CN114702755B - Functional master batch applicable to thin-wall high-length-diameter-ratio polypropylene ribbon as well as preparation method and application thereof - Google Patents
Functional master batch applicable to thin-wall high-length-diameter-ratio polypropylene ribbon as well as preparation method and application thereof Download PDFInfo
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- CN114702755B CN114702755B CN202210522053.4A CN202210522053A CN114702755B CN 114702755 B CN114702755 B CN 114702755B CN 202210522053 A CN202210522053 A CN 202210522053A CN 114702755 B CN114702755 B CN 114702755B
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- Prior art keywords
- polypropylene
- lubricant
- lubricants
- thin
- agent
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- -1 polypropylene Polymers 0.000 title claims abstract description 99
- 239000004743 Polypropylene Substances 0.000 title claims abstract description 81
- 229920001155 polypropylene Polymers 0.000 title claims abstract description 81
- 239000004594 Masterbatch (MB) Substances 0.000 title claims abstract description 35
- 238000002360 preparation method Methods 0.000 title claims abstract description 23
- 239000000314 lubricant Substances 0.000 claims abstract description 62
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 29
- 229910052802 copper Inorganic materials 0.000 claims abstract description 28
- 239000010949 copper Substances 0.000 claims abstract description 28
- 229920001577 copolymer Polymers 0.000 claims abstract description 26
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims abstract description 25
- 238000002156 mixing Methods 0.000 claims abstract description 23
- 239000002216 antistatic agent Substances 0.000 claims abstract description 21
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 17
- 239000002667 nucleating agent Substances 0.000 claims abstract description 15
- 239000007787 solid Substances 0.000 claims abstract description 10
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 7
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 7
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 claims description 26
- 238000002844 melting Methods 0.000 claims description 16
- 230000008018 melting Effects 0.000 claims description 16
- 238000001125 extrusion Methods 0.000 claims description 15
- 239000002994 raw material Substances 0.000 claims description 13
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 claims description 12
- 239000012964 benzotriazole Substances 0.000 claims description 12
- 150000002148 esters Chemical class 0.000 claims description 12
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical compound O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 claims description 12
- 238000005469 granulation Methods 0.000 claims description 12
- 230000003179 granulation Effects 0.000 claims description 12
- SMQUZDBALVYZAC-UHFFFAOYSA-N salicylaldehyde Chemical compound OC1=CC=CC=C1C=O SMQUZDBALVYZAC-UHFFFAOYSA-N 0.000 claims description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 10
- 239000000155 melt Substances 0.000 claims description 9
- 150000001408 amides Chemical class 0.000 claims description 8
- 125000001841 imino group Chemical group [H]N=* 0.000 claims description 8
- QUAMTGJKVDWJEQ-UHFFFAOYSA-N octabenzone Chemical compound OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 claims description 8
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 7
- 239000004215 Carbon black (E152) Substances 0.000 claims description 6
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 6
- 239000011737 fluorine Substances 0.000 claims description 6
- 229910052731 fluorine Inorganic materials 0.000 claims description 6
- 229930195733 hydrocarbon Natural products 0.000 claims description 6
- 150000002430 hydrocarbons Chemical class 0.000 claims description 6
- 150000003839 salts Chemical class 0.000 claims description 6
- 239000001993 wax Substances 0.000 claims description 6
- 239000012170 montan wax Substances 0.000 claims description 5
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 claims description 4
- UWSMKYBKUPAEJQ-UHFFFAOYSA-N 5-Chloro-2-(3,5-di-tert-butyl-2-hydroxyphenyl)-2H-benzotriazole Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC(N2N=C3C=C(Cl)C=CC3=N2)=C1O UWSMKYBKUPAEJQ-UHFFFAOYSA-N 0.000 claims description 4
- 229910002651 NO3 Inorganic materials 0.000 claims description 4
- 239000004698 Polyethylene Substances 0.000 claims description 4
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 claims description 4
- 239000012965 benzophenone Substances 0.000 claims description 4
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 claims description 4
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical group CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 claims description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 229940124543 ultraviolet light absorber Drugs 0.000 claims description 4
- WARCRYXKINZHGQ-UHFFFAOYSA-N benzohydrazide Chemical compound NNC(=O)C1=CC=CC=C1 WARCRYXKINZHGQ-UHFFFAOYSA-N 0.000 claims description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Substances OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 3
- 239000003112 inhibitor Substances 0.000 claims description 3
- FUVVCZPEOKAHJS-UHFFFAOYSA-N 1-dodecoxy-3-(2-hydroxyethylamino)propan-2-ol Chemical compound CCCCCCCCCCCCOCC(O)CNCCO FUVVCZPEOKAHJS-UHFFFAOYSA-N 0.000 claims description 2
- RZRNAYUHWVFMIP-KTKRTIGZSA-N 1-oleoylglycerol Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(O)CO RZRNAYUHWVFMIP-KTKRTIGZSA-N 0.000 claims description 2
- ZXDDPOHVAMWLBH-UHFFFAOYSA-N 2,4-Dihydroxybenzophenone Chemical compound OC1=CC(O)=CC=C1C(=O)C1=CC=CC=C1 ZXDDPOHVAMWLBH-UHFFFAOYSA-N 0.000 claims description 2
- PSKABHKQRSJYCQ-UHFFFAOYSA-N 2-(2H-benzotriazol-4-yl)-6-[[3-(2H-benzotriazol-4-yl)-2-hydroxy-5-(2,4,4-trimethylpentan-2-yl)phenyl]methyl]-4-(2,4,4-trimethylpentan-2-yl)phenol Chemical compound C=1C(C(C)(C)CC(C)(C)C)=CC(CC=2C(=C(C=C(C=2)C(C)(C)CC(C)(C)C)C=2C=3N=NNC=3C=CC=2)O)=C(O)C=1C1=CC=CC2=C1N=NN2 PSKABHKQRSJYCQ-UHFFFAOYSA-N 0.000 claims description 2
- IYAZLDLPUNDVAG-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4-(2,4,4-trimethylpentan-2-yl)phenol Chemical compound CC(C)(C)CC(C)(C)C1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 IYAZLDLPUNDVAG-UHFFFAOYSA-N 0.000 claims description 2
- BITAPBDLHJQAID-MDZDMXLPSA-N 2-[2-hydroxyethyl-[(e)-octadec-9-enyl]amino]ethanol Chemical compound CCCCCCCC\C=C\CCCCCCCCN(CCO)CCO BITAPBDLHJQAID-MDZDMXLPSA-N 0.000 claims description 2
- XSXYESVZDBAKKT-UHFFFAOYSA-N 2-hydroxybenzohydrazide Chemical compound NNC(=O)C1=CC=CC=C1O XSXYESVZDBAKKT-UHFFFAOYSA-N 0.000 claims description 2
