CN114713123A - Mechatronic raw materials hybrid system - Google Patents
Mechatronic raw materials hybrid system Download PDFInfo
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- CN114713123A CN114713123A CN202210305368.3A CN202210305368A CN114713123A CN 114713123 A CN114713123 A CN 114713123A CN 202210305368 A CN202210305368 A CN 202210305368A CN 114713123 A CN114713123 A CN 114713123A
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Abstract
The invention discloses an electromechanical integrated raw material mixing system which comprises a solid feeding module, a fastening module, a mixing tank, a mixing module and a liquid feeding module, wherein the solid feeding module and the liquid feeding module are used for conveying raw materials into the mixing tank, the mixing tank is used for fixing the mixing tank, and the mixing module is used for mixing the raw materials in the mixing tank. The system can automatically convey the raw materials into the stirring barrel and stir the raw materials, can well fix the stirring barrel through the fastening module, effectively prevents the stirring barrel from shaking during stirring, and enables the stirring range to be adjustable through the arrangement of the reciprocating stirring piece and the rotating stirring piece, and has various stirring modes and wider application range.
Description
Technical Field
The invention relates to the technical field of coal mine fully mechanized mining, in particular to an electromechanical integrated raw material mixing system.
Background
The mixing system is widely applied to industries such as coatings, medicines, building materials, chemical industry, pigments, resins, foods, scientific research and the like, and can mix and stir various raw materials according to the process requirements of user products, so that the raw materials are fully and uniformly mixed, and the deep processing at the later stage is convenient.
Present compounding system generally drops into the agitator with the raw materials in, then drives raw materials and water misce bene through the (mixing) shaft, but present compounding system is not so much to regard to the fixed of agitator, leads to often can acutely rock at stirring in-process agitator, leads to the raw materials spill, leads to agitating unit to damage even to its stirring range of agitating unit is limited, leads to keeping away from the raw materials of (mixing) shaft and can't obtain abundant stirring, thereby leads to stirring inhomogeneous phenomenon to take place.
Disclosure of Invention
This section is for the purpose of summarizing some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. In this section, as well as in the abstract and title of the application, simplifications or omissions may be made to avoid obscuring the purpose of the section, the abstract and the title, and such simplifications or omissions are not intended to limit the scope of the invention.
The present invention has been made in view of the above and/or other problems with existing mechatronic feedstock mixing systems.
The problem to be solved by the present invention is therefore how to provide an mechatronic raw material mixing system.
In order to solve the technical problems, the invention provides the following technical scheme: an electromechanical integrated raw material mixing system comprises a solid feeding module, a solid feeding module and a mixing module, wherein the solid feeding module comprises a feeding box body and a material conveying component, the bottom of the feeding box body is communicated with the material conveying component, and the material conveying component is used for conveying raw materials into a mixing barrel; the fastening module is used for fastening the stirring barrel and comprises a fixed support, a first fastening piece fixedly connected to the fixed support and a second fastening piece used for clamping the stirring barrel, wherein the second fastening piece comprises fastening support arms arranged at two ends of the fixed support and hinged with the fixed support, a V-shaped fastening plate arranged at the end part of each fastening support arm and hinged with the fastening support arms, a first rotating rod fixed on the fixed support, a second rotating rod arranged at two ends of the first rotating rod and a rotating handle arranged at the end part of one of the second rotating rods, the second rotating rod is connected with the first rotating rod through a U-shaped universal joint, the second rotating rod is in threaded fit with the fastening support arms, and an included angle between the second rotating rod and the first rotating rod is an obtuse angle; and the stirring module is arranged above the stirring barrel and is used for stirring the raw materials in the stirring barrel.
As a preferable scheme of the mechatronic raw material mixing system of the present invention, wherein: the first fastener comprises a V-shaped support arm arranged in the middle of the two fastening support arms and a fixing cylinder arranged in the middle of the V-shaped support arm.
