CN114702230A - Glass bottle blowing equipment and blowing process - Google Patents
Glass bottle blowing equipment and blowing process Download PDFInfo
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- CN114702230A CN114702230A CN202210388125.0A CN202210388125A CN114702230A CN 114702230 A CN114702230 A CN 114702230A CN 202210388125 A CN202210388125 A CN 202210388125A CN 114702230 A CN114702230 A CN 114702230A
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- frame
- air
- glass
- blowing
- glass bottle
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B9/00—Blowing glass; Production of hollow glass articles
- C03B9/13—Blowing glass; Production of hollow glass articles in gob feeder machines
- C03B9/14—Blowing glass; Production of hollow glass articles in gob feeder machines in "blow" machines or in "blow-and-blow" machines
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B9/00—Blowing glass; Production of hollow glass articles
- C03B9/30—Details of blowing glass; Use of materials for the moulds
- C03B9/36—Blow heads; Supplying, ejecting or controlling the air
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Surface Treatment Of Glass (AREA)
Abstract
The invention belongs to the field of glass bottle manufacturing, and particularly relates to glass bottle blowing equipment and a blowing process, wherein the base, an installation table, a first frame, a second frame, an adjusting mechanism and a rotating mechanism are arranged, so that the labor burden of workers is lightened, the rotating speed of a metal rod driven by a motor is more stable relative to the rotating speed of the workers, the surface friction of glass liquid is more uniform, the glass liquid expands more uniformly in all directions when air is blown in subsequently, and the wall thickness of a finished product is more uniform; through setting up air feed mechanism and solar terms device, mechanical blowing replaces the manual work and blows, has reduced intensity of labour, reduces staff's technical requirement, makes the recruitment requirement of enterprise reduce, recruits the staff more easily, and the air current size can be adjusted to equipment simultaneously, makes the blowing of glass bottle more handy, and equipment has both alleviateed the manpower intensity of labour, has remain the characteristics of manual blowing again.
Description
Technical Field
The invention belongs to the field of glass bottle manufacturing, and particularly relates to glass bottle blowing equipment and a blowing process.
Background
Glass bottles used for process appreciation generally have more requirements on shapes, manual blow molding is generally adopted in the production molding process, the blow molding technology is characterized in that the characteristic that glass has plasticity in a certain temperature range is utilized, a blow molding pipe (generally an iron pipe) is used for picking out softened glass from a furnace, the softened glass is rolled into glass material lumps in a rolling plate or a rolling bowl, one person blows at one end to blow glass liquid picked on the blow molding pipe into bubble shapes, and at the moment, the glass bottles can be molded through tools such as scissors and a mold; and then dipping the glass liquid again to continuously blow the glass liquid to a large size, and then entering a mold to blow and form, wherein the manual blowing and forming is suitable for small-batch production or manufacturing artware, ordering products and the like, and the mechanical automatic glass blowing production line is suitable for large-scale batch production, so the manual blowing has the advantage that the mechanical production cannot be replaced although the working environment and the efficiency are far lower than the mechanical production.
In the existing market, when glass bottles are blown manually, steel pipes are adopted for blowing, when glass liquid needs to be rolled, manual rotation is needed, and the steel pipes are lifted by two hands, so that labor is wasted; when complex pattern modification is required or more glass liquid modification is required, two persons are often required for operation, the efficiency is low, and the cost is high; the existing improvement method is that a large number of structures are added on a steel pipe, so that the steel pipe becomes heavy, and when people use the steel pipe, labor is not saved, the steel pipe needs to move frequently, and the structure arranged on the steel pipe is easy to damage; meanwhile, when the glass bottle is blown, the requirement on the vital capacity of a producer is high, the blowing is performed after long-term work, the harm to the body of a worker is great, and a worker cannot intuitively and accurately grasp the size of the air flow through a common air inlet device; and although the product manufactured by the automatic production line is more standard, the handmade product has natural radian and soft transition, natural and fine surface and higher artistic value and commercial value, which cannot be achieved by the machine flow line production, and the manual value is higher than that of a machine.
In view of the above, the present invention provides a glass bottle blowing apparatus and a blowing process to solve the above technical problems.
Disclosure of Invention
In order to make up the defects of the prior art, the problem that the prior art needs two persons to operate when the glass bottle is blown manually, and wastes time and labor is solved; the existing improvement method is characterized in that a large number of structures are added on a steel pipe, so that the steel pipe becomes heavy, labor can not be saved when a user uses the steel pipe, the steel pipe needs to move frequently, and the structure arranged on the steel pipe is easy to damage.
The technical scheme adopted by the invention for solving the technical problems is as follows: a glass bottle blowing process, the production process comprising the steps of:
s1: the staff uses the metal tube to pick out the molten glass from the glass melting furnace;
s2: opening an upper cover, placing the metal tube on a second frame, covering the upper cover, adjusting the direction of a driving body and the length of a telescopic rod, opening a motor, driving the metal tube to rotate by a rotating wheel, rolling a spoon on a material rolling plate by glass liquid on the metal tube, and performing first modification on the glass liquid after the spoon is rolled;
s3: and after finishing the modification, connecting the metal tube with the rotary joint, controlling the air supply mechanism to blow the glass liquid to form a glass material bubble, turning off the motor, taking the metal tube out of the second frame, putting the glass material bubble into the mold, and controlling the air supply mechanism to blow the glass material bubble for molding.