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 claims description 2
- TXQVDVNAKHFQPP-UHFFFAOYSA-N [3-hydroxy-2,2-bis(hydroxymethyl)propyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CO)(CO)CO TXQVDVNAKHFQPP-UHFFFAOYSA-N 0.000 claims description 2
- 150000003973 alkyl amines Chemical class 0.000 claims description 2
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 2
- 239000008116 calcium stearate Substances 0.000 claims description 2
- 235000013539 calcium stearate Nutrition 0.000 claims description 2
- CDWDDCFBDRKNLE-UHFFFAOYSA-N dihydrogen phosphate;2-hydroxyethyl-dimethyl-[3-(octadecanoylamino)propyl]azanium Chemical compound OP(O)([O-])=O.CCCCCCCCCCCCCCCCCC(=O)NCCC[N+](C)(C)CCO CDWDDCFBDRKNLE-UHFFFAOYSA-N 0.000 claims description 2
- SWRGUMCEJHQWEE-UHFFFAOYSA-N ethanedihydrazide Chemical compound NNC(=O)C(=O)NN SWRGUMCEJHQWEE-UHFFFAOYSA-N 0.000 claims description 2
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims description 2
- YQEMORVAKMFKLG-UHFFFAOYSA-N glycerine monostearate Natural products CCCCCCCCCCCCCCCCCC(=O)OC(CO)CO YQEMORVAKMFKLG-UHFFFAOYSA-N 0.000 claims description 2
- RZRNAYUHWVFMIP-HXUWFJFHSA-N glycerol monolinoleate Natural products CCCCCCCCC=CCCCCCCCC(=O)OC[C@H](O)CO RZRNAYUHWVFMIP-HXUWFJFHSA-N 0.000 claims description 2
- SVUQHVRAGMNPLW-UHFFFAOYSA-N glycerol monostearate Natural products CCCCCCCCCCCCCCCCC(=O)OCC(O)CO SVUQHVRAGMNPLW-UHFFFAOYSA-N 0.000 claims description 2
- 235000019359 magnesium stearate Nutrition 0.000 claims description 2
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 claims description 2
- 229910052982 molybdenum disulfide Inorganic materials 0.000 claims description 2
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 claims description 2
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 claims description 2
- FATBGEAMYMYZAF-UHFFFAOYSA-N oleicacidamide-heptaglycolether Natural products CCCCCCCCC=CCCCCCCCC(N)=O FATBGEAMYMYZAF-UHFFFAOYSA-N 0.000 claims description 2
- 239000004209 oxidized polyethylene wax Substances 0.000 claims description 2
- 235000013873 oxidized polyethylene wax Nutrition 0.000 claims description 2
- DXGLGDHPHMLXJC-UHFFFAOYSA-N oxybenzone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1 DXGLGDHPHMLXJC-UHFFFAOYSA-N 0.000 claims description 2
- 238000005453 pelletization Methods 0.000 claims description 2
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 2
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 2
- RYYKJJJTJZKILX-UHFFFAOYSA-M sodium octadecanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCC([O-])=O RYYKJJJTJZKILX-UHFFFAOYSA-M 0.000 claims description 2
- 239000004094 surface-active agent Substances 0.000 claims description 2
- LTERAWRIKDPXBF-UHFFFAOYSA-N 3-(dodecanoylamino)propyl-trimethylazanium;methyl sulfate Chemical compound COS([O-])(=O)=O.CCCCCCCCCCCC(=O)NCCC[N+](C)(C)C LTERAWRIKDPXBF-UHFFFAOYSA-N 0.000 claims 1
- 238000000199 molecular distillation Methods 0.000 claims 1
- 238000001746 injection moulding Methods 0.000 abstract description 21
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- 230000000052 comparative effect Effects 0.000 description 4
- 238000005191 phase separation Methods 0.000 description 4
- 239000004677 Nylon Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
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- 238000005303 weighing Methods 0.000 description 3
- HCYSJBICYOIBLS-UHFFFAOYSA-N 2-(dodecylamino)ethanol Chemical compound CCCCCCCCCCCCNCCO HCYSJBICYOIBLS-UHFFFAOYSA-N 0.000 description 2
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
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- VNQNXQYZMPJLQX-UHFFFAOYSA-N 1,3,5-tris[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]-1,3,5-triazinane-2,4,6-trione Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CN2C(N(CC=3C=C(C(O)=C(C=3)C(C)(C)C)C(C)(C)C)C(=O)N(CC=3C=C(C(O)=C(C=3)C(C)(C)C)C(C)(C)C)C2=O)=O)=C1 VNQNXQYZMPJLQX-UHFFFAOYSA-N 0.000 description 1
- PIYNPBVOTLQBTC-UHFFFAOYSA-N 1-[8-propyl-2,6-bis(4-propylphenyl)-4,4a,8,8a-tetrahydro-[1,3]dioxino[5,4-d][1,3]dioxin-4-yl]ethane-1,2-diol Chemical compound O1C2C(CCC)OC(C=3C=CC(CCC)=CC=3)OC2C(C(O)CO)OC1C1=CC=C(CCC)C=C1 PIYNPBVOTLQBTC-UHFFFAOYSA-N 0.000 description 1
- QSRJVOOOWGXUDY-UHFFFAOYSA-N 2-[2-[2-[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoyloxy]ethoxy]ethoxy]ethyl 3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C)=CC(CCC(=O)OCCOCCOCCOC(=O)CCC=2C=C(C(O)=C(C)C=2)C(C)(C)C)=C1 QSRJVOOOWGXUDY-UHFFFAOYSA-N 0.000 description 1
- VFBJXXJYHWLXRM-UHFFFAOYSA-N 2-[2-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]ethylsulfanyl]ethyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCCSCCOC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 VFBJXXJYHWLXRM-UHFFFAOYSA-N 0.000 description 1
- GAODDBNJCKQQDY-UHFFFAOYSA-N 2-methyl-4,6-bis(octylsulfanylmethyl)phenol Chemical compound CCCCCCCCSCC1=CC(C)=C(O)C(CSCCCCCCCC)=C1 GAODDBNJCKQQDY-UHFFFAOYSA-N 0.000 description 1
- MQWCQFCZUNBTCM-UHFFFAOYSA-N 2-tert-butyl-6-(3-tert-butyl-2-hydroxy-5-methylphenyl)sulfanyl-4-methylphenol Chemical compound CC(C)(C)C1=CC(C)=CC(SC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O MQWCQFCZUNBTCM-UHFFFAOYSA-N 0.000 description 1
- AIBRSVLEQRWAEG-UHFFFAOYSA-N 3,9-bis(2,4-ditert-butylphenoxy)-2,4,8,10-tetraoxa-3,9-diphosphaspiro[5.5]undecane Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP1OCC2(COP(OC=3C(=CC(=CC=3)C(C)(C)C)C(C)(C)C)OC2)CO1 AIBRSVLEQRWAEG-UHFFFAOYSA-N 0.000 description 1
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- WTSAKMSVTHDBCS-UHFFFAOYSA-N benzoic acid;hydrazine Chemical compound [NH3+]N.[O-]C(=O)C1=CC=CC=C1 WTSAKMSVTHDBCS-UHFFFAOYSA-N 0.000 description 1
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- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
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- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 1
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- 238000013461 design Methods 0.000 description 1
- 238000000113 differential scanning calorimetry Methods 0.000 description 1
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- 238000001035 drying Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
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- TYTUEXPNTQGSDO-UHFFFAOYSA-N hydrazine 2-hydroxybenzoic acid Chemical compound NN.OC1=C(C(=O)O)C=CC=C1 TYTUEXPNTQGSDO-UHFFFAOYSA-N 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- MBAUOPQYSQVYJV-UHFFFAOYSA-N octyl 3-[4-hydroxy-3,5-di(propan-2-yl)phenyl]propanoate Chemical compound OC1=C(C=C(C=C1C(C)C)CCC(=O)OCCCCCCCC)C(C)C MBAUOPQYSQVYJV-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- ZCSNFGCDVJGPDD-YGJXXQMASA-M sodium;(1r,4as,10ar)-1,4a-dimethyl-7-propan-2-yl-2,3,4,9,10,10a-hexahydrophenanthrene-1-carboxylate Chemical compound [Na+].[O-]C(=O)[C@]1(C)CCC[C@]2(C)C3=CC=C(C(C)C)C=C3CC[C@H]21 ZCSNFGCDVJGPDD-YGJXXQMASA-M 0.000 description 1
