storage unit, a color mixing unit, a filling unit 6 and a filling platform 7 which are sequentially connected; the mixing kettle 1, the temporary storage unit, the color mixing unit and the filling unit 6 are connected through a conveying pipe 9; the mixing kettle 1, the temporary storage unit, the color mixing unit, the filling unit 6 and the conveying pipe 9 are all provided with a plurality of temperature sensors; the upper part of the mixing kettle 1 is connected with an adjusting pipe 15 arranged on the conveying pipe 9 through a material returning pipe 14, and an adjustable control valve is arranged in the adjusting pipe 15; the temporary storage unit comprises a temporary storage frame 2, two temporary storage tanks 3 correspondingly arranged in the temporary storage frame 2, a hydraulic machine 21 arranged on the temporary storage frame 2 and connected with the temporary storage tanks 3 through hydraulic rods 22, and a temperature regulating pipe 32 arranged on the conveying pipe 9 and connected with the bottoms of the temporary storage tanks 3 through a conveying pipe 31; a sleeve communicated with the conveying pipe 9 is arranged inside the temperature adjusting pipe 32, a hollow interlayer is arranged outside the sleeve, and a liquid inlet pipe 33 and a liquid outlet pipe 34 are respectively arranged at two ends of the hollow interlayer; the liquid inlet pipe 33 and the liquid outlet pipe 34 are connected with a liquid storage tank, and a liquid medium is arranged in the liquid storage tank; the color mixing unit comprises a color mixer 5 and a mixing pipe 52 respectively connected with the bottom of the color mixer 5 and the conveying pipe 9; the filling unit 6 is a filling machine, one end of the filling unit is connected with the conveying pipe 9, and the other end of the filling unit is provided with a filling pipe 61; the filling platform 7 is a hydraulic lifting platform, and two sides of the hydraulic lifting platform are provided with scissor lifts; and one side of the filling platform 7 is provided with a mechanical claw corresponding to the scissor lift on the same side, and the other side of the filling platform 7 is provided with a transport forklift corresponding to the scissor lift on the same side.
A material mixing motor 11 is arranged in the middle of the upper part of the material mixing kettle 1, a plurality of material conveying pipes 12 which are positioned outside the material mixing motor 11 and connected with a material storage tank are arranged above the material mixing kettle 1, and raw materials are arranged in the material storage tank; the bottom of the mixing kettle 1 is connected with a conveying pipe 9 through a discharge pipe 13; the storage tank pumps the raw materials into the mixing kettle 1 through a pump.
The color mixer 5 is a conventional vertical hydraulic extrusion color mixer, is used for silicone adhesive color mixing operation and is extruded in the color mixing process, and a hydraulic press 21 for extrusion is arranged above the color mixer.
A flocculent structure layer is arranged in the mixing tube 52, and flocculent holes which are irregularly communicated are densely distributed on the flocculent structure layer.
The inner wall of the temporary storage tank 3 is provided with a heat preservation interlayer, heat preservation liquid is arranged in the heat preservation interlayer, and the heat preservation interlayer is connected with the liquid storage device through two liquid conveying pipes.
The filling machine is conventional automatic filling equipment, is provided with a quantitative control unit and can carry out quantitative filling operation according to a preset value.
Conveying rollers 71 for conveying from front to back are distributed at the top of the filling platform 7, and alignment baffles capable of transversely moving left and right are distributed on the left and right sides of the filling platform 7; a linear cylinder which is horizontally distributed and can transversely move left and right is arranged below each alignment baffle; the alignment baffle is positioned above the horizontal plane of the conveying roller 71; the linear cylinder is arranged on an installation bottom plate, and the installation bottom plate is connected with the alignment baffle through a plurality of connecting rods positioned in the gap between adjacent conveying rollers 71; and hydraulic lifting support legs 72 are arranged at the bottom of the filling platform 7.
The top of the mechanical claw is sequentially provided with a transverse suspension bridge and a longitudinal moving track from top to bottom, the mechanical claw can move transversely back and forth through the transverse suspension bridge and can move longitudinally left and right through the longitudinal moving track; the gripper is connected with the longitudinal movement track through the telescopic arm and can perform lifting motion.
The working principle is as follows: as shown in fig. 1, raw materials are pumped into a mixing kettle 1 from a storage tank through a material conveying pipe 12 by a pump, a mixing motor 11 carries out mixing operation, and after preparation is finished, semi-finished products are conveyed into a conveying pipe 9 through a material discharging pipe 13;
when the semi-finished product is conveyed to the temporary storage unit, the control unit conveys the corresponding liquid medium into the temperature adjusting pipe 32 according to the current temperature obtained by the temperature sensor, the temperature of the semi-finished product is adjusted, when the temperature of the semi-finished product is reduced to a specified range, a part of the semi-finished product is conveyed into the color mixing unit through the conveying pipe 9 to be subjected to final product mixing extrusion operation through the hydraulic machine 21, the semi-finished product and other raw materials are fully mixed in the mixing pipe 52 through the flocculent structure layer and then conveyed to the filling unit 6 through the conveying pipe 9 to be subjected to filling operation;
other semi-finished products which are not ready for filling operation are sent into the temporary storage tank 3 through the material conveying pipe 31 for temporary storage and are reserved for subsequent production;
the mechanical claw clamps a container to be filled on the scissor lift, then the scissor lift lifts the container, the mechanical claw horizontally conveys the container to the filling platform 7, and the linear cylinder drives the alignment baffle to horizontally move, so that the container is aligned, and the container is conveniently connected with the filling pipe 61 for filling;
after filling, the conveying roller 71 conveys the container to the scissor lift on the other side, then the scissor lift descends, and the filled container is transported by a transport forklift.

