CN114702048A - Lithium slag solid waste recycling process - Google Patents

Lithium slag solid waste recycling process Download PDF

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CN114702048A
CN114702048A CN202210300540.6A CN202210300540A CN114702048A CN 114702048 A CN114702048 A CN 114702048A CN 202210300540 A CN202210300540 A CN 202210300540A CN 114702048 A CN114702048 A CN 114702048A
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lithium
salt solution
lithium slag
mixed salt
carbonate
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黄彰标
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Zhuhai Guanglong New Material Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D15/00Lithium compounds
    • C01D15/08Carbonates; Bicarbonates
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    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D17/00Rubidium, caesium or francium compounds
    • C01D17/003Compounds of alkali metals
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D5/00Sulfates or sulfites of sodium, potassium or alkali metals in general
    • C01D5/16Purification
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B19/00Obtaining zinc or zinc oxide
    • C22B19/20Obtaining zinc otherwise than by distilling
    • C22B19/22Obtaining zinc otherwise than by distilling with leaching with acids
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
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    • C22B19/30Obtaining zinc or zinc oxide from metallic residues or scraps
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B21/00Obtaining aluminium
    • C22B21/0015Obtaining aluminium by wet processes
    • C22B21/0023Obtaining aluminium by wet processes from waste materials
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C22B26/10Obtaining alkali metals
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B26/00Obtaining alkali, alkaline earth metals or magnesium
    • C22B26/10Obtaining alkali metals
    • C22B26/12Obtaining lithium
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B26/00Obtaining alkali, alkaline earth metals or magnesium
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    • C22B26/22Obtaining magnesium
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • C22B7/007Wet processes by acid leaching

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Abstract

The invention relates to the technical field of lithium slag solid waste recovery, and discloses a lithium slag solid waste recycling process, which comprises the following steps: s1, acid dissolution and separation: uniformly mixing the lithium slag with water to infiltrate the lithium slag, and adding strong acid or composite acid to dissolve metal oxides in the lithium slag to generate acid salt; hydrolyzing to precipitate insoluble matters, and separating and removing insoluble and insoluble solids; s2, removing iron elements: adding liquid alkali into the mixed salt solution, stirring, adjusting the pH to 3-3.5, and centrifugally rinsing the iron-containing precipitate to obtain iron mud; s3, removing aluminum elements: adding liquid alkali into the mixed salt solution, stirring, adjusting to 6-7 to completely precipitate aluminum ions, and separating the precipitate to obtain aluminum mud; s4, removing heavy metal elements: adding a heavy metal collecting agent into the mixed salt solution to enable heavy metals to form insoluble substances, precipitate, separate and remove; s5, targeted separation: and performing targeted separation on the residual salt solution to obtain potassium sulfate, sodium sulfate, lithium carbonate, cesium carbonate and rubidium carbonate.

Description

Lithium slag solid waste recycling process
Technical Field
The invention relates to the technical field of lithium slag solid waste recovery, in particular to a lithium slag solid waste recycling process.
Background
The lithium slag is filter residue generated after lithium carbonate (acid method lithium slag) is produced by spodumene or lepidolite through a sulfuric acid method or lithium hydroxide (alkali method lithium slag) is produced by limestone.
The analytical data of the main components in the lithium slag are shown in the following table 1:
serial number Name (R) Content/% Serial number Name (R) Content/%
1 SiO2 35.45 11 Mn0 0.35
2 Ai203 21.84 12 Cs20 0.3
3 CaO 11.3 13 Na2O 0.3
4 SO3 9.4 14 Ti02 0.16
5 K20 7.43 15 P205 0.14
6 Fe203 2.69 16 Y203 0.12
7 F 2.52 17 Zn0 0.05
8 Rb20 0.63 18 Nb205 0.02
9 Mg0 0.56 19 Sn02 0.04
10 Li20 0.38 20 Burn and relieve 6.32
From the chemical components contained in table 1, the lithium slag has a complex chemical composition, but still contains many resources such as lithium, iron, cesium, rubidium, aluminum, zinc, potassium, and the like. With the rapid development of lithium batteries, the lithium salt yield is greatly increased, and the increment of the lithium slag matched with the lithium salt is several times that of the lithium salt. As manufacturers for producing lithium only extract lithium salt, and other noble metals or substances associated with or mixed with lithium are remained in slag and are not fully extracted and utilized, the resource waste and the environmental pollution are greatly caused.
The existing lithium slag treatment technology is mainly used for further extracting a certain single component from the lithium slag or applying the lithium slag to preparation of building materials, and the recovery rate and the utilization value of the lithium slag are still low.
Based on the above problems, the present application intends to provide a technical solution for recovering and comprehensively utilizing other metals in the lithium slag.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the prior art has low recovery rate and utilization value of the lithium slag, and causes resource waste and environmental pollution.