S4: the metal tube is placed on the second frame and the first frame, the motor is turned on, the metal tube rotates, the worker conducts second modification on the formed glass bottle, the connecting part of the metal tube and the glass bottle is cut after the second modification is completed, the glass bottle is knocked off, and cooling forming is conducted.
A glass bottle blowing apparatus suitable for use in the above glass bottle blowing process, comprising a metal tube and a blowing frame, the blowing frame comprising:
the base is fixed on the ground;
the mounting table is fixedly connected to one side of the base;
the first frame is fixedly connected to one side, far away from the mounting table, of the base, and a first groove is formed in the first frame; the metal pipe is arranged on the base, one end, close to the mounting table, of the metal pipe is an air blowing end, and the other end of the metal pipe is a forming end and is nested in the first groove;
the second frame is fixedly connected to the base and located between the mounting table and the first frame, an adjusting mechanism is arranged on the second frame, one side part, close to the air blowing end, of the metal pipe is mounted on the second frame and connected with the adjusting mechanism, the adjusting mechanism is used for adjusting the direction and the position corresponding to the metal pipe, a rotating mechanism is arranged in the position adjusting mechanism, and the rotating mechanism is used for driving the metal pipe to axially rotate;
and the air supply mechanism is arranged on the mounting table, is connected with the air blowing end of the metal tube and is used for blowing air into the metal tube to blow the glass bottle.
Preferably, the adjusting mechanism includes:
the number of the telescopic rods is two, and the telescopic rods are symmetrically and fixedly connected to the base;
the connecting rod is fixedly connected with the telescopic ends at the tops of the two telescopic rods simultaneously;
the bottom end of the first rotating shaft is rotatably connected to the center of the upper surface of the connecting rod;
the center of the bottom surface of the rotating frame is rotatably connected with the top end of the first rotating shaft;
the second rotating shafts are symmetrically arranged on the opposite side walls of the rotating frame close to the top part;
the driving body is positioned between the second rotating shafts and is respectively and rotatably connected with the opposite end parts of the second rotating shafts at two sides, the driving body is in a semicircular ring shape, and the metal pipe penetrates through a semicircular groove arranged on the driving body;
the upper cover, be equipped with the upper cover on the driving body, the upper cover with the driving body upper surface is rotated and is connected, just the upper cover is located the half slot top and with the driving body cooperation is right the position and the angle of tubular metal resonator are adjusted.
Preferably, the rotating mechanism is arranged in the driving body and comprises a motor and a rotating wheel, the motor is placed in the driving body, and an output shaft of the motor is fixedly connected with the central part of the rotating wheel; the outer circle part of the rotating wheel is leaked on the inner surface of the second groove and is in surface contact with the metal pipe to drive the metal pipe to rotate, and the outer surface of the rotating wheel is made of rubber materials.
Preferably, the metal pipe is sleeved with a rubber sleeve at a position corresponding to the rotating wheel.
Preferably, the metal tube is provided with a rotary disc, and the rotary disc is convenient for a user to hold.
Preferably, air feed mechanism includes intake pipe, gas storage tank, connecting pipe and rotary joint, the gas storage tank is installed on the mount table, the intake pipe pass the mount table inboard and with the gas storage tank bottom intercommunication, the gas storage tank is close to on the lateral wall of No. two mount tables with the corresponding position of tubular metal resonator be equipped with the connecting pipe, the connecting pipe is connected to rotary joint one end, the tubular metal resonator is connected to the other end.
Preferably, the connecting pipe is a hose.
Preferably, the air supply mechanism is provided with an air saving device, and the air saving device comprises a fixed frame, a pedal, an air storing air bag, a spring, an air saving pipe and an air saving air bag; the fixing frame is installed on one side, close to the air inlet pipe, of the base, the fixing frame is L-shaped, the side wall of the fixing frame is hinged to a pedal, an air storage air bag and a spring are arranged between the pedal and the fixing frame, two ends of the spring are fixedly connected with the pedal and the fixing frame respectively, two ends of the air storage air bag are fixedly connected with the fixing frame and the pedal respectively, an air saving air bag is arranged in the air inlet pipe, one end of the air saving pipe is connected with the air storage air bag, and the other end of the air saving pipe is connected with the air saving air bag.
Preferably, the internal volume of the gas storage air bag is larger than that of the air saving air bag.
The invention has the following beneficial effects:
1. according to the glass bottle blowing equipment and the blowing process, the base, the mounting table, the first frame, the second frame, the adjusting mechanism and the rotating mechanism are arranged, so that the labor burden of workers is relieved, the rotating speed of the metal pipe driven by the motor is more stable relative to the rotating speed of the workers, the friction on the surface of molten glass is more uniform, the molten glass expands more uniformly in all directions when air is blown in subsequently, and the wall thickness of a finished product is more uniform.
