CN114744921A - Intelligent power adapter system - Google Patents

Intelligent power adapter system Download PDF

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Publication number
CN114744921A
CN114744921A CN202210649656.0A CN202210649656A CN114744921A CN 114744921 A CN114744921 A CN 114744921A CN 202210649656 A CN202210649656 A CN 202210649656A CN 114744921 A CN114744921 A CN 114744921A
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China
Prior art keywords
signal
synchronous
module
continuous pulse
synchronous signal
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CN202210649656.0A
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CN114744921B (en
Inventor
赖良海
王宪强
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Shenzhen E-Tek Electronics Manufactory Ltd
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Shenzhen E-Tek Electronics Manufactory Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P5/00Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors
    • H02P5/46Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors for speed regulation of two or more dynamo-electric motors in relation to one another
    • H02P5/50Arrangements specially adapted for regulating or controlling the speed or torque of two or more electric motors for speed regulation of two or more dynamo-electric motors in relation to one another by comparing electrical values representing the speeds
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of dc power input into dc power output
    • H02M3/22Conversion of dc power input into dc power output with intermediate conversion into ac
    • H02M3/24Conversion of dc power input into dc power output with intermediate conversion into ac by static converters
    • H02M3/28Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
    • H02M3/325Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal
    • H02M3/335Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
    • H02M3/33507Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of the output voltage or current, e.g. flyback converters
    • H02M3/33523Conversion of dc power input into dc power output with intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of the output voltage or current, e.g. flyback converters with galvanic isolation between input and output of both the power stage and the feedback loop
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P7/00Arrangements for regulating or controlling the speed or torque of electric DC motors
    • H02P7/06Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual dc dynamo-electric motor by varying field or armature current
    • H02P7/18Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual dc dynamo-electric motor by varying field or armature current by master control with auxiliary power
    • H02P7/24Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual dc dynamo-electric motor by varying field or armature current by master control with auxiliary power using discharge tubes or semiconductor devices
    • H02P7/28Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual dc dynamo-electric motor by varying field or armature current by master control with auxiliary power using discharge tubes or semiconductor devices using semiconductor devices
    • H02P7/285Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual dc dynamo-electric motor by varying field or armature current by master control with auxiliary power using discharge tubes or semiconductor devices using semiconductor devices controlling armature supply only
    • H02P7/29Arrangements for regulating or controlling the speed or torque of electric DC motors for regulating or controlling an individual dc dynamo-electric motor by varying field or armature current by master control with auxiliary power using discharge tubes or semiconductor devices using semiconductor devices controlling armature supply only using pulse modulation
    • HELECTRICITY
    • H03ELECTRONIC CIRCUITRY
    • H03KPULSE TECHNIQUE
    • H03K5/00Manipulating of pulses not covered by one of the other main groups of this subclass
    • H03K5/15Arrangements in which pulses are delivered at different times at several outputs, i.e. pulse distributors
    • H03K5/15013Arrangements in which pulses are delivered at different times at several outputs, i.e. pulse distributors with more than two outputs
    • H03K5/1506Arrangements in which pulses are delivered at different times at several outputs, i.e. pulse distributors with more than two outputs with parallel driven output stages; with synchronously driven series connected output stages
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y04INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
    • Y04SSYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
    • Y04S40/00Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them
    • Y04S40/12Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment
    • Y04S40/126Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment using wireless data transmission

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Control Of Multiple Motors (AREA)
  • Inverter Devices (AREA)

Abstract

The invention discloses an intelligent power adapter system, which comprises a synchronous signal emitter and an intelligent power circuit, wherein a first continuous pulse signal is generated by the synchronous signal emitter and is emitted in a wireless mode; and the second wireless communication module on each intelligent power supply circuit is used for receiving the wireless signal sent by the first wireless communication module and demodulating and outputting the first continuous pulse signal, and the controller outputs a synchronous rotation switch signal to the voltage conversion circuit according to the first continuous pulse signal so as to control the power supply output of the voltage conversion circuit and drive the motor to synchronously rotate. Like this, carry out the synchronization through adopting unified synchronizing signal source, a plurality of motors can cooperate the rhythm of assembly line to carry out synchronous motion, and the synchronism of a plurality of motors is better relatively, can satisfy the synchronous processing demand of high accuracy of product.

Description

Intelligent power adapter system
Technical Field
The invention relates to the technical field of power supplies, in particular to an intelligent power adapter system.
