CN114714494B - Ceramic running water ornament production process - Google Patents
Ceramic running water ornament production process Download PDFInfo
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- CN114714494B CN114714494B CN202210218146.8A CN202210218146A CN114714494B CN 114714494 B CN114714494 B CN 114714494B CN 202210218146 A CN202210218146 A CN 202210218146A CN 114714494 B CN114714494 B CN 114714494B
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- filter
- conveyor belt
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- slurry
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C3/00—Apparatus or methods for mixing clay with other substances
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Cleaning In General (AREA)
Abstract
The application relates to the technical field of ceramic ornament production, in particular to a ceramic running water ornament production process, which is implemented by a conveyor belt, a forming mechanism and a grouting mechanism, wherein the forming mechanism comprises a first driving component, a second driving component and a cleaning component; through heating element to thick liquids heating, with thick liquids input cartridge filter after, filter thick liquids through the cartridge filter, obtain ceramic goods of furniture for display rather than for use in the mould with thick liquids input mould through the slip casting pipe at last, impurity in the cartridge filter is retrieved through retrieving the subassembly, and clean subassembly clears up the mould, through retrieving the setting of subassembly and clean subassembly for the mould can adapt to long-time production, need not to shut down and wait for the time of clearance, improves production efficiency.
Description
Technical Field
The application relates to the technical field of ceramic ornament production, in particular to a ceramic running water ornament production process.
Background
The ceramic ornament is a ceramic ornament, which can be put in public areas, tables, cabinets or cabinets for people to enjoy, has quite wide range and higher ornamental and decorative properties, is commonly used for furniture and decoration in public areas, is an ancient ornament type, has good color retention and rich color, and meanwhile has certain collection value, so the ceramic ornament is more and more popular with people, and Chinese patent CN202022695298.6 discloses a ceramic running water ornament, in the prior art, the ceramic ornament is manufactured through a mould, the mould is required to be subjected to grouting in the mould for clamping in the manufacturing process of the ceramic ornament, the mould is required to be separated through solidification, and the ceramic ornament is demoulded, so that the ceramic ornament has lower yield due to the mode that bubbles are formed in the grouting process and the ceramic ornament is subjected to gravity grouting through slurry.
The utility model discloses a novel ceramic high-pressure grouting machine in chinese patent CN202121255721.9, including frame, controller, forming mechanism, slip casting mechanism, filter screen and net brush mechanism, forming mechanism includes actuating mechanism, connecting plate, goes up mould and bed die, slip casting mechanism includes storage box, thick liquid pipe, feed pipe, pneumatic diaphragm pump, first pneumatic control valve, second pneumatic control valve, first air pipe, second air pipe and high pressure air supply, the frame upper portion is located to the storage box, the filter screen is located in the storage box and is located top feed inlet below, net brush mechanism locates in the storage box and is located the filter screen top interval and push away the brush and clear away the filter screen, and this patent has solved the problem that slip casting efficiency is low, but its net brush mechanism still remains on the filter screen when wasing the filter screen, is unfavorable for the production ceramic goods of putting of production line for a long time, need shut down to clear up impurity to influence production efficiency.
Disclosure of Invention
Based on the above, it is necessary to provide a ceramic running water ornament production process aiming at the problems in the prior art.
In order to solve the problems in the prior art, the application adopts the following technical scheme:
the ceramic running water ornament producing process includes the following steps: the conveyor belt drives the mold to move towards the grouting mechanism; the first driving assembly enables the die to be assembled; the heating component heats the slurry in the storage cylinder; the storage cylinder inputs the slurry into the filter cylinder; the filter cartridge filters the slurry, and the filtered slurry is input into a die through a grouting pipe; impurities in the filter cartridge are recovered through a recovery component; the second driving assembly is used for demolding the ornament; the cleaning assembly cleans the die;
wherein: the forming mechanism comprises a first driving component for driving the die to be assembled, a second driving component for demolding the ceramic ornament and a cleaning component for cleaning the die, which are sequentially arranged along the transmission direction of the conveyor belt;
the slip casting mechanism is located the top of second drive assembly, and slip casting mechanism includes the frame and follows heating element, storage cylinder, cartridge filter and the slip casting pipe that the frame set up from high to low in proper order, is provided with recovery unit in the cartridge filter.