2. According to the glass bottle blowing equipment and the blowing process, the air supply mechanism and the air saving device are arranged, mechanical blowing replaces manual blowing, the labor intensity is reduced, the technical requirements of workers are reduced, the recruitment requirements of enterprises are reduced, the workers are easier to recruit, meanwhile, the equipment can adjust the size of air flow, the glass bottle blowing is more comfortable, the labor intensity of manpower is reduced, and the characteristics of manual blowing are kept.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a flow chart of a production process in the present invention;
FIG. 2 is a perspective view of the apparatus of the present invention;
FIG. 3 is a front view of the second rack of the present invention;
FIG. 4 is a perspective view of a metal tube according to the present invention;
FIG. 5 is a partial structural view of a throttle apparatus;
FIG. 6 is a cross-sectional view of the intake pipe;
in the figure: the blowing device comprises a metal pipe 1, a rubber sleeve 11, a rotary table 12, a blowing frame 2, a base 3, a mounting table 31, a first frame 4, a first groove 41, a second frame 5, an adjusting structure 51, an expansion rod 511, a connecting rod 512, a first rotating shaft 513, a rotating frame 514, a second rotating shaft 515, a driving body 516, an upper cover 517, a second groove 518, a rotating mechanism 52, a rotating wheel 521, an air supply mechanism 6, an air inlet pipe 61, an air storage tank 62, a connecting pipe 63, a rotating joint 64, an air throttle device 7, a fixing frame 71, a pedal 72, an air storage air bag 73, a spring 74, an air throttle 75 and an air throttle air bag 76.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 6, the present invention relates to a glass bottle blowing process, which comprises the following steps:
s1: the staff uses the metal tube 1 to pick out the molten glass from the glass furnace;
s2: the upper cover 517 is opened, the metal tube 1 is placed on the second frame 5, the upper cover 517 is covered, the direction of the driving body 516 and the length of the telescopic rod 511 are adjusted, the motor is started, the rotating wheel 521 drives the metal tube 1 to rotate, so that the glass liquid on the metal tube 1 is rolled on the rolling plate to be scooped, and after the scooping is finished, the glass liquid is modified for the first time;
s3: and after finishing modification, connecting the metal tube 1 with the rotary joint 64, controlling the air supply mechanism 6 to blow glass liquid to form a glass material bubble, turning off the motor, taking the metal tube 1 out of the second frame 5, putting the glass material bubble into a mold, and controlling the air supply mechanism 6 to blow the glass material bubble for molding.
S4: placing the metal tube 1 on a second frame 5 and a first frame 4, turning on the motor, rotating the metal tube 1, performing second modification on the formed glass bottle by a worker, cutting off the joint part of the metal tube 1 and the glass bottle after the second modification, knocking off the glass bottle, and cooling and forming.
A glass bottle blowing apparatus suitable for the above glass bottle blowing process, comprising a metal tube 1 and a blowing frame 2, said blowing frame 2 comprising:
the base 3, the said base 3 is fixed on the ground;
the mounting table 31, the mounting table 31 is fixedly connected to one side of the base 3;
the first frame 4 is fixedly connected to one side, far away from the mounting table 31, of the base 3, and a first groove 41 is formed in the first frame 4; the metal pipe 1 is arranged on the base 3, one end, close to the mounting table 31, of the metal pipe 1 is an air blowing end, and the other end of the metal pipe 1 is a forming end and is nested in the first groove 41;
the second frame 5 is fixedly connected to the base 3 and located between the mounting table 31 and the first frame 4, an adjusting mechanism 51 is arranged on the second frame 5, one side of the metal pipe 1 close to the air blowing end is mounted on the second frame 5 and connected with the adjusting mechanism 51, the adjusting mechanism 51 is used for adjusting the corresponding direction and position of the metal pipe 1, a rotating mechanism 52 is arranged in the position adjusting mechanism 51, and the rotating mechanism 52 is used for driving the metal pipe 1 to axially rotate;
and the air supply mechanism 6 is arranged on the mounting table 31, is connected with the air blowing end of the metal tube 1 and is used for blowing air into the metal tube 1 to blow the glass bottle.