Background
In industrial processing, a motor is generally required to drive a processed workpiece to rotate, and the processed workpiece is matched with a processing mechanism to process the processed workpiece. In the production line, in order to improve the efficiency of processing. A plurality of workpieces are usually driven to move synchronously through the production line. Thus, a plurality of motors are required to be synchronously moved in accordance with the rhythm of the production line. In the existing system, because each motor is driven by a single power supply, the synchronism of a plurality of motors is relatively poor, and the high-precision synchronous processing requirement of a product is difficult to meet.
Disclosure of Invention
The present invention is directed to solving, at least to some extent, one of the technical problems in the related art. To this end, it is an object of the present invention to propose an intelligent power adapter system.
To achieve the above object, an embodiment of the present invention provides an intelligent power adapter system, where the intelligent power adapter system includes:
a synchronization signal transmitter, the synchronization signal transmitter comprising: the wireless communication system comprises a first pulse signal generator and a first wireless communication module, wherein the first pulse signal generator is connected with the first wireless communication module and used for generating a first continuous pulse signal, and the first wireless communication module is used for modulating the first continuous pulse signal and then transmitting the first continuous pulse signal in a wireless mode;
the intelligent power supply circuit is provided with a plurality of intelligent power supply circuits, each intelligent power supply circuit is provided with a second wireless communication module, a controller and a voltage conversion circuit, the controller is connected with the second wireless communication module and the voltage conversion circuit respectively, the voltage conversion module is connected with the motor, the second wireless communication module is used for receiving wireless signals sent by the first wireless communication module and outputting demodulation of the first continuous pulse signals, and the controller outputs synchronous rotation switch signals to the voltage conversion circuit according to the first continuous pulse signals to control the power supply output of the voltage conversion circuit so as to drive the motor to rotate synchronously.
Further, according to an embodiment of the present invention, the controller includes:
the first synchronous signal generating module is used for generating a first synchronous signal according to the first continuous pulse signal;
and the signal selection module is connected with the first synchronous signal generation module and is used for selectively outputting the first synchronous signal so as to generate the synchronous rotation switch signal.
Further, according to an embodiment of the present invention, the intelligent power adapter system further includes:
the second pulse signal generator is connected with the controller and is used for generating a second continuous pulse signal;
the synchronous reset end of the second pulse signal generator is also connected with the first synchronous signal output end so as to synchronously reset the second pulse signal generator through the first synchronous signal;
the controller further comprises a second synchronous signal generating module, the second synchronous signal generating module is connected with the signal selecting module, and the second synchronous signal generating module is used for generating a second synchronous signal according to the second continuous pulse signal;
the signal selection module is further used for selectively outputting the second synchronous signal when the first synchronous signal is invalid so as to generate the synchronous rotation switch signal.
Further, according to an embodiment of the present invention, the controller further includes:
the first synchronous signal normal module is connected with the signal selection module and used for generating a first synchronous signal normal signal according to the first continuous pulse signal and outputting the first synchronous signal normal signal to the signal selection module, and when the signal selection module detects that the first synchronous signal normal signal is in a normal state, the first synchronous signal is selected to be output, otherwise, the second synchronous signal is selected to be output.
Further, according to an embodiment of the present invention, the controller further includes:
and the second synchronous signal normal module is connected with the signal selection module and used for generating a second synchronous signal normal signal according to the second continuous pulse signal and outputting the second synchronous signal normal signal to the signal selection module, and when the signal selection module detects that the first synchronous signal normal signal is in an abnormal state and the second synchronous signal normal signal is in a normal state, the second synchronous signal is selected to be output.
Further, according to an embodiment of the present invention, the first continuous pulse signal and the second continuous pulse signal are signals of more than 3 pulses, respectively;
the first synchronous signal generating module outputs the first synchronous signal when detecting the last pulse of the first continuous pulse signal;
when the second synchronous signal generation module detects the last pulse of the second continuous pulse signal, outputting the second synchronous signal;
when the first synchronous signal normal module detects the non-last pulse of the first continuous pulse signal, the first synchronous signal normal module outputs a first synchronous signal normal signal;
and when the second synchronous signal normal module detects the non-last pulse of the second continuous pulse signal, outputting a second synchronous signal normal signal.