- PDGBYPZJHBOOIC-UHFFFAOYSA-M sodium;2-tert-butylbenzoate Chemical compound [Na+].CC(C)(C)C1=CC=CC=C1C([O-])=O PDGBYPZJHBOOIC-UHFFFAOYSA-M 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- WBYWAXJHAXSJNI-VOTSOKGWSA-M trans-cinnamate Chemical compound [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
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- C08J3/00—Processes of treating or compounding macromolecular substances
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- C08J3/22—Compounding polymers with additives, e.g. colouring using masterbatch techniques
- C08J3/223—Packed additives
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- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/10—Homopolymers or copolymers of propene
- C08J2323/14—Copolymers of propene
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- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/04—Homopolymers or copolymers of ethene
- C08J2423/06—Polyethene
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/04—Homopolymers or copolymers of ethene
- C08J2423/08—Copolymers of ethene
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J2427/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2427/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2427/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
- C08J2427/06—Homopolymers or copolymers of vinyl chloride
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- C08J2461/20—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
- C08J2461/22—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds
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- C08K13/02—Organic and inorganic ingredients
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Abstract
The invention discloses a functional master batch applicable to a thin-wall high-length-diameter-ratio polypropylene ribbon, and a preparation method and application thereof, wherein the functional master batch comprises an ethylene-octene copolymer, a first functional auxiliary agent and a second functional auxiliary agent; the first functional auxiliary agent comprises a lubricant, an antioxidant and a nucleating agent, and the second functional auxiliary agent comprises at least one selected from an ultraviolet absorber, an antistatic agent and an anti-copper agent; the functional master batch is prepared by mixing the components, extruding and granulating, and controlling the processing temperature to enable the solid ethylene-octene copolymer to be partially melted, wherein the ethylene-octene copolymer coats other components in the prepared functional master batch; the master batch can be directly mixed with polypropylene for injection molding into a thin-wall high-length-diameter-ratio polypropylene ribbon, so that the repeated hot processing of polypropylene can be avoided, the auxiliary agent powder can be well dispersed in the system in the injection molding process, and the system is endowed with excellent low temperature resistance, mechanical (mechanical) performance and other functionalities.
Description
Technical Field
The invention belongs to the technical field of polymer materials and processing, and particularly relates to a thin-wall high-length-diameter-ratio plastic product, in particular to a functional master batch suitable for a thin-wall high-length-diameter-ratio polypropylene ribbon, and a preparation method and application thereof.
Background
Thin-wall plastic molding technology is a relative concept, and the definitions in the industry are generally divided into three cases:
(1) Injection molding with the ratio L/T of flow length to thickness being more than 100 or 150 is thin-wall high-length-diameter-ratio injection molding, L is the flow length from the melt entering the mold to the furthest point of the cavity which the melt must fill, and T is the corresponding average wall thickness;
(2) The thickness of the molded plastic part is less than 1mm, and the projection area of the molded plastic part is 50cm 2 The above injection molding method;
(3) The wall thickness of the molded plastic part is less than 1mm (or 1.5 mm), or the injection molding of t/d (plastic part thickness t, plastic part diameter d, for disc type plastic part) below 0.05 is defined as thin-wall injection molding.
At present, the domestic thin-wall plastic molding technology is applied to the fields of food containers, medicine boxes, cosmetics, stationery and the like, and belongs to injection molding with small thin-wall length-diameter ratio. In the aspect of thin-wall high-length-diameter-ratio injection molding, because of the thin-wall high-length-diameter-ratio injection molding technology, higher requirements are put forward on equipment and an injection molding process, and meanwhile, higher requirements are put forward on high fluidity of raw materials, while the thin-wall low-length-diameter-ratio injection molding has lower fluidity requirements on the raw materials.
Polypropylene is a thermoplastic resin prepared by propylene polymerization, and has excellent mechanical property, good heat resistance, excellent stress cracking resistance and rigidity, easy processing and molding and wide application value. Polypropylene as the fastest growing variety of general thermoplastic plastics is increasingly important in economic construction and people's life, and has wide application in the fields of automobile industry, household appliances, electronics, packaging, building materials, furniture and the like.
Thin-walled high aspect ratio articles are an important class of applications in plastics applications, where the more typical article is a tie. The ribbon is used as a line product, is extremely widely applied to the production and life of the national, and particularly is popularized in the civil and building industries, and the demand of the ribbon is increased year by year at a rate of 12-15%. At present, more than 90% of the bandages on the market are nylon products, and compared with polypropylene, nylon has the defects of high price, high hygroscopicity and the like. Particularly nylon, results in a gradual decrease in the release force of the tie as the ambient humidity increases under different operating conditions. The polypropylene has no hygroscopicity, and the relative humidity of the working condition has little influence on the mechanical properties of the product. Therefore, the application of polypropylene in the tie field is developed, which is beneficial to further expanding the tie application field.