During working, equipment is installed, a worker firstly uses the upper forming end of the metal pipe 1 to dip and pick out a proper amount of colloidal molten glass from a glass melting furnace to finish picking, and the glass liquid has high viscosity, so that the glass liquid can be closely attached to the forming end of the metal pipe 1 in the processing process and the dropping liquid is not easy to drop; mounting and fixing the metal tube 1 on a second frame 5; then, processing the glass liquid mass on the forming end of the metal tube 1 by using a material rolling plate, so that the glass liquid mass is subjected to modification treatment to form glass liquid bubbles; in the process, the worker controls the adjusting mechanism 51 to roll the molten glass on the material rolling plate, and constantly adjusts the direction angle and the position of the adjusting mechanism 51 to enable each angle of the molten glass to be in contact with the material rolling plate, controls the rotating mechanism 52, and drives the metal tube 1 to rotate by the rotating mechanism 52, so that the molten glass is rotated and rubbed on the material rolling plate to complete the rolling spoon; meanwhile, the second frame 5 provides supporting force for the metal tube 1, a worker only needs to hold the metal tube 1 to control the direction of the metal tube 1, the labor burden of the worker is relieved, the rotating speed of the metal tube 1 driven by the rotating mechanism 52 is more stable relative to the rotating speed of the worker, the surface friction of molten glass is more uniform, the molten glass expands more uniformly in all directions when air is blown in subsequently, and the wall thickness of a finished product is more uniform; after the ladle rolling is finished, performing first modification on glass liquid, connecting the metal tube 1 with an air supply mechanism 6 after the ladle rolling is finished, blowing air into the metal tube 1 by the air supply mechanism 6, expanding the glass liquid to form a glass material bubble, turning off a motor, taking the metal tube 1 out of a second frame 5, putting the glass material bubble into a mold, blowing air into the glass material bubble again by the air supply mechanism 6, and performing expansion molding on the glass liquid along the inner wall of the mold; after forming, the metal tube 1 is placed on the second frame 5 and the first frame 4, the rotating mechanism 52 is controlled, the metal tube 1 rotates again, the first frame 4 and the second frame 5 can support the metal tube 1, and the glass bottle is decorated for the second time; in the traditional blowing process, if complex pattern decoration is needed or more glass liquid decoration is needed, two persons are often needed for operation, one person holds the metal pipe 1 and rotates, the other person needs to hold the other metal pipe 1 and guide the glass liquid to a glass bottle, and the glass liquid is added; after finishing, the joint part of the metal tube 1 and the glass bottle is disconnected by a tool, the glass bottle is knocked off, and the glass bottle is cooled and formed.
As an embodiment of the present invention, the adjusting mechanism 51 includes:
the number of the telescopic rods 511 is two, and the telescopic rods 511 are symmetrically and fixedly connected to the base 3;
the connecting rod 512 is fixedly connected with the telescopic ends at the tops of the two telescopic rods 511 at the same time;
the bottom end of the first rotating shaft 513 is rotatably connected to the center of the upper surface of the connecting rod 512;
the center of the bottom surface of the rotating frame 514 is rotatably connected with the top end of the first rotating shaft 513;
the second rotating shaft 515 is symmetrically arranged on the opposite side walls of the rotating frame 514 close to the top part;
the driving body 516 is positioned between the second rotating shafts 515 and is respectively and rotatably connected with opposite end parts of the second rotating shafts 515 at two sides, the driving body 516 is in a semicircular ring shape, and the metal pipe 1 passes through a semicircular groove formed in the driving body 516;
the metal tube 1 comprises an upper cover 517, an upper cover 517 is arranged on the driving body 516, the upper cover 517 is rotatably connected with the upper surface of the driving body 516, and the upper cover 517 is located above the semicircular groove and is matched with the driving body 516 to adjust the position and the angle of the metal tube 1.
When the device works, when the metal pipe 1 is installed, the upper cover 517 on the second frame 5 is firstly opened, the metal pipe 1 with glass liquid after being picked is placed in the second frame 5, and the upper cover 517 is covered and locked to complete the fixation of the metal pipe 1; when the spoon needs to be rolled, the metal tube 1 is placed between the driving body 516 and the upper cover 517, at this time, the metal tube 1 does not need to be placed in the first groove 41, a worker holds the blowing end far away from the molten glass, and rotates the first rotating shaft 513 between the connecting rod 512 and the rotating frame 514 by twisting the metal tube 1, so that the horizontal direction rotation adjustment of the metal tube 1 is realized, and meanwhile, the second rotating shaft 515 between the rotating frame 514 and the driving body 516 rotates, so that the vertical direction rotation adjustment of the metal tube 1 is realized; the telescopic rod 511 is an electric telescopic rod, the telescopic rod 511 is started, the extending length of the telescopic end of the telescopic rod 511 is adjusted, the relative height between the second frame 5 and the material rolling plate is changed, and finally, the glass liquid mass can be contacted with the material rolling plate in multiple angles and multiple directions, and then the glass liquid mass is matched with the rotating mechanism 52, so that the uniform ladle rolling of the glass liquid is realized, and the labor is saved; the material rolling plate is a material rolling plate used in the blowing process of common glass bottles.
As an embodiment of the present invention, the rotating mechanism 52 is disposed in the driving body 516, the rotating mechanism 52 includes a motor and a rotating wheel 521, the motor is disposed in the driving body 516, and the output shaft of the motor is fixedly connected to the central portion of the rotating wheel 521; the outer circle part of the rotating wheel 521 leaks out of the inner surface of the second groove 518 and is in surface contact with the metal pipe 1 to drive the metal pipe 1 to rotate, and the outer surface of the rotating wheel 521 is made of rubber materials.
The metal tube 1 is sleeved with a rubber sleeve 11 at a position corresponding to the rotating wheel 521.
