CN114699846A - Novel preparation method of carbon-based forming engine oil purification material for vehicles and ships - Google Patents

Novel preparation method of carbon-based forming engine oil purification material for vehicles and ships Download PDF

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CN114699846A
CN114699846A CN202210353156.2A CN202210353156A CN114699846A CN 114699846 A CN114699846 A CN 114699846A CN 202210353156 A CN202210353156 A CN 202210353156A CN 114699846 A CN114699846 A CN 114699846A
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carbon
vehicles
ships
engine oil
curing
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CN114699846B (en
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卢辛成
孙康
蒋剑春
赵剑
卫民
徐茹婷
张燕萍
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Institute of Chemical Industry of Forest Products of CAF
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Priority to PCT/CN2023/074302 priority patent/WO2023185249A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/20Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires
    • B01D39/2055Carbonaceous material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/20Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/28Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
    • B01J20/28014Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
    • B01J20/28042Shaped bodies; Monolithic structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/3007Moulding, shaping or extruding
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G25/00Refining of hydrocarbon oils in the absence of hydrogen, with solid sorbents
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G31/00Refining of hydrocarbon oils, in the absence of hydrogen, by methods not otherwise provided for
    • C10G31/09Refining of hydrocarbon oils, in the absence of hydrogen, by methods not otherwise provided for by filtration

Abstract

The invention discloses a novel preparation method of a carbon-based forming engine oil purification material for vehicles and ships, and belongs to the technical field of application of activated carbon materials and engine oil filtration. The method comprises the steps of uniformly mixing a carbonaceous adsorbing material with a special microstructure with a high-molecular adhesive according to a certain proportion, and curing and molding to prepare the carbon-based forming engine oil purifying material for the vehicles and the ships, which has a unique net structure. The microstructure and the surface characteristic of the carbonaceous adsorption material are regulated and controlled, so that the carbonaceous adsorption material is more suitable for removing impurities in the engine oil, and the dirt holding capacity and the purification effect are improved; through the reaction of resin adhesive molecular chains, the high-molecular adhesive with a body structure is formed, the oil resistance, the high temperature resistance and the bonding strength are improved, and the open-pore type permeable adhesive film is formed, so that the original porous structure of the adsorption material is not blocked, and the excellent adsorption performance is kept; through material process coupling, a unique net-shaped structure is formed, the large-flux flow rate of the engine oil for vehicles and ships is adapted, the filtering effect of a net-channel structure and the adsorption effect of a carbon adsorption material pore channel are exerted, and the engine oil purification performance is improved.

Description

Novel preparation method of carbon-based forming engine oil purification material for vehicles and ships
Technical Field
The invention belongs to the technical field of application of activated carbon materials and engine oil filtration, and particularly relates to a novel preparation method of a carbon-based forming engine oil purification material for vehicles and ships.
Background
In the running process of the engine, engine oil needs to be continuously conveyed to the surfaces of all parts of the engine to form a lubricating oil film, so that the friction resistance of all parts of the engine in the running process is reduced, the abrasion of the parts is reduced, the temperature of the engine is reduced, the running efficiency of the engine and the utilization efficiency of gasoline are improved, and the stable and efficient running of the engine is further ensured. Along with the continuous operation of the engine, metal abrasive dust, carbon deposit, dust in the air and the like generated in the working process are mixed into the engine oil, so that the impurity content of the engine oil is increased; meanwhile, the engine generates high-temperature and high-pressure environment in the running process, so that the engine oil is oxidized and decomposed to form colloid and other substances, and the quality of the engine oil is reduced. The increase of impurity content and the reduction of quality of the engine oil are not beneficial to the stable operation and working of the engine. Therefore, the oil filter is required to filter oil impurities and improve the quality of the oil, so as to ensure efficient and stable operation of the engine.
The filter element is a main component of the engine oil filter, and is used for filtering impurities such as dust, metal abrasive dust, carbon deposition, colloidal precipitate and the like generated in the working process of an engine, so that the engine oil is kept clean, and the service life of the engine oil is prolonged; meanwhile, the engine oil is cleaned, so that friction in the working process of the engine is reduced, the temperature of the engine is reduced, the phenomena of pre-ignition and deflagration of the engine are prevented, the effective power of the engine is improved, the combustion efficiency of gasoline is improved, the fuel is saved, the consumption is reduced, and the exhaust pollution and the emission are reduced.