However, due to the uniqueness of the self structure of polypropylene, the polypropylene has the defects of poor low-temperature toughness and low notch impact strength, is not resistant to ultraviolet irradiation, and is easy to generate static accumulation; meanwhile, in the manufacturing process of the thin-wall high-length-diameter-ratio ribbon, in order to improve the fluidity of polypropylene and shorten the forming period, a nucleating agent is usually required to be added in the formula design to improve the crystallization rate of polypropylene and reduce the crystal size, and the addition of the nucleating agent also brings the problems of poorer low-temperature toughness and lower notch impact strength of polypropylene while improving the crystallization behavior of polypropylene; in addition, because the polypropylene composition is prepared first and then the polypropylene composition is injection molded into the ribbon, i.e. the polypropylene is subjected to multiple hot working, there is a potential risk of reducing the physical and mechanical properties of the thin-wall high-aspect-ratio polypropylene ribbon, and the application of the polypropylene ribbon is limited.
Disclosure of Invention
The invention aims to solve the technical problems in the prior art and provide a novel functional master batch suitable for preparing the polypropylene ribbon, which can be directly mixed with a polypropylene resin matrix for injection molding to prepare the thin-wall high-length-diameter-ratio polypropylene ribbon, so that the multi-time thermal processing of the polypropylene resin matrix is avoided, the auxiliary agent powder can be well dispersed in a system in the injection molding process, the phase separation is not easy to occur, and the excellent low temperature resistance and mechanical (mechanical) performance of the system can be provided.
The invention also provides a preparation method of the functional master batch.
The invention also provides application of the functional master batch in preparing the thin-wall high-length-diameter-ratio polypropylene ribbon.
In order to solve the technical problems, the invention adopts the following technical scheme:
the functional master batch suitable for preparing the polypropylene ribbon comprises the following components in percentage by mass:
ethylene-octene copolymer 80% -95%
0.22 to 9 percent of first functional auxiliary agent
0.1% -15% of a second functional auxiliary agent;
wherein the first functional auxiliary agent is different from the second functional auxiliary agent, and comprises the following components in percentage by mass: 0.2 to 5 percent of lubricant, 0.01 to 2 percent of antioxidant and 0.01 to 2 percent of nucleating agent;
the second functional auxiliary agent comprises one or a combination of more selected from ultraviolet light absorber, antistatic agent and copper inhibitor;
the functional master batch is prepared by mixing the components through an internal mixer, extruding and granulating; wherein, in the preparation process, the temperature of mixing and extrusion granulation is controlled to enable the solid ethylene-octene copolymer to be partially melted, and the ethylene-octene copolymer coats other components in the prepared functional master batch.
In the invention, the temperature of mixing and extrusion granulation is controlled to enable the solid ethylene-octene copolymer to be in a melting-like and non-melting state, so that the ethylene-octene copolymer is prevented from being completely melted; under the action of the rotor, the matrix resin ethylene-octene copolymer gradually coats and disperses the processing aid in the matrix resin through continuous stretching deformation and shearing action.
Further, in the preparation process, the internal mixer may be a twin-rotor continuous internal mixer.
According to some preferred aspects of the invention, the melting point of the ethylene-octene copolymer is denoted as T, and during the preparation process, the temperature of the mixing and the extrusion pelletization is controlled to be less than t+10 ℃ respectively (in the art, energy input and time input are generally required for melting the resin, and under conditions of reasonable control of the energy input and time input, the melting rate of the resin can be controlled, and therefore, the usual processing temperature will be higher than the melting point of the resin, usually 10-30 ℃ higher, and a certain time window is given).
Further, in the preparation process, the temperature of mixing and the temperature of extrusion granulation are controlled to be T+/-5 ℃.
At the temperature, the matrix resin is partially melted, under the banburying condition, the partially melted resin is effectively mixed with the low-melting-point functional auxiliary agent, the high-melting-point functional auxiliary agent still exists in a solid state, and is dispersed into the mixture of the matrix resin (ethylene-octene copolymer) and the low-melting-point processing auxiliary agent in a solid filling mode, so that the melting phenomenon of most of the processing auxiliary agents is avoided, and further, the occurrence of phase separation caused by compatibility is avoided, the effective distribution of various functional auxiliary agents is realized, and the smooth preparation of master batches is ensured.
According to a specific aspect of the invention, the ethylene-octene copolymer is available from the company of the American Dow chemical (China) Co., trade name 8401, and has a melting temperature of about 80 ℃, and the temperature of the mixing and the extrusion granulation are controlled to be less than 90 ℃ respectively during the preparation process.
Further, in the preparation process, the temperature of the mixing is controlled to be 80+/-2 ℃, and the temperature of the extrusion granulation is controlled to be 80+/-2 ℃.
According to the present invention, if ethylene-octene copolymer matrix resins of different melting point grades are selected, the operating temperature is adjusted accordingly.
According to some preferred aspects of the invention, the ethylene-octene copolymer has a melt index of 15-50g/10min.
According to some preferred and specific aspects of the present invention, the second functional auxiliary comprises an ultraviolet absorber, an antistatic agent and an anti-copper agent, and the feeding mass ratio of the ultraviolet absorber, the antistatic agent and the anti-copper agent is 1:0.5-2:0.5-2.
According to some preferred aspects of the present invention, the ultraviolet absorber is at least two selected from the group consisting of a benzophenone-based ultraviolet absorber, a benzotriazole-based ultraviolet absorber, and an amino-based ultraviolet absorber, and the benzophenone-based ultraviolet absorber is a combination of one or more selected from the group consisting of (2, 4-dihydroxyphenyl) phenyl ketone, 2-hydroxy-4-n-octoxybenzophenone, and (2-hydroxy-4-methoxyphenyl) phenyl ketone.
According to some preferred aspects of the present invention, the benzotriazole-based ultraviolet light absorber is a combination of one or more selected from the group consisting of 2- (2 '-hydroxy-3', 5 '-di-tert-butylphenyl) -5-chlorobenzotriazole, 2- (2' -hydroxy-3 ',5' -bis (a, a-dimethylbenzyl) phenyl) benzotriazole, bis (3-benzotriazolyl-2-hydroxy-5-tert-octylphenyl) methane, 2- (2 '-hydroxy-5' -tert-octylphenyl) benzotriazole, 2- [ 2-hydroxy-3, 5-bis (1, 1-dimethylpropylphenyl) ] -2H-benzotriazole and 2- [ 2-hydroxy-5- (1, 3-tetramethylbutyl) phenyl ] benzotriazole.
According to some preferred aspects of the invention, the amino-based ultraviolet absorber is poly { [6- [ (1, 3-tetramethylbutyl) amino ] ] -1,3, 5-triazine-2, 4- [ (2, 6, -tetramethyl-piperidinyl) imino ] -1, 6-hexamethylenediyl [ (2, 6-tetramethyl-4-piperidinyl) imino ] }.