As a preferable scheme of the mechatronic raw material mixing system of the present invention, wherein: still include liquid feeding module, its include the feed liquor box, and with the infusion pipeline that the feed liquor box is connected, the infusion pipeline be used for to carry liquid in the agitator.
As a preferable scheme of the mechatronic raw material mixing system of the present invention, wherein: the material conveying assembly comprises a material conveying cylinder connected with the bottom end of the feeding box body, a helical blade arranged in the material conveying cylinder and a fourth motor driving the helical blade to rotate.
As a preferable scheme of the mechatronic raw material mixing system of the present invention, wherein: the stirring module comprises a reciprocating stirring piece and a rotating stirring piece, the rotating stirring piece comprises a vertical rail, a lifting support matched with the vertical rail, a sealing cover fixed at the bottom of the lifting support, a first motor fixed on the lifting support, and a bearing shell arranged below the sealing cover, a first interface matched with the delivery cylinder and a second interface matched with the infusion pipeline are arranged on the sealing cover, and the output end of the first motor penetrates through the sealing cover to be matched with the bearing shell; the reciprocating stirring piece comprises a rotary disc fixedly matched with the bearing shell, a first gear ring rotationally matched with the rotary disc, a first gear arranged in the first gear ring, a first connecting rod fixedly connected with the first gear, a first sliding block rotationally matched with the first connecting rod, a first moving rod in sliding fit with the first sliding block, a first fixed rod in sliding fit with the first moving rod and fixed on the rotary disc, a first stirring rod connected with the first sliding block, a second stirring rod connected with the first moving rod, a first driving piece driving the first gear ring to rotate, and a second driving piece driving the first gear to rotate along the inner ring of the first gear ring; the first ring gear inboard is provided with the internal gear, first gear with the internal gear keeps meshing constantly, the internal gear number of teeth is 2 times of first gear number of teeth.
As a preferable scheme of the mechatronic raw material mixing system of the present invention, wherein: the second driving piece comprises a third motor fixed on the rotary table, a second connecting rod connected with the output end of the third motor, and a first gear shaft arranged on the second connecting rod and matched with the first gear, the first gear shaft penetrates through the first connecting rod, and the rotating shaft of the first sliding block is collinear with the output shaft of the third motor.
As a preferable scheme of the mechatronic raw material mixing system of the present invention, wherein: the first gear ring outside is provided with the external gear, first driving piece include with external gear complex worm to and drive the worm carries out pivoted second motor, the second motor is fixed in on the carousel.
As a preferable scheme of the mechatronic raw material mixing system of the present invention, wherein: the first stirring rods are symmetrically arranged on two sides of the first sliding block, and the first moving rod is provided with a first sliding groove for moving the first sliding block and a first hole matched with the first stirring rod; and a second hole matched with the first fixed rod is formed in the first movable rod.
As a preferable scheme of the mechatronic raw material mixing system of the present invention, wherein: the stirring module still includes protective housing, and it is connected on the carousel, the last confession that is provided with of protective housing the second shifting chute that first puddler removed, and confession the third shifting chute that the second puddler removed.
As a preferable scheme of the mechatronic raw material mixing system of the present invention, wherein: and a first stirring fan blade is arranged on the first stirring rod, and a second stirring fan blade is arranged on the second stirring rod.
The invention has the beneficial effects that: the utility model provides a raw materials hybrid system can automize and carry the raw materials and stir in to the agitator, through fastening module, can fix the agitator well, has effectually prevented that the agitator from taking place to rock the emergence of the condition when stirring to through the setting of reciprocal stirring piece and rotation stirring piece, make the stirring scope become adjustable, and the stirring mode is various, and application scope is wider.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise. Wherein:
fig. 1 is a structural view of a mechatronic raw material mixing system.
Fig. 2 is a structural diagram of the mechatronic raw material mixing system without a steel frame structure.