In order to solve the technical problems, the invention aims to provide a lithium slag solid waste recycling process, which comprises the following steps:
s1, acid dissolution and separation: uniformly mixing the lithium slag with water to enable the lithium slag to be completely soaked by the water, and then adding strong acid or composite acid, wherein the using amount of the acid is 20% -40% of the solid content of the lithium slag, so that metal oxides such as lithium, sodium, potassium, rubidium, cesium, magnesium, iron, aluminum, zinc and the like in the lithium slag are completely dissolved to generate acid salt; specifically, the lithium slag undergoes a series of chemical reactions in a mixed solution of water and acid, and the reactions are typically as follows:
Na2O+H2SO4=Na2SO4+H2O;
K2O+H2SO4=K2SO4+H2O;
Al2O3+3H2SO4=Al2(SO4)3+3H2O;
Fe2O3+3H2SO4=Fe2(SO4)3+3H2O;
P2O5+3H2O+Fe2(SO4)3=2FePO4↓+3H2SO4
fluorine in the lithium slag exists in the lithium slag in the forms of aluminum fluoride, sodium fluoride, potassium fluoride, calcium fluoride and magnesium fluoride.
CaO+2HF=CaF2↓+H2O
In an acid solution, fluoride with high solubility is dissociated to form fluoride ions and metal cations, the fluoride ions are combined with calcium ions after stirring and mixing to form calcium fluoride which is insoluble and stable in chemical property, and insoluble matters are precipitated in an acid dissolving and hydrolyzing mode to realize harmlessness.
After the harmlessness is realized by acid dissolution and hydrolysis in step S1, the mixed solution is mainly divided into two substances: insoluble solids and soluble mixed salts, the composition of the insoluble solids is shown in table 2:
TABLE 2
Serial number Name (R) Content (wt.)
1 Al2O3 25.00%
2 SiO2 42.15%
3 TiO2 0.20%
4 CaF2 6.52%
5 CaSO4 23.22%
6 MgHPO4 0.30%
7 Others 2.61%
From the chemical composition, the insoluble solid is mainly composed of Al2O3、SiO2、TiO2、CaF2、CaSO4、MgHPO4And the like, wherein the insoluble and insoluble solids are removed from the mixed solution containing the insoluble solids and the mixed salt through centrifugal separation and rinsing, and part of the insoluble solids do not contain chloride ions which are easy to cause the corrosion of reinforcing steel bars, so that the insoluble and insoluble solid can be used as building material materials to realize resource utilization, such as concrete mineral admixture, baking-free ecological cement and the like.
After separation of insoluble solids, the mixed salt solution is mainly: sodium sulfate, potassium sulfate, lithium sulfate, ferric sulfate, cesium sulfate, rubidium sulfate, aluminum sulfate, and zinc sulfate. Then adjusting the pH to respectively realize Fe3+、AL3+、Zn2+The heavy metals are precipitated and separated step by step, so that the resource utilization is realized. The remaining salt solution is subjected to targeted separation. Adsorbing, precipitating, evaporating, crystallizing, purifying and the like to obtain potassium sulfate, sodium sulfate, lithium carbonate, cesium carbonate, rubidium carbonate and other products. The method comprises the following specific steps:
s2, removing iron elements: adding liquid caustic soda into the mixed salt solution after the step S1, adjusting the pH value of the mixed salt solution to 3-3.5, stirring the mixed salt solution uniformly to form precipitates of ferrous ions or ferric ions, and then performing centrifugal rinsing on the precipitates containing iron through a centrifugal machine to obtain iron mud with high iron content so as to be sold as a raw material of an iron and steel plant;
s3, removing aluminum elements: and (4) adding liquid caustic soda into the mixed salt solution after the step S2 is completed, adjusting the pH value to 6-7, completely precipitating aluminum ions to enable the aluminum ions to form colloidal insoluble substances, separating and rinsing the colloidal insoluble substances through a centrifugal machine to obtain aluminum mud with high aluminum content, wherein the aluminum mud can be further sold to professional companies for resource utilization, and the value of solid waste of the lithium slag is further improved.
S4, removing heavy metal elements: and (4) adding a heavy metal collecting agent into the mixed salt solution after the step S3 is completed, forming insoluble matters or insoluble matters such as Zn, Mg, Ni and the like through the heavy metal collecting agent and metal ions, and removing the heavy metal in the mixed salt solution for export sale.
S5, targeted separation: and performing targeted separation on the residual salt solution, and preparing potassium sulfate, sodium sulfate, lithium carbonate, cesium carbonate and rubidium carbonate through the working procedures of adsorption, precipitation, evaporative crystallization, purification and the like. Since carbonate is easy to preserve and can be used as a raw material for the production of other salts, which is an intermediate product, the product is used for supply in the form of lithium carbonate, cesium carbonate, rubidium carbonate. The potassium sulfate meets the national potassium fertilizer standard GBT2040-2017, can be sold as a chemical fertilizer, and can also be used in other chemical fields. The sodium sulfate has low impurity content, meets the industrial salt standard GB/T5462-2015, and can be sold as a general industrial raw material.
Preferably, the aqueous solution obtained by solid-liquid separation, rinsing, evaporation, condensation and purification in the steps S1 to S5 is completely recycled and used for the countercurrent rinsing of the lithium slag in the step S1, so that zero discharge of wastewater is realized. In the production process, each stirring and mixing tank is covered, tail gas is collected and then is intensively sprayed and absorbed, and absorption liquid is mixed with reuse water for recycling, so that the influence on the environment is avoided.
