CN114714172B - Polishing equipment for intelligent manufacturing of industrial products and use method thereof - Google Patents
Polishing equipment for intelligent manufacturing of industrial products and use method thereof Download PDFInfo
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- CN114714172B CN114714172B CN202210446814.2A CN202210446814A CN114714172B CN 114714172 B CN114714172 B CN 114714172B CN 202210446814 A CN202210446814 A CN 202210446814A CN 114714172 B CN114714172 B CN 114714172B
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- 238000005498 polishing Methods 0.000 title claims abstract description 102
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 230000008569 process Effects 0.000 claims abstract description 6
- 238000009434 installation Methods 0.000 claims description 24
- 239000000428 dust Substances 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000007517 polishing process Methods 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 230000008602 contraction Effects 0.000 claims 1
- 238000012994 industrial processing Methods 0.000 abstract description 2
- 230000003287 optical effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 230000003028 elevating effect Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/40—Single-purpose machines or devices for grinding tubes internally
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
- B24B29/06—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction
- B24B29/08—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction the cross-section being circular, e.g. tubes, wires, needles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/06—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by liquid or gas pressure only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/04—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces externally
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses polishing equipment for intelligent manufacturing of industrial products and a using method thereof, and belongs to the technical field of intelligent industrial processing. The utility model provides an industrial product intelligent manufacturing is with throwing optical equipment, includes the base case and installs in the double-deck mounting bracket at base roof portion, and double-deck mounting bracket top is connected with the slip backplate, and circular perforation has been seted up to double-deck mounting bracket central part, still includes: the lifting platform is connected to the inner side wall of the sliding back plate in a sliding manner; the optimized stretching assembly is arranged at the top of the lifting platform; the movable polishing mechanism is arranged at the bottom of the optimized stretching mechanism; the fixed polishing mechanism is arranged in the double-layer mounting rack, the first fixed component is arranged at the top of the top section of the double-layer mounting rack, and the second fixed component is arranged at the top of the middle section of the double-layer mounting rack; the automatic polishing device can automatically switch the polishing of the inner surface and the outer surface of the workpiece, realize intelligent production, has simple process and high production efficiency, and can effectively reduce the production cost.
Description
Technical Field
The invention relates to the technical field of intelligent industrial processing, in particular to polishing equipment for intelligent manufacturing of industrial products and a using method thereof.
Background
Polishing refers to a process of reducing the roughness of a workpiece surface by mechanical, chemical, or electrochemical actions to obtain a bright, flat surface. The method is to carry out modification processing on the surface of a workpiece by using a polishing tool and abrasive particles or other polishing media. Polishing does not improve the dimensional accuracy or geometric accuracy of the workpiece, but is sometimes used to eliminate gloss with the aim of obtaining a smooth surface or mirror finish. Polishing wheels are commonly used as polishing tools. The polishing wheel is generally made of a laminate of a plurality of layers of canvas, felt or leather, both sides of which are clamped by metal disks, and the rim of which is coated with a polishing agent formed by uniformly mixing micro-powder abrasive and grease, etc.
In the existing polishing production process, especially for polishing annular or tubular sections, only the inner wall or the outer wall of a pipe can be polished, and after the inner wall is polished, the inner wall needs to be moved to other machines for polishing the outer wall, so that the processing procedure is complex, the intelligence is insufficient, the production efficiency is low, and the equipment and the production cost are high, and the problems need to be solved.
Disclosure of Invention
The invention aims to solve the problems that in the prior art, particularly for polishing annular or tubular sections, only the inner wall or the outer wall of a pipe can be polished, and after the inner wall is polished, the inner wall needs to be moved to other machines to polish the outer wall, the processing procedure is complex, the intelligence is insufficient, the production efficiency is low, and the equipment and the production cost are high.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an industrial product intelligent manufacturing is with throwing optical equipment, includes the base case and installs in the double-deck mounting bracket at base roof portion, double-deck mounting bracket top is connected with the slip backplate, circular perforation has been seted up to double-deck mounting bracket central part, still includes:
the lifting platform is connected to the inner side wall of the sliding back plate in a sliding manner;
the optimized stretching assembly is arranged at the top of the lifting platform;
the movable polishing mechanism is arranged at the bottom of the optimized stretching mechanism and comprises a control assembly, a first connecting rod assembly and a second connecting rod assembly, and the output ends of the outer sides of the first connecting rod assembly and the second connecting rod assembly are respectively connected with a polishing part and a clamping part;
fixed polishing mechanism sets up in double-deck mounting bracket, fixed polishing mechanism includes the fixed subassembly of first fixed subassembly and second, first fixed subassembly sets up in double-deck mounting bracket top segment top, the fixed subassembly of second sets up in double-deck mounting bracket middle section top, the fixed subassembly of first fixed subassembly and second cooperatees with second link assembly and first link assembly respectively.