When the metal tube extruding machine works, the motor is arranged in the driving body 516 and drives the rotating wheel 521 to rotate, a space is formed between the rotating wheel 521 and the upper cover 517, the metal tube 1 can be contained and extruded, the outer surface of the rotating wheel 521 is made of rubber, the friction force between the rotating wheel 521 and the metal tube 1 can be increased, the rotating wheel 521 is ensured to drive the metal tube 1 to rotate, and the phenomenon that the rotating wheel 521 slips from the metal tube 1 is further avoided; meanwhile, when the rubber sleeve 11 is held by a hand of a worker during use, the hand of the worker can be prevented from slipping, danger is avoided, and when the rubber sleeve 11 is used for a long time, the hand of the worker can be protected, so that the thickness of calluses on the hand can be reduced; the rubber sleeve 11 can be replaced when it ages.
For example, the rotating wheels 521 are symmetrically distributed in the second groove 518, and after the metal tube 1 is placed in the metal tube 1, the metal tube 1 is positioned in a gap between the rotating wheels 521 at two sides, and is clamped by the rotating wheels 521 at two sides and limited; in the symmetrical rotating wheels 521, the rotating wheel 521 on one side is connected with a motor and driven by the motor to rotate, the rotating wheel 521 on the other side is fixed, when the metal pipe 1 needs to rotate, the motor is started, the metal pipe 1 rotates under the friction action of the rotating wheel 521 on one side, the rotating wheel 521 on the other side is fixed, only the metal pipe 1 is limited, and the metal pipe 1 is prevented from being collided under the friction action of the rotating wheels 521 on two sides when the rotating wheels 521 on two sides rotate, so that the metal pipe 1 cannot rotate stably; and the outer circle surface of the rotating wheel 521 connected with the motor is made of rubber, so that the friction force between the rotating wheel 521 and the metal pipe 1 is increased, the outer circle surface of the fixed rotating wheel 521 is kept smooth, and the abrasion of the outer circle surface of the fixed rotating wheel 521 is reduced.
In one embodiment of the present invention, the metal tube 1 is provided with a rotating disc 12, and the rotating disc 12 is used for being held by a user.
The during operation, when needing to carry out the ladle and decorate some positions of glass liquid, need not make the at the uniform velocity that glass liquid does not stop occasionally and rotate, can close the motor, open upper cover 517 and reduce the pressure between tubular metal resonator 1 and the swiveling wheel 521, hold carousel 12 and rotate tubular metal resonator 1, carousel 12 diameter ratio tubular metal resonator 1 diameter is big, the staff's manual rotation of being convenient for, adjust, simultaneously when choosing the material, the staff can hold tubular metal resonator 1 tip in one hand, carousel 12 is held to another hand, compare that both hands all hold on tubular metal resonator 1, more person of facilitating the use puts forth strength, and convenient to use prevents to skid.
As an embodiment of the present invention, the gas supply mechanism 6 includes a gas inlet pipe 61, a gas storage tank 62, a connecting pipe 63 and a rotary joint 64, the gas storage tank 62 is mounted on the mounting seat, the gas inlet pipe 61 penetrates through the inside of the mounting seat and is communicated with the bottom of the gas storage tank 62, the connecting pipe 63 is arranged on the side wall of the gas storage tank 62 close to the second mounting seat and corresponds to the metal pipe 1, one end of the rotary joint 64 is connected with the connecting pipe 63, and the other end of the rotary joint is connected with the metal pipe 1;
in one embodiment of the present invention, the connection pipe 63 is a hose.
When the glass bottle blowing device works, the air inlet pipe 61 is connected with an external air pump, air enters the air storage box 62 through the air inlet pipe 61, the air storage box 62 is of a large-capacity box structure, when output air flow of the air pump is unstable, the air enters the air storage box 62 and is buffered, fluctuation of the air can be reduced, the influence of the fluctuating air flow on blowing of the glass bottle is prevented, a connecting pipe 63 is arranged at a corresponding position, close to the air blowing end of the metal pipe 1, of the air storage box 62, one end of a rotary joint 64 is connected with the connecting pipe 63, the other end of the rotary joint 64 is connected with the metal pipe 1, when the metal pipe 1 rotates, the rotary joint 64 rotates relative to the end part of the connecting pipe 63, and rotation is prevented from being transmitted to the connecting pipe 63 while the metal pipe 1 rotates; meanwhile, the connecting pipe 63 is a hose, when the position angle of the metal pipe 1 on the second frame 5 is continuously adjusted and the glass material bubbles are placed in the mold for blowing, the connecting pipe 63 correspondingly deforms, and the glass liquid is guaranteed to be blown; the existence of the gas supply mechanism 6 reduces the labor intensity of workers, and in the traditional glass bottle blowing process, the workers are required to have better lung capacity to blow gas into molten glass, and the gas supply mechanism 6 can reduce the working intensity of the workers.