Preferably, the strong acid used for acid dissolution in step S1 is sulfuric acid or hydrofluoric acid, or a complex acid composed of both, and the sulfuric acid and the hydrofluoric acid may be by-products, so as to reduce the recovery cost and improve the resource utilization rate.
Preferably, the liquid alkali in steps S2 and S3 is sodium carbonate or sodium bicarbonate or potassium bicarbonate or sodium hydroxide, or a mixture of several of them, so as to adjust the pH of the acid-containing mixed salt solution to a value suitable for precipitating the metal ions to be removed in this step.
Preferably, the heavy metal collector added in step S4 is a TMT organic sulfide chelating agent.
Preferably, the step S5 includes the steps of:
s501, extracting lithium carbonate: adding a lithium adsorbent into the mixed salt solution after the step S4, stirring, precipitating and centrifuging to obtain a lithium slag compound, and adding hydrofluoric acid into the lithium slag compound to generate HLiF2Then adding calcium salt to produce LiOH and CaF2And finally adding CO2Production of Li2CO3Then extracting to obtain lithium carbonate; the reaction formula of each step is as follows:
Li++HF→HLiF2
LiF+OH-→LiOH
LiOH+CO2→Li2CO3
the lithium adsorbent is a first complexing agent, and the first complexing agent is one or a mixture of two of CH-95 and polyethylene isothiourea functional group resin.
S502, extracting rubidium carbonate: adding a rubidium collecting agent into the mixed salt solution after the step S501 is finished, stirring, precipitating and centrifuging, roasting and dissolving rubidium slag in water, and adding CO2Extracting rubidium carbonate; the reaction formula of each step is as follows:
Figure BDA0003565468110000051
Rb2O+H2O→RbOH
RbOH+CO2→Rb2CO3(ii) a The cesium collector is a second complexing agent, and the second complexing agent specifically refers to BAMBP (4-sec-butyl-2- (alpha-methylbenzyl) phenol, and the pH value is 7-8.
S503, extracting cesium carbonate: adding a cesium collecting agent into the mixed salt solution after the step S502 is completed, stirring, precipitating and centrifuging, roasting, dissolving cesium residues in water, and adding CO2Extracting cesium carbonate; the reaction in each step is as follows:
Figure BDA0003565468110000052
Cs2O+H2O→CsOH
CsOH+CO2→Cs2CO3(ii) a The cesium collecting agent is a third complexing agent, and the third complexing agent specifically refers to BAMBP (4-sec-butyl-2- (alpha-methylbenzyl) phenol and has a pH value of 8-9.
S504, extracting potassium sulfate and sodium sulfate: treating the mixed salt solution after the step S503 by a water source heat pump, crystallizing the mixed salt solution into potassium sulfate at a low temperature of 5-15 ℃, and returning distilled water generated during high-temperature evaporation crystallization into a clean water tank so as to recycle the distilled water; evaporating and crystallizing at the medium temperature of 60-70 ℃ to produce sodium sulfate, and obtaining sodium sulfate and potassium sulfate.
Compared with the prior art, the invention has the following advantages:
1. according to the lithium slag solid waste recycling process, lithium, sodium, potassium, cesium, rubidium, zinc, aluminum and iron produced by the separation technology have high market competitiveness, the recovery rate of the lithium slag is improved, contained metals and non-metals are effectively utilized, and the comprehensive utilization rate reaches 95%;
2. according to the lithium slag solid waste recycling process, the lithium slag value is improved from the previous use for preparing building materials to subdivision recycling after lithium salt is extracted, waste and pollution caused by other metals in the lithium slag are avoided, waste is changed into valuable, the environment is protected, the comprehensive utilization value of the lithium slag is improved, and economic and social values are generated.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings and the detailed description, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments.
The reagents/materials used in the following examples were either manufactured or sold: the first complexing agent is CH-95, polyethylene isothiourea functional group resin, Beijing Kehai Si company; heavy metal collector TMT organic sulfide chelating agent, santong aike corporation; BAMBP (4-sec-butyl-2- (α -methylbenzyl) phenol, Guizhou non-ferrous metals and Nuclear industries.
Example 1: the embodiment provides a lithium slag solid waste resource recovery process, which is carried out according to the following steps:
s1, acid dissolution and separation: uniformly mixing 1t of lithium slag with water to enable the lithium slag to be completely soaked by the water, and then adding sulfuric acid, wherein the dosage of the sulfuric acid is 25% of the solid content of the lithium slag, so that metal oxides such as lithium, sodium, potassium, rubidium, cesium, magnesium, iron, aluminum, zinc and the like in the lithium slag are completely dissolved to generate acid salt; in this embodiment, the sulfuric acid uses a by-product acid with a concentration of 50 wt%, and the by-product acid is more suitable for the price of reagent-grade sulfuric acid, so as to reduce the recovery cost and improve the resource utilization rate. Specifically, the lithium slag undergoes a series of chemical reactions in a mixed solution of water and sulfuric acid, and the reactions are typically as follows:
Na2O+H2SO4=Na2SO4+H2O;
K2O+H2SO4=K2SO4+H2O;
Al2O3+3H2SO4=Al2(SO4)3+3H2O;
Fe2O3+3H2SO4=Fe2(SO4)3+3H2O;
P2O5+3H2O+Fe2(SO4)3=2FePO4↓+3H2SO4
after the harmlessness is realized by acid dissolution and hydrolysis in step S1, the mixed solution is mainly divided into two substances: insoluble solids and soluble mixed salts, the composition of the insoluble solids is shown in table 3:
TABLE 3
Serial number Name (R) Content (wt.)