The high-quality engine oil filter element needs to have good dirt holding capacity and a purifying effect, and simultaneously needs to have good high temperature resistance and pressure resistance under the conditions of meeting the high-temperature environment of the engine oil and large flux flow rate. The activated carbon material has rich pore structure, stable physicochemical property and excellent adsorption property, and is an excellent material for preparing the filter element; the filter element devices with different shapes are prepared by further adding adhesive through gluing and molding, are adaptive to filters of different vehicle types, and are easy to realize automatic and large-scale production. However, because the components of the engine oil are complex and various impurities are generated in the using process, the removing mechanism of the engine oil is obviously different from that of the traditional water phase, and a carbon adsorption material with specific pore structure distribution, composition and surface chemical characteristics is required, so that the adsorption effect is enhanced, the dirt holding capacity is improved, and the engine oil purifying performance is improved. Meanwhile, for the used binder, the binder not only needs to have good oil resistance, high temperature resistance and cementing strength, but also needs to keep good adsorption effect and purification effect without blocking the pore structure of the adsorption material during cementing. At present, when a common activated carbon material is used for purifying engine oil, the surface microstructure of the common activated carbon material is not suitable for adsorbing and removing impurities in an oil phase, and the problems of low purification efficiency, small dirt holding capacity, short service life and the like exist.
Disclosure of Invention
Aiming at the problems of small dirt holding capacity, low purification efficiency, poor temperature resistance, hole plugging of an adhesive film and the like of the existing carbon-based engine oil purification filter element, the invention aims to provide a novel preparation method of a carbon-based forming engine oil purification material for vehicles and ships, and the carbon-based forming engine oil purification material for vehicles and ships with a special net-shaped structure is prepared to be used as an engine oil purification filter element through structure regulation and control of a carbon adsorption material, modification of an adhesive and controllable coupling of a material process. The invention aims to solve another technical problem of providing a carbon-based sizing purification material for vehicles and ships, which has a unique net-shaped structure, is high-temperature resistant, oil resistant and can adapt to the high flux flow rate of engine oil, the filtering effect of the net-shaped channel structure and the adsorption effect of an adsorption material enable the purification material to have large dirt capacity and good purification performance, and meanwhile, the purification material has the advantages of controllable forming, wide adaptability and the like, and is easy for automatic and large-scale production.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a novel preparation method of a carbon-based setting machine oil purification material for vehicles and ships is characterized in that a carbon adsorption material with a special microstructure and a high-molecular adhesive are uniformly mixed according to a certain proportion and are cured and molded to prepare the carbon-based setting machine oil purification material for vehicles and ships with a unique net-shaped structure. The unique net structure is a body type structure of a mesh-channel-pore channel, has the filtering effect of the mesh-channel and the adsorption effect of the pore channel structure, has good purification performance and high dirt capacity, and is suitable for the filtering requirement of large-flow engine oil of vehicles and ships.
The carbon-based setting machine oil purifying material for the vehicles and ships is prepared by a novel method, wherein a carbon adsorption material is a regulated and controlled granular activated carbon mainly comprising micro and mesopores, and the distribution ratio of the pore structure is that the microporosity is less than or equal to 30 percent and the mesopore ratio is 30-70 percent; the preferred microporosity is 21% -30% and the mesoporosity is 44% -66%.
According to the novel preparation method of the carbon-based setting machine oil purification material for the vehicles and ships, the carbon adsorption material is an activated carbon material with the surface containing rich nitrogen and oxygen functional groups, wherein the content of the nitrogen-containing functional groups is 2% -15%, the content of the oxygen-containing functional groups is 1-6 mmol/g, and the pH value is 8-14; preferably, the content of the nitrogen-containing functional group is 5.27-13.43%, the content of the oxygen-containing functional group is 2.05-3.85 mmol/g, and the pH value is 8.3-12.5.