Further, according to an embodiment of the present invention, the voltage conversion circuit includes:
the voltage transformation circuit is connected with the controller, the controller further comprises a PWM signal generation module, and the PWM signal generation module is used for generating PWM pulse width modulation signals so as to control the voltage transformation circuit to control the output voltage to be a set voltage value;
and the switch control circuit is respectively connected with the voltage transformation circuit and the controller, and is used for switching and controlling the output of the voltage transformation circuit according to the synchronous rotation switch signal so as to drive the motor to synchronously rotate.
Further, according to an embodiment of the present invention, the switch control circuit includes:
a source of the MOS transistor Q3 is connected with a voltage output end of the voltage transformation circuit, a drain of the MOS transistor Q3 is connected with a positive input end of the motor, a negative input end of the motor is connected with a reference ground, and a source of the MOS transistor Q3 is further connected with a gate of the MOS transistor Q3 through a resistor R5;
the drain of the MOS tube Q2 is connected with the gate of the MOS tube Q3, the source of the MOS tube Q2 is connected with the reference ground, the gate of the MOS tube Q2 is connected with the synchronous rotation switching signal output end of the controller, and the gate of the MOS tube Q2 is also connected with the reference ground through a resistor R7.
Further, according to an embodiment of the present invention, the voltage transformation circuit includes:
a gate of the MOS transistor Q1 is connected with a PWM signal output end of the controller, and a source of the MOS transistor Q1 is connected with a reference ground through a current sampling resistor R9;
one end of a primary coil of the transformer T1 is connected with a drain electrode of the MOS tube Q1, and the other end of the transformer T1 is connected with a direct-current voltage output end of the alternating-current and direct-current conversion circuit;
a diode D2, wherein the anode of the diode D2 is connected with one end of the secondary coil of the transformer T1, and the cathode of the diode D2 is connected with the switch control circuit;
a capacitor C4, one end of the capacitor C4 is connected with the cathode of the diode D2, and the other end of the capacitor C4 is connected with the reference ground;
a resistor R3, one end of the resistor R3 is connected with the cathode of the diode D2, and the other end of the resistor R3 is connected with the voltage feedback end of the controller;
and one end of the resistor R4 is connected with the other end of the resistor R3, and the other end of the resistor R4 is connected with the reference ground.
Further, according to an embodiment of the present invention, the intelligent power adapter system further includes a period position sensor, the period position sensor is connected to the controller, and the period position sensor is configured to obtain a rotation period of the motor and output a motor rotation period signal to the controller;
the PWM signal generation module is also used for adjusting the duty ratio of the pulse width according to the motor rotation period signal so as to adjust the output voltage value of the voltage transformation circuit, thereby controlling the rotation period of the motor at a set time value.
In the intelligent power adapter system provided by the embodiment of the invention, the synchronous signal transmitter comprises a first pulse signal generator and a first wireless communication module, wherein the first pulse signal generator is used for generating a first continuous pulse signal, and the first wireless communication module is used for modulating the first continuous pulse signal and then transmitting the first continuous pulse signal in a wireless mode; the intelligent power supply circuit is provided with a plurality of intelligent power supply circuits, each intelligent power supply circuit is provided with a second wireless communication module, a controller and a voltage conversion circuit, the second wireless communication module is used for receiving wireless signals sent by the first wireless communication module and outputting the first continuous pulse signals through demodulation, and the controller outputs synchronous rotation switch signals to the voltage conversion circuit according to the first continuous pulse signals so as to control the power supply output of the voltage conversion circuit and drive the motor to rotate synchronously. Like this, through adopting unified synchronizing signal source to carry out the synchronization, a plurality of motors can cooperate the rhythm of assembly line to carry out synchronous motion, and the synchronism of a plurality of motors is better relatively, can satisfy the synchronous processing demand of high accuracy of product.
Drawings
Fig. 1 is a schematic structural diagram of an intelligent power adapter system according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a synchronization signal transmitter, a first intelligent power circuit, and a first motor according to an embodiment of the present invention;
FIG. 3 is a block diagram of a controller according to an embodiment of the present invention;
fig. 4 is a waveform diagram of the first continuous pulse signal or the second continuous pulse signal according to the embodiment of the present invention.