Preferably, the heating assembly comprises a temperature sensor and a plurality of electric heating rods, all the electric heating rods are in a vertical state and are positioned in the storage cylinder, all the electric heating rods are placed around the axis of the storage cylinder at equal distances, and the temperature sensor is positioned at the top of the storage cylinder.
Preferably, the cartridge filter has three, and three cartridge filter encircles and places in the axis of storage section of thick bamboo, all is provided with the filter screen in the three cartridge filter, and the top of three cartridge filter all is provided with first pipeline, and three first pipeline all is connected with the storage section of thick bamboo, all is provided with the solenoid valve on the three first pipeline.
Preferably, the recovery assembly comprises a recovery box, a recovery pipeline, a first rotary driver and three rotary shafts, wherein the recovery box is located below the conveyor belt, slag discharge ports are formed in the tops of the three filter cartridges, one end of the recovery pipeline is located in the center of the three filter cartridges and is connected with the three slag discharge ports respectively, the other end of the recovery pipeline is connected with the recovery box, the three rotary shafts are located in the center of the three filter cartridges respectively in vertical states, the first rotary driver is located below the three filter cartridges, the three rotary shafts are in transmission connection with the first rotary driver, and a plurality of stirring blades which are arranged around the axes of the three rotary shafts are arranged on the three rotary shafts.
Preferably, the recovery assembly further comprises a support frame, a gear ring and three gears, wherein the three gears are respectively sleeved on the rotating shafts of the three filter cartridges, the support frame is located below the centers of the three filter cartridges, the first rotary driver is located at the bottom of the support frame, the gear ring is sleeved on the top end of the support frame, the gear ring is located at the centers of the three gears, the three gears are all meshed with the gear ring and connected, and the output shaft of the first rotary driver penetrates through the support frame and is fixedly connected with the gear ring.
Preferably, a plurality of cross bars are arranged on the stirring blade, and a plurality of brush heads which are elastically connected with the stirring blade are arranged on one side of the stirring blade, which is close to the wall of the filter cylinder.
Preferably, the first driving assembly and the second driving assembly are completely identical in structure, the first driving assembly and the second driving assembly comprise a second rotary driver, a screw rod, a base, two sliding blocks, two clamping jaws, two guide posts, two mounting plates and four supporting legs, a plurality of limiting grooves which are arranged along the transmission direction of the two sliding blocks and used for assisting the sliding of the die are formed in the conveying belt, the base is located below the conveying belt, the four supporting legs are located below the base respectively in a vertical state, the two mounting plates are located at two ends of the base respectively, the screw rod and the two guide posts are located between the two mounting plates in a horizontal state, the screw rod is located between the two guide posts and parallel to each other, the screw rod is a two-way threaded screw rod, the two sliding blocks are respectively sleeved on the screw rod and the two guide posts, the two sliding blocks are in threaded fit with the screw rod, the two clamping jaws are respectively fixedly connected to the two sliding blocks, the second rotary driver is located on the outer side wall of one mounting plate, and an output shaft of the second rotary driver penetrates through the mounting plates and is fixedly connected with the screw rod.
Preferably, the cleaning assembly comprises two groups of air guns and two first supports, the two first supports are respectively positioned on two sides of the conveyor belt, the two groups of air guns are respectively positioned on the two first supports, and the air guns are connected with an external air source.
Preferably, the cleaning assembly further comprises a second bracket and a plurality of elastic rolling brushes, the second bracket is positioned beside the conveyor belt, and all the rolling brushes are mounted on the second bracket.
Preferably, both sides of the conveyor belt are provided with overflow grooves, and the recovery box is positioned at the tail end of the conveying direction of the conveyor belt.
Compared with the prior art, the application has the beneficial effects that:
1. according to the application, the electric heating rod is used for heating the slurry in the storage cylinder, so that the viscosity of the slurry is reduced, the slurry can more easily pass through the filter cylinder, the slurry can be conveniently and rapidly condensed after entering the die, and the forming efficiency of the slurry is improved.
2. According to the application, through the arrangement of the three filter cartridges and the filter screen, the filtering efficiency of slurry can be improved, and through the arrangement of the first pipeline and the electromagnetic valve, the filter cartridges can be cleaned or maintained under the condition of no shutdown, and the production efficiency is improved.