1 Al2O3 25.00%
2 SiO2 42.15%
3 TiO2 0.20%
4 CaF2 6.52%
5 CaSO4 23.22%
6 MgHPO4 0.30%
7 Others (C) 2.61%
From the chemical composition, the insoluble solid is mainly composed of Al2O3、SiO2、TiO2、CaF2、CaSO4、MgHPO4And the like, wherein the insoluble and insoluble solids are removed from the mixed solution containing the insoluble solids and the mixed salt through separation steps such as centrifugal separation, rinsing and the like, and part of the insoluble solids do not contain chloride ions which are easy to cause the corrosion of reinforcing steel bars, so that the insoluble and insoluble solid can be used as a material for building materials to realize resource utilization, such as concrete mineral admixture, baking-free ecological cement and the like.
After separation of insoluble solids, the mixed salt solution is mainly: sodium sulfate, potassium sulfate, lithium sulfate, ferric sulfate, cesium sulfate, rubidium sulfate, aluminum sulfate, and zinc sulfate. Then respectively realizing Fe by adjusting the pH3+、AL3+、Zn2+The heavy metals are precipitated and separated step by step, so that the resource utilization is realized. The remaining salt solution is subjected to targeted separation. Adsorbing, precipitating, evaporating, crystallizing, purifying and the like to obtain potassium sulfate, sodium sulfate, lithium carbonate, cesium carbonate, rubidium carbonate and other products.
S2, removing iron elements: adding sodium carbonate into the mixed salt solution after the step S1, adjusting the pH value of the mixed salt solution to 3.2, stirring the mixed salt solution uniformly to precipitate ferrous ions or ferric ions, and then carrying out centrifugal rinsing on the iron-containing precipitate through a centrifugal machine to obtain iron mud with high iron content so as to be sold as a raw material of an iron and steel plant;
s3, removing aluminum elements: and (4) adding sodium carbonate into the mixed salt solution obtained in the step S2 while stirring to adjust the pH value to 6.5, so that the aluminum ions are completely precipitated to form colloidal insoluble substances, separating and rinsing the colloidal insoluble substances through a centrifugal machine to obtain aluminum mud with high aluminum content, wherein the aluminum mud can be sold to professional companies for resource utilization, and the value of the lithium slag solid waste is further improved.
S4, removing heavy metal elements: and (4) adding a heavy metal collector TMT organic sulfide chelating agent into the mixed salt solution after the step S3 is completed, forming insoluble matters or insoluble matters of Zn, Mg, Ni and the like with metal ions through the heavy metal collector, and then removing the heavy metal in the mixed salt solution through precipitation, wherein the mixed salt solution is marketable.
S5, targeted separation: and performing targeted separation on the residual salt solution, and specifically comprising the following steps of:
s501, extracting lithium carbonate: adding a lithium adsorbent into the mixed salt solution after the step S4, stirring, precipitating and centrifuging to obtain a lithium slag compound, and adding hydrofluoric acid into the lithium slag compound to generate HLiF2Then adding calcium salt to produce LiOH and CaF2And finally adding CO2Production of Li2CO3Then extracting to obtain lithium carbonate, wherein the lithium adsorbent is a first complexing agent, and the first complexing agent is CH-95 specifically;
s502, extracting rubidium carbonate: adding a rubidium collecting agent into the mixed salt solution which is finished by the step S501, stirring, precipitating and centrifuging, roasting, dissolving water and adding CO into rubidium slag2Extracting rubidium carbonate, wherein the rubidium collecting agent is a second complexing agent, the second complexing agent is BAMBP (4-sec-butyl-2- (alpha-methylbenzyl) phenol), and the pH value is 7-8;
s503, extracting cesium carbonate: adding a cesium collecting agent into the mixed salt solution after the step S502 is completed, stirring, precipitating and centrifuging, roasting, dissolving cesium residues in water, and adding CO2Extracting cesium carbonate, wherein the cesium collector is a third complexing agent, and the third complexing agent is BAMBP (4-sec-butyl-2- (alpha-methylbenzyl) phenol with the pH value of 8-9;
s504, extracting potassium sulfate and sodium sulfate: treating the mixed salt solution after the step S503 by a water source heat pump, crystallizing the mixed salt solution into potassium sulfate at the low temperature of 8-10 ℃, and returning distilled water generated during high-temperature evaporation crystallization into a clean water tank so as to recycle the distilled water; evaporating and crystallizing at the medium temperature of 65 ℃ to produce sodium sulfate and potassium sulfate.