The objects, features and advantages of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the invention. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
Referring to fig. 1, fig. 2 and fig. 4, an embodiment of the present invention provides an intelligent power adapter system, which includes a synchronization signal transmitter and an intelligent power circuit, where the synchronization signal transmitter includes a first pulse signal generator and a first wireless communication module, the first pulse signal generator is connected to the first wireless communication module, the first pulse signal generator is configured to generate a first continuous pulse signal, and the first wireless communication module is configured to modulate the first continuous pulse signal and transmit the modulated first continuous pulse signal in a wireless manner. As shown in fig. 2, the synchronization signal transmitter generates a continuous pulse signal through the first pulse signal generator, and the continuous pulse signal can be used as a synchronization signal to perform synchronous control on each intelligent power supply circuit. In an embodiment of the present invention, in order to enhance the stability of the first continuous pulse signal, the first pulse signal generator may be implemented by using a Direct Digital Synthesizer (DDS). In practical application, the existing AD9951 direct digital signal synthesizer can be adopted to realize the generation of the continuous pulse signal. In other embodiments, the circuit may be constructed using discrete components such as an operational amplifier to generate a continuous pulse signal. The continuous pulse signal is a common signal and can be generated in various ways. For the sake of brevity, specific circuitry thereof is not described in detail herein. The first wireless communication module may be a frequency modulation module, so as to implement modulation and then transmission of the first continuous pulse signal, thereby reducing delay. Since wireless communication modules with complex communication protocols (e.g., WIFI modules) typically incur delays due to the complex packing and unpacking processes of the protocols, the cost of communication modules with complex protocols is relatively high. Communication modules with complex protocols may also be used in other situations where the synchronization requirements are not precise. Such communication modules may include, for example, any one or more of a bluetooth module, a WIFI module, a Zigbee module. And modulating the first continuous pulse signal through the first wireless communication module, and then transmitting the modulated signal to the outside in a wireless mode.
The intelligent power supply circuit is provided with a plurality of intelligent power supply circuits, each intelligent power supply circuit is provided with a second wireless communication module, a controller and a voltage conversion circuit, the controller is connected with the second wireless communication module and the voltage conversion circuit, the voltage conversion module is connected with a motor, the second wireless communication module is used for receiving wireless signals sent by the first wireless communication module and demodulating and outputting the first continuous pulse signals, and the controller outputs synchronous rotation switch signals to the voltage conversion circuit according to the first continuous pulse signals so as to control the power supply output of the voltage conversion circuit and drive the motor to rotate synchronously. As shown in fig. 1 and fig. 2, each of the intelligent power circuits may simultaneously receive the first continuous pulse signal, which is transmitted wirelessly by the synchronization signal transmitter and has been modulated, within a certain range, and may respectively demodulate the received wireless signals through the second wireless communication modules in the intelligent power circuits. Therefore, the second wireless communication module on each intelligent power supply circuit can synchronously demodulate and output the first continuous pulse signal and respectively output the first continuous pulse signal to each controller through the signal output end. Therefore, the controllers on the intelligent power supply circuits can respectively acquire the first continuous pulse signals, and synchronization of acquisition of the synchronous signals is realized. The controller acquires the first continuous pulse signal. And taking the signal as a synchronous signal, and outputting a synchronous rotation switching signal to the voltage conversion circuit to control the power supply output of the voltage conversion circuit so as to drive the motor to synchronously rotate. Because each intelligent power supply circuit synchronously outputs the control signal to the voltage conversion circuit, the voltage conversion circuit on each intelligent power supply circuit can synchronously output power to each motor. And each motor is a direct current motor, and the rotating speed of the motor is controlled by direct current voltage. Therefore, the motors are electrified at the same time, and the electrified voltage is the same voltage value, so that the motors can synchronously rotate at the same rotating speed. Thereby realizing synchronous drive control of each motor. High-precision synchronous rotation control of a motor on the assembly line is met.
The intelligent power adapter system provided by the embodiment of the invention comprises a first pulse signal generator and a first wireless communication module through a synchronous signal transmitter, wherein the first pulse signal generator is used for generating a first continuous pulse signal, and the first wireless communication module is used for modulating the first continuous pulse signal and then transmitting the first continuous pulse signal in a wireless mode; the intelligent power supply circuit is provided with a plurality of intelligent power supply circuits, each intelligent power supply circuit is provided with a second wireless communication module, a controller and a voltage conversion circuit, the second wireless communication module is used for receiving wireless signals sent by the first wireless communication module and outputting the first continuous pulse signals through demodulation, and the controller outputs synchronous rotation switch signals to the voltage conversion circuit according to the first continuous pulse signals so as to control the power supply output of the voltage conversion circuit and drive the motor to rotate synchronously. Like this, through adopting unified synchronizing signal source to carry out the synchronization, a plurality of motors can cooperate the rhythm of assembly line to carry out synchronous motion, and the synchronism of a plurality of motors is better relatively, can satisfy the synchronous processing demand of high accuracy of product.