3. According to the application, the slurry is filtered through the filter cartridge, impurities remain on the filter screen, at the moment, the first rotary driver drives the rotary shaft, the rotary shaft drives the stirring blade, the stirring blade drives the slurry to form vortex, the impurities are close to the cylinder wall along with water flow under the action of the stirring blade and the vortex until discharged into the recovery pipeline through the slag discharge port, and finally the impurities are collected through the recovery tank.
4. According to the application, the slurry is stirred through the cross rod on the stirring blade, and meanwhile, impurities are convenient to pass through the stirring blade, so that the stirring blade is prevented from being directly contacted with the impurities, the stirring blade is damaged, the filter screen can be cleaned through the brush head while the stirring blade rotates through the arrangement of the brush head which is elastically connected, the use efficiency of the filter screen is improved, the filter screen is disassembled and washed, and the time for stopping and maintaining is reduced.
5. According to the application, the screw rod is driven by the second rotary driver, so that the two sliding blocks relatively move, the two clamping jaws are driven to move, the die is clamped and separated, the clamping jaws do not deviate when driving the die to move through the arrangement of the limiting grooves, and therefore, the die is clamped and separated through the first driving assembly and the second driving assembly, the production efficiency is improved, and the work load of workers is reduced.
6. According to the application, through the arrangement of the air gun and the first bracket, the dust remained in the die is cleaned, so that the next molding is convenient; through the setting of second support and elasticity round brush, can match different die cavities, clear up the inside die cavity of mould.
7. According to the application, through the arrangement of the overflow groove, the slurry dropped on the conveyor belt can be collected by the overflow groove, the overflow groove moves along the conveying direction of the conveyor belt after collection, and finally, the slurry is recovered through the recovery box at the tail end of the conveying direction of the conveyor belt, so that the expenditure of production cost is reduced.
Drawings
FIG. 1 is a schematic perspective view of the whole structure of the present application;
FIG. 2 is a side view of the entirety of the present application;
FIG. 3 is a schematic cross-sectional view of the grouting mechanism of the present application;
FIG. 4 is a schematic perspective view of a grouting mechanism according to the application;
fig. 5 is a schematic perspective view of a filter cartridge according to the present application;
fig. 6 is a schematic perspective view of a second embodiment of the filter cartridge of the present application;
fig. 7 is a schematic cross-sectional structure of a filter cartridge of the present application;
FIG. 8 is a schematic perspective view of the forming mechanism and conveyor of the present application;
FIG. 9 is a schematic perspective view of a conveyor belt of the present application;
FIG. 10 is a side view of the conveyor belt of the present application and an enlarged view thereof at B;
FIG. 11 is a schematic view of a partial perspective of the molding mechanism of the present application;
FIG. 12 is an enlarged view of FIG. 4A in accordance with the present application;
the reference numerals in the figures are:
1-a conveyor belt; 1a, a limit groove; 1 b-overflow launder;
2-a forming mechanism; 2 a-a first drive assembly; 2a 1-a second rotary drive; 2a 2-screw rod; 2a 3-base; 2a 4-sliders; 2a 5-clamping jaw; 2a 6-guide post; 2a 7-mounting plate; 2a 8-support legs; 2 b-a second drive assembly; 2 c-cleaning assembly; 2c 1-a first scaffold; 2c 2-air gun; 2c 3-a second scaffold; 2c 4-elastic rolling brush;
3-grouting mechanism; 3 a-a heating assembly; 3a 1-a temperature sensor; 3a 2-a motor hot rod; 3 b-a storage cylinder; 3 c-a filter cartridge; 3c 1-grouting pipe; 3c 2-a filter screen; 3c 3-a first conduit; 3c 4-solenoid valve; 3c 5-a slag discharge port; 3 d-recovery assembly; 3d 1-a recovery box; 3d 2-recovery piping; 3d 3-a first rotary drive; 3d 4-rotation axis; 3d 5-stirring blade; 3d 6-crossbars; 3d 7-brush head; 3d 8-support frames; 3d 9-ring gear; 3d 10-gear;
4-die.
Detailed Description
The application will be further described in detail with reference to the drawings and the detailed description below, in order to further understand the features and technical means of the application and the specific objects and functions achieved.