As an embodiment of the present invention, the air supply mechanism 6 is provided with a throttle device 7, and the throttle device 7 includes a fixing frame 71, a pedal 72, an air storage air bag 73, a spring 74, a throttle pipe 75 and a throttle air bag 76; the fixing frame 71 is installed on one side, close to the air inlet pipe 61, of the base 3, the fixing frame 71 is in an L shape, the side wall of the fixing frame 71 is hinged with a pedal 72, an air storage airbag 73 and a spring 74 are arranged between the pedal 72 and the fixing frame 71, two ends of the spring 74 are fixedly connected with the pedal 72 and the fixing frame 71 respectively, two ends of the air storage airbag 73 are fixedly connected with the fixing frame 71 and the pedal 72 respectively, an air saving airbag 76 is arranged in the air inlet pipe 61, one end of the air saving pipe 75 is connected with the air storage airbag 73, and the other end of the air saving pipe 75 is connected with the air saving airbag 76;
the internal volume of the air storage bag 73 is larger than that of the air saving bag 76.
When the gas-saving type gas-saving device works, under the action of no external force, the spring 74 elastically compresses the distance between the pedal 72 and the fixing frame 71, so that the gas-saving gas bag 73 is compressed, the gas in the gas-saving gas bag 73 is pressed into the gas-saving gas bag 76 through the gas-saving pipe 75, the gas-saving gas bag 76 is positioned in the gas inlet pipe 61, the gas inlet pipe 61 is blocked by the expansion of the gas-saving gas bag 76, and therefore gas circulation is stopped, when gas needs to be introduced, a worker steps on the end part of the pedal 72, the pedal 72 drives the gas-saving gas bag 73 to move downwards, the gas-saving gas bag 73 expands, the gas in the gas-saving gas bag 76 is sucked back into the gas-saving gas bag 73, the gas-saving gas bag 76 is contracted, the gas inlet pipe 61 can be smoothly ventilated, the gas is introduced into the metal pipe 1, the pedal 72 is stopped being stepped, the spring 74 is reset again, the gas-saving gas bag 73 is compressed, the gas bag 76 expands, and the ventilation is stopped; the staff can step on the pedal 72 with different force according to the air flow required by the actual blowing to control the compression amount of the air storage air bag 73, thereby controlling the size of the air saving air bag 76 and realizing the control of the air inlet flow; compare in pneumatic valve control, step on through the foot, make operating personnel more direct timely control air current size, the staff can experience the pressure that the foot was stepped on, and the strength is big more, and the air current is big more, and the people can more audio-visual feedback of feeling the power of footboard 72, and the control of people to the air current size when the simulation tradition mouth blows makes control more smooth, makes things convenient for manual regulation.
The specific working process is as follows:
during working, equipment is installed, a worker firstly uses the upper forming end of the metal pipe 1 to dip and pick out a proper amount of colloidal molten glass from a glass melting furnace to finish picking, and the glass liquid has high viscosity, so that the glass liquid can be closely attached to the forming end of the metal pipe 1 in the processing process and the dropping liquid is not easy to drop; mounting and fixing the metal tube 1 on a second frame 5; then, processing the glass liquid mass on the forming end of the metal tube 1 by using a material rolling plate, so that the glass liquid mass is subjected to modification treatment to form glass liquid bubbles; in the process, the worker controls the adjusting mechanism 51 to roll the molten glass on the material rolling plate, and constantly adjusts the direction angle and the position of the adjusting mechanism 51 to enable each angle of the molten glass to be in contact with the material rolling plate, controls the rotating mechanism 52, and drives the metal tube 1 to rotate by the rotating mechanism 52, so that the molten glass is rotated and rubbed on the material rolling plate to complete the rolling spoon; meanwhile, the second frame 5 provides supporting force for the metal tube 1, a worker only needs to hold the metal tube 1 to control the direction of the metal tube 1, the labor burden of the worker is relieved, the rotating speed of the metal tube 1 driven by the rotating mechanism 52 is more stable relative to the rotating speed of the worker, the surface friction of molten glass is more uniform, the molten glass expands more uniformly in all directions when air is blown in subsequently, and the wall thickness of a finished product is more uniform; after the ladle rolling is finished, performing first modification on glass liquid, connecting the metal tube 1 with an air supply mechanism 6 after the ladle rolling is finished, blowing air into the metal tube 1 by the air supply mechanism 6, expanding the glass liquid to form a glass material bubble, turning off a motor, taking the metal tube 1 out of a second frame 5, putting the glass material bubble into a mold, blowing air into the glass material bubble again by the air supply mechanism 6, and performing expansion molding on the glass liquid along the inner wall of the mold; after molding, the metal tube 1 is placed on the second frame 5 and the first frame 4, the rotating mechanism 52 is controlled, the metal tube 1 rotates again, the first frame 4 and the second frame 5 can support the metal tube 1, and the glass bottle is decorated for the second time; in the traditional blowing process, if complex pattern decoration is needed or more glass liquid decoration is needed, two persons are often needed for operation, one person holds the metal pipe 1 and rotates, the other person needs to hold the other metal pipe 1 and guide the glass liquid to a glass bottle, and the glass liquid is added; after finishing, the joint part of the metal tube 1 and the glass bottle is disconnected by a tool, the glass bottle is knocked off, and the glass bottle is cooled and formed.