In some preferred embodiments of the present invention, the ultraviolet absorber is a mixture of 2-hydroxy-4-n-octoxybenzophenone and 2- [ 2-hydroxy-3, 5-bis (1, 1-dimethylpropylphenyl) ] -2H-benzotriazole in a feed ratio of about 1-2:1.
In some preferred embodiments of the present invention, the UV absorbers are 2- (2 ' hydroxy-3 ',5' -di-tert-butylphenyl) -5-chlorobenzotriazole and poly { [6- [ (1, 3-tetramethylbutyl) amino ] ] -1,3, 5-triazine-2, 4- [ (2, 6, -tetramethyl-piperidinyl) imino ] -1, 6-hexamethylenediyl [ (2, 6-tetramethyl-4-piperidinyl) imino ] } in a mass ratio of about 1-2:1.
In some preferred embodiments of the present invention, the ultraviolet absorber is a mixture of 2- (2 ' hydroxy-3 ',5' -di-tert-butylphenyl) -5-chlorobenzotriazole and 2- [ 2-hydroxy-3, 5-bis (1, 1-dimethylpropylphenyl) ] -2H-benzotriazole, in a feed ratio of about 1:1-2 by mass.
In some preferred embodiments of the present invention, the ultraviolet light absorbers are 2-hydroxy-4-n-octoxybenzophenone and poly { [6- [ (1, 3-tetramethylbutyl) amino ] ] -1,3, 5-triazine-2, 4- [ (2, 6, -tetramethyl-piperidinyl) imino ] -1, 6-hexamethylenediyl [ (2, 6-tetramethyl-4-piperidinyl) imino ] } in a mass ratio of about 1:1-2.
According to the invention, the technical staff research and analysis prove that the polypropylene ribbon can be used in a high-humidity environment due to the characteristics of small polarity, poor water absorption and the like of polypropylene molecules, but has negative effects, namely, the polypropylene ribbon has poor antistatic performance, is easy to accumulate static electricity, is not easy to lead out and discharge, and has potential safety hazards. In the practical process, the following specific antistatic or the combination thereof is selected to realize excellent antistatic performance.
According to some preferred aspects of the present invention, the antistatic agent is at least two selected from the group consisting of octadecylamidopropyl dimethyl- β -hydroxyethyl quaternary ammonium nitrate, (3-aminopropyl) trimethyl ammonium sulfate, stearamidopropyl dimethyl- β -hydroxyethyl ammonium dihydrogen phosphate, antistatic agent 68, oleyl bis (2-hydroxyethyl) amine, N- (3-dodecyloxy-2-hydroxypropyl) ethanolamine, N-bis (2-hydroxyethyl) alkylamine, molecular distilled glycerol monostearate, octylphenol polyoxyethylene ether, polyoxyethylene stearate, and antistatic agent Pelestat 230.
In some preferred embodiments of the invention, the antistatic agent is a mixture of octadecylamidopropyl dimethyl-beta-hydroxyethyl quaternary ammonium nitrate and antistatic agent Antistat 68, in a mass ratio of about 1.5-3.0:1.
In some preferred embodiments of the invention, the antistatic agent is a mixture of (3-aminopropyl) trimethylammonium sulfate salt and N, N-bis (2-hydroxyethyl) dodecylamide in a mass ratio of about 1:0.8 to about 1.2.
In some preferred embodiments of the invention, the antistatic agent is a mixture of (3-aminopropyl) trimethylammonium sulfate salt and antistatic agent Antistat 68, in a mass ratio of about 1-2:1.
In some preferred embodiments of the invention, the antistatic agent is a mixture of octadecylamidopropyl dimethyl-beta-hydroxyethyl quaternary ammonium nitrate and N, N-bis (2-hydroxyethyl) dodecylamide, in a mass ratio of about 1-2:1.
According to the invention, polypropylene contains a large amount of tertiary carbon atoms, so that ultraviolet irradiation is not resisted, copper damage is generated once the polypropylene is contacted with copper for a long time in use, the product is easy to age, deform and embrittle, and in the prior art, although the ultraviolet resistance of the polypropylene can be improved by adding zinc oxide, carbon black or similar milky white filler, the transparency of the polypropylene is lost by adding the substances, and a downstream customer has a certain requirement on the transparency of the product. According to the practice of the present invention, the addition of some anti-copper agents to the present system can reduce or even avoid the "copper damage" that may result from contact with copper.
According to some preferred aspects of the present invention, the anti-copper agent is a combination of one or more selected from benzotriazole-based anti-copper agents, oxalic dihydrazide, benzoic acid hydrazine, salicylic acid hydrazine, oxalamide-based anti-copper agents, condensates of salicylaldehyde with hexamethylenediamine and condensates of furfural with hexamethylenediamine.
In some preferred embodiments of the invention, the anti-copper agent is a mixture of benzoyl hydrazine and a condensate of salicylaldehyde and hexamethylenediamine, and the feeding mass ratio is about 1:1-3.
In some preferred embodiments of the invention, the anti-copper agent is a mixture of salicyloyl hydrazine and a condensate of furfural and hexamethylenediamine in a feed mass ratio of about 1-2:1.
In some preferred embodiments of the invention, the anti-copper agent is a mixture of a condensate of salicylaldehyde and hexamethylenediamine, and a condensate of furfural and hexamethylenediamine, and the feeding mass ratio is about 0.8-1.2:1.
In some preferred embodiments of the invention, the anti-copper agent is a mixture of benzoyl hydrazine, a condensate of furfural and hexamethylenediamine, and the feeding mass ratio is about 0.8-1.2:1.
According to some preferred aspects of the invention, the lubricant is selected from the group consisting of hydrocarbon lubricants, amide lubricants, ester lubricants, organic salt lubricants, fluorine-containing lubricants, C 8-30 At least two of an alcohol lubricant and other types of lubricants.
Further, the lubricant is composed of an ester lubricant and a lubricant selected from an amide lubricant, a hydrocarbon lubricant, an organic salt lubricant, a fluorine-containing lubricant, C 8-30 Alcohol lubricants and other types of lubricants.
According to some preferred and specific aspects of the present invention, the ester-based lubricant is 20 to 60% by mass of the lubricant.
Further, the ester lubricant is composed of montan wax in combination with one or more selected from the group consisting of glycerol monooleate, pentaerythritol stearate, ester lubricant G16 and ester lubricant G60.
According to some preferred aspects of the invention, the hydrocarbon lubricant is a low density polyethylene compound SA13-9 and/or a polyethylene wax.
According to some preferred aspects of the present invention, the amide-based lubricant is a combination of one or more selected from the group consisting of N, N' -diethyleneglycol bisstearamide, oleamide and amide wax.
According to some preferred aspects of the invention, the C 8-30 The alcohol lubricant is stearyl alcohol.