FIG. 3 is a schematic diagram of a feeding assembly of the mechatronic raw material mixing system.
FIG. 4 is a view showing a structure of a fastening module of the mechatronic raw material mixing system.
FIG. 5 is a schematic view of the first and second rotating rods of the mechatronic raw material mixing system.
Fig. 6 is a structural view of a stirring module of the mechatronic raw material mixing system.
Fig. 7 is an exploded view of a stirring module of the mechatronic raw material mixing system.
FIG. 8 is a view showing the structure of a reciprocating stirring member of the mechatronic raw material mixing system.
Fig. 9 is an exploded view of the reciprocating stirring member of the mechatronic raw material mixing system.
FIG. 10 is a schematic view of a first connecting rod and a second connecting rod of the mechatronic feedstock mixing system.
FIG. 11 is a schematic view of the combination of the rotary plate and the first gear ring of the mechatronic raw material mixing system.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described and will be readily apparent to those of ordinary skill in the art without departing from the spirit of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.
Furthermore, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Example 1
Referring to fig. 1 to 11, a first embodiment of the present invention provides an mechatronic raw material mixing system, which includes a solid feeding module 100, a fastening module 200, a mixing barrel 300, a mixing module 400, and a liquid feeding module 500, wherein the solid feeding module 100 and the liquid feeding module 500 are used for conveying raw materials into the mixing barrel 300, the mixing barrel 300 is used for fixing the mixing barrel 300, and the mixing module 400 is used for mixing raw materials in the mixing barrel 300.
Specifically, the solid feeding module 100 includes a feeding box 101 and a feeding assembly 102, the bottom of the feeding box 101 is communicated with the feeding assembly 102, wherein the feeding assembly 102 includes a feeding cylinder 102a connected to the bottom end of the feeding box 101, a helical blade 102b disposed in the feeding cylinder 102a, and a fourth motor 102c for driving the helical blade 102b to rotate.
The fastening module 200 comprises a fixing bracket 201, a first fastening member 202 fixedly connected to the fixing bracket 201, and a second fastening member 203 for clamping the mixing tank 300, the second fastening member 203 comprises a fastening arm 203a arranged at two ends of the fixed bracket 201 and hinged with the fixed bracket, a V-shaped fastening plate 203c arranged at the end part of the fastening arm 203a and hinged with the fastening arm, a first rotating rod 203d fixed on the fixed bracket 201, and a second rotating rod 203e arranged at two ends of the first rotating rod 203d, and a rotating handle 203f provided at an end portion of one of the second rotating levers 203e, the second rotating rod 203e and the first rotating rod 203d are connected by a U-shaped universal joint, the second rotating rod 203e is in threaded fit with the fastening support arm 203a, and an included angle between the second rotating rod 203e and the first rotating rod 203d is an obtuse angle. When the operator rotates the turning handle 203f, the two fastening arms 203a move toward and away from each other by the second turning lever 203 e.
In this embodiment, the first fastener 202 includes a V-shaped arm 202a disposed at a middle position between two fastening arms 203a, and a fixed cylinder 202b disposed at a middle position between the V-shaped arms 202 a.