The front, the back, the left, the right, the upper and the lower are all based on the figure 2 in the attached drawings of the specification, according to the standard of the observation angle of a person, the side of the device facing an observer is defined as the front, the left side of the observer is defined as the left, and the like.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplifying the description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the scope of the present invention.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A glass bottle blowing process is characterized in that: the production process comprises the following steps:
s1: the staff uses the metal tube (1) to pick out the molten glass from the glass melting furnace;
s2: the upper cover (517) is opened, the metal tube (1) is placed on the second frame (5), the upper cover (517) is covered, the direction of the driving body (516) and the length of the telescopic rod (511) are adjusted, the motor is started, the rotating wheel (521) drives the metal tube (1) to rotate, the molten glass on the metal tube (1) is rolled on the rolling plate, and after the rolling is finished, the molten glass is modified for the first time;
s3: after finishing decoration, connecting the metal tube (1) with the rotary joint (64), controlling the air supply mechanism (6), blowing air to the glass liquid to form glass material bubbles, turning off the motor, taking the metal tube (1) out of the second frame (5), putting the glass material bubbles into a mold, and controlling the air supply mechanism (6) to blow air to the glass material bubbles for molding;
s4: the metal tube (1) is placed on the second frame (5) and the first frame (4), the motor is started, the metal tube (1) rotates, the formed glass bottle is decorated for the second time by workers, the connecting part of the metal tube (1) and the glass bottle is cut after finishing, the glass bottle is knocked off, and cooling forming is carried out.
2. A glass bottle blowing plant, suitable for the glass bottle blowing process according to claim 1, comprising a metal tube (1), characterized in that: further comprising a blowing frame (2), said blowing frame (2) comprising:
the base (3), the said base (3) is fixed on the ground;
the mounting table (31), the mounting table (31) is fixedly connected to one side of the base (3);
the first frame (4) is fixedly connected to one side, far away from the mounting table (31), of the base (3), and a first groove (41) is formed in the first frame (4); the metal pipe (1) is arranged on the base (3), one end, close to the mounting table (31), of the metal pipe (1) is a blowing end, and the other end of the metal pipe is a forming end and is nested in the first groove (41);
the second frame (5) is fixedly connected to the base (3) and located between the mounting table (31) and the first frame (4), an adjusting mechanism (51) is arranged on the second frame (5), one side, close to the air blowing end, of the metal pipe (1) is mounted on the second frame (5) and connected with the adjusting mechanism (51), the adjusting mechanism (51) is used for adjusting the direction and the position corresponding to the metal pipe (1), a rotating mechanism (52) is arranged in the position adjusting mechanism (51), and the rotating mechanism (52) is used for driving the metal pipe (1) to axially rotate;
the glass bottle blowing device comprises a gas supply mechanism (6), wherein the gas supply mechanism (6) is installed on the installation table (31) and connected with the blowing end of the metal tube (1) and is used for blowing gas into the metal tube (1) to blow glass bottles.
3. A glass bottle blowing apparatus as in claim 2, wherein: the adjustment mechanism (51) includes:
the number of the telescopic rods (511) is two, and the telescopic rods (511) are symmetrically and fixedly connected to the base (3);
the connecting rod (512), the said connecting rod (512) and two said telescopic link (511) top flexible end link firmly at the same time;
the bottom end of the first rotating shaft (513) is rotatably connected to the center of the upper surface of the connecting rod (512);
the center of the bottom surface of the rotating frame (514) is rotatably connected with the top end of the first rotating shaft (513);
the second rotating shaft (515), the second rotating shaft (515) is symmetrically arranged on the opposite side wall of the rotating frame (514) close to the top part;
the driving body (516) is positioned between the second rotating shafts (515) and is respectively and rotatably connected with the opposite end parts of the second rotating shafts (515) at two sides, the driving body (516) is in a semicircular ring shape, and the metal pipe (1) penetrates through a semicircular groove formed in the driving body (516);
the metal pipe cutting device comprises an upper cover (517), wherein the upper cover (517) is arranged on the driving body (516), the upper cover (517) is rotatably connected with the upper surface of the driving body (516), and the upper cover (517) is located above the semi-circular groove and matched with the driving body (516) to adjust the position and the angle of the metal pipe (1).
4. A glass bottle blowing apparatus as in claim 3, wherein: the rotating mechanism (52) is arranged in the driving body (516), the rotating mechanism (52) comprises a motor and a rotating wheel (521), the motor is placed in the driving body (516), and an output shaft of the motor is fixedly connected with the central part of the rotating wheel (521); the outer circle part of the rotating wheel (521) is leaked on the inner surface of the second groove (518), and is in surface contact with the metal pipe (1) to drive the metal pipe (1) to rotate, and the outer surface of the rotating wheel (521) is made of rubber materials.
5. A glass bottle blowing apparatus as in claim 4, wherein: the metal tube (1) is sleeved with a rubber sleeve (11) at a position corresponding to the rotating wheel (521).
6. A glass bottle blowing apparatus as in claim 2, wherein: the metal pipe (1) is provided with a rotary table (12), and the rotary table (12) is convenient for a user to hold.