Preferably, first fixed subassembly and the fixed subassembly of second all include four groups L type connecting blocks, first propulsion board and three groups of second propulsion boards, four groups L type connecting block is the rectangle form and rotates to be connected in double-deck mount frame top, three groups the second propulsion board rotates respectively with first propulsion board and connects in adjacent two sets of L type connecting block corners, three groups the second propulsion board and first propulsion board are through four groups L type connecting block is cyclic annular and links to each other.
Preferably, first fixed subassembly and the fixed subassembly of second all include pneumatic cylinder, sliding seat and slip post, the pneumatic cylinder afterbody is rotated and is connected in double-deck mount top, the flexible end of pneumatic cylinder is connected in first propulsion board lateral wall, sliding seat fixed connection is in double-deck mount top, slip post sliding connection is in the sliding seat inner wall, sliding seat and slip post symmetry are provided with four groups, four groups the slip post cooperates mutually with first propulsion board and three groups second propulsion boards respectively.
Preferably, the sliding column that first fixed subassembly contained is close to perforation one side and can dismantle and be connected with clamping unit, the sliding column that the fixed subassembly of second contained is close to perforation one side and can dismantle and be connected with polishing unit, clamping unit includes the non slipping spur, polishing unit includes guide roll wheel and polish brush, guide roll wheel and polish brush set up for the symmetry.
Preferably, optimize tensile subassembly and include lifter plate, slide bar and direction pull rod, the equal sliding connection of slide bar and direction pull rod is in the elevating platform inner wall, the lifter plate is connected in the slide bar bottom, first motor is installed at the elevating platform top, first motor output end is connected with the rolling disc, the rolling disc lateral wall is connected with the slip roller bearing, horizontal spout has been seted up at direction pull rod top, slip roller bearing roll connection is in the spout inner wall.
Preferably, the control assembly comprises a second motor and a rotating plate, the second motor is installed at the bottom of the lifting plate, the rotating plate is installed at the output end of the second motor, the bottom of the rotating plate is rotatably connected with a rotating shaft, the outer wall of the rotating shaft is rotatably connected with a shaft sleeve, the outer wall of the top of the rotating shaft and the outer wall of the top of the shaft sleeve are connected with a first gear and a second gear, a first telescopic rod and a second telescopic rod are installed at the bottom of the rotating plate, the output ends of the first telescopic rod and the second telescopic rod are respectively connected with a first toothed plate and a second toothed plate, and the first toothed plate and the second toothed plate are respectively meshed with the first gear and the second gear.
Preferably, rotation axis and axle sleeve bottom are rotated respectively and are connected with first rotation collar and second rotation collar, first screw thread and second screw thread have been seted up respectively to rotation axis and axle sleeve outer wall, rotation axis and axle sleeve have first regulation collar and second through first screw thread and second screw thread connection respectively and adjust the collar, be connected with the connector link between first regulation collar and the second rotation collar.
Preferably, a first scissor type connecting rod is connected between the first rotating installation ring and the first adjusting installation ring, one side, far away from the rotating shaft, of the first scissor type connecting rod is detachably connected with a clamping part, a second scissor type connecting rod is connected between the second rotating installation ring and the second adjusting installation ring, one side, far away from the shaft sleeve, of the second scissor type connecting rod is detachably connected with a polishing part, and 4 groups of the first scissor type connecting rod and 4 groups of the second scissor type connecting rod are symmetrically arranged.
Preferably, guide rails and telescopic columns are installed on the inner side wall of the sliding back plate, the lifting platform is connected to the side wall of the sliding back plate through the guide rails in a sliding mode, the telescopic ends of the telescopic columns are connected to the bottom of the lifting platform, a dust suction device is arranged in the base box, and a dust suction opening of the dust suction device is communicated with the through hole.