According to some preferred aspects of the present invention, the organic salt lubricant is a combination of one or more selected from the group consisting of calcium stearate, magnesium stearate, and sodium stearate.
According to some preferred aspects of the invention, the fluorine-containing lubricant is a nonionic fluorocarbon surfactant.
According to some preferred aspects of the invention, the other lubricant is molybdenum disulfide and/or oxidized polyethylene wax.
In some preferred embodiments of the present invention, the lubricant is comprised of montan wax, an ester lubricant G16, and polyethylene wax, in a feed mass ratio of about 1:0.8 to about 1.2:0.8 to about 1.2.
In some preferred embodiments of the present invention, the lubricant is comprised of montan wax, polyethylene wax, and the ratio of the batch to the mass is about 1:0.5 to about 2.0.
In some preferred embodiments of the invention, the lubricant is comprised of montan wax, N' -diethyleneglycol bisstearamide, and the feed mass ratio is about 1:1.5 to 3.0.
According to some specific aspects of the invention, the antioxidant is a hindered phenolic antioxidant selected from one or more of Irganox 1076, irganox 1135, irganox 1520, irganox 565, 2, 6-di-tert-butyl-p-cresol, irganox2246, irganox259, irganox245, irganox1081, irganox1035, irganox MD-1024, irganox 1019, irganox1010, irganox1330, irganox3114, cyanx 1010, and/or a phosphite antioxidant selected from one or more of irgaframe 168, ultr anox 626, mark PEP36, cyanx 2777, sand Stab PEP Q, phosphote a.
According to some specific aspects of the invention, the nucleating agent is an inorganic nucleating agent and/or an organic nucleating agent.
In some embodiments of the invention, the inorganic nucleating agent is a combination of one or more selected from talc, mica and silica.
In some embodiments of the invention, the organic nucleating agent is a combination of one or more selected from the group consisting of adipate, benzhydrylene sorbitol and derivatives thereof, sodium bis (2, 4-t-butylphenyl) phosphate and derivatives thereof, benzoate, cinnamate, sodium t-butylbenzoate, and sodium dehydroabietate. In some embodiments of the invention, the benzhydryl sorbitol and derivatives thereof may be Millad3988, millad NX8000, etc., and the sodium bis (2, 4-t-butylphenyl) phosphate and derivatives thereof may be NA-10, NA-11, NA-21, etc.
In some embodiments of the invention, the nucleating agent is composed of an inorganic nucleating agent and an organic nucleating agent in a feed mass ratio of 1:0.1-10, preferably in a feed mass ratio of 1: 0.2-5.
The invention provides another technical scheme that: the preparation method of the functional master batch suitable for preparing the polypropylene ribbon comprises the following steps: weighing the components according to the formula, mixing, extruding and granulating by a single screw, and drying to obtain the product.
The invention provides another technical scheme that: the raw materials of the thin-wall high-length-diameter-ratio polypropylene ribbon comprise the functional master batch suitable for preparing the polypropylene ribbon, and the functional master batch accounts for 5-20% of the raw materials of the polypropylene ribbon in percentage by mass.
In some embodiments of the present invention, the polypropylene tie comprises, in mass percent: 80-95% of polypropylene material and 5-20% of the functional master batch.
In some embodiments of the present invention, the polypropylene material selected in embodiments has a melting peak temperature of 155 to 170 ℃, a heat of fusion of 60 to 100J/g, and a crystallization peak temperature of 110 to 135 ℃ and a heat of crystallization of 70 to 105J/g.
According to some specific aspects of the invention, the polypropylene material is a combination of one or more selected from block and random copolymerized polypropylene having an ethylene content of 7% -15%.
In some embodiments of the invention, the polypropylene tie is made by mixing, injection molding the raw materials; wherein, the injection molding temperature (1-4 zone) is: 125-135 deg.c, 195-205 deg.c, 220-230 deg.c and 220-230 deg.c.
The functional master batch disclosed by the invention can improve the fluidity of a polypropylene material relative to a die, so that the die is rapidly filled in a limited space and time, and further, the polypropylene ribbon with thin wall and high length-diameter ratio can be favorably manufactured; and also has functionality such as antistatic, anti-ultraviolet, anti-copper properties, etc.
In the invention, the thin wall refers to the wall thickness of less than 1.5mm, or t/d (the thickness t of the plastic part, the diameter d of the plastic part and the diameter d of the disc-shaped plastic part) is less than 0.05. The high aspect ratio refers to the ratio L/T of flow length to thickness, i.e. the ratio of flow length L from the melt into the mold to the furthest point of the cavity that the melt has to fill to the corresponding average wall thickness T, is above 100, specifically the ratio of length to thickness of the article is above 100.
In the present invention, the melt index is measured at a temperature of 230℃and a load of 2.16kg (measurement according to national standard: GB/T3682-2000).
In the present invention, the melting peak temperature, the melting enthalpy, the crystallization peak temperature and the crystallization enthalpy are respectively tested by Differential Scanning Calorimetry (DSC).
Due to the adoption of the technical scheme, compared with the prior art, the invention has the following advantages:
the invention provides a novel functional master batch for a polypropylene ribbon, which innovatively takes an ethylene-octene copolymer as a resin coating layer, on one hand, in the preparation process, other functional powder auxiliary agents can be coated to form a stable master batch form, the functional master batch can be directly mixed with a polypropylene material in the later period, other auxiliary agents are not required to be added, the thin-wall high-length-diameter-ratio polypropylene ribbon can be directly injection molded, the repeated hot processing of the polypropylene material is avoided, and compared with the conventional mode of directly mixing the functional auxiliary agents with the polypropylene material, the functional master batch is easier to disperse uniformly, is not easy to generate the phase separation phenomenon of powder and resin, and is beneficial to ensuring the stability of the overall performance; on the other hand, the ethylene-octene copolymer can be used as an independent phase in the polypropylene ribbon to form a mutually blended uniform structure, has excellent compatibilization and toughening effects, can absorb internal stress when being impacted, especially at low temperature, and improves the low-temperature tolerance of the polypropylene ribbon, and has relatively excellent mechanical properties.
In addition, the functional master batch can also improve the fluidity of the polypropylene material relative to the mould, so that the mould is rapidly filled in a limited space and time, and further, the polypropylene ribbon with thin wall and high length-diameter ratio can be prepared; and also has functionality such as antistatic, anti-ultraviolet, anti-copper properties, etc.
Detailed Description
The above-described aspects are further described below in conjunction with specific embodiments; it should be understood that these embodiments are provided to illustrate the basic principles, main features and advantages of the present invention, and that the present invention is not limited by the scope of the following embodiments; the implementation conditions employed in the examples may be further adjusted according to specific requirements, and the implementation conditions not specified are generally those in routine experiments.
