CN114713252A - Desulfurization and denitrification carbon-based catalyst and preparation method thereof - Google Patents

Desulfurization and denitrification carbon-based catalyst and preparation method thereof Download PDF

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CN114713252A
CN114713252A CN202210270240.8A CN202210270240A CN114713252A CN 114713252 A CN114713252 A CN 114713252A CN 202210270240 A CN202210270240 A CN 202210270240A CN 114713252 A CN114713252 A CN 114713252A
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based catalyst
carbon
desulfurization
parts
denitrification
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CN114713252B (en
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黄张根
宁卫云
曾泽泉
韩小金
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Shanxi Institute of Coal Chemistry of CAS
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Shanxi Institute of Coal Chemistry of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/14Phosphorus; Compounds thereof
    • B01J27/186Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J27/195Phosphorus; Compounds thereof with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with vanadium, niobium or tantalum
    • B01J27/198Vanadium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Abstract

The invention belongs to the technical field of catalysts and production, and particularly relates to a desulfurization and denitrification carbon-based catalyst and a preparation method thereof. The carbon-based catalyst comprises the following main raw materials in percentage by mass: anthracite or weakly caking coal: 40-70 parts of; 25-35 parts of coking coal; 0-20 parts of coke powder; 4-10 parts of asphalt; 2-5 of coal gangue or converter steel slag; 0-3 of oxide; 1-10 parts of a binder; 8-35 parts of water. The preparation method comprises the following steps: grinding, proportioning, stirring, shaping, drying, charring and activating. The organic binder is added to replace tar, so that the discharge of VOCs gas in the preparation process is reduced, and the environmental pollution is reduced; and reduces the harm to the body of the worker during the processing. The added sodium humate has a complex structure and multiple functional groups, so that the formed carbon-based catalyst has high reaction activity and strong adsorption performance, and has stronger adsorption capacity. The addition of the coal gangue or the converter steel slag saves energy and improves the strength and the denitration value of the carbon-based catalyst.