A use method of polishing equipment for intelligent manufacturing of industrial products comprises the following steps:
s1: when the device is used, the telescopic column is started to drive the lifting platform to slide on the inner side wall of the sliding back plate through the guide rail, so that the lifting platform is lifted to the topmost part, a workpiece to be polished is placed right above a through hole of the top section of the double-layer mounting rack, the first fixing assembly is started to clamp and fix the workpiece, and then the polishing process is started;
s2: when the first fixing assembly is started, firstly, the output end of a hydraulic cylinder contained in the first fixing assembly contracts to drive the first pushing plate to rotate and generate deviation, the first pushing plate drives the three groups of second pushing plates to deviate through the L-shaped connecting block, then, the sliding column is synchronously extruded, the sliding column can drive the clamping part to clamp the outer surface of a workpiece, the control assembly is started to enable the first connecting rod assembly and the second connecting rod assembly to be in a contracted state, the telescopic column contracts to drive the lifting table and the whole movable polishing mechanism to descend, and the first connecting rod assembly stops descending when being positioned in the clamped workpiece;
s3: when the control assembly is started, the telescopic end of the first telescopic rod contracts to drive the first toothed plate to move, the first toothed plate is meshed with the first gear to drive the first gear to rotate and further drive the rotating shaft to rotate, the rotating shaft rotates to enable the first thread to rotate, the first thread drives the first adjusting mounting ring to move, the distance between the first adjusting mounting ring and the first rotating mounting ring is changed, the angle of the first shear type connecting rod is changed, the distance between the polishing part and the rotating shaft and the workpiece is changed, the change is stopped when the polishing part is in contact with the inner surface of the workpiece, similarly, the second toothed plate is driven to move when the second telescopic rod contracts and is meshed with the second gear to drive the second gear to rotate, the shaft sleeve drives the second thread to rotate, the second adjusting mounting ring is meshed with the second adjusting mounting ring to move, the distance between the second adjusting mounting ring and the second rotating mounting ring is changed, the angle of the second shear type connecting rod is changed, and the distance between the clamping part and the workpiece is changed;
s4: when the polishing component is attached to the inner surface of a workpiece, a second motor is started, the output end of the second motor drives the rotating plate to rotate, and further drives the whole movable polishing mechanism to rotate, so that the inner surface of the workpiece is polished, the first motor is started, the output end of the first motor drives the rotating disc to rotate, and further drives the sliding roller to rotate, the sliding roller slides on the inner wall of the transverse sliding groove of the guide pull rod, the guide pull rod is driven to reciprocate in the vertical direction, and further the lifting plate and the whole movable polishing mechanism are driven to polish the workpiece in a reciprocating manner, so that the polishing effect is better, and the efficiency is higher;
s5: after polishing of the inner wall of the workpiece is completed, the starting control assembly contracts the first connecting rod assembly, the lifting platform is controlled to ascend, the second connecting rod assembly is located at the center of the workpiece, the starting control assembly enables the second connecting rod assembly to expand, the clamping part tightly supports the inner wall of the workpiece, the first fixing assembly is controlled to loosen the workpiece, the lifting platform drives the workpiece to move to the second fixing assembly, the hydraulic cylinder is started to enable the polishing part to clamp the outer surface of the workpiece, then the second motor and the first motor are started to polish the outer surface of the workpiece, the whole process flow is convenient and fast, the outer surface and the inner surface of the workpiece can be polished without other machines, and production efficiency can be effectively improved.
Compared with the prior art, the invention provides polishing equipment for intelligent manufacturing of industrial products, which has the following beneficial effects:
1. this industrial product is polishing equipment for intelligent manufacturing cooperatees through setting up first connecting rod subassembly and first fixed subassembly for can accomplish and polish the internal surface of pipe fitting living annular piece, combine to optimize tensile subassembly, make internal surface polishing effectual, improve polishing efficiency.
2. This polishing equipment is used in industrial product intelligent manufacturing cooperatees through setting up the fixed subassembly of second link assembly and second for can accomplish and polish the surface of pipe fitting loose loop spare, combine to optimize tensile subassembly, make the internal surface polishing effectual, improve polishing efficiency.
3. This industrial product is polishing equipment for intelligent manufacturing through the cooperation that sets up elevating platform and control assembly and first link assembly and the fixed subassembly of first fixed subassembly, second link assembly and second, can realize the automatic switch-over to the inside and outside surface polishing of work piece, realizes intelligent production, and the process is simple, and production efficiency is high, can effectively reduction in production cost.
The device has the advantages that the parts which are not involved are the same as or can be realized by adopting the prior art, the automatic switching of the polishing of the inner surface and the outer surface of the workpiece can be realized, the intelligent production is realized, the working procedure is simple, the production efficiency is high, and the production cost can be effectively reduced.