Example 2: the embodiment provides a lithium slag solid waste resource recovery process, which is carried out according to the following steps:
s1, acid dissolution and separation: uniformly mixing 1t of lithium slag with water to enable the lithium slag to be completely soaked by the water, and then adding sulfuric acid and hydrofluoric acid, wherein the molar ratio of the sulfuric acid to the hydrofluoric acid is 1: 1, the dosage of sulfuric acid and hydrofluoric acid is 25 percent of the solid content of the lithium slag, so that metal oxides such as lithium, sodium, potassium, rubidium, cesium, magnesium, iron, aluminum, zinc and the like in the lithium slag are completely dissolved to generate acid salt; in this embodiment, the sulfuric acid uses a by-product acid with a concentration of 50 wt%, and the by-product acid is more suitable for the price of reagent-grade sulfuric acid, so as to reduce the recovery cost and improve the resource utilization rate. Specifically, the lithium slag undergoes a series of chemical reactions in a mixed solution of water and sulfuric acid, and the reactions are typically as follows:
Na2O+H2SO4=Na2SO4+H2O;
K2O+H2SO4=K2SO4+H2O;
Al2O3+3H2SO4=Al2(SO4)3+3H2O;
Fe2O3+3H2SO4=Fe2(SO4)3+3H2O;
P2O5+3H2O+Fe2(SO4)3=2FePO4↓+3H2SO4
after the harmlessness is realized by acid dissolution and hydrolysis in step S1, the mixed solution is mainly divided into two substances: insoluble solids and soluble mixed salts, the composition of the insoluble solids is shown in table 4:
TABLE 4
Serial number Name (R) Content (c) of
1 Al2O3 25.00%
2 SiO2 42.15%
3 TiO2 0.20%
4 CaF2 6.52%
5 CaSO4 23.22%
6 MgHPO4 0.30%
7 Others 2.61%
From the chemical composition, the insoluble solid is mainly composed of Al2O3、SiO2、TiO2、CaF2、CaSO4、MgHPO4And the like, wherein the insoluble and insoluble solids are removed from the mixed solution containing the insoluble solids and the mixed salt through separation steps such as centrifugal separation, rinsing and the like, and part of the insoluble solids do not contain chloride ions which are easy to cause the corrosion of reinforcing steel bars, so that the insoluble and insoluble solid can be used as a material for building materials to realize resource utilization, such as concrete mineral admixture, baking-free ecological cement and the like.
After separation of insoluble solids, the mixed salt solution is mainly: sodium sulfate, potassium sulfate, lithium sulfate, ferric sulfate, cesium sulfate, rubidium sulfate, aluminum sulfate, and zinc sulfate. Then adjusting the pH to respectively realize Fe3+、AL3+、Zn2+The heavy metals are precipitated and separated step by step, so that the resource utilization is realized. The remaining salt solution is subjected to targeted separation. Adsorbing, precipitating, evaporating, crystallizing, purifying and the like to obtain potassium sulfate, sodium sulfate, lithium carbonate, cesium carbonate, rubidium carbonate and other products.
S2, removing iron elements: adding sodium bicarbonate into the mixed salt solution after the step S1, adjusting the pH value of the mixed salt solution to 3.2, stirring the mixed salt solution uniformly to precipitate ferrous ions or ferric ions, and then carrying out centrifugal rinsing on the ferrous precipitate through a centrifugal machine to obtain iron mud with high iron content so as to be sold as a raw material of an iron and steel plant;
s3, removing aluminum elements: and (4) adding sodium bicarbonate into the mixed salt solution after the step S2, stirring, adjusting the pH value to 6.5, completely precipitating aluminum ions to form colloidal insoluble substances, separating and rinsing the colloidal insoluble substances through a centrifugal machine to obtain aluminum mud with high aluminum content, wherein the aluminum mud can be sold to professional companies for resource utilization, and the value of the lithium slag solid waste is further improved.
S4, removing heavy metal elements: and (4) adding a heavy metal collecting agent TMT organic sulfide chelating agent into the mixed salt solution after the step S3 is completed, forming insoluble matters or insoluble matters of Zn, Mg, Ni and the like through the heavy metal collecting agent and metal ions, and removing the heavy metal in the mixed salt solution for sale.
S5, targeted separation: and (3) performing targeted separation on the residual salt solution, and specifically comprising the following steps:
s501, extracting lithium carbonate: adding a lithium adsorbent into the mixed salt solution after the step S4, stirring, precipitating and centrifuging to obtain a lithium slag compound, and adding hydrofluoric acid into the lithium slag compound to generate HLiF2Then adding calcium salt to produce LiOH and CaF2And finally adding CO2Production of Li2CO3Post-extractionObtaining lithium carbonate, wherein the lithium adsorbent is a first complexing agent, and the first complexing agent is specifically CH-95;
s502, extracting rubidium carbonate: adding a rubidium collecting agent into the mixed salt solution after the step S501 is finished, stirring, precipitating and centrifuging, roasting and dissolving rubidium slag in water, and adding CO2Extracting rubidium carbonate, wherein the rubidium collecting agent is a second complexing agent, the second complexing agent is BAMBP (4-sec-butyl-2- (alpha-methylbenzyl) phenol, and the pH value is 7-8;
s503, extracting cesium carbonate: adding a cesium collecting agent into the mixed salt solution obtained in the step S502, stirring, precipitating and centrifuging, roasting, dissolving in water and adding CO into the cesium slag2Extracting cesium carbonate, wherein the cesium collector is a third complexing agent, and the third complexing agent is BAMBP (4-sec-butyl-2- (alpha-methylbenzyl) phenol with the pH value of 8-9;
s504, extracting potassium sulfate and sodium sulfate: treating the mixed salt solution after the step S503 by a water source heat pump, crystallizing the mixed salt solution into potassium sulfate at the low temperature of 8-10 ℃, and returning distilled water generated during high-temperature evaporation crystallization into a clean water tank so as to recycle the distilled water; evaporating and crystallizing at the medium temperature of 65 ℃ to produce sodium sulfate and potassium sulfate.