The novel preparation method of the carbon-based setting machine oil purification material for the vehicles and ships comprises the step of adding a reaction auxiliary agent into a resin adhesive main body to prepare the resin adhesive, wherein the resin adhesive is oil-resistant and high-temperature-resistant and can form an open-cell type permeable adhesive film through controllable cementation, the resin adhesive main body is prepared by compounding two or more of polyester polyurethane, polyether polyurethane, phenolic resin, urea resin, epoxy resin, toluene diisocyanate or diphenylmethane diisocyanate, and the reaction auxiliary agent is one or more of diethylamine, triethanolamine, diethylenediamine, acetamide or polyacrylamide.
The novel preparation method of the carbon-based setting machine oil purification material for the vehicles and the ships comprises the following molding process: controllable cementing and pressure forming at normal temperature, curing at low temperature and curing at high temperature. The method comprises the following specific steps: at normal temperature, the carbonaceous adsorbing material and the high polymer adhesive are uniformly mixed and controllably cemented according to the mass ratio of 1: 1-10: 1, and then the mixture is filled into a mold for pressure forming, wherein the forming pressure is 0.1-2.0 kg/cm2The time is 10-30 min; then placing the mixture in a temperature control container for curing at low temperature, wherein the curing temperature is 40-100 ℃, and the curing time is 20-90 min; then, the mixture is further cured at a high temperature, wherein the curing temperature is 100 to 300 ℃ and the curing time is 30 to 200 min. Preferably, the curing temperature is 40-85 ℃ and the time is 30-90 min; the curing temperature is 120-280 ℃ and the curing time is 50-180 min.
The novel preparation method of the carbon-based setting machine oil purification material for the vehicles and the ships comprises the following steps:
(1) the proportion of micropores and mesopores of the carbonaceous adsorption material, the content of oxygen-containing functional groups on the surface, the content of nitrogen-containing functional groups and the pH value are synergistically regulated through secondary activation, oxidation modification and surface doping;
(2) adding a reaction auxiliary agent into the resin adhesive main body to prepare a high-molecular adhesive; the mass ratio of the resin adhesive main body to the reaction auxiliary agent is 5: 1-30: 1;
(3) and (2) adding the polymer adhesive prepared in the step (2) into the carbon adsorption material regulated and controlled in the step (1), uniformly mixing at room temperature, controllably cementing, filling into a fixed mold, pressurizing and molding, placing the mold into a temperature control container for low-temperature curing, taking out after curing, cooling to room temperature, demolding, and further curing at high temperature to prepare the carbon-based setting machine oil purification material.
The carbon-based setting machine oil purification material for the vehicles and the ships prepared by the method.
Has the advantages that: compared with the prior art, the invention has the advantages that:
1. based on the self characteristics of the engine oil and different physicochemical properties of impurities generated in the using process, such as heavy metals, organic acids, colloid, dust and the like, the physical adsorption effect on the impurities with different molecules and particle sizes is improved by regulating and controlling the pore structure distribution and the composition of the carbonaceous adsorption material, and the hierarchical adsorption is realized; meanwhile, the content of oxygen-containing and nitrogen-containing functional groups on the surface and the pH value of the surface are regulated and controlled, and the chemical adsorption effect of the surface on impurities is enhanced through complexation. The regulation and control and the modification of carbon base adsorption material microstructure and surface characteristic make it more be adapted to getting rid of impurity in the machine oil, improve impurity adsorption capacity and dirt capacity, promote purifying effect.
2. The high-molecular adhesive with the body structure formed by the molecular chain reaction of the high-molecular resin adhesive is insoluble, non-melting and non-swelling in high-temperature engine oil, has good oil resistance, high temperature resistance and bonding strength, forms an open-pore permeable adhesive film, ensures good bonding strength, does not block the original pore structure of a carbonaceous adsorption material, and further keeps good adsorption performance.
3. The carbon-based forming engine oil purification material for the vehicles and ships has a unique net-shaped structure, has the filtering effect of a net-channel structure and the adsorption effect of activated carbon pore channels, is high in dirt capacity and good in purification performance, is suitable for the filtering requirements of large-flow engine oil for the vehicles and ships, has the advantages of oil resistance, high temperature resistance, controllable forming, wide adaptability and the like, and is easy to automatically produce in a large scale.