Drawings
Fig. 1 is a schematic diagram of an overall structure of a polishing apparatus for intelligent manufacturing of industrial products according to the present invention;
FIG. 2 is a schematic diagram of the overall structure of a polishing apparatus for intelligent manufacturing of industrial products according to the present invention;
FIG. 3 is a schematic structural diagram of a mobile polishing mechanism of a polishing apparatus for intelligent manufacturing of industrial products according to the present invention;
FIG. 4 is a schematic view of a split structure of a polishing apparatus for intelligent manufacturing of industrial products according to the present invention;
FIG. 5 is a schematic structural diagram of part A of a polishing apparatus for intelligent manufacturing of industrial products according to the present invention;
FIG. 6 is a schematic structural view of a second fixed polishing mechanism of a polishing apparatus for intelligent manufacturing of industrial products according to the present invention;
FIG. 7 is a schematic structural diagram of a second mobile polishing mechanism of a polishing apparatus for intelligent manufacturing of industrial products according to the present invention;
FIG. 8 is a schematic view of the overall structure of a rotating shaft of a polishing device for intelligent manufacturing of industrial products according to the present invention;
fig. 9 is a schematic view of a split structure of a rotating shaft of a polishing device for intelligent manufacturing of industrial products according to the present invention.
In the figure: 100. a base case; 101. a double-layer mounting rack; 102. a sliding back plate; 103. a guide rail; 104. a telescopic column; 105. a lifting platform; 106. a first motor; 107. rotating the disc; 108. a guide pull rod; 109. a sliding roller; 110. a slide bar; 111. a lifting plate; 112. a second motor; 113. a rotating plate; 200. a hydraulic cylinder; 201. a first pusher plate; 202. an L-shaped connecting block; 203. a sliding post; 204. a sliding seat; 205. a second pusher plate; 300. a rotating shaft; 301. a first thread; 302. a first rotating mounting ring; 303. a first adjustment mounting ring; 304. a shaft sleeve; 305. a second thread; 306. a second adjusting mounting ring; 307. a second rotating mounting ring; 308. a connecting buckle; 400. a first telescopic rod; 401. a second telescopic rod; 402. a first toothed plate; 403. a second toothed plate; 404. a first gear; 405. a second gear; 406. a second scissor link; 407. a guide roller; 408. polishing brushes; 409. a first scissor link; 410. and (4) an anti-skid block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-9, a polishing equipment for industrial product intelligent manufacturing, includes base case 100 and installs in the double-deck mounting bracket 101 at base case 100 top, and double-deck mounting bracket 101 top is connected with slip backplate 102, and circular perforation has been seted up to double-deck mounting bracket 101 central part, still includes:
a lifting platform 105 connected with the inner side wall of the sliding back plate 102 in a sliding manner;
the optimized stretching assembly is arranged at the top of the lifting platform 105;
the movable polishing mechanism is arranged at the bottom of the optimized stretching mechanism and comprises a control assembly, a first connecting rod assembly and a second connecting rod assembly, and the output ends of the outer sides of the first connecting rod assembly and the second connecting rod assembly are respectively connected with a polishing part and a clamping part;
the fixed polishing mechanism is arranged in the double-layer mounting rack 101 and comprises a first fixed component and a second fixed component, the first fixed component is arranged at the top of the top section of the double-layer mounting rack 101, the second fixed component is arranged at the top of the middle section of the double-layer mounting rack 101, and the first fixed component and the second fixed component are matched with the second connecting rod assembly and the first connecting rod assembly respectively.
The first fixing assembly and the second fixing assembly respectively comprise four groups of L-shaped connecting blocks 202, a first pushing plate 201 and three groups of second pushing plates 205, the four groups of L-shaped connecting blocks 202 are in rectangular shape and are rotatably connected to the tops of the double-layer mounting rack 101, the three groups of second pushing plates 205 and the first pushing plate 201 are respectively rotatably connected to corners of the two adjacent groups of L-shaped connecting blocks 202, and the three groups of second pushing plates 205 and the first pushing plate 201 are in annular connection through the four groups of L-shaped connecting blocks 202.
First fixed subassembly and the fixed subassembly of second all include pneumatic cylinder 200, sliding seat 204 and sliding column 203, and pneumatic cylinder 200 afterbody is rotated and is connected in double-deck mounting bracket 101 top, and the flexible end of pneumatic cylinder 200 is connected in first propulsion board 201 lateral wall, and sliding seat 204 fixed connection is in double-deck mounting bracket 101 top, and sliding column 203 sliding connection is in sliding seat 204 inner wall, and sliding seat 204 and sliding column 203 symmetry are provided with four groups, and four groups of sliding column 203 cooperate with first propulsion board 201 and three groups of second propulsion boards 205 respectively.
The sliding column 203 that first fixed subassembly contained is close to perforation one side and can dismantle and be connected with clamping unit, and the sliding column 203 that the fixed subassembly of second contained is close to perforation one side and can dismantle and be connected with polishing unit, and clamping unit includes non slipping spur 410, and polishing unit includes guide roll wheel 407 and polish brush 408, and guide roll wheel 407 and polish brush 408 set up for the symmetry.