As shown in fig. 1-12, the present application provides: the utility model provides a ceramic running water goods of furniture for display rather than for use production facility, including conveyer belt 1, forming mechanism 2 and slip casting mechanism 3, forming mechanism 2 is including setting up the first drive assembly 2a that is used for driving the compound die of mould 4 along conveyer belt 1 direction of transmission in proper order, a second drive assembly 2b that is used for ceramic goods of furniture for display rather than for use drawing of patterns and the clean subassembly 2c that clear up is carried out to mould 4, slip casting mechanism 3 is located the top of second drive assembly 2b, slip casting mechanism 3 includes the frame and follows heating assembly 3a, storage cylinder 3b, cartridge filter 3c and slip casting pipe 3c1 that the frame set up from high to low in proper order, be provided with in the cartridge filter 3c and retrieve subassembly 3d.
The application completes the ceramic running water ornament production process based on the production equipment, and specifically comprises the following steps: the conveyor belt 1 drives the die 4 to move towards the grouting mechanism 3; the first driving assembly 2a enables the die 4 to be clamped; the heating component 3a heats the slurry in the storage cylinder 3 b; the storage cylinder 3b inputs the slurry into the filter cylinder 3 c; the filter cartridge 3c filters the slurry, and the filtered slurry is fed into the mold 4 through the grouting pipe 3c 1; impurities in the filter cartridge 3c are recovered by the recovery unit 3 d; the second driving assembly 2b enables the ornament to be demolded; the cleaning assembly 2c cleans the mold 4.
Based on the above embodiment, the technical problem to be solved by the present application is that when the filter screen 3c2 is cleaned in the production of ceramic ornaments, impurities still remain on the filter screen 3c2, which is not beneficial to the long-time production of ceramic ornaments in the production line, and the production efficiency is affected by cleaning the impurities by stopping the machine. Therefore, the mold 4 is driven to move towards the grouting mechanism 3 by the conveyor belt 1, the mold 4 is clamped by the first driving component 2a in the moving process, the mold 4 after clamping is moved to the lower side of the grouting mechanism 3 and then stopped by the first driving component 2a, the slurry in the storage cylinder 3b is heated by the heating component 3a, the viscosity of the heated slurry is reduced, the heated slurry can pass through the filter cylinder 3c more easily, meanwhile, the slurry is convenient to enter the mold 4 and then is quickly condensed, the forming efficiency is improved, the filter cylinder 3c filters the slurry, impurities in the filtration can remain in the filter cylinder 3c, finally, the impurities are collected by the recovery component 3d, so that the time for cleaning the filter cylinder 3c is shortened, the production efficiency is improved, the filtered slurry is introduced into the mold 4 by the grouting pipe 3c1 until the cavity of the mold 4 is full, the mold 4 is continuously driven by the conveyor belt 1 to move, the mold 4 is enabled to be moved to the second driving component 2b, the mold 4 is enabled to be more easy to pass through the filter cylinder 3c, meanwhile, the second driving component 2b is convenient to separate the slurry after the mold 4 is formed, the ceramic is convenient to be cleaned, the production assembly is convenient to clean the mold 4 after the ceramic is separated by the second driving component 2b, and finally, the production assembly is cleaned by the ceramic 2 d, the cleaning component is long after the mold 2 is cleaned, and the production assembly is convenient is long, and the cleaning time is suitable for the mold 2 is cleaned.
As shown in fig. 2 and 3, further: the heating component 3a comprises a temperature sensor 3a1 and a plurality of electric heating rods, all the electric heating rods are in a vertical state and are positioned in the storage cylinder 3b, all the electric heating rods are equidistantly placed around the axis of the storage cylinder 3b, and the temperature sensor 3a1 is positioned at the top of the storage cylinder 3 b.
Based on the above embodiment, the technical problem to be solved by the present application is how to heat the slurry in the cartridge 3 b. Therefore, the slurry in the storage cylinder 3b is heated through the electric heating rod, and the slurry in the storage cylinder 3b is uniformly heated through the arrangement of surrounding the axis of the storage cylinder 3b at equal intervals, so that the viscosity of the slurry is reduced, the slurry can more easily pass through the filter cylinder 3c, the slurry can be conveniently and rapidly condensed after entering the die 4, and the forming efficiency of the slurry is improved; the temperature of thick liquids is too high and is unfavorable for the shaping with the low temperature that all is unfavorable for, through the setting of temperature sensor 3a1, conveniently knows the temperature of thick liquids to conveniently control the temperature of thick liquids through the electrical heating stick, ensure its temperature stability and be convenient for the shaping.