Drawings
Fig. 1 is a structural diagram of a carbon-based setting machine oil purification material and a mesh-channel-pore channel structure thereof.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with examples are described in detail below. The oxygen-containing functional groups disclosed by the invention are mainly phenolic hydroxyl, carboxyl and carbonyl, the nitrogen-containing functional groups are mainly pyrrole, pyridine and nitrogen-oxygen type, and the contents of the oxygen-containing functional groups and the nitrogen-containing functional groups are respectively measured by a Bothem titration method and an XPS (XPS).
Example 1
The novel preparation method of the carbon-based setting machine oil purification material for the vehicles and the ships comprises the following steps:
(1) the micro-porosity of the activated carbon material is controlled to be 29.37 percent and the mesopore is controlled to be 44.67 percent through the synergy of secondary activation, oxidation modification and surface doping, the content of oxygen-containing functional groups on the surface is 2.07mmol/g, the content of nitrogen-containing functional groups is 13.43 percent, and the pH value is 12.5;
(2) the resin adhesive main body is prepared by compounding polyether polyurethane, phenolic resin and toluene diisocyanate according to the mass ratio of 2: 1, and then adding a reaction auxiliary agent triethanolamine according to the mass ratio of 10: 1 to prepare a high-molecular adhesive;
(3) at normal temperature, 50g of high polymer adhesive is added into 100g of regulated and controlled activated carbon material, the mixture is rapidly stirred, uniformly mixed and controllably cemented, and then the mixture is filled into a fixed mould under the forming pressure of 0.7kg/cm2And (3) performing lower forming for 20min, then placing the whole mould in a temperature-controlled container, curing for 45min at 40 ℃, then taking out, cooling to room temperature, demolding, and further curing for 90min at 150 ℃ to obtain the carbon-based setting machine oil purification material.
Example 2
The novel preparation method of the carbon-based setting machine oil purification material for the vehicles and the ships comprises the following steps:
(1) through the cooperative regulation and control of the microporosity of 25.21 percent and the mesopore ratio of 58.38 percent by secondary activation, oxidation modification and surface doping, the content of oxygen-containing functional groups on the surface is 2.05mmol/g, the content of nitrogen-containing functional groups is 5.27 percent, and the pH value is 8.3;
(2) the resin adhesive main body is formed by compounding phenolic resin and urea resin according to the mass ratio of 1: 1, and then adding reaction auxiliary agent polyacrylamide according to the mass ratio of 8: 1 to prepare a high-molecular adhesive;
(3) at normal temperature, adding 75g of high polymer adhesive into 100g of regulated and controlled activated carbon material, quickly stirring, uniformly mixing and controllably cementing, then filling the mixture into a fixed mold, and forming under the pressure of 1.4kg/cm2Molding for 30min, curing at 75 deg.C for 30min, cooling to room temperature, and demoldingAnd (3) molding, and then further curing for 50min at 280 ℃ to obtain the carbon-based setting machine oil purification material.
Example 3
The novel preparation method of the carbon-based setting machine oil purification material for the vehicles and the ships comprises the following steps:
(1) the micro-porosity of the activated carbon material is controlled to be 21.17 percent, the mesoporous rate is controlled to be 65.73 percent, the surface oxygen-containing functional group is controlled to be 3.03mmol/g, the surface nitrogen-containing functional group is controlled to be 12.64 percent, and the pH value is controlled to be 11.3 through the synergy of secondary activation, oxidation modification and surface doping;
(2) the resin adhesive main body is formed by compounding phenolic resin and urea resin according to the mass ratio of 1.5: 1, and then adding reaction auxiliary agent polyacrylamide according to the mass ratio of 10: 1 to prepare a high-molecular adhesive;
(3) at normal temperature, 30g of high polymer adhesive is added into 100g of regulated and controlled activated carbon material, the mixture is rapidly stirred, uniformly mixed and controllably cemented, and then the mixture is filled into a fixed mould under the molding pressure of 1.0kg/cm2And (3) performing lower forming for 30min, then placing the whole mould in a temperature-controlled container, curing for 45min at 60 ℃, then taking out, cooling to room temperature, demolding, and further curing for 75min at 200 ℃ to obtain the carbon-based setting machine oil purification material.