In the following, all starting materials are commercially available or prepared by methods conventional in the art, unless otherwise specified.
The block copolymerized polypropylene had a melting peak temperature of 163℃and a melting enthalpy of 79.9J/g, and a crystallization peak temperature of 123℃and a crystallization enthalpy of 91.7J/g, and a melt index of 58g/10min, and was purchased from Bolu plastics (Shanghai).
Other sources of raw materials are as in table 1:
TABLE 1
Preparation of condensate of salicylaldehyde and hexamethylenediamine: 60mL of salicylaldehyde and 300mL of absolute ethyl alcohol are added into a reaction vessel provided with a reflux condensing device and a stirring device, 78mL of hexamethylenediamine is added under stirring, then the temperature is raised to 75 ℃, stirring is continued for 1 hour, after the reaction is completed, the reaction solution is cooled to room temperature, the absolute ethyl alcohol solvent is removed, and the solid is dried to obtain a light yellow solid for later use.
Preparation of condensates of sugar aldehyde with hexamethylenediamine: 65mL of furfural and 300mL of absolute ethyl alcohol are added into a reaction vessel provided with a reflux condensing device and a stirring device, 78mL of hexamethylenediamine is added under stirring, then the temperature is raised to 75 ℃, the stirring is continued for 1 hour, after the reaction is completed, the reaction solution is cooled to room temperature, the absolute ethyl alcohol solvent is removed, and the solid is dried to obtain a light yellow solid for standby.
Examples 1 to 4
Preparation of ethylene-octene copolymer powder: cooling the ethylene-octene copolymer to-70 ℃ in a precooling bin, transferring the material into a main machine grinding chamber through spiral conveying, grinding the material to about 75 microns (200 meshes) in particle size at-70 ℃, and collecting powder through a cyclone separator.
The functional master batches suitable for preparing the polypropylene ribbon provided in the examples have the raw material formulas shown in the following table 2.
TABLE 2
The preparation method of the functional master batch suitable for preparing the polypropylene ribbon comprises the following steps: weighing the raw materials according to the formula, mixing, and carrying out mixing by a double-rotor continuous internal mixer, wherein the mixing temperature is 80+/-2 ℃, and the rotor rotating speed is 300 revolutions per minute. And a discharge port of the double-rotor continuous internal mixer is connected with a single-screw extruder for extrusion granulation, wherein the extrusion temperature is 80+/-2 ℃, and the screw rotating speed is 60 revolutions per minute.
Comparative example 1
Substantially the same as in example 1, the only difference is that: in the process of preparing the functional master batch, the temperature of mixing and extrusion granulation is controlled to be 65 ℃, and in the process, the ethylene-octene copolymer is not melted, and the combination of different components is only performed by the bonding function of melting the low-melting-point auxiliary agent. In the scheme, the prepared master batch is loose and not compact, the particle strength is low, and practice shows that the master batch is easy to break in the later carrying or mixing process, so that the mixing is uneven, the performance distribution of the prepared ribbon is also uneven, the defective rate is high, and the negative effect is obvious; meanwhile, in the processing process, the rotor of the twin-continuous internal mixer has large torque and high current, and the single screw granulation equipment has large torque and high processing current, and can easily cause die opening blockage.
Comparative example 2
Substantially the same as in example 1, the only difference is that: in the process of preparing the functional master batch, the temperature of mixing and extrusion granulation is controlled to be 145 ℃ respectively, and all meltable components are melted. In the scheme, the phase separation phenomenon is very easy to occur in the prepared master batch, and the phenomenon that part of auxiliary agent migrates to the surface of the master batch exists, particularly the phenomenon that the auxiliary agent with low melting point is more easily pulled to the surface of the master batch to form a mucous layer so as to cause the product particles to be bonded and agglomerated; and the high-melting-point auxiliary agent migrates to the surface of the product particles to form small particles which are adhered to the surfaces of the particles and are easy to fall off, so that the processing auxiliary agent is unevenly dispersed in later application, the product performance is unstable, and the defective rate is high.
Examples 5 to 8
The present examples provide polypropylene ties having the raw material formulations shown in table 3 below.
TABLE 3 Table 3
The preparation method of the polypropylene ribbon comprises the following steps: weighing raw materials according to a formula, mixing, and injection molding to prepare the material; the injection molding temperature (1-4 zone) is: 130 ℃, 200 ℃, 225 ℃ and 225 ℃.
Comparative examples
The polypropylene ribbon provided by the example is prepared by injection molding a polypropylene composition, and the polypropylene composition comprises the following components in parts by mass: 90 parts of block copolymerized polypropylene, 8.68 parts of ethylene-octene copolymer, 0.3 part of lubricant, 0.2 part of ultraviolet absorber, 0.12 part of antistatic agent, 0.2 part of copper inhibitor, 0.2 part of antioxidant and 0.3 part of nucleating agent; wherein the components of the block copolymerized polypropylene, the ethylene-octene copolymer, the lubricant, the ultraviolet absorber, the antistatic agent, the copper-resistant agent, the antioxidant and the nucleating agent are the same as those of example 1.
Preparation: the raw materials were weighed according to the formulation, and then extrusion granulation (extrusion temperature: 1 zone 80 ℃,2 zone 120 ℃,3 zone 160 ℃, 4-10 zone 185 ℃, 11 zone 190 ℃, die opening 185 ℃) was performed, and then injection molding was performed according to the injection molding conditions of example 5, to prepare a polypropylene tie.
Performance testing
The polypropylene tapes obtained in the above examples 5-8 and comparative examples were subjected to the following performance tests, with specific results being shown in table 4. (test ribbon size is 4.8X1250 mm series products)
Wherein, the test of low Wen Lachui (embodying toughness) and the test of trip force (embodying comprehensive mechanical property) at-25 ℃ are carried out by using a temperature test, and the reference standard UL62275 is tested.
The low-temperature bending test method is that a sample is placed in an environment with the temperature of 23+/-2 ℃ and the relative humidity of 50% for 48 hours, then the sample is placed in a low-temperature test box with the specific temperature, after the sample is frozen for 4 hours, the sample is subjected to a rapid bending test in the low-temperature test box, and no fracture phenomenon is caused to pass. Each test item is tested ten times, if one test fails, ten more tests are performed, if all the tests succeed, the test passes, otherwise, the test is considered to be disqualified (the passing rate reaches 95 percent and is considered to be qualified).
The ultraviolet resistance test is carried out according to GB/T14522-93, the temperature of ultraviolet irradiation is 60+/-2 ℃, the relative humidity is 50%, and the irradiation time is 1000 hours. After 1000 hours of ultraviolet irradiation, the release force retention rate exceeds 80 percent and is qualified.