Optimize tensile subassembly and include lifter plate 111, slide bar 110 and direction pull rod 108, the equal sliding connection of slide bar 110 and direction pull rod 108 in elevating platform 105 inner wall, lifter plate 111 is connected in the slide bar 110 bottom, first motor 106 is installed at elevating platform 105 top, first motor 106 output is connected with rolling disc 107, rolling disc 107 lateral wall is connected with slip roller 109, horizontal spout has been seted up at direction pull rod 108 top, slip roller 109 roll connection is in the spout inner wall.
The control assembly comprises a second motor 112 and a rotating plate 113, the second motor 112 is installed at the bottom of the lifting plate 111, the rotating plate 113 is installed at the output end of the second motor 112, the bottom of the rotating plate 113 is rotatably connected with a rotating shaft 300, the outer wall of the rotating shaft 300 is rotatably connected with a shaft sleeve 304, the outer wall of the top of the rotating shaft 300 and the outer wall of the top of the shaft sleeve 304 are connected with a first gear 404 and a second gear 405, a first telescopic rod 400 and a second telescopic rod 401 are installed at the bottom of the rotating plate 113, the output ends of the first telescopic rod 400 and the second telescopic rod 401 are respectively connected with a first toothed plate 402 and a second toothed plate 403, and the first toothed plate 402 and the second toothed plate 403 are respectively meshed with the first gear 404 and the second gear 405.
The bottom of the rotating shaft 300 and the bottom of the shaft sleeve 304 are respectively and rotatably connected with a first rotating installation ring 302 and a second rotating installation ring 307, the outer walls of the rotating shaft 300 and the shaft sleeve 304 are respectively provided with a first thread 301 and a second thread 305, the rotating shaft 300 and the shaft sleeve 304 are respectively and rotatably connected with a first adjusting installation ring 303 and a second adjusting installation ring 306 through the first thread 301 and the second thread 305, and a connecting buckle 308 is connected between the first adjusting installation ring 303 and the second rotating installation ring 307.
A first scissors type connecting rod 409 is connected between the first rotating installation ring 302 and the first adjusting installation ring 303, a clamping part is detachably connected to one side, away from the rotating shaft 300, of the first scissors type connecting rod 409, a second scissors type connecting rod 406 is connected between the second rotating installation ring 307 and the second adjusting installation ring 306, a polishing part is detachably connected to one side, away from the shaft sleeve 304, of the second scissors type connecting rod 406, and 4 groups of the first scissors type connecting rod 409 and the second scissors type connecting rod 406 are symmetrically arranged.
When the device is used, the telescopic column 104 is started to drive the lifting platform 105 to slide on the inner side wall of the sliding back plate 102 through the guide rail 103, so that the lifting platform 105 rises to the topmost part, a workpiece to be polished is placed right above a through hole at the top section of the double-layer mounting frame 101, the first fixing assembly is started to clamp and fix the workpiece, and then the polishing process is started; when the first fixing assembly is started, firstly, the output end of a hydraulic cylinder 200 contained in the first fixing assembly contracts to drive a first pushing plate 201 to rotate and generate deviation, the first pushing plate 201 drives three groups of second pushing plates 205 to deviate through an L-shaped connecting block 202, and then synchronously extrudes a sliding column 203, the sliding column 203 can drive a clamping part to clamp the outer surface of a workpiece, a control assembly is started to enable a first connecting rod assembly and a second connecting rod assembly to be in a contracted state, a telescopic column 104 contracts to drive a lifting platform 105 and the whole movable polishing mechanism to descend, and the first connecting rod assembly stops descending when being positioned in the clamped workpiece; when the control assembly is started, the telescopic end of the first telescopic rod 400 contracts to drive the first toothed plate 402 to move, the first toothed plate 402 is meshed to drive the first gear 404 to rotate, so that the rotating shaft 300 is driven to rotate, the first thread 301 is driven to rotate by the rotating shaft 300, the first thread 301 drives the first adjusting mounting ring 303 to move, so that the distance between the first adjusting mounting ring 303 and the first rotating mounting ring 302 is changed, the angle of the first scissor-type connecting rod 409 is changed, the distance between a polishing part and the rotating shaft 300 and a workpiece is changed, when the polishing part is in contact with the inner surface of the workpiece, the change is stopped, similarly, when the second telescopic rod 401 contracts to drive the second toothed plate 403 to move, the second toothed plate is meshed to drive the second gear 405 to rotate, so that the shaft sleeve 304 rotates, the shaft sleeve 304 drives the second thread 305 to rotate, so that the second adjusting mounting ring 306 is meshed to move, so that the distance between the second adjusting mounting ring 306 and the second rotating mounting ring 307 is changed, the angle of the second connecting rod 406 is changed, and the distance between