Example 3: the embodiment provides a lithium slag solid waste resource recovery process, which is carried out according to the following steps:
s1, acid dissolution and separation: uniformly mixing 1t of lithium slag with water to completely infiltrate the lithium slag with the water, and then adding hydrofluoric acid, wherein the dosage of the hydrofluoric acid is 25% of the solid content of the lithium slag, so that metal oxides such as lithium, sodium, potassium, rubidium, cesium, magnesium, iron, aluminum, zinc and the like in the lithium slag are completely dissolved to generate acid salt; in this embodiment, the hydrofluoric acid is a byproduct acid having a concentration of 50 wt%, and the byproduct acid is more suitable in price than reagent grade hydrofluoric acid, so as to reduce the recovery cost and improve the resource utilization rate. Specifically, the lithium slag undergoes a series of chemical reactions in a mixed solution of water and sulfuric acid, and the reactions are typically as follows:
Na2O+2HF=2NaF+H2O;
K2O+2HF=2KF+H2O;
Al2O3+6HF=2AlF3+3H2O;
Fe2O3+6HF=2FeF3+3H2O;
after the harmlessness is realized by acid dissolution and hydrolysis in step S1, the mixed solution is mainly divided into two substances: insoluble solids and soluble mixed salts, the composition of the insoluble solids is shown in table 5:
TABLE 5
Serial number Name (R) Content (wt.)
1 Al2O3 25.00%
2 SiO2 42.15%
3 TiO2 0.20%
4 CaF2 6.52%
5 CaSO4 23.22%
6 MgHPO4 0.30%
7 Others 2.61%
From the chemical composition, the insoluble solid is mainly composed of Al2O3、SiO2、TiO2、CaF2、CaSO4、MgHPO4And the insoluble and insoluble solids are removed from the mixed solution containing the insoluble solids and the mixed salt through separation steps such as centrifugal separation, rinsing and the like, and part of the insoluble solids do not contain chloride ions which are easy to cause corrosion of reinforcing steel bars, so that the insoluble and insoluble solid can be used as materials for building materials to realize resource utilization, such as concrete mineral admixture, baking-free ecological cement and the like.
After separation of insoluble solids, the mixed salt solution is mainly: sodium sulfate, potassium sulfate, lithium sulfate, ferric sulfate, cesium sulfate, rubidium sulfate, aluminum sulfate, and zinc sulfate. Then respectively realizing Fe by adjusting the pH3+、AL3+、Zn2+The heavy metals are precipitated and separated step by step, so that the resource utilization is realized. The remaining salt solution is subjected to targeted separation. Adsorbing, precipitating, evaporating, crystallizing, purifying and the like to obtain potassium sulfate, sodium sulfate, lithium carbonate, cesium carbonate, rubidium carbonate and other products.
S2, removing iron elements: adding sodium carbonate into the mixed salt solution after the step S1, adjusting the pH value of the mixed salt solution to 3.2, stirring the mixed salt solution uniformly to precipitate ferrous ions or ferric ions, and then carrying out centrifugal rinsing on the iron-containing precipitate through a centrifugal machine to obtain iron mud with high iron content so as to be sold as a raw material of an iron and steel plant;
s3, removing aluminum elements: and (4) adding sodium carbonate into the mixed salt solution obtained in the step S2 while stirring to adjust the pH value to 6.5, so that the aluminum ions are completely precipitated to form colloidal insoluble substances, separating and rinsing the colloidal insoluble substances through a centrifugal machine to obtain aluminum mud with high aluminum content, wherein the aluminum mud can be sold to professional companies for resource utilization, and the value of the lithium slag solid waste is further improved.
S4, removing heavy metal elements: and (4) adding a heavy metal collector TMT organic sulfide chelating agent into the mixed salt solution after the step S3 is completed, and forming insoluble matters or insoluble matters of Zn, Mg, Ni and the like by the heavy metal collector and metal ions to remove the heavy metal in the mixed salt solution for sale.