The stirring module 400 comprises a reciprocating stirring piece 401 and a rotating stirring piece 402, wherein the rotating stirring piece 402 comprises a vertical rail 402e, a lifting support 402a matched with the vertical rail 402e, a cover 402b fixed at the bottom of the lifting support 402a, a first motor 402c fixed on the lifting support 402a, and a bearing shell 402d arranged below the cover 402b, a first interface 402b-1 matched with the delivery cylinder 102a and a second interface 402b-2 matched with the infusion pipeline 502 are arranged on the cover 402b, and the output end of the first motor 402c penetrates through the cover 402b to be matched with the bearing shell 402 d. The reciprocating stirring member 401 comprises a rotating disc 401a fixedly engaged with the bearing housing 402d, a first gear 401b rotatably engaged with the rotating disc 401a, a first gear 401c disposed inside the first gear 401b, a first connecting rod 401d fixedly connected with the first gear 401c, a first sliding block 401e rotatably engaged with the first connecting rod 401d, a first moving rod 401f slidably engaged with the first sliding block 401e, a first fixing rod 401g slidably engaged with the first moving rod 401f and fixed on the rotating disc 401a, a first stirring rod 401h connected with the first sliding block 401e, a second stirring rod 401k connected with the first moving rod 401f, and a first driving member 401m driving the first gear 401b to rotate, the second driving piece 401n drives the first gear 401c to rotate along the inner ring of the first gear ring 401 b;
an internal gear A is arranged on the inner side of the first gear ring 401b, the first gear 401c is constantly meshed with the internal gear A, and the number of teeth of the internal gear A is 2 times that of the first gear 401 c.
Further, still include liquid feeding module 500, its include feed liquor box 501, and with the transfusion pipeline 502 that feed liquor box 501 is connected, transfusion pipeline 502 be used for to carry liquid in the agitator 300.
The second driving member 401n comprises a third motor 401n-1 fixed on the turntable 401a, a second connecting rod 401n-2 connected with the output end of the third motor 401n-1, and a first gear shaft 401n-3 arranged on the second connecting rod 401n-2 and matched with the first gear 401c, the first gear shaft 401n-3 passes through the first connecting rod 401d, and the rotating shaft of the first sliding block 401e is collinear with the output shaft of the third motor 401n-1, that is, if the distance between the rotating shaft between the second connecting rod 401n-2 and the third motor 401n-1 and the axis of the first gear 401c is L1, and the distance between the rotating shaft between the first connecting rod 401d and the first sliding block 401e and the axis of the first gear shaft 401n-3 is L2, then L1 is L2, when the diameter of the ring gear a is D, it is preferable that L1 be L2 be 0.25D, in this case, when the first link 401D and the second link 401n-2 are overlapped, the first slider 401e be at the center of the first ring gear 401b, and when the first ring gear 401b is kept stationary, the third motor 401n-1 rotates the first gear 401c via the second link 401n-2, and the first gear 401c rotates while revolving under the action of the ring gear a, the first link 401D rotates along with the rotation of the first gear 401c, and the first lever 401e linearly reciprocates on the first moving lever 401f, that is, the first stirring lever 401h linearly reciprocates, and for convenience of description, the moving direction of the first stirring lever 401h is defined as the X direction, and since the length of the first link 401D is 0.25 times the diameter of the first ring gear 401b, therefore, the first moving rod 401f does not move, that is, the second stirring rod 401k does not move back and forth, in this case, the X-direction moving distance of the first stirring rod 401h is longest, and is the same as the diameter of the internal gear a, no Y-direction movement occurs, and the second stirring rod 401k does not move; after the first driving member 401m drives the first gear ring 401b to rotate, the moving distance of the first stirring rod 401h in the X direction is gradually decreased, the moving distance of the first stirring rod 401h in the Y direction is gradually increased, and the moving distance of the second stirring rod 401k in the Y direction is gradually increased.
An external gear B is arranged on the outer side of the first gear ring 401B, the first driving piece 401m comprises a worm 401m-1 matched with the external gear B, and a second motor 401m-2 driving the worm 401m-1 to rotate, and the second motor 401m-2 is fixed on the turntable 401 a.
Preferably, the first stirring rod 401h is symmetrically arranged on two sides of the first sliding block 401e, and the first moving rod 401f is provided with a first sliding groove 401f-1 for moving the first sliding block 401e and a first hole 401f-2 matched with the first stirring rod 401 h; the first moving rod 401f is provided with a second hole 401f-3 matched with the first fixing rod 401 g.