Referring to fig. 3 and 4, the controller includes: the first synchronous signal generating module is used for generating a first synchronous signal according to the first continuous pulse signal; as shown in fig. 4, the first continuous pulse signal may be a plurality of continuous pulse signals. The method comprises the steps that a plurality of continuous pulse signals are input into a first synchronous signal generation module from a signal input end, the input continuous pulse signals are detected through the first synchronous signal generation module, when the input continuous pulse signals are detected to be normal, detection is completed, a first synchronous signal is generated, and the first synchronous signal is output.
The signal selection module is connected with the first synchronous signal generation module and is used for selectively outputting the first synchronous signal to generate the synchronous rotation switch signal. The first synchronous signal is output to the signal selection module, the first synchronous signal can be selectively output through the signal selection module, the signal is used as a synchronous signal, and a synchronous rotation switch signal is output to the voltage conversion circuit to control the power supply output of the voltage conversion circuit, so that the motor is driven to rotate synchronously.
Referring to fig. 2 and 3, the intelligent power adapter system further includes: the second pulse signal generator is connected with the controller and is used for generating a second continuous pulse signal; in some cases, the first continuous pulse signal may be acquired due to a communication failure of the second wireless communication module, and the like, so as to avoid a situation that synchronization cannot be performed due to the fact that the first continuous pulse signal cannot be acquired. And generating a second continuous pulse signal by the second pulse signal generator so as to continuously provide the continuous pulse signal under the condition that the first continuous pulse signal cannot be normally acquired.
The synchronous reset end of the second pulse signal generator is also connected with the first synchronous signal output end so as to synchronously reset the second pulse signal generator through the first synchronous signal; in order to achieve the best possible synchronization, the second pulse signal generator generates the same continuous pulse signal in the same time period as the first pulse signal generator. That is, the continuous pulse signals generated by the second pulse signal generator and the first pulse signal generator are synchronous pulse signals. In use, the second pulse signal generator may be reset synchronously by the first synchronization signal. In order to increase the stability of the second continuous pulse signal, the second pulse signal generator may be implemented by Direct Digital Synthesizer (DDS), which may be implemented by an existing AD9951 Direct Digital signal Synthesizer. In other embodiments, the circuit may be constructed using discrete components such as operational amplifiers to generate continuous pulse signals.
The controller further comprises a second synchronous signal generating module, the second synchronous signal generating module is connected with the signal selecting module, and the second synchronous signal generating module is used for generating a second synchronous signal according to the second continuous pulse signal; as shown in fig. 4, the second continuous pulse signal may be a plurality of continuous pulse signals. And a plurality of continuous pulse signals are input into the second synchronous signal generating module from a signal input end, the input continuous pulse signals are detected through the second synchronous signal generating module, when the input continuous pulse signals are detected to be normal, the detection is completed, a second synchronous signal is generated, and the second synchronous signal is output to the signal selecting module.
The signal selection module is further used for selectively outputting the second synchronous signal when the first synchronous signal is invalid so as to generate the synchronous rotation switch signal. The signal selection module judges whether the first synchronization signal and the second synchronization signal are normal or not. And when the first synchronous signal is abnormal, selecting the second synchronous signal as the synchronous signal to be output.
The controller further includes: the first synchronous signal normal module is connected with the signal selection module and used for generating a first synchronous signal normal signal according to the first continuous pulse signal and outputting the first synchronous signal normal signal to the signal selection module, and when the signal selection module detects that the first synchronous signal normal signal is in a normal state, the first synchronous signal is selected to be output, otherwise, the second synchronous signal is selected to be output. The controller further includes: and the second synchronous signal normal module is connected with the signal selection module and used for generating a second synchronous signal normal signal according to the second continuous pulse signal and outputting the second synchronous signal normal signal to the signal selection module, and the signal selection module selects the second synchronous signal to output when detecting that the first synchronous signal normal signal is in an abnormal state and the second synchronous signal normal signal is in a normal state.
Referring to fig. 3 and 4, in an embodiment of the present invention, the first continuous pulse signal and the second continuous pulse signal are signals greater than 3 pulses, respectively. For example, 10 consecutive pulse signals may be used. And detecting each pulse signal through the first synchronous signal generating module. When the first synchronous signal generation module detects the last pulse of the first continuous pulse signal, outputting the first synchronous signal; similarly, when the second synchronization signal generation module detects the last pulse of the second continuous pulse signal, the second synchronization signal is output. That is, when the continuous pulse signals are 10 continuous pulse signals, and the first synchronization signal generation module and the second synchronization signal generation module detect the tenth pulse signal, the synchronization signals are respectively output.