As shown in fig. 2 to 7, further: the cartridge filter 3c has three, and three cartridge filter 3c encircles and places in the axis of storage section of thick bamboo 3b, all is provided with filter screen 3c2 in the three cartridge filter 3c, and the top of three cartridge filter 3c all is provided with first pipeline 3c3, and three first pipeline 3c3 all is connected with storage section of thick bamboo 3b, all is provided with solenoid valve 3c4 on the three first pipeline 3c 3.
Based on the above embodiment, the technical problem to be solved by the present application is how the filter cartridge 3c filters the slurry. Therefore, the application can improve the filtering efficiency of slurry through the arrangement of the three filter cartridges 3c and the filter screen 3c2, and can clean or maintain the filter cartridges 3c under the condition of no shutdown through the arrangement of the first pipeline 3c3 and the electromagnetic valve 3c4, thereby improving the production efficiency.
As shown in fig. 2-10 and 12, further: the recovery assembly 3d comprises a recovery box 3d1, a recovery pipeline 3d2, a first rotary driver 3d3 and three rotary shafts 3d4, wherein the recovery box 3d1 is located below the conveyor belt 1, slag discharge ports 3c5 are formed in the tops of the three filter cartridges 3c, one end of the recovery pipeline 3d2 is located in the center of the three filter cartridges 3c and is connected with the three slag discharge ports 3c5 respectively, the other end of the recovery pipeline 3d2 is connected with the recovery box 3d1, the three rotary shafts 3d4 are located in the center of the three filter cartridges 3c respectively in a vertical state, the first rotary driver 3d3 is located below the three filter cartridges 3c, the three rotary shafts 3d4 are in transmission connection with the first rotary driver 3d3, and stirring blades 3d5 which are arranged around the axes of the three rotary shafts 3d4 are arranged.
Based on the above-described embodiments, the technical problem to be solved by the present application is how the recovery unit 3d recovers impurities in the filter cartridge 3 c. Therefore, the slurry is filtered through the filter cartridge 3c, impurities remain on the filter screen 3c2, at the moment, the first rotary driver 3d3 drives the three rotary shafts 3d4 in transmission connection with the filter cartridge to rotate, the three rotary shafts 3d4 drive the stirring blades 3d5 connected with the filter cartridge to rotate, the slurry in the filter cartridge 3c is driven to form vortex by the rotation of the stirring blades 3d5, and the impurities are close to the wall along with water flow under the action of the stirring blades 3d5 and the vortex until the impurities are discharged into the recovery pipeline 3d2 through the slag discharge port 3c5, and finally the impurities are collected through the recovery box 3d 1.
As shown in fig. 4 and 12, further: the recovery assembly 3d further comprises a support frame 3d8, a gear ring 3d9 and three gears 3d10, the three gears 3d10 are respectively sleeved on rotating shafts 3d4 of the three filter cartridges 3c, the support frame 3d8 is located below the centers of the three filter cartridges 3c, the first rotary driver 3d3 is located at the bottom of the support frame 3d8, the gear ring 3d9 is sleeved on the top end of the support frame 3d8, the gear ring 3d9 is located at the center of the three gears 3d10, the three gears 3d10 are in meshed connection with the gear ring 3d9, and an output shaft of the first rotary driver 3d3 penetrates through the support frame 3d8 and is fixedly connected with the gear ring 3d 9.
Based on the above embodiment, the technical problem to be solved by the present application is how to drive the rotation of the three rotation shafts 3d4 simultaneously by the first rotation driver 3d 3. Therefore, the application starts the first rotary driver 3d3, the output shaft of the first rotary driver 3d3 drives the gear ring 3d9 fixedly connected with the first rotary driver to rotate, the rotation of the gear ring 3d9 simultaneously drives the three gears 3d10 meshed with the gear ring 3d9 to rotate, and the rotation of the three gears 3d10 respectively drives the rotation of the three rotating shafts 3d4 respectively connected with the gears, so that the stirring blade 3d5 on the rotating shafts 3d4 stirs slurry and impurities, and the recovery assembly 3d is convenient for recovering the impurities.