Description

Desulfurization and denitrification carbon-based catalyst and preparation method thereof
Technical Field
The invention belongs to the technical field of catalysts and production, and particularly relates to a desulfurization and denitrification carbon-based catalyst and a preparation method thereof.
Background
SO emitted during combustion of fossil fuels2And Nitrogen Oxides (NO)x) Is the main reason of acid rain and photochemical smog in journey, the discharge amount of the waste water is seriously beyond the bearing limit value of the atmospheric environment, thereby causing serious damage to the ecological environment and bringing huge economic damage to human beings. Since the seventies of the last century, researchers began to research SO in industrial flue gas on the basis of the control technology of flue gas pollutants discharged by fossil fuel combustion for many years2And NOxAnd simultaneously, researching a removal technology.
The technology for integrally removing various pollutants in the flue gas by using the active coke drying method is a flue gas pollutant treatment technology which is widely popularized by the state at present, as the resource utilization of SO2 can be realized, no water is consumed in the whole process, and no secondary pollutants exist.
The activated coke is an adsorbing material with high comprehensive strength (pressure resistance, abrasion resistance and impact resistance) and small specific surface area than the activated carbon. Compared with activated carbon, the activated coke has better desulfurization and denitration performances, and in the using process, the heating regeneration is equivalent to the reactivation of the activated coke, and the desulfurization and denitration performances are increased. The active coke is a novel adsorption material produced by taking coal as a raw material. At present, the industrially applicable active coke is columnar active coke with the diameter of 8mm, and the production process comprises the following steps: raw material coal → grinding → stirring → shaping → carbonization → activation → product. The patent application No. 200610017059.7 discloses a production method of desulfurization denitration dedusting active coke, which is to process the active coke according to 70-82% of coal powder, 15-25% of coal tar and 3-5% of water-based emulsifier.
At present, coal tar is still generally adopted as a forming binder for preparing activated coke, and the coal tar is listed as a dangerous chemical, so that the problem of serious VOCS pollution exceeding standard in the production and use processes is solved.
China is under pressure to simultaneously reduce the emission of various pollutants such as sulfur dioxide, nitrogen oxides, dioxin, heavy metals and the like. The dry method integrated method of the active coke/carbon-based catalyst can simultaneously remove various pollutants, and can be widely applied to the steel and coking industries as by-product of sulfuration chemical products. The desulfurization and denitrification rate of the carbon-based catalyst is higher than that of common active coke.
Disclosure of Invention
The invention aims to provide a desulfurization and denitrification carbon-based catalyst which has good denitrification performance and is beneficial to environmental protection.
The invention also aims to provide a preparation method of the desulfurization and denitrification carbon-based catalyst, which contributes to environmental protection, energy conservation and emission reduction and can improve desulfurization and denitrification performances.
The invention is realized by the following technical scheme:
the desulfurization and denitrification carbon-based catalyst provided by the invention comprises the following main raw materials in percentage by mass: anthracite or weakly caking coal: 40-70 parts of; 25-35 parts of coking coal; 0-20 parts of coke powder; 4-10 parts of asphalt; 2-5 of coal gangue or converter steel slag; 0 to 3 of oxide; 1-10 parts of a binder; 8-35 parts of water.
The content of vanadium in the coal gangue is 0.2-2%. The main component of the coal gangue is Al2O3、SiO2And in addition, Fe in different quantities2O3、CaO、MgO、Na2O、K2O、P2O5、SO3And trace rare elements (gallium, vanadium, titanium, cobalt). Wherein P is2O5Has the advantages of high denitration activity, high stability and the like. The coal gangue can also improve the strength of the desulfurization and denitrification carbon-based catalyst.
The converter steel slag contains 0.1-3% of vanadium. The converter steel slag with 0.1-3% of vanadium content can also improve the denitration rate. The converter slag is one of three wastes in the steel industry, the utilization rate of the converter slag is only 50 percent in China, and the difference with developed countries is large2O51-3% of vanadium content (V) in the vanadium-containing coal gangue2O5About 1%) is high, and if the slag is directly treated in a mode of treating common converter slag, a great resource waste is caused.
In order to avoid pollution to the environment and harm to the body caused by adding tar in the preparation process of the desulfurization and denitrification carbon-based catalyst, the binder is modified starch, and the adding amount is 1-10 of the mass ratio of the raw materials.
The binder can also be sodium humate, and the addition amount is 2-6 of the mass ratio of the raw materials.
The binder is humic acid which is prepared from 1-2 parts by weight: adding 100-200 mass solid-liquid ratio into 1-3% alkali liquor, reacting at 80-100 deg.C to obtain liquid binder, wherein the addition amount is 10-30 mass ratio of raw materials. Therefore, the cost is lower, and can be reduced by more than 50% compared with the cost of directly adding sodium humate.
The oxide is zinc oxide or ferric oxide.
The oxide is copper oxide or manganese oxide.
The caking index of the coking coal is 55-95; the smokeless coal ash is 4-12 wt%.
The preparation method of the desulfurization and denitrification carbon-based catalyst comprises the following steps of A grinding: grinding anthracite fine powder or weakly sticky fine powder, coking coal, coke powder, asphalt, coal gangue or converter steel slag to powder with the particle size of 150-mesh and 200-mesh; b, stirring: according to the following mass ratio: (40-70): (25-35): (0-20): (4-10): (2-5): (0-3): (1-10): (8-35) uniformly stirring anthracite or weakly caking coal, coking coal, coke powder, asphalt, coal gangue or converter steel slag, oxide, binder and water in a kneading machine; c, forming: molding the uniformly stirred material by using an oil press or a granulator to obtain material strips; d, drying: drying the formed material strips in a drying furnace until the moisture is 3-4; e, carbonizing: carbonizing at 600-800 deg.c for 0.5-2 hr to obtain carbonized material; f, activation: directly feeding the carbonized material into an activation furnace, activating for 0.5-3 hours at the temperature of 800-950 ℃ by using water vapor as an activation medium, and obtaining the desulfurization and denitrification carbon-based catalyst.
According to the invention, the organic binder is added to replace tar, so that the discharge of VOCs gas in the preparation process is reduced, and the environmental pollution is reduced; and the harm of the active coke to the body of a worker in the processing process is reduced. The sodium humate is a relatively stable natural macromolecular organic matter with an aromatic structure, is connected by sparse aromatic rings to form a sparse network structure, has a plurality of void pores with different sizes, has high reaction activity and strong adsorption performance due to a complex structure and a plurality of functional groups, and enables the formed desulfurization and denitrification carbon-based catalyst to have stronger adsorption capacity. The invention saves energy by adding the coal gangue or the converter steel slag and improves the denitration rate.
Detailed Description
The technical solution and effects of the present invention will be further described below by specific examples.
Examples
The list of 8 examples is as follows:
TABLE 1
Figure DEST_PATH_IMAGE002
Table 1 shows the composition ratios of the raw materials.
The liquid binder in the table is humic acid according to the proportion of 1-2: 100-200 mass solid-liquid ratio is added into 1-3% alkali liquor to react for 30-60 minutes at 80-100 ℃ to generate liquid binder. According to the invention, tar is not added, so that the discharge of VOCs gas in the preparation process is reduced, and the environmental pollution is reduced; the harm to the body of a worker in the production process is reduced. The sodium humate has a complex structure and multiple functional groups, so that the sodium humate has high reaction activity and strong adsorption performance, and the formed desulfurization and denitrification carbon-based catalyst has stronger adsorption capacity. Liquid binders are less costly than other solid binders. The coal gangue or the converter steel slag is added into the raw materials, so that the activity and the strength of the desulfurization and denitrification carbon-based catalyst are improved. The waste is utilized, and the energy is saved.
TABLE 2
Figure DEST_PATH_IMAGE004
TABLE 3
Figure DEST_PATH_IMAGE006

Claims (10)