The first synchronous signal normal module outputs a first synchronous signal normal signal when detecting the non-last pulse of the first continuous pulse signal; and when the second synchronous signal normal module detects the non-last pulse of the second continuous pulse signal, outputting a second synchronous signal normal signal. As shown in fig. 4, before the generation of the synchronization signal, the synchronization signal normal signal may be generated by the first synchronization signal normal module and the second synchronization signal normal module to determine in advance whether the first continuous pulse signal and the second continuous pulse signal are normal. The first synchronous signal normal signal is used for indicating that the first continuous pulse signal is in a normal state, and if the first continuous pulse signal is in the normal state, the first synchronous signal normal signal indicates that the first synchronous signal generating module can normally generate the first synchronous signal. Similarly, the second synchronization signal normal signal is used to indicate that the second continuous pulse signal is in a normal state, and if the second continuous pulse signal is in the normal state, it indicates that the second synchronization signal generation module can normally generate the second synchronization signal. Thus, the signal selection module can select the first synchronous signal or the second synchronous signal to be output according to the signal normal state. For example, when the first synchronization signal is in an abnormal state and the second synchronization signal is in a normal state, it indicates that the first continuous pulse signal is in an abnormal state, which may be caused by a network reason or a fault of the wireless communication module. The step of judging whether the signal is normal by the signal selection module is before the generation of the synchronous signal. Thus, the channel of the synchronization signal can be switched in advance. When the second synchronous signal is generated, the second synchronous signal is selected as a synchronous rotation switch signal in time and is output, so that the synchronism with other motors is ensured.
Referring to fig. 2, the voltage conversion circuit includes: the controller also comprises a PWM signal generation module which is used for generating PWM pulse width modulation signals so as to control the voltage transformation circuit to control the output voltage at a set voltage value; as shown in fig. 2, the transforming circuit includes: the controller comprises a MOS transistor Q1, a transformer T1, a diode D2, a capacitor C4, a resistor R3 and a resistor R4, wherein the grid electrode of the MOS transistor Q1 is connected with the PWM signal output end of the controller, and the source electrode of the MOS transistor Q1 is connected with reference ground through a current sampling resistor R9; one end of a primary coil of the transformer T1 is connected with the drain electrode of the MOS tube Q1, and the other end of the transformer T1 is connected with a direct-current voltage output end of the alternating-current and direct-current conversion circuit; the anode of the diode D2 is connected with one end of the secondary coil of the transformer T1, and the cathode of the diode D2 is connected with the switch control circuit; one end of the capacitor C4 is connected with the cathode of the diode D2, and the other end of the capacitor C4 is connected with the reference ground; one end of the resistor R3 is connected with the cathode of the diode D2, and the other end of the resistor R3 is connected with the voltage feedback end of the controller; one end of the resistor R4 is connected with the other end of the resistor R3, and the other end of the resistor R4 is connected with the reference ground.
The specific working process is as follows: the controller generates a PWM signal through the PWM signal generation module and outputs the PWM signal to the gate of the MOS transistor Q1 so as to perform PWM on the current on the primary coil of the transformer T1 through the MOS transistor Q1. The PWM pulse width modulated power signal is transformed by the transformer T1, and is output from the secondary winding of the transformer T1. The diode D2 and the capacitor C4 form a filter circuit, and can output stable direct current power supply after rectifying and filtering the PWM pulse power supply output by the transformer T1 voltage transformation output end. The resistor R3 and the resistor R4 form a voltage division circuit, and the voltage division circuit can divide the voltage of the direct current power supply output by the voltage transformation circuit and feed the divided voltage back to the voltage detection end of the controller. In this way, the controller may adjust the duty cycle of the PWM pulse width signal according to the feedback voltage value. So as to regulate and control the voltage of the output direct current power supply and ensure the voltage stability of the direct current power supply.
The switch control circuit is respectively connected with the voltage transformation circuit and the controller, and is used for carrying out switch control on the output of the voltage transformation circuit according to the synchronous rotation switch signal so as to drive the motor to synchronously rotate. As shown in fig. 2, the control circuit is provided between the voltage transformation circuit and the motor through a switch. This makes it possible to switch the power supply to the motor. Because the motor is a direct current motor, the motor is driven to rotate by direct current. When the switch control circuit is powered on, the motor starts to rotate.