Antistatic test reference: antistatic evaluation refers to the surface resistivity test results, test reference GB/T1410-2006/IEC 60093:1980.
copper resistance, low copper sensitivity test reference: GB/T11547-2008, wherein the test medium is 10% copper chloride solution, the test temperature is 60 ℃, the time of silver streak and cracking of the sample and the release force change after 168 hours of ribbon soaking are observed, and the retention rate of the release force after the test exceeds 80% and is qualified.
Yellow index: the test is performed with reference to ASTM D6290 standard.
TABLE 4 Table 4
The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the present invention and to implement the same, but are not intended to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.
Claims (8)
1. The thin-wall high-length-diameter-ratio polypropylene ribbon is characterized in that raw materials of the polypropylene ribbon comprise functional master batches suitable for preparing the polypropylene ribbon, and the functional master batches account for 5-20% by mass of the raw materials of the polypropylene ribbon;
the functional master batch suitable for preparing the polypropylene ribbon comprises the following components in percentage by mass:
ethylene-octene copolymer 80% -95%
0.22 to 9 percent of first functional auxiliary agent
0.1% -15% of a second functional auxiliary agent;
wherein the first functional auxiliary agent is different from the second functional auxiliary agent, and comprises the following components in percentage by mass: 0.2 to 5 percent of lubricant, 0.01 to 2 percent of antioxidant and 0.01 to 2 percent of nucleating agent;
the second functional auxiliary agent comprises one or a combination of more selected from ultraviolet light absorber, antistatic agent and copper inhibitor;
the functional master batch is prepared by mixing the components through an internal mixer, extruding and granulating; wherein, in the preparation process, the temperature of mixing and extrusion granulation is controlled to enable the solid ethylene-octene copolymer to be partially melted, and the ethylene-octene copolymer coats other components in the prepared functional master batch.
2. The thin-walled high aspect polypropylene tie according to claim 1, wherein the melting point of the ethylene-octene copolymer is denoted T and the temperature of the mixing and extrusion pelletization is controlled to be less than t+10 ℃ during the preparation process.
3. The thin-walled high aspect ratio polypropylene tie according to claim 2, wherein during the preparation process the temperature of the mixing and the temperature of the extrusion granulation are controlled to be t±5 ℃.
4. The thin-walled high aspect ratio polypropylene tie according to claim 1, wherein the ethylene-octene copolymer has a melt index of 15-50g/10min; wherein, the determination of the melt index is as follows: GB/T3682-2000, measured at a temperature of 230℃and a load of 2.16 kg.
5. The thin-walled high aspect ratio polypropylene tie according to claim 1, wherein the second functional aid comprises an ultraviolet absorber, an antistatic agent and an anti-copper agent, the ultraviolet absorber, the antistatic agent and the anti-copper agent being dosed in a mass ratio of 1:0.5-2:0.5-2;
the ultraviolet absorber is at least two selected from the group consisting of a benzophenone ultraviolet absorber, a benzotriazole ultraviolet absorber and an amino ultraviolet absorber, the benzophenone ultraviolet absorber is one or a combination of more selected from the group consisting of (2, 4-dihydroxyphenyl) phenyl ketone, 2-hydroxy-4-n-octyloxybenzophenone and (2-hydroxy-4-methoxyphenyl) phenyl ketone, the benzotriazole ultraviolet absorber is one or a combination of more selected from the group consisting of 2- (2 'hydroxy-3', 5 '-di-tert-butylphenyl) -5-chlorobenzotriazole, 2- (2' -hydroxy-3 ',5' bis (a, a-dimethylbenzyl) phenyl) benzotriazole, bis (3-benzotriazolyl-2-hydroxy-5-tert-octylphenyl) methane, 2- (2 '-hydroxy-5' -tert-octylphenyl) benzotriazole, 2- [ 2-hydroxy-3, 5-bis (1, 1-dimethylpropyl phenyl) ] -2H-benzotriazole and 2- [ 2-hydroxy-5- (1, 3-tetramethylphenyl) benzotriazole are one or a combination of more selected from the group consisting of 2- [ (1, 3-hydroxy-5, 3',5' -dimethylbenzyl) phenyl ] benzotriazole, 2- (2-hydroxy-3, 5-tert-butylphenyl) benzotriazole, 2- [ (1, 6-tetramethylphenyl ] amino ] and one or more selected from the group consisting of 1, 6-amino ultraviolet absorber, -tetramethyl-piperidinyl) imino ] -1, 6-hexamethylenediyl [ (2, 6-tetramethyl-4-piperidinyl) imino ] };
the antistatic agent is at least two selected from octadecylamidopropyl dimethyl-beta-hydroxyethyl quaternary ammonium nitrate, (3-lauramidopropyl) trimethyl ammonium methyl sulfate, stearamidopropyl dimethyl-beta-hydroxyethyl ammonium dihydrogen phosphate, antistatic agent Antistat 68, oleyl bis (2-hydroxyethyl) amine, N- (3-dodecyloxy-2-hydroxypropyl) ethanolamine, N-bis (2-hydroxyethyl) alkylamine, molecular distillation glycerol monostearate, octylphenol polyoxyethylene ether, polyoxyethylene stearate and antistatic agent Pelestat 230;
the anti-copper agent is one or a combination of more selected from benzotriazole anti-copper agent, oxalic acid dihydrazide, benzoyl hydrazine, salicyloyl hydrazine, oxalyl anilide anti-copper agent, condensate of salicylaldehyde and hexamethylenediamine and condensate of furfural and hexamethylenediamine.
6. The thin-walled high aspect ratio polypropylene tie according to claim 1, wherein the lubricant is at least two selected from the group consisting of hydrocarbon lubricants, amide lubricants, ester lubricants, organic salt lubricants, fluorine-containing lubricants, C8-30 alcohol lubricants and other lubricants, the other lubricants being molybdenum disulfide and/or oxidized polyethylene wax.
7. The thin-walled high aspect ratio polypropylene tie of claim 6, wherein the lubricant is comprised of an ester lubricant and one or more selected from the group consisting of amide lubricants, hydrocarbon lubricants, organic salt lubricants, fluorine-containing lubricants, C8-30 alcohol lubricants, and other lubricants.
8. The thin-walled high aspect ratio polypropylene tie of claim 7, wherein the ester lubricant is comprised of montan wax in combination with one or more selected from the group consisting of glycerol monooleate, pentaerythritol stearate, ester lubricant G16 and ester lubricant G60;
the hydrocarbon lubricant is polyethylene wax;
the amide lubricant is one or a combination of more selected from N, N' -diethyleneglycol distearamide, oleamide and amide wax;
the C8-30 alcohol lubricant is stearyl alcohol;
the organic salt lubricant is one or a combination of more of calcium stearate, magnesium stearate and sodium stearate;
the fluorine-containing lubricant is a nonionic fluorocarbon surfactant.
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