The stirring module 400 further comprises a protective casing 403 connected to the turntable 401a, a second moving groove 403a for the first stirring rod 401h to move and a third moving groove 403b for the second stirring rod 401k to move are arranged on the protective casing 403, the first stirring rod 401h is provided with a first stirring fan blade 401h-1, and the second stirring rod 401k is provided with a second stirring fan blade 401 k-1.
The stirring module 400 of the present invention has at least the following four usage modes:
a single X-direction stirring mode in which the first stirring bar 401h moves in the X direction without moving in the Y direction and the second stirring bar 401k does not move;
a single Y-direction stirring mode in which the first stirring rod 401h does not move in the X direction, only moves in the Y direction, and the second stirring rod 401k also moves in the Y direction;
x, Y, in this mode, the first stirring rod 401h moves along the X direction, and simultaneously moves along the Y direction, and the second stirring rod 401k also moves along the Y direction;
fourthly, rotating and stirring, in this mode, the first driving part 402b drives the reciprocating stirring part 401 to rotate integrally, the first stirring rod 401h and the second stirring rod 401k can rotate and stir the raw materials in the stirring barrel 300, and at this time, any one of the three stirring modes can be overlapped.
When the material stirring device is used, the use mode is selected according to needs, and the material is stirred.
In summary, the invention provides an electromechanical integration raw material mixing system, which can realize electromechanical integration and automatic feeding and stirring, has high automation degree, simple operation, adjustable stirring range and various stirring modes, can be used for mixing tanks 300 with different sizes, and has wider application range.
It should be noted that the above-mentioned embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.
Claims (10)
1. The electromechanical integrated raw material mixing system is characterized in that: comprises the steps of (a) preparing a mixture of a plurality of raw materials,
the solid feeding module (100) comprises a feeding box body (101) and a material conveying assembly (102), wherein the bottom of the feeding box body (101) is communicated with the material conveying assembly (102), and the material conveying assembly (102) is used for conveying raw materials into the stirring barrel (300);
fastening module (200) for fastening agitator (300), it includes fixed bolster (201), fixed connection first fastener (202) on fixed bolster (201) to and be used for pressing from both sides second fastener (203) of tight agitator (300), second fastener (203) including set up in fixed bolster (201) both ends and rather than articulated fastening support arm (203a), set up in fastening support arm (203a) tip and rather than articulated V type mounting plate (203c), fixed with first dwang (203d) on fixed bolster (201), set up in second dwang (203e) at first dwang (203d) both ends, and set up in one of them turning handle (203f) of second dwang (203e) tip, second dwang (203e) with first dwang (203d) adopt U type universal joint to connect, the second rotating rod (203e) is in threaded fit with the fastening support arm (203a), and an included angle between the second rotating rod (203e) and the first rotating rod (203d) is an obtuse angle;
and the stirring module (400) is arranged above the stirring barrel (300) and is used for stirring the raw materials in the stirring barrel (300).
2. The mechatronic feedstock mixing system of claim 1, wherein: the first fastener (202) comprises a V-shaped support arm (202a) arranged at the middle position of the two fastening support arms (203a) and a fixed cylinder (202b) arranged at the middle of the V-shaped support arm (202 a).
3. An mechatronic raw material mixing system according to claim 1 or 2, characterized in that: still include liquid feeding module (500), its include feed liquor box (501), and with infusion pipeline (502) that feed liquor box (501) are connected, infusion pipeline (502) be used for to carry liquid in agitator (300).
4. An mechatronic material mixing system according to claim 3, characterized in that: the feeding assembly (102) comprises a feeding cylinder (102a) connected with the bottom end of the feeding box body (101), a helical blade (102b) arranged in the feeding cylinder (102a), and a fourth motor (102c) driving the helical blade (102b) to rotate.