The switch control circuit includes: the source of the MOS tube Q3 is connected with the voltage output end of the voltage transformation circuit, the drain of the MOS tube Q3 is connected with the positive input end of the motor, the negative input end of the motor is connected with a reference ground, and the source of the MOS tube Q3 is also connected with the gate of the MOS tube Q3 through a resistor R5; the drain electrode of the MOS tube Q2 is connected with the gate electrode of the MOS tube Q3, the source electrode of the MOS tube Q2 is connected with the reference ground, the gate electrode of the MOS tube Q2 is connected with the synchronous rotation switch signal output end of the controller, and the gate electrode of the MOS tube Q2 is further connected with the reference ground through a resistor R7. As shown in fig. 2, a switching control circuit is formed by the MOS transistor Q3 and the MOS transistor Q2, and the power supply of the motor is switched under the action of the controller. When the controller outputs the synchronous rotation switch signal, the synchronous rotation switch signal is a high level signal, so that the MOS transistor Q2 is conducted, the MOS transistor Q3 is further conducted, the power supply is output to the motor through the MOS transistor Q3, and the motor is driven to rotate.
The intelligent power adapter system further comprises a periodic position sensor LA, the periodic position sensor LA is connected with the controller, and the periodic position sensor LA is used for acquiring the rotation period of the motor and outputting a motor rotation period signal to the controller; the PWM signal generation module is also used for adjusting the duty ratio of the pulse width according to the motor rotation period signal so as to adjust the output voltage value of the voltage transformation circuit, thereby controlling the rotation period of the motor at a set time value. As shown in fig. 2, a rotational cycle signal of the motor is detected by the cycle position sensor LA, and the rotational speed of the motor is detected by the rotational cycle signal. During the rotation process of the motor, the rotating speed of the motor may not reach the preset requirement due to various unknown reasons, and in order to achieve better synchronization, the driving voltage of the motor can be adjusted, so that the rotating speed of the motor can be adjusted and controlled.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing detailed description, or equivalent arrangements may be substituted for some of the features of the embodiments described above. All equivalent structures made by using the contents of the specification and the attached drawings of the invention can be directly or indirectly applied to other related technical fields, and all the equivalent structures are within the protection scope of the invention.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made in the above embodiments by those of ordinary skill in the art without departing from the principle and spirit of the present invention.

Claims (10)

1. An intelligent power adapter system, comprising:
a synchronization signal transmitter, the synchronization signal transmitter comprising: the wireless communication system comprises a first pulse signal generator and a first wireless communication module, wherein the first pulse signal generator is connected with the first wireless communication module and used for generating a first continuous pulse signal, and the first wireless communication module is used for modulating the first continuous pulse signal and then transmitting the first continuous pulse signal in a wireless mode;
the intelligent power supply circuit is provided with a plurality of intelligent power supply circuits, each intelligent power supply circuit is provided with a second wireless communication module, a controller and a voltage conversion circuit, the controller is connected with the second wireless communication module and the voltage conversion circuit respectively, the voltage conversion module is connected with the motor, the second wireless communication module is used for receiving wireless signals sent by the first wireless communication module and outputting demodulation of the first continuous pulse signals, and the controller outputs synchronous rotation switch signals to the voltage conversion circuit according to the first continuous pulse signals to control the power supply output of the voltage conversion circuit so as to drive the motor to rotate synchronously.
2. The intelligent power adapter system of claim 1, wherein the controller comprises:
the first synchronous signal generating module is used for generating a first synchronous signal according to the first continuous pulse signal;
and the signal selection module is connected with the first synchronous signal generation module and is used for selectively outputting the first synchronous signal so as to generate the synchronous rotation switch signal.
3. The intelligent power adapter system of claim 2, further comprising:
the second pulse signal generator is connected with the controller and is used for generating a second continuous pulse signal;
the synchronous reset end of the second pulse signal generator is also connected with the first synchronous signal output end so as to synchronously reset the second pulse signal generator through the first synchronous signal;
the controller further comprises a second synchronous signal generating module, the second synchronous signal generating module is connected with the signal selecting module, and the second synchronous signal generating module is used for generating a second synchronous signal according to the second continuous pulse signal;
the signal selection module is further used for selectively outputting the second synchronous signal when the first synchronous signal is invalid so as to generate the synchronous rotation switch signal.