7. A glass bottle blowing apparatus as in claim 2, wherein: air feed mechanism (6) are including intake pipe (61), gas storage tank (62), connecting pipe (63) and rotary joint (64), install on mount table (31) gas storage tank (62), intake pipe (61) pass mount table (31) inboard and communicate with gas storage tank (62) bottom, gas storage tank (62) are close to on the lateral wall of No. two mount tables (31) and are equipped with connecting pipe (63) with the position that corresponds of tubular metal resonator (1), connecting pipe (63) is connected to rotary joint (64) one end, and tubular metal resonator (1) is connected to the other end.
8. A glass bottle blowing apparatus as in claim 7, wherein: the connecting pipe (63) is a hose.
9. A glass bottle blowing apparatus as in claim 7, wherein: an air throttle device (7) is arranged on the air supply mechanism (6), and the air throttle device (7) comprises a fixed frame (71), a pedal (72), an air storage air bag (73), a spring (74), an air throttle pipe (75) and an air throttle air bag (76); the utility model discloses a solar energy water heater, including base (3), mount (71), gas storage gasbag (73) and spring (74), mount (71) are installed in one side that is close to intake pipe (61) in base (3), mount (71) are "L" shape, mount (71) lateral wall articulates there is footboard (72), be equipped with between footboard (72) and mount (71) gas storage gasbag (73) and spring (74), spring (74) both ends link firmly with footboard (72) and mount (71) respectively, gas storage gasbag (73) both ends link firmly with mount (71) and footboard (72) respectively, be equipped with solar terms gasbag (76) in intake pipe (61), gas storage gasbag (73) is connected to solar terms trachea (75) one end, and solar terms gasbag (76) is connected to one end.
10. A glass bottle blowing apparatus as in claim 9, wherein: the internal volume of the air storage air bag (73) is larger than that of the air saving air bag (76).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210388125.0A CN114702230A (en) | 2022-04-13 | 2022-04-13 | Glass bottle blowing equipment and blowing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210388125.0A CN114702230A (en) | 2022-04-13 | 2022-04-13 | Glass bottle blowing equipment and blowing process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114702230A true CN114702230A (en) | 2022-07-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210388125.0A Pending CN114702230A (en) | 2022-04-13 | 2022-04-13 | Glass bottle blowing equipment and blowing process |
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| Country | Link |
|---|---|
| CN (1) | CN114702230A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116924657A (en) * | 2023-09-15 | 2023-10-24 | 江苏达鑫玻璃工程有限公司 | Manual blowing auxiliary forming device for glass container |
| CN117466519A (en) * | 2023-12-27 | 2024-01-30 | 广东工业大学 | Glass handicraft fusion forming device |
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| GB191012A (en) * | 1921-12-30 | 1923-10-04 | Wilzin Automatic Bottle Making | Improvements in or in connection with machinery for the manufacture of glass bottlesand other blown glassware |
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| CN212559946U (en) * | 2020-06-05 | 2021-02-19 | 扬州市恒益玻璃工艺制品有限公司 | Pneumatic glass blow molding setting device |
| CN213652255U (en) * | 2020-10-26 | 2021-07-09 | 合肥金乌工艺品有限公司 | Glass handicraft rotary blowing device |
| CN215327700U (en) * | 2021-07-23 | 2021-12-28 | 山东华数智能科技有限公司 | Glass small bubble blowing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB191012A (en) * | 1921-12-30 | 1923-10-04 | Wilzin Automatic Bottle Making | Improvements in or in connection with machinery for the manufacture of glass bottlesand other blown glassware |
| GB618096A (en) * | 1945-10-18 | 1949-02-16 | Kent Owens Machine Co | Glass blowing method and apparatus |
| CN209636097U (en) * | 2019-04-01 | 2019-11-15 | 安徽盛光玻璃制品有限公司 | A kind of glass blowing device |
| CN211199005U (en) * | 2019-12-24 | 2020-08-07 | 重庆市合川区金星玻璃制品有限公司 | Hollow rod for bottle blowing |
| CN212559946U (en) * | 2020-06-05 | 2021-02-19 | 扬州市恒益玻璃工艺制品有限公司 | Pneumatic glass blow molding setting device |
| CN213652255U (en) * | 2020-10-26 | 2021-07-09 | 合肥金乌工艺品有限公司 | Glass handicraft rotary blowing device |
| CN215327700U (en) * | 2021-07-23 | 2021-12-28 | 山东华数智能科技有限公司 | Glass small bubble blowing device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116924657A (en) * | 2023-09-15 | 2023-10-24 | 江苏达鑫玻璃工程有限公司 | Manual blowing auxiliary forming device for glass container |
| CN116924657B (en) * | 2023-09-15 | 2023-11-21 | 江苏达鑫玻璃工程有限公司 | Manual blowing auxiliary forming device for glass container |
| CN117466519A (en) * | 2023-12-27 | 2024-01-30 | 广东工业大学 | Glass handicraft fusion forming device |
| CN117466519B (en) * | 2023-12-27 | 2024-03-15 | 广东工业大学 | Glass handicraft fusion forming device |
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