As shown in fig. 7, further: the stirring blade 3d5 is provided with a plurality of cross bars 3d6, and one side of the stirring blade 3d5, which is close to the wall of the filter cartridge 3c, is provided with a plurality of brush heads 3d7 which are elastically connected with the stirring blade.
Based on the above embodiment, the technical problem to be solved by the present application is how the stirring blade 3d5 stirs the slurry while cleaning the screen 3c 2. Therefore, the slurry is stirred through the cross rod 3d6 on the stirring blade 3d5, and impurities are convenient to pass through the stirring blade 3d5, so that the stirring blade 3d5 is prevented from being directly contacted with the impurities, the stirring blade 3d5 is damaged, the filter screen 3c2 can be cleaned through the brush head 3d7 while the stirring blade 3d5 rotates due to the arrangement of the brush head 3d7 which is elastically connected, the use efficiency of the filter screen 3c2 is improved, the filter screen 3c2 is reduced to be unpicked and washed, and the time for shutdown maintenance is shortened.
As shown in fig. 8, 9 and 11, further: the first driving component 2a and the second driving component 2b have the same structure, the first driving component 2a and the second driving component 2b comprise a second rotary driver 2a1, a screw rod 2a2, a base 2a3, two sliding blocks 2a4, two clamping jaws 2a5, two guide posts 2a6, two mounting plates 2a7 and four supporting legs 2a8, a plurality of limit grooves 1a which are arranged along the transmission direction of the conveying belt 1 and used for assisting the sliding of the mould 4 are arranged on the conveying belt 1, the base 2a3 is positioned below the conveying belt 1, the four supporting legs 2a8 are respectively positioned below the base 2a3 in a vertical state, the two mounting plates 2a7 are respectively positioned at two ends of the base 2a3, the lead screw 2a2 and the two guide posts 2a6 are both located between the two mounting plates 2a7 in a horizontal state, the lead screw 2a2 is located between the two guide posts 2a6 and is parallel to each other, the lead screw 2a2 is a two-way threaded lead screw 2a2, the two sliding blocks 2a4 are respectively sleeved on the lead screw 2a2 and the two guide posts 2a6, the two sliding blocks 2a4 are respectively in threaded fit with the lead screw 2a2, the two clamping jaws 2a5 are respectively fixedly connected to the two sliding blocks 2a4, the second rotary driver 2a1 is located on the outer side wall of one mounting plate 2a7, and an output shaft of the second rotary driver 2a1 penetrates through the mounting plate 2a7 and is fixedly connected with the lead screw 2a 2.
Based on the above embodiment, the technical problem to be solved by the present application is how the first drive assembly 2a and the second drive assembly 2b are to clamp and separate the mold 4. Therefore, the application starts the second rotary driver 2a1, the output shaft of the second rotary driver 2a1 drives the screw rod 2a2 fixedly connected with the screw rod 2a to rotate, the two sliding blocks 2a4 relatively move due to the fact that the screw rod 2a2 is a two-way screw rod 2a2, the two sliding blocks 2a4 move along the axial direction of the two guide posts 2a6, the clamping jaw 2a5 on the two sliding blocks 2a4 is driven to move, and therefore the die 4 is clamped and separated, the clamping jaw 2a5 does not deviate when driving the die 4 to move through the arrangement of the limiting groove 1a, and therefore the die 4 is clamped and separated through the first driving component 2a and the second driving component 2b, the production efficiency is improved, and the work burden of workers is reduced.
As shown in fig. 8-10, further: the cleaning assembly 2c comprises two groups of air guns 2c2 and two first supports 2c1, the two first supports 2c1 are respectively positioned on two sides of the conveyor belt 1, the two groups of air guns 2c2 are respectively positioned on the two first supports 2c1, and the air guns 2c2 are connected with an external air source.
Based on the above embodiment, the technical problem to be solved by the present application is how the cleaning assembly 2c cleans the mold 4. Therefore, according to the application, through the arrangement of the air gun 2c2 and the first bracket 2c1, an external air source is introduced into the air gun 2c2, and the separated mold 4 is blown through the air gun 2c2, so that the dust remained in the mold 4 is cleaned, and the next molding is convenient.
As shown in fig. 8-10, further: the cleaning assembly 2c further comprises a second support 2c3 and a plurality of elastic rolling brushes 2c4, wherein the second support 2c3 is located beside the conveyor belt 1, and all the rolling brushes are mounted on the second support 2c 3.