S5, targeted separation: and performing targeted separation on the residual salt solution, and specifically comprising the following steps of:
s501, extracting lithium carbonate: adding a lithium adsorbent into the mixed salt solution after the step S4, stirring, precipitating and centrifuging to obtain a lithium slag compound, and adding hydrofluoric acid into the lithium slag compound to generate HLiF2Followed by addition of calcium salt to produce LiOH and CaF2And finally adding CO2Production of Li2CO3Then extracting to obtain lithium carbonate, wherein the lithium adsorbent is a first complexing agent, and the first complexing agent is CH-95 specifically;
s502, extracting rubidium carbonate: adding a rubidium collecting agent into the mixed salt solution after the step S501 is finished, stirring, precipitating and centrifuging, roasting and dissolving rubidium slag in water, and adding CO2Extracting rubidium carbonate, wherein the rubidium collecting agent is a second complexing agent, the second complexing agent is BAMBP (4-sec-butyl-2- (alpha-methylbenzyl) phenol, and the pH value is 7-8;
s503, extracting cesium carbonate: adding a cesium collecting agent into the mixed salt solution obtained in the step S502, stirring, precipitating and centrifuging, roasting, dissolving in water and adding CO into the cesium slag2Extracting cesium carbonate, wherein the cesium collector is a third complexing agent, and the third complexing agent is BAMBP (4-sec-butyl-2- (alpha-methylbenzyl) phenol with the pH value of 8-9;
s504, extracting potassium sulfate and sodium sulfate: treating the mixed salt solution after the step S503 by a water source heat pump, crystallizing the mixed salt solution into potassium sulfate at the low temperature of 8-10 ℃, and returning distilled water generated during high-temperature evaporation and crystallization into a clean water tank so as to recycle the distilled water; evaporating and crystallizing at the medium temperature of 65 ℃ to produce sodium sulfate and potassium sulfate.
In the recovery processes of examples 1 to 3, potassium sulfate, sodium sulfate, lithium carbonate, cesium carbonate, and rubidium carbonate were obtained through the steps of adsorption, precipitation, evaporative crystallization, purification, and the like. Since carbonate is easy to preserve and can be used as a raw material for the production of other salts, which is an intermediate product, the product is used for supply in the form of lithium carbonate, cesium carbonate, rubidium carbonate. The potassium sulfate meets the national potash fertilizer standard GBT2040-2017, can be sold as a chemical fertilizer, and can also be used in other chemical fields. The sodium sulfate has low impurity content, meets the industrial salt standard GB/T5462-2015, and can be sold as a general industrial raw material. The aqueous solution obtained by solid-liquid separation, rinsing, evaporation, condensation and purification in the steps S1 to S5 of the embodiment 1-3 is completely recycled and used for the lithium slag in the countercurrent rinsing step S1, so that zero discharge of wastewater is realized, and water resources are saved. In the production process, each stirring and mixing tank is covered, tail gas is collected and then is intensively sprayed and absorbed, and absorption liquid is mixed with reuse water for recycling, so that the influence on the environment is avoided.
The examples 1-3 of the lithium slag solid waste recycling process are compared with the examples 1-3 of the comparison document 1(CN108273826B) and the example 10 of the comparison document 2(CN108101077A) in terms of process cost, utilization rate and overall value, and the comparison data are shown in the following table 6:
TABLE 6 comparison table of lithium slag solid waste recycling process data
Figure BDA0003565468110000141
Figure BDA0003565468110000151
Wherein the market price of the cement admixture obtained in the comparison document 1 is about 50 yuan/ton, and the production cost of the obtained lithium pyrophyllite is 185-And the market price of the pyrophyllite micro powder for preparing the glass fiber is 620 yuan/ton, and the estimated potential value is 1000 yuan/ton. In the comparison document 2, the lithium salt is calculated by using the market value of industrial-grade lithium sulfate of 475400 yuan/ton, and the silicon-calcium-potassium-magnesium-lithium fertilizer is calculated by using the silicon-calcium-magnesium granular fertilizer of 720 yuan/ton as the basis for the reference value. The selling price of the several extracts of the invention is as follows: 50% industrial sulfuric acid 200 yuan/ton, hydrofluoric acid 10830 yuan/ton, Al2O3、SiO2、TiO2、CaF2、CaSO4、MgHPO4The selling price of the building material of the insoluble substances or the indissoluble substances of the substances is calculated by the market price of the cement admixture of the comparison document 1, the selling price of the iron mud with higher iron content is 800-unit/ton, the selling price of the aluminum-zinc mud is 1200-unit/ton and 1800-unit/ton, the selling price of the calcium fluoride is 1500-unit/ton and 200-unit/ton, the selling price of the lithium carbonate is 471352-unit/ton, the selling price of the rubidium carbonate is 150000-unit/ton, the selling price of the cesium carbonate is 350000-unit/ton, the selling price of the potassium sulfate is 5066-unit/ton, the selling price of the sodium sulfate is 580-unit/ton, the amount of the products is converted from the content of the lithium slag into the corresponding amount of the products, the selling price of the product is quoted from the business society and the Aliibaba 2022 year 3, month 21, the process cost part of the application is the cost of the strong acid or the composite acid in brackets, because other operations and costs are substantially consistent, the costs of manpower, energy and materials other than acid are uniformly calculated at 1000 yuan.
As can be seen from table 6, the lithium slag solid waste recycling process of the present application recovers lithium slag on the basis of a certain cost, not only can improve the utilization rate of lithium slag, but also improves the overall value of lithium slag from 50 yuan per ton, which is only used as a building material before recovery, to 4874.7203-7532.2203 yuan per ton, which is much higher than the maximum overall value of 1000 yuan per ton of document 1, and is still much higher than the overall value 1464.836 of document 2, thereby improving the overall utilization value of lithium slag.