the clamping part and the workpiece is changed; when the polishing component is attached to the inner surface of the workpiece, the second motor 112 is started, the output end of the second motor 112 drives the rotating plate 113 to rotate, and further drives the whole movable polishing mechanism to rotate, so that the inner surface of the workpiece is polished, the first motor 106 is started, the output end of the first motor 106 drives the rotating disc 107 to rotate, and further drives the sliding roller 109 to rotate, the sliding roller 109 slides on the inner wall of the transverse chute of the guide pull rod 108, the guide pull rod 108 is driven to perform reciprocating movement in the vertical direction, and the lifting plate 111 and the whole movable polishing mechanism are driven to perform reciprocating polishing on the workpiece, so that the polishing effect is better, and the efficiency is higher; after the polishing of the inner wall of the workpiece is completed, the control assembly is started to contract the first connecting rod assembly, the lifting platform 105 is controlled to ascend, the second connecting rod assembly is located in the center of the workpiece, the control assembly is started to expand the second connecting rod assembly, the clamping part tightly supports the inner wall of the workpiece, the first fixed polishing assembly is controlled to loosen the workpiece, the lifting platform 105 drives the workpiece to move to the second fixed polishing assembly, the hydraulic cylinder 200 is started to enable the polishing part to clamp the outer surface of the workpiece, then the second motor 112 and the first motor 106 are started to polish the outer surface of the workpiece, the whole process flow is convenient and fast, the outer surface and the inner surface of the workpiece can be polished without other machines, and the production efficiency can be effectively improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (4)
1. The utility model provides an industrial product intelligent manufacturing is with polishing equipment, includes base case (100) and installs double-deck mounting bracket (101) at base case (100) top, double-deck mounting bracket (101) top is connected with slip backplate (102), circular perforation has been seted up to double-deck mounting bracket (101) central part, its characterized in that still includes:
the lifting platform (105) is connected to the inner side wall of the sliding back plate (102) in a sliding manner;
the optimized stretching assembly is arranged at the top of the lifting platform (105);
the movable polishing mechanism is arranged at the bottom of the optimized stretching mechanism and comprises a control assembly, a first connecting rod assembly and a second connecting rod assembly, and the output ends of the outer sides of the first connecting rod assembly and the second connecting rod assembly are respectively connected with a polishing part and a clamping part;
the fixed polishing mechanism is arranged in the double-layer mounting rack (101), and comprises a first fixed component and a second fixed component, the first fixed component is arranged at the top of the top section of the double-layer mounting rack (101), the second fixed component is arranged at the top of the middle section of the double-layer mounting rack (101), and the first fixed component and the second fixed component are respectively matched with the second connecting rod assembly and the first connecting rod assembly;
the first fixing assembly and the second fixing assembly respectively comprise four groups of L-shaped connecting blocks (202), first pushing plates (201) and three groups of second pushing plates (205), the four groups of L-shaped connecting blocks (202) are connected to the top of the double-layer mounting rack (101) in a rectangular shape in a rotating mode, the three groups of second pushing plates (205) and the first pushing plates (201) are respectively connected to the corners of the two adjacent groups of L-shaped connecting blocks (202) in a rotating mode, and the three groups of second pushing plates (205) and the first pushing plates (201) are connected in an annular mode through the four groups of L-shaped connecting blocks (202);
the first fixing assembly and the second fixing assembly respectively comprise a hydraulic cylinder (200), a sliding seat (204) and sliding columns (203), the tail of the hydraulic cylinder (200) is rotatably connected to the top of the double-layer mounting frame (101), the telescopic end of the hydraulic cylinder (200) is connected to the side wall of the first propulsion plate (201), the sliding seat (204) is fixedly connected to the top of the double-layer mounting frame (101), the sliding columns (203) are slidably connected to the inner wall of the sliding seat (204), four groups of sliding seats (204) and four groups of sliding columns (203) are symmetrically arranged, and the four groups of sliding columns (203) are respectively matched with the first propulsion plate (201) and the three groups of second propulsion plates (205);
one side, close to a through hole, of a sliding column (203) contained in the first fixing assembly is detachably connected with a clamping part, one side, close to the through hole, of the sliding column (203) contained in the second fixing assembly is detachably connected with a polishing part, the clamping part comprises an anti-skidding block (410), the polishing part comprises a guide roller (407) and a polishing brush (408), and the guide roller (407) and the polishing brush (408) are symmetrically arranged;