Example 4
The novel preparation method of the carbon-based setting machine oil purification material for the vehicles and the ships comprises the following steps:
(1) the micro-porosity of the activated carbon material is controlled to be 21.17 percent, the mesoporous rate is controlled to be 65.73 percent, the surface oxygen-containing functional group is controlled to be 3.03mmol/g, the surface nitrogen-containing functional group is controlled to be 12.64 percent, and the pH value is controlled to be 11.3 through the synergy of secondary activation, oxidation modification and surface doping;
(2) the resin adhesive main body is prepared by compounding polyester polyurethane, epoxy resin, urea resin and toluene diisocyanate according to the mass ratio of 1: 1, and then adding reaction auxiliary agent diethylamine according to the mass ratio of 15: 1 to prepare a high-molecular adhesive;
(3) at normal temperature, 15g of high polymer adhesive is added into 100g of regulated and controlled activated carbon material, the mixture is rapidly stirred, uniformly mixed and controllably cemented, and then the mixture is filled into a fixed mould, and the forming pressure is 1.0kg/cm2Lower molding for 30min, and then integrally placing the moldCuring the mixture in a temperature-controlled container at 65 ℃ for 90min, taking out the mixture, cooling the mixture to room temperature, demolding, and further curing the mixture at 150 ℃ for 120min to obtain the carbon-based setting machine oil purification material.
Example 5
The preparation method of the carbon-based sizing purification material for the vehicles and the ships comprises the following steps:
(1) the micro-porosity of the activated carbon material is controlled to be 24.21 percent, the mesopore is controlled to be 58.36 percent, the oxygen-containing functional group on the surface is controlled to be 3.85mmol/g, the nitrogen-containing functional group is controlled to be 10.57 percent, and the pH value is controlled to be 9.7 through the synergy of secondary activation, oxidation modification and surface doping;
(2) the resin adhesive main body is polyether polyurethane, phenolic resin and diphenylmethane diisocyanate which are compounded according to the mass ratio of 1: 1, and then a reaction auxiliary agent acetamide is added according to the mass ratio of 25: 1 to prepare a high-molecular adhesive;
(3) at normal temperature, 20g of polymer is added into 100g of regulated and controlled activated carbon material, the mixture is rapidly stirred, uniformly mixed and controllably cemented, and then the mixture is filled into a fixed mould under the forming pressure of 1.0kg/cm2And (3) performing lower forming for 30min, then placing the whole mould in a temperature-controlled container, curing for 75min at 85 ℃, taking out, cooling to room temperature, demolding, and further curing for 180min at 120 ℃ to obtain the carbon-based setting machine oil purification material.
Comparative example 1
In contrast to example 4, the activated carbon used had a microporosity of > 60%, a surface oxygen-containing functional group content of 1.05mmol/g, no nitrogen-containing functional groups, and a pH of 7.2.
Comparative example 2
The difference from the embodiment 4 is that the used high polymer adhesive is single resin adhesive urea formaldehyde resin which is not compounded.
Comparative example 3
The difference from example 4 is that the polymer adhesive used is not added with a reaction auxiliary agent.
The relevant performance index test methods of examples 1-5 and comparative examples 1-3 are as follows: taking engine oil containing 1.97% of colloid (insoluble substance in n-pentane), 83.47mg/Kg of iron, 43.15mg/Kg of copper, 36.21mg/Kg of aluminum and 3.4mg/g of acid value as crude oil, carrying out test and index test at 100 ℃ according to GB/T8028, measuring the colloid (insoluble substance) in the engine oil by a GB/T8926 method, and calculating the removal rate of the colloid; measuring the contents of iron, copper and aluminum in the engine oil by using GB/T17476 inductively coupled plasma emission spectrometry, and calculating the removal rate and the adsorption capacity; the engine oil acid number was determined using GB/T7304. The test results are shown in table 1 below:
TABLE 1 test results of performance of carbon-based forming machine oil purification materials prepared in examples and comparative examples
Figure BDA0003580783840000051
Figure BDA0003580783840000061
As can be seen from the data such as metal removal rate, adsorption capacity, colloid removal rate and acid value in Table 1, in comparison with comparative examples 1 to 3, examples 1 to 5 of the present invention show higher adsorption capacity, larger dirt holding capacity and more significant purification effect in high temperature engine oil purification, have good oil resistance and high temperature resistance, and are more suitable for filtration and purification of high temperature engine oil.
