CN114698863A - Coarse cereal powder production equipment and production process - Google Patents

Coarse cereal powder production equipment and production process Download PDF

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Publication number
CN114698863A
CN114698863A CN202210499496.6A CN202210499496A CN114698863A CN 114698863 A CN114698863 A CN 114698863A CN 202210499496 A CN202210499496 A CN 202210499496A CN 114698863 A CN114698863 A CN 114698863A
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China
Prior art keywords
wall
cavity
hole
stirring shaft
hammer
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Granted
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CN202210499496.6A
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Chinese (zh)
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CN114698863B (en
Inventor
刘军
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Hohhot Mengguxiang Biotechnology Co ltd
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Hohhot Mengguxiang Biotechnology Co ltd
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10—General methods of cooking foods, e.g. by roasting or frying
    • A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10—Cereal-derived products
    • A23L7/198—Dry unshaped finely divided cereal products, not provided for in groups A23L7/117 - A23L7/196 and A23L29/00, e.g. meal, flour, powder, dried cereal creams or extracts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C1/00—Crushing or disintegrating by reciprocating members
    • B02C1/14—Stamping mills
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C11/00—Other auxiliary devices or accessories specially adapted for grain mills
    • B02C11/08—Cooling, heating, ventilating, conditioning with respect to temperature or water content
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C9/00—Other milling methods or mills specially adapted for grain
    • B02C9/04—Systems or sequences of operations; Plant
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Mechanical Engineering (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention discloses a coarse cereal powder production device, which comprises a cooking pot and a drying and crushing pot, wherein the top wall of the cooking pot is provided with a material injection hole and a water injection hole, the outer top wall of the cooking pot is fixedly provided with a stirring motor, an output shaft of the stirring motor is connected with a stirring shaft, the stirring shaft is provided with a stirring blade, the outer bottom wall of the cooking pot is provided with a heating device, the bottom wall of the cooking pot is provided with a discharge hole, and the discharge hole is provided with a discharge valve; a partition plate is arranged in the drying and crushing tank, the partition plate divides an inner cavity of the drying and crushing tank into an upper cavity and a lower cavity, a feeding hole is formed in the top wall of the upper cavity and communicated with a discharging hole through a feeding pipe, an air heater is connected to the top of the side wall of the upper cavity, an exhaust hole is formed in the top of the side wall of the upper cavity, a first motor is fixed on the inner top wall of the upper cavity, a rotating block is connected to an output shaft of the first motor, the circumferential wall of the rotating block is connected with a rotating rod, and a plurality of blades are connected to the bottom wall of the rotating rod; the device can improve the production quality of the coarse cereal powder.