Based on the above embodiment, the technical problem to be solved by the present application is how the cleaning assembly 2c cleans the mold 4. Therefore, the application can be matched with different cavities through the arrangement of the second bracket 2c3 and the elastic rolling brush 2c4, and the cavity inside the die 4 can be cleaned, and the follow-up die 4 can be conveniently demoulded through spraying a release agent on part of the rolling brush and coating the release agent on the cavity inside the die 4 through the rolling brush.
As shown in fig. 10, further: both sides of the conveyor belt 1 are provided with overflow grooves 1b, and a recovery tank 3d1 is positioned at the tail end of the conveyor belt 1 in the conveying direction.
Based on the above embodiment, the technical problem to be solved by the present application is how to recover the slurry on the conveyor belt 1 when the mold 4 is grouted, and a part of the slurry flows out and drops on the conveyor belt 1. Therefore, the slurry dropped on the conveyor belt 1 can be collected by the overflow groove 1b through the arrangement of the overflow groove 1b, the overflow groove 1b moves along the conveying direction of the conveyor belt 1 after being collected, and finally, the slurry is recovered through the recovery box 3d1 at the tail end of the conveying direction of the conveyor belt 1, so that the expenditure of production cost is reduced.
The foregoing examples merely illustrate one or more embodiments of the application, which are described in greater detail and are not to be construed as limiting the scope of the application. It should be noted that variations and modifications can be made by those skilled in the art without departing from the spirit of the application, which falls within the scope of the application. Accordingly, the scope of protection of the present application is to be determined by the appended claims.
Claims (6)
1. The ceramic running water ornament production process is characterized in that the following steps are executed through a conveyor belt (1), a forming mechanism (2) and a grouting mechanism (3): the conveyor belt (1) drives the die (4) to move towards the grouting mechanism (3); the first driving assembly (2 a) enables the die (4) to be clamped; the heating component (3 a) heats the slurry in the storage cylinder (3 b); the material storage cylinder (3 b) inputs the slurry into the filter cylinder (3 c); the filter cartridge (3 c) filters the slurry, and the filtered slurry is input into the mold (4) through the grouting pipe (3 c 1); impurities in the filter cartridge (3 c) are recovered through a recovery component (3 d); a second driving assembly (2 b) for demolding the ornament; the cleaning component (2 c) is used for cleaning the die (4);
wherein: the forming mechanism (2) comprises a first driving component (2 a) for driving the die (4) to be clamped, a second driving component (2 b) for demolding the ceramic ornament and a cleaning component (2 c) for cleaning the die (4) in sequence along the transmission direction of the conveyor belt (1);
the grouting mechanism (3) is positioned above the second driving assembly (2 b), the grouting mechanism (3) comprises a frame, and a heating assembly (3 a), a storage cylinder (3 b), a filter cylinder (3 c) and a grouting pipe (3 c 1) which are sequentially arranged along the frame from high to low, and a recovery assembly (3 d) is arranged in the filter cylinder (3 c);
the three filter cartridges (3 c) are arranged around the axis of the storage cylinder (3 b), filter screens (3 c 2) are arranged in the three filter cartridges (3 c), first pipelines (3 c 3) are arranged at the tops of the three filter cartridges (3 c), the three first pipelines (3 c 3) are connected with the storage cylinder (3 b), and electromagnetic valves (3 c 4) are arranged on the three first pipelines (3 c 3);
the recovery assembly (3 d) comprises a recovery box (3 d 1), a recovery pipeline (3 d 2), a first rotary driver (3 d 3) and three rotary shafts (3 d 4), wherein the recovery box (3 d 1) is positioned below the conveyor belt (1), slag discharge ports (3 c 5) are formed in the tops of the three filter cartridges (3 c), one end of the recovery pipeline (3 d 2) is positioned in the center of the three filter cartridges (3 c) and is respectively connected with the three slag discharge ports (3 c 5), the other end of the recovery pipeline (3 d 2) is connected with the recovery box (3 d 1), the three rotary shafts (3 d 4) are respectively positioned in the center of the three filter cartridges (3 c) in a vertical state, the first rotary driver (3 d 3) is positioned below the three filter cartridges (3 c), the three rotary shafts (3 d 4) are respectively connected with the first rotary driver (3 d 3) in a transmission mode, and a plurality of stirring blades (3 d 5) which are arranged around the axes of the three rotary shafts (3 d 4);