FIG. 1 shows a carbon-based engine oil purification material. Wherein a is a mesh body type structure of the carbon-based setting machine oil purification material; b is a rich channel structure formed among the activated carbon particles in the carbon-based setting machine oil purification material; c is an open-pore type permeable adhesive film formed on the surface of the activated carbon in the carbon-based setting machine oil purification material, and the original pore structure of the activated carbon material is not blocked, so that the excellent adsorption performance of the activated carbon material is kept.

Claims (8)

1. The novel preparation method of the carbon-based forming engine oil purifying material for the vehicles and the ships is characterized in that the carbon-based absorbing material with the special microstructure and the high polymer adhesive are uniformly mixed according to a certain proportion and are cured and formed to prepare the carbon-based forming engine oil purifying material for the vehicles and the ships with the unique network structure.
2. The preparation method of the carbon-based setting machine oil purification material for the vehicles and the ships according to claim 1, which is characterized in that: the carbonaceous adsorption material is granular active carbon mainly comprising micro and mesopores, and the distribution ratio of the pore structure is that the microporosity is less than or equal to 30 percent and the mesopore ratio is 30 to 70 percent.
3. The preparation method of the carbon-based setting machine oil purification material for the vehicles and the ships according to claim 1, which is characterized in that: the carbonaceous adsorbing material contains rich nitrogen and oxygen functional groups, the content of the nitrogen-containing functional groups is 2% -15%, the content of the oxygen-containing functional groups is 1-6 mmol/g, and the pH value is 8-14.
4. The preparation method of the carbon-based setting machine oil purification material for the vehicles and the ships according to claim 1, which is characterized in that: the high-molecular adhesive is prepared by adding a reaction auxiliary agent into a resin adhesive main body, wherein the resin adhesive main body is prepared by compounding two or more of polyester polyurethane, polyether polyurethane, phenolic resin, urea resin, epoxy resin, toluene diisocyanate or diphenylmethane diisocyanate, and the reaction auxiliary agent is one or more of diethylamine, triethanolamine, diethylenediamine, acetamide or polyacrylamide.
5. The preparation method of the carbon-based setting machine oil purification material for the vehicles and the ships according to claim 1, which is characterized in that: the molding process comprises the following steps: controllable cementing and pressure forming at normal temperature, curing at low temperature and curing at high temperature.
6. The preparation method of the carbon-based setting machine oil purification material for the vehicles and the ships according to claim 1, which is characterized in that: the molding process comprises the following specific steps: at normal temperature, the carbonaceous adsorbing material and the high polymer adhesive are uniformly mixed and controllably cemented according to the mass ratio of 1: 1-10: 1, and then the mixture is filled into a mold for pressure forming, wherein the forming pressure is 0.1-2.0 kg/cm2The time is 10-30 min; then placing the mixture in a temperature control container for curing at low temperature, wherein the curing temperature is 40-100 ℃, and the curing time is 20-90 min; then, the mixture is further cured at a high temperature, wherein the curing temperature is 100 to 300 ℃ and the curing time is 30 to 200 min.
7. The novel preparation method of the carbon-based fixed machine oil purification material for the vehicles and the ships, which is characterized by comprising the following steps:
(1) the proportion of micropores and mesopores of the carbonaceous adsorption material, the content of oxygen-containing functional groups on the surface, the content of nitrogen-containing functional groups and the pH value are synergistically regulated through secondary activation, oxidation modification and surface doping;
(2) adding a reaction auxiliary agent into the resin adhesive main body to prepare a high-molecular adhesive; the mass ratio of the resin adhesive main body to the reaction auxiliary agent is 5: 1-30: 1;
(3) and (2) adding the polymer adhesive prepared in the step (2) into the carbon adsorption material regulated and controlled in the step (1), uniformly mixing at room temperature, controllably cementing, filling into a fixed mold, pressurizing and molding, placing the mold into a temperature control container for low-temperature curing, taking out after curing, cooling to room temperature, demolding, and further curing at high temperature to obtain the carbon-based setting machine oil purification material.
8. The carbon-based fixed engine oil purification material for the vehicles and the ships, which is prepared by the method of any one of claims 1 to 7.
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PCT/CN2023/074302 WO2023185249A1 (en) 2022-04-02 2023-02-02 New method for preparing carbon-based shaped engine oil purification material for vehicles and ships

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