5. The mechatronic material mixing system of claim 4, wherein: the stirring module (400) comprises a reciprocating stirring piece (401) and a rotating stirring piece (402), wherein the rotating stirring piece (402) comprises a vertical rail (402e), a lifting support (402a) matched with the vertical rail (402e), a sealing cover (402b) fixed at the bottom of the lifting support (402a), a first motor (402c) fixed on the lifting support (402a), and a bearing shell (402d) arranged below the sealing cover (402b), a first interface (402b-1) matched with the material delivery cylinder (102a) and a second interface (402b-2) matched with the infusion pipeline (502) are arranged on the sealing cover (402b), and the output end of the first motor (402c) penetrates through the sealing cover (402b) to be matched with the bearing shell (402 d);
the reciprocating stirring piece (401) comprises a rotating disc (401a) fixedly matched with the bearing shell (402d), a first gear ring (401b) rotationally matched with the rotating disc (401a), a first gear (401c) arranged in the first gear ring (401b), a first connecting rod (401d) fixedly connected with the first gear (401c), a first sliding block (401e) rotationally matched with the first connecting rod (401d), a first moving rod (401f) in sliding fit with the first sliding block (401e), a first fixing rod (401g) in sliding fit with the first moving rod (401f) and fixed on the rotating disc (401a), a first stirring rod (401h) connected with the first sliding block (401e), a second stirring rod (401k) connected with the first moving rod (401f), and a first driving piece (401m) driving the first gear ring (401b) to rotate, the second driving piece (401n) drives the first gear (401c) to rotate along the inner ring of the first gear ring (401 b);
the first ring gear (401b) inboard is provided with internal gear (A), first gear (401c) with internal gear (A) keeps meshing constantly, internal gear (A) number of teeth is first gear (401c) number of teeth 2 times.
6. The mechatronic material mixing system of claim 5, wherein: the second driving piece (401n) comprises a third motor (401n-1) fixed on the rotary disc (401a), a second connecting rod (401n-2) connected with the output end of the third motor (401n-1), and a first gear shaft (401n-3) arranged on the second connecting rod (401n-2) and matched with the first gear (401c), the first gear shaft (401n-3) penetrates through the first connecting rod (401d), and the rotating shaft of the first sliding block (401e) is collinear with the output shaft of the third motor (401 n-1).
7. An mechatronic material mixing system according to claim 6, characterized in that: an external gear (B) is arranged on the outer side of the first gear ring (401B), the first driving piece (401m) comprises a worm (401m-1) matched with the external gear (B) and a second motor (401m-2) driving the worm (401m-1) to rotate, and the second motor (401m-2) is fixed on the rotary disc (401 a).
8. An mechatronic feed mixing system according to claim 6 or 7, characterized in that: the first stirring rods (401h) are symmetrically arranged on two sides of the first sliding block (401e), and a first sliding groove (401f-1) for the first sliding block (401e) to move and a first hole (401f-2) matched with the first stirring rod (401h) are formed in the first moving rod (401 f);
the first moving rod (401f) is provided with a second hole (401f-3) matched with the first fixing rod (401 g).
9. An mechatronic material mixing system according to claim 8, characterized in that: the stirring module (400) further comprises a protective shell (403) connected to the turntable (401a), wherein a second moving groove (403a) for the first stirring rod (401h) to move and a third moving groove (403b) for the second stirring rod (401k) to move are arranged on the protective shell (403).
10. An mechatronic material mixing system as in any of claims 6, 7 or 9, wherein: the first stirring rod (401h) is provided with a first stirring fan blade (401h-1), and the second stirring rod (401k) is provided with a second stirring fan blade (401 k-1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210305368.3A CN114713123B (en) | 2022-03-25 | 2022-03-25 | Electromechanical integrated raw material mixing system |
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| CN202210305368.3A CN114713123B (en) | 2022-03-25 | 2022-03-25 | Electromechanical integrated raw material mixing system |
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Cited By (1)
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| CN118001959A (en) * | 2024-04-09 | 2024-05-10 | 江西旅游商贸职业学院 | Electromechanical integrated raw material mixing system |
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| CN114713123B (en) | 2023-09-01 |
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