4. The intelligent power adapter system of claim 3, wherein the controller further comprises:
the first synchronous signal normal module is connected with the signal selection module and used for generating a first synchronous signal normal signal according to the first continuous pulse signal and outputting the first synchronous signal normal signal to the signal selection module, and when the signal selection module detects that the first synchronous signal normal signal is in a normal state, the first synchronous signal is selected to be output, otherwise, the second synchronous signal is selected to be output.
5. The intelligent power adapter system of claim 4, wherein the controller further comprises:
and the second synchronous signal normal module is connected with the signal selection module and used for generating a second synchronous signal normal signal according to the second continuous pulse signal and outputting the second synchronous signal normal signal to the signal selection module, and the signal selection module selects the second synchronous signal to output when detecting that the first synchronous signal normal signal is in an abnormal state and the second synchronous signal normal signal is in a normal state.
6. The intelligent power adapter system according to claim 5, wherein the first and second continuous pulse signals are each a signal of greater than 3 pulses;
when the first synchronous signal generating module detects the last pulse of the first continuous pulse signal, the first synchronous signal is output;
when the second synchronous signal generation module detects the last pulse of the second continuous pulse signal, outputting the second synchronous signal;
the first synchronous signal normal module outputs a first synchronous signal normal signal when detecting the non-last pulse of the first continuous pulse signal;
and when the second synchronous signal normal module detects the non-last pulse of the second continuous pulse signal, outputting a second synchronous signal normal signal.
7. The intelligent power adapter system of claim 1, wherein the voltage conversion circuit comprises:
the voltage transformation circuit is connected with the controller, the controller further comprises a PWM signal generation module, and the PWM signal generation module is used for generating PWM pulse width modulation signals so as to control the voltage transformation circuit to control the output voltage to be a set voltage value;
and the switch control circuit is respectively connected with the voltage transformation circuit and the controller and is used for carrying out switch control on the output of the voltage transformation circuit according to the synchronous rotation switch signal so as to drive the motor to synchronously rotate.
8. The intelligent power adapter system of claim 7, wherein the switch control circuit comprises:
a source of the MOS transistor Q3, the source of the MOS transistor Q3 is connected to a voltage output end of the voltage transformation circuit, a drain of the MOS transistor Q3 is connected to a positive input end of the motor, a negative input end of the motor is connected to a reference ground, and a source of the MOS transistor Q3 is further connected to a gate of the MOS transistor Q3 through a resistor R5;
the drain of the MOS tube Q2 is connected with the gate of the MOS tube Q3, the source of the MOS tube Q2 is connected with the reference ground, the gate of the MOS tube Q2 is connected with the synchronous rotation switching signal output end of the controller, and the gate of the MOS tube Q2 is also connected with the reference ground through a resistor R7.
9. The intelligent power adapter system of claim 7, wherein the transformation circuit comprises:
a gate of the MOS transistor Q1 is connected with a PWM signal output end of the controller, and a source of the MOS transistor Q1 is connected with a reference ground through a current sampling resistor R9;
one end of a primary coil of the transformer T1 is connected with a drain electrode of the MOS tube Q1, and the other end of the transformer T1 is connected with a direct-current voltage output end of the alternating-current and direct-current conversion circuit;
a diode D2, an anode of the diode D2 is connected with one end of the secondary coil of the transformer T1, and a cathode of the diode D2 is connected with the switch control circuit;
a capacitor C4, one end of the capacitor C4 is connected with the cathode of the diode D2, and the other end of the capacitor C4 is connected with the reference ground;
a resistor R3, one end of the resistor R3 is connected with the cathode of the diode D2, and the other end of the resistor R3 is connected with the voltage feedback end of the controller;
and one end of the resistor R4 is connected with the other end of the resistor R3, and the other end of the resistor R4 is connected with the reference ground.
10. The intelligent power adapter system according to claim 7, further comprising a period position sensor connected to the controller, the period position sensor configured to obtain a rotation period of the motor and output a motor rotation period signal to the controller;
the PWM signal generation module is also used for adjusting the duty ratio of the pulse width according to the motor rotation period signal so as to adjust the output voltage value of the voltage transformation circuit, thereby controlling the rotation period of the motor at a set time value.
CN202210649656.0A 2022-06-10 2022-06-10 Intelligent power adapter system Active CN114744921B (en)

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