Claims (8)

1. Automatic continuous production system of silicone adhesive intelligence type of adjusting temperature, its characterized in that: comprises a control unit, a mixing kettle (1), a temporary storage unit, a color mixing unit, a filling unit (6) and a filling platform (7) which are connected in sequence; the mixing kettle (1), the temporary storage unit, the color mixing unit and the filling unit (6) are connected through a conveying pipe (9); the mixing kettle (1), the temporary storage unit, the color mixing unit, the filling unit (6) and the conveying pipe (9) are all provided with a plurality of temperature sensors; the upper part of the mixing kettle (1) is connected with an adjusting pipe (15) arranged on the conveying pipe (9) through a material returning pipe (14), and an adjustable control valve is arranged in the adjusting pipe (15); the temporary storage unit comprises a temporary storage frame (2), two temporary storage tanks (3) correspondingly arranged in the temporary storage frame (2), a hydraulic machine (21) arranged on the temporary storage frame (2) and connected with the temporary storage tanks (3) through hydraulic rods (22), and a temperature regulating pipe (32) arranged on the conveying pipe (9) and connected with the bottoms of the temporary storage tanks (3) through conveying pipes (31); a sleeve communicated with the conveying pipe (9) is arranged inside the temperature adjusting pipe (32), a hollow interlayer is arranged outside the sleeve, and a liquid inlet pipe (33) and a liquid outlet pipe (34) are respectively arranged at two ends of the hollow interlayer; the liquid inlet pipe (33) and the liquid outlet pipe (34) are connected with a liquid storage tank, and a liquid medium is arranged in the liquid storage tank; the color mixing unit comprises a color mixer (5) and a mixing pipe (52) which is respectively connected with the bottom of the color mixer (5) and the conveying pipe (9); the filling unit (6) is a filling machine, one end of the filling unit is connected with the conveying pipe (9), and the other end of the filling unit is provided with a filling pipe (61); the filling platform (7) is a hydraulic lifting platform, and both sides of the hydraulic lifting platform are provided with scissor lifts; filling platform (7) one side is equipped with the gripper that corresponds with the fork lift of cutting of homonymy, and filling platform (7) opposite side is equipped with the transportation fork truck that corresponds with the fork lift of cutting of homonymy.
2. The intelligent temperature-regulating type automatic continuous production system for silicone adhesive according to claim 1, characterized in that: a mixing motor (11) is arranged in the middle of the upper portion of the mixing kettle (1), a plurality of material conveying pipes (12) which are positioned outside the mixing motor (11) and connected with a storage tank are arranged above the mixing kettle (1), and raw materials are arranged in the storage tank; the bottom of the mixing kettle (1) is connected with a conveying pipe (9) through a discharge pipe (13).
3. The intelligent temperature-regulating automatic continuous silicone adhesive production system according to claim 1, characterized in that: the color mixer (5) is a vertical hydraulic extrusion color mixer, and a hydraulic press (21) for extrusion is arranged above the color mixer.
4. The intelligent temperature-regulating type automatic continuous production system for silicone adhesive according to claim 3, characterized in that: a flocculent structure layer is arranged in the mixing pipe (52), and flocculent holes which are irregularly communicated are densely distributed on the flocculent structure layer.
5. The intelligent temperature-regulating automatic continuous silicone adhesive production system according to claim 1, characterized in that: the inner wall of the temporary storage tank (3) is provided with a heat preservation interlayer, heat preservation liquid is arranged in the heat preservation interlayer, and the heat preservation interlayer is connected with the liquid storage device through two liquid conveying pipes.
6. The intelligent temperature-regulating type automatic continuous production system for silicone adhesive according to claim 1, characterized in that: the filling machine is provided with a quantitative control unit and can carry out quantitative filling according to a preset value.
7. The intelligent temperature-regulating automatic continuous silicone adhesive production system according to claim 1, characterized in that: conveying rollers (71) for conveying from front to back are distributed at the top of the filling platform (7), and alignment baffles capable of transversely moving left and right are distributed on the left and right sides of the filling platform (7); a linear cylinder which is horizontally distributed and can transversely move left and right is arranged below each alignment baffle; the alignment baffle is positioned above the horizontal plane of the conveying roller (71); the linear cylinder is arranged on an installation bottom plate, and the installation bottom plate is connected with the alignment baffle through a plurality of connecting rods positioned in the gap between adjacent conveying rollers (71); and hydraulic lifting support legs (72) are arranged at the bottom of the filling platform (7).
8. The intelligent temperature-regulating type automatic continuous production system for silicone adhesive according to claim 1, characterized in that: the top of the mechanical claw is sequentially provided with a transverse suspension bridge and a longitudinal moving track from top to bottom, the mechanical claw can move transversely back and forth through the transverse suspension bridge and can move longitudinally left and right through the longitudinal moving track; the gripper is connected with the longitudinal movement track through the telescopic arm and can perform lifting motion.
CN202210517091.0A 2022-05-12 2022-05-12 Silicone adhesive intelligent temperature-regulating type automatic continuous production system Pending CN114749075A (en)

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CN112295529A (en) * 2020-10-30 2021-02-02 佛山市特赛化工设备有限公司 Neutral silicone adhesive base material production line
CN114011267A (en) * 2021-11-12 2022-02-08 佛山巨马新材料有限公司 A production line for preparing sealed glue of alcohol type
CN114288925A (en) * 2022-01-04 2022-04-08 安徽飞箭新材料科技有限公司 Intelligent color paste adding equipment for silicone rubber and process flow thereof

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Application publication date: 20220715