the control assembly comprises a second motor (112) and a rotating plate (113), the second motor (112) is installed at the bottom of the lifting plate (111), the rotating plate (113) is installed at the output end of the second motor (112), the bottom of the rotating plate (113) is rotatably connected with a rotating shaft (300), the outer wall of the rotating shaft (300) is rotatably connected with a shaft sleeve (304), the outer walls of the tops of the rotating shaft (300) and the shaft sleeve (304) are connected with a first gear (404) and a second gear (405), the bottom of the rotating plate (113) is provided with a first telescopic rod (400) and a second telescopic rod (401), the output ends of the first telescopic rod (400) and the second telescopic rod (401) are respectively connected with a first toothed plate (402) and a second toothed plate (403), and the first toothed plate (402) and the second toothed plate (403) are respectively meshed with the first gear (404) and the second gear (405);
the bottom parts of the rotating shaft (300) and the shaft sleeve (304) are respectively and rotatably connected with a first rotating installation ring (302) and a second rotating installation ring (307), the outer walls of the rotating shaft (300) and the shaft sleeve (304) are respectively provided with a first thread (301) and a second thread (305), the rotating shaft (300) and the shaft sleeve (304) are respectively connected with a first adjusting installation ring (303) and a second adjusting installation ring (306) through the first thread (301) and the second thread (305), and a connecting buckle (308) is connected between the first adjusting installation ring (303) and the second rotating installation ring (307);
a first scissor type connecting rod (409) is connected between the first rotating installation ring (302) and the first adjusting installation ring (303), one side, far away from the rotating shaft (300), of the first scissor type connecting rod (409) is detachably connected with a clamping component, a second scissor type connecting rod (406) is connected between the second rotating installation ring (307) and the second adjusting installation ring (306), one side, far away from the shaft sleeve (304), of the second scissor type connecting rod (406) is detachably connected with a polishing component, and 4 groups of the first scissor type connecting rod (409) and the second scissor type connecting rod (406) are symmetrically arranged.
2. The polishing device for intelligent manufacturing of industrial products, according to claim 1, wherein the optimized stretching assembly comprises a lifting plate (111), a sliding rod (110) and a guiding pull rod (108), the sliding rod (110) and the guiding pull rod (108) are both connected to the inner wall of the lifting table (105) in a sliding manner, the lifting plate (111) is connected to the bottom of the sliding rod (110), a first motor (106) is installed at the top of the lifting table (105), the output end of the first motor (106) is connected with a rotating disc (107), the outer side wall of the rotating disc (107) is connected with a sliding roller (109), a transverse sliding groove is formed in the top of the guiding pull rod (108), and the sliding roller (109) is connected to the inner wall of the sliding groove in a rolling manner.
3. The polishing equipment for intelligent manufacturing of industrial products according to claim 2, wherein a guide rail (103) and a telescopic column (104) are installed on the inner side wall of the sliding back plate (102), the lifting platform (105) is slidably connected to the side wall of the sliding back plate (102) through the guide rail (103), the telescopic end of the telescopic column (104) is connected to the bottom of the lifting platform (105), a dust suction device is arranged in the base box (100), and a dust suction port of the dust suction device is communicated with the through hole.
4. The use method of the polishing device for intelligent manufacturing of industrial products, according to claim 3, is characterized by comprising the following steps:
s1: when the device is used, the telescopic column (104) is started to drive the lifting table (105) to slide on the inner side wall of the sliding back plate (102) through the guide rail (103), so that the lifting table (105) rises to the topmost part, a workpiece to be polished is placed right above a through hole in the top section of the double-layer mounting frame (101), the first fixing component is started to clamp and fix the workpiece, and then the polishing process is started;
s2: when the first fixing assembly is started, firstly, the output end of a hydraulic cylinder (200) contained in the first fixing assembly contracts to drive a first pushing plate (201) to rotate and generate deviation, the first pushing plate (201) drives three groups of second pushing plates (205) to deviate through an L-shaped connecting block (202), then a sliding column (203) is synchronously extruded, the sliding column (203) can drive a clamping component to clamp the outer surface of a workpiece, a control assembly is started, so that the first connecting rod assembly and the second connecting rod assembly are both in a contraction state, a telescopic column (104) contracts to drive a lifting table (105) and the whole movable polishing mechanism to descend, and the first connecting rod assembly stops descending when being positioned in the clamped workpiece;