the recovery assembly (3 d) further comprises a support frame (3 d 8), a gear ring (3 d 9) and three gears (3 d 10), the three gears (3 d 10) are respectively sleeved on rotating shafts (3 d 4) of the three filter cartridges (3 c), the support frame (3 d 8) is positioned below the centers of the three filter cartridges (3 c), the first rotary driver (3 d 3) is positioned at the bottom of the support frame (3 d 8), the gear ring (3 d 9) is sleeved on the top end of the support frame (3 d 8), the gear ring (3 d 9) is positioned at the center of the three gears (3 d 10), the three gears (3 d 10) are all in meshed connection with the gear ring (3 d 9), and an output shaft of the first rotary driver (3 d 3) penetrates through the support frame (3 d 8) to be fixedly connected with the gear ring (3 d 9);
both sides of the conveyor belt (1) are provided with overflow grooves (1 b), the recovery box (3 d 1) is positioned at the tail end of the conveying direction of the conveyor belt (1), slurry dripped on the conveyor belt (1) can be collected by the overflow grooves (1 b), and the overflow grooves (1 b) move to the recovery box (3 d 1) along with the conveying direction of the conveyor belt (1) after being collected.
2. The ceramic running water ornament production process according to claim 1, wherein the heating assembly (3 a) comprises a temperature sensor (3 a 1) and a plurality of electric heating rods, all the electric heating rods are vertically positioned in the storage cylinder (3 b), all the electric heating rods are equidistantly arranged around the axis of the storage cylinder (3 b), and the temperature sensor (3 a 1) is positioned at the top of the storage cylinder (3 b).
3. The ceramic running water ornament production process according to claim 1, wherein a plurality of cross bars (3 d 6) are arranged on the stirring blade (3 d 5), and a plurality of brush heads (3 d 7) which are elastically connected with the stirring blade (3 d 5) are arranged on one side, close to the wall of the filter cylinder (3 c), of the stirring blade.
4. The ceramic running water ornament production process according to claim 1, wherein the first driving component (2 a) and the second driving component (2 b) are completely identical in structure, the first driving component (2 a) and the second driving component (2 b) comprise a second rotary driver (2 a 1), a screw rod (2 a 2), a base (2 a 3), two sliding blocks (2 a 4), two clamping jaws (2 a 5), two guide posts (2 a 6), two mounting plates (2 a 7) and four supporting legs (2 a 8), a plurality of limit grooves (1 a) which are arranged along the transmission direction of the conveying belt (1) and used for assisting a die (4) to slide are formed in the conveying belt (1), the base (2 a 3) is located below the conveying belt (1), four supporting legs (2 a 8) are respectively located below the base (2 a 3) in a vertical state, two mounting plates (2 a 7) are respectively located at two ends of the base (2 a 3), the screw rod (2 a 2) and the two clamping jaws (2 a 6) are respectively located between the two sliding blocks (2 a 6) in a horizontal state, the two sliding blocks (2 a 7) are respectively located between the two sliding blocks (2 a 4) and the two sliding blocks (2 a 4) are respectively and are respectively arranged on the screw rod (2 a 4) and the two sliding blocks (2 a 4) in a two-way, the second rotary driver (2 a 1) is positioned on the outer side wall of one mounting plate (2 a 7), and an output shaft of the second rotary driver (2 a 1) penetrates through the mounting plate (2 a 7) and is fixedly connected with the screw rod (2 a 2).
5. The ceramic running water ornament production process according to claim 1, wherein the cleaning assembly (2 c) comprises two groups of air guns (2 c 2) and two first supports (2 c 1), the two first supports (2 c 1) are respectively positioned on two sides of the conveyor belt (1), the two groups of air guns (2 c 2) are respectively positioned on the two first supports (2 c 1), and the air guns (2 c 2) are connected with an external air source.
6. The ceramic running water ornament production process according to claim 5, wherein the cleaning assembly (2 c) further comprises a second bracket (2 c 3) and a plurality of elastic rolling brushes (2 c 4), the second bracket (2 c 3) is located beside the conveyor belt (1), and all the rolling brushes are mounted on the second bracket (2 c 3).
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