1. The desulfurization and denitrification carbon-based catalyst is characterized in that the main raw materials of the carbon-based catalyst comprise the following components in percentage by mass: anthracite or weakly caking coal: 40-70 parts of; 25-35 parts of coking coal; 0-20 parts of coke powder; 4-10 parts of asphalt; 2-5 of coal gangue or converter steel slag; 0-3 of oxide; 1-10 parts of a binder; 8-35 parts of water.
2. The desulfurization and denitrification carbon-based catalyst according to claim 1, wherein the coal gangue contains vanadium in an amount of 0.2-2%.
3. The carbon-based catalyst for desulfurization and denitrification according to claim 1, wherein the content of vanadium in the converter steel slag is 0.1-3%.
4. The desulfurization and denitrification carbon-based catalyst according to claim 1, wherein the binder is modified starch, and the addition amount is 1-10 of the mass ratio of the raw materials.
5. The desulfurization and denitrification carbon-based catalyst according to claim 1, wherein the binder is sodium humate, and the addition amount is 2-6 of the mass ratio of the raw materials.
6. The carbon-based catalyst for desulfurization and denitrification according to claim 1, wherein the binder is humic acid (1-2): adding 100-200 mass solid-liquid ratio into 1-3% alkali liquor to react to generate liquid binder, wherein the addition amount is 10-30 mass ratio of the raw materials.
7. The carbon-based catalyst for desulfurization and denitrification according to claim 1, wherein the oxide is zinc oxide or ferric oxide.
8. The carbon-based catalyst for desulfurization and denitrification according to claim 1, wherein the oxide is copper oxide or manganese oxide.
9. The desulfurization and denitrification carbon-based catalyst according to claim 1, wherein the coking coal has a caking index of 55 to 95; the smokeless coal ash is 4-12 wt%.
10. The method for preparing a carbon-based catalyst for desulfurization and denitrification according to claim 1 or 10, comprising the steps of: a, grinding: crushing the anthracite fine powder or weakly sticky fine powder, coking coal, coke powder, asphalt, coal gangue or converter steel slag to powder with the granularity of 150 meshes and 200 meshes; b, stirring: according to the following mass ratio: (40-70): (25-35): (0-20): (4-10): (2-5): (0-3): (1-10): (8-35) uniformly stirring anthracite or weakly caking coal, coking coal, coke powder, asphalt coal gangue or converter steel slag, oxide, binder and water in a kneading machine; c, forming: molding the uniformly stirred material by using an oil press or a granulator to obtain material strips; d, drying: drying the formed material strips in a drying furnace until the moisture content is 3-4; e, carbonizing: carbonizing at 600-800 deg.C for 0.5-2 hr to obtain carbonized material, activating: the carbonized material is directly put into an activation furnace to be activated at the temperature of 800-950 ℃, the medium is water vapor, and the activation lasts for 0.5-3 hours, so that the desulfurization and denitrification active coke is obtained.
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11555A (en) * 1997-06-11 1999-01-06 Sumitomo Heavy Ind Ltd Desulfurizing and denitrating agent
CN101993066A (en) * 2010-02-11 2011-03-30 赵建勋 Desulfurated and denitrated activated coke and preparation method thereof
CN102085476A (en) * 2011-01-13 2011-06-08 中国海洋大学 Shaped coal-based SO2 and NO adsorption catalyst and preparation method thereof
CN102674341A (en) * 2012-05-14 2012-09-19 李钱胜 Columnar activated carbon based on coal pitch binders and preparation method of columnar activated carbon
CN109499332A (en) * 2018-12-05 2019-03-22 萍乡市华星环保工程技术有限公司 Industrial smoke dry type high efficiency desulfurization denitration method
CN109966853A (en) * 2019-04-04 2019-07-05 安徽工业大学 A kind of compound solid waste matrix activated carbon and preparation method thereof for flue gas desulfurization and denitrification
CN112408388A (en) * 2020-11-11 2021-02-26 中冶南方都市环保工程技术股份有限公司 Preparation method of activated coke with high denitration performance

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11555A (en) * 1997-06-11 1999-01-06 Sumitomo Heavy Ind Ltd Desulfurizing and denitrating agent
CN101993066A (en) * 2010-02-11 2011-03-30 赵建勋 Desulfurated and denitrated activated coke and preparation method thereof
CN102085476A (en) * 2011-01-13 2011-06-08 中国海洋大学 Shaped coal-based SO2 and NO adsorption catalyst and preparation method thereof
CN102674341A (en) * 2012-05-14 2012-09-19 李钱胜 Columnar activated carbon based on coal pitch binders and preparation method of columnar activated carbon
CN109499332A (en) * 2018-12-05 2019-03-22 萍乡市华星环保工程技术有限公司 Industrial smoke dry type high efficiency desulfurization denitration method
CN109966853A (en) * 2019-04-04 2019-07-05 安徽工业大学 A kind of compound solid waste matrix activated carbon and preparation method thereof for flue gas desulfurization and denitrification
CN112408388A (en) * 2020-11-11 2021-02-26 中冶南方都市环保工程技术股份有限公司 Preparation method of activated coke with high denitration performance

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