In conclusion, the lithium slag solid waste recycling process improves the prior process of preparing building materials into fine recycling, lithium, sodium, potassium, cesium, rubidium, zinc, aluminum and iron produced by the separation technology have higher market competitiveness, the recycling rate of the lithium slag is improved, the contained metal and nonmetal are effectively utilized, and the comprehensive utilization rate reaches 95%; the waste and pollution of other metals in the lithium slag are avoided, the waste is changed into valuable, the environment is protected, the comprehensive utilization value of the lithium slag is improved, and economic and social values are generated.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.

Claims (8)

1. The lithium slag solid waste recycling process is characterized by comprising the following steps:
s1, acid dissolution and separation: uniformly mixing the lithium slag with water to enable the lithium slag to be completely soaked by the water, then adding strong acid or composite acid, wherein the using amount of the acid is 20% -40% of the solid content of the lithium slag, and completely dissolving metal oxides such as lithium, sodium, potassium, rubidium, cesium, magnesium, iron, aluminum, zinc and the like in the lithium slag to generate acid salt;
s2, removing iron elements: adding liquid caustic soda into the mixed salt solution after the step S1, adjusting the pH value of the mixed salt solution to 3-3.5, stirring the mixed salt solution uniformly to form precipitates of ferrous ions or ferric ions, and then carrying out centrifugal rinsing on the precipitates through a centrifugal machine to obtain iron mud;
s3, removing aluminum elements: adding liquid caustic soda into the mixed salt solution after the step S2 is completed, stirring the mixed salt solution, adjusting the pH value to be 6-7, completely precipitating aluminum ions to enable the aluminum ions to form colloidal insoluble substances, and separating and rinsing the colloidal insoluble substances through a centrifugal machine to obtain aluminum mud;
s4, removing heavy metal elements: adding a heavy metal collecting agent into the mixed salt solution after the step S3 is completed, and removing heavy metals in the mixed salt solution by forming insoluble matters or insoluble matters such as Zn, Mg, Ni and the like through the heavy metal collecting agent and metal ions;
s5, targeted separation: and performing targeted separation on the residual salt solution, and performing the procedures of adsorption, precipitation, evaporative crystallization, purification and the like to respectively prepare potassium sulfate, sodium sulfate, lithium carbonate, cesium carbonate and rubidium carbonate.
2. The lithium slag solid waste recycling process according to claim 1, characterized in that: the strong acid used for acid dissolution in the step S1 is sulfuric acid or hydrofluoric acid, and the complex acid is a mixture of the two.
3. The lithium slag solid waste recycling process according to claim 1, characterized in that: the caustic soda liquid in the steps S2 and S3 is sodium carbonate or sodium bicarbonate or potassium bicarbonate.
4. The lithium slag solid waste recycling process according to claim 1, characterized in that: the heavy metal collector added in the step S4 is a TMT organic sulfide chelating agent.
5. The lithium slag solid waste recycling process of claim 1, wherein the step S5 comprises the following steps:
s501, extracting lithium carbonate: adding a lithium adsorbent into the mixed salt solution after the step S4, uniformly stirring to obtain a lithium slag compound, and adding hydrofluoric acid into the lithium slag to generate HLiF2Then adding calcium salt to produce LiOH and CaF2And finally adding CO2Production of Li2CO3Then extracting to obtain lithium carbonate;
s502, extracting rubidium carbonate: adding a rubidium collecting agent into the mixed salt solution after the step S501 is finished, stirring, precipitating and centrifuging, roasting and dissolving rubidium slag in water, and adding CO2Extracting rubidium carbonate;
s503, extracting cesium carbonate: adding a cesium collecting agent into the mixed salt solution after the step S502 is completed, stirring, precipitating and centrifuging, roasting, dissolving cesium residues in water, and adding CO2Extracting cesium carbonate;
s504, extracting potassium sulfate and sodium sulfate: treating the mixed salt solution after the step S503 by a water source heat pump, crystallizing the mixed salt solution into potassium sulfate at a low temperature of 5-15 ℃, and returning distilled water generated during high-temperature evaporation crystallization into a clean water tank so as to recycle the distilled water; evaporating and crystallizing at the medium temperature of 60-70 ℃ to produce sodium sulfate, and obtaining sodium sulfate and potassium sulfate.
6. The lithium slag solid waste recycling process according to claim 5, characterized in that: the lithium adsorbent is a first complexing agent, and the first complexing agent is one or a mixture of two of CH-95 and polyethylene isothiourea functional group resin.
7. The lithium slag solid waste recycling process according to claim 5, characterized in that: the rubidium collecting agent is a second complexing agent, the second complexing agent is BAMBP (4-sec-butyl-2- (alpha-methylbenzyl) phenol, and the pH value is 7-8.
8. The lithium slag solid waste recycling process according to claim 5, characterized in that: the cesium collector is a third complexing agent, and the third complexing agent is BAMBP (4-sec-butyl-2- (alpha-methylbenzyl) phenol and has the pH value of 8-9.
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