s3: when the control assembly is started, the telescopic end of the first telescopic rod (400) contracts to drive the first toothed plate (402) to move, the first toothed plate (402) is meshed to drive the first gear (404) to rotate and further drive the rotating shaft (300) to rotate, the rotating shaft (300) rotates to enable the first thread (301) to rotate, the first thread (301) drives the first adjusting mounting ring (303) to move, the distance between the first adjusting mounting ring (303) and the first rotating mounting ring (302) is changed, the angle of the first scissor-type connecting rod (409) is changed, the distance between the polishing component and the rotating shaft (300) and the workpiece is changed, when the polishing component is in contact with the inner surface of the workpiece, the change is stopped, similarly, when the second telescopic rod (401) contracts to drive the second toothed plate (403) to move, the second toothed plate (405) is meshed to drive the second gear (405) to rotate, the shaft sleeve (304) rotates, the shaft sleeve (304) drives the second thread (305) to rotate, the second adjusting mounting ring (306) is meshed to move, the distance between the second adjusting mounting ring (306) and the rotating distance between the scissor-type connecting rod (406) and the workpiece is changed;
s4: when the polishing component is attached to the inner surface of a workpiece, a second motor (112) is started, the output end of the second motor (112) drives a rotating plate (113) to rotate, and further drives the whole movable polishing mechanism to rotate, so that the inner surface of the workpiece is polished, a first motor (106) is started, the output end of the first motor (106) drives a rotating disc (107) to rotate, and further drives a sliding roller (109) to rotate, the sliding roller (109) slides on the inner wall of a transverse sliding groove of a guide pull rod (108), and drives the guide pull rod (108) to perform reciprocating movement in the vertical direction, and further drives a lifting plate (111) and the whole movable polishing mechanism to perform reciprocating polishing on the workpiece, so that the polishing effect is better, and the efficiency is higher;
s5: after polishing of the inner wall of the workpiece is completed, the control assembly is started to contract the first connecting rod assembly, the lifting platform (105) is controlled to ascend, the second connecting rod assembly is located at the center of the workpiece, the control assembly is started to expand the second connecting rod assembly, the clamping part tightly supports the inner wall of the workpiece, the first fixed polishing assembly is controlled to loosen the workpiece, the lifting platform (105) drives the workpiece to move to the second fixed polishing assembly, the hydraulic cylinder (200) is started to enable the polishing part to clamp the outer surface of the workpiece, then the second motor (112) and the first motor (106) are started to polish the outer surface of the workpiece, the whole process flow is convenient, the outer surface and the inner surface of the workpiece can be polished without other machines, and production efficiency can be effectively improved.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210446814.2A CN114714172B (en) | 2022-04-26 | 2022-04-26 | Polishing equipment for intelligent manufacturing of industrial products and use method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210446814.2A CN114714172B (en) | 2022-04-26 | 2022-04-26 | Polishing equipment for intelligent manufacturing of industrial products and use method thereof |
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| CN114714172A CN114714172A (en) | 2022-07-08 |
| CN114714172B true CN114714172B (en) | 2023-01-17 |
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| CN118106829A (en) * | 2024-05-03 | 2024-05-31 | 江苏凯孚特机械装备有限公司 | Multi-pass polishing equipment for steel brush wheel |
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| CN214109822U (en) * | 2020-09-07 | 2021-09-03 | 咸宁兴民钢圈有限公司 | Steel spoke processing is with burnishing and polishing device who conveniently adjusts |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107336022A (en) * | 2017-07-21 | 2017-11-10 | 中信戴卡股份有限公司 | A kind of wheel blanks locating wheel lip apparatus for correcting |
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|---|---|---|---|---|
| CN103506895A (en) * | 2013-10-24 | 2014-01-15 | 江苏阳明船舶装备制造技术有限公司 | Machine for grinding inside and outside of pipes |
| CN108406459A (en) * | 2018-03-07 | 2018-08-17 | 广东派博钢管有限公司 | Steel pipe inside and outside integrative automatic grinding system |
| CN108788952A (en) * | 2018-05-30 | 2018-11-13 | 郑州荣献新材料技术有限公司 | A kind of architectural engineering short steel pipes device for grinding outer wall |
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| CN114714172A (en) | 2022-07-08 |
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Effective date of registration: 20221228 Address after: 518000 No.3, Tianyang North 1st Road, Dongfang datianyang Industrial Zone, Songgang street, Bao'an District, Shenzhen City, Guangdong Province Applicant after: SHENZHEN ZHENDONG PRECISION HARDWARE Co.,Ltd. Address before: 330000 No. 48, Lushan North Avenue, Qingshanhu District, Nanchang City, Jiangxi Province Applicant before: Luo Lingui |
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Denomination of invention: A polishing equipment for intelligent manufacturing of industrial products and its usage method Effective date of registration: 20231226 Granted publication date: 20230117 Pledgee: Shenzhen Rural Commercial Bank Co.,Ltd. Bao'an Sub branch Pledgor: SHENZHEN ZHENDONG PRECISION HARDWARE Co.,Ltd. Registration number: Y2023980074218 |
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