Description

Coarse cereal powder production equipment and production process
Technical Field
The invention relates to the technical field of coarse cereal powder production, in particular to coarse cereal powder production equipment and a coarse cereal powder production process.
Background
The coarse cereal powder is mixed powder prepared from one or more of five cereals, and is of two types, one type is non-instant coarse cereal powder which cannot be eaten and can be eaten only after being boiled by adding water. The other is instant coarse cereal powder which can be eaten only by brewing after being bagged.
In the current preparation process of the instant coarse cereal powder, the preparation method comprises the steps of respectively crushing various grains into powder, then uniformly mixing the powder according to a formula, heating and curing the mixed coarse cereals into cooked powder, and finally cooling and packaging the cooked powder.
In the process of preparing the instant coarse cereal powder in the mode, firstly, various grains have heavier moisture in the crushing process, the viscosity is high during crushing, the grains are easy to agglomerate after crushing, the crushing effect is poor, and the grains are difficult to be uniformly mixed after agglomeration, so that the grain components in different packages have larger difference after batch production. Simultaneously, the coarse cereal powder is cured after being mixed into coarse cereal powder, is powdery coarse cereal powder at the moment, and is cured by adopting higher hot air.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides coarse cereal powder production equipment and a production process.
A coarse cereal powder production device comprises a cooking pot and a drying and crushing pot, wherein a top wall of the cooking pot is provided with a material injection hole and a water injection hole, an outer top wall of the cooking pot is fixedly provided with a stirring motor, an output shaft of the stirring motor is connected with a stirring shaft, the stirring shaft is vertically arranged and is positioned in an inner cavity of the cooking pot, stirring blades are arranged on the stirring shaft, a heating device is arranged on an outer bottom wall of the cooking pot, a discharge hole is formed in the bottom wall of the cooking pot, and a discharge valve is arranged at the discharge hole;
be provided with the baffle in the dry crushing jar, the baffle divide into epicoele and cavity of resorption with dry crushing jar inner chamber, and open the roof of epicoele has the feed port, and the feed port passes through inlet pipe and relief hole intercommunication, and the lateral wall top of epicoele is connected with the air heater, and open the lateral wall top of epicoele has the exhaust hole, and the interior roof of epicoele is fixed with first motor, is connected with the turning block on the output shaft of first motor, and the circumference wall of turning block is connected with the dwang, and the diapire of dwang is connected with the polylith blade.
Preferably, the top wall of the partition plate is provided with a plurality of prismatic table holes, the area of the upper ends of the prismatic table holes is larger than that of the lower ends of the prismatic table holes, the top ends of the side walls of the prismatic table holes are linear, the bottom ends of the prismatic table holes are connected with accommodating pipes, the bottom ends of the accommodating pipes are closed, a first air cylinder is arranged in the lower cavity, the output end of the first air cylinder is connected with a movable plate, a plurality of movable rods are connected onto the movable plate, the movable rods correspond to the accommodating pipes one to one, the movable rods movably penetrate through the bottom walls of the accommodating pipes, the top ends of the movable rods are connected with a sealing block, the shape of the sealing block is matched with that of the prismatic table holes, the prismatic table holes are closed by the sealing block, a second air cylinder is fixed on the inner top wall of the upper cavity, and the output shaft of the second air cylinder is connected with the first motor;
the fine crushing machine comprises a box body, a driving hammer and a driving assembly, wherein an accommodating cavity is formed in the box body, a first accommodating cavity is formed in the bottom wall of the accommodating cavity, a second accommodating cavity is formed in the side wall of the accommodating cavity, the driving hammer is in an ellipsoidal shape, the top of the driving hammer is connected with a moving column, the moving column movably penetrates through the top wall of the accommodating cavity, the driving assembly is arranged on the top wall of the box body and connected with the moving column, the driving assembly can drive the moving column to move up and down, the bottom of the driving hammer can be in contact with the bottom wall of the accommodating cavity, and a gap is formed between the driving hammer and the side wall of the accommodating cavity;
the bottom wall of the first accommodating cavity is provided with a first sliding chute, a first sliding block is slidably connected in the first sliding chute, the left wall of the first sliding block integrally inclines downwards from the right side to the left side, a first spring is connected between the first sliding block and the right wall of the first sliding chute, a first driving column movably penetrates through the top wall of the first accommodating cavity to enter the accommodating cavity, the first stirring shaft is rotatably arranged on the top wall of the first accommodating cavity, the first stirring shaft penetrates through the top wall of the first accommodating cavity, the top end of the first driving column can be in contact with a hammer, a gap is always reserved between the first stirring shaft and the hammer, the bottom end of the first driving column is in contact with the left wall of the first sliding block, the right wall of the first sliding block is connected with a first rack, the bottom end of the first stirring shaft is connected with a first gear, and the first gear is meshed with the first rack;
the rear wall of the second accommodating cavity is provided with a second sliding chute, a second sliding block is connected in the second sliding chute in a sliding manner, the top wall of the second sliding block integrally inclines downwards from the direction pointing to the inner side from the outer side, a second spring is connected between the second sliding block and the bottom wall of the second sliding chute, a second driving column movably penetrates through the inner side wall of the second accommodating cavity, the inner end of the second driving column can be contacted with a hammer, the hammer can push the second driving column to move left and right by moving up and down, a second limiting block is connected on the second driving column, the second limiting block is contacted with the top wall of the second sliding block, a second stirring shaft is rotatably arranged on the inner side wall of the second accommodating cavity, the second stirring shaft penetrates through the inner side wall of the second accommodating cavity, a gap is always reserved between the inner end of the second stirring shaft and the hammer, the bottom wall of the second sliding block is connected with a second rack, a second gear is connected on the second stirring shaft, and is meshed with the second rack,
the lateral wall top that holds the chamber is opened there is first feed port, and the diapire that holds the pipe is opened there is first row of material hole, and first feed port and first row of material hole are through first row material union coupling.
Preferably, a storage cloth bag is placed in the lower cavity, a second discharge hole is formed in the bottom of the side wall of the containing cavity, a second discharge valve is arranged at the second discharge hole, and the second discharge hole is connected with the storage cloth bag through a second discharge pipe.
Preferably, the side wall of the accommodating cavity is provided with an air inlet hole, an air inlet valve is arranged at the air inlet hole, and an air inlet machine is arranged at the air inlet hole.
Preferably, the bottom end of the first driving column is connected with a first limiting block.
Preferably, the inner end of the second motion post is cambered.
Preferably, the bottom end of the stirring shaft is rotatably arranged on the inner bottom wall of the cooking pot.
A coarse cereal powder production process uses coarse cereal powder production equipment, and comprises the following steps:
A. adding various grains and water into a cooking tank in proportion, starting a heating device and a stirring motor, cooking the grains to be mature, and mixing the grains into a sticky state;
B. opening a discharge valve to discharge a part of the viscous mixture into the upper cavity, starting a hot air fan and a first motor, and drying and primarily crushing the mixture entering the upper cavity;
C. starting the second cylinder to drive the rotating block, the rotating rod and the blade to move upwards, starting the first cylinder to drive the sealing block to move upwards, and feeding the preliminarily crushed mixed powder into a fine crusher;
D. starting the driving component to drive the driving hammer to move up and down, and crushing the mixed powder in the accommodating cavity again;
E. and opening the second discharge valve to discharge the mixed powder which is crushed again into the containing cloth bag.
The invention has the beneficial effects that: different from the tradition among this technical scheme earlier each grain component smashes, mix curing again, adopt and boil well earlier, dry kibbling mode again, at the in-process of curing like this, only need carry on conventional heating can, it is not high to the temperature requirement, simultaneously at the in-process of drying, because grain has already cured, only need the evaporation to dryness moisture can, it is not high to the requirement of drying temperature, the stirring effect of cooperation (mixing) shaft and blade, can prevent mixed powder gelatinization, simultaneously at the in-process of drying, smash while dry, until mixed powder is totally dry after, can prevent the condition of mixed powder caking, under the condition of not caking, mixed powder can distribute evenly, thereby improve the product quality who produces.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a front sectional view of a retort of the present invention;
FIG. 2 is a front sectional view of the drying and pulverizing tank of the present invention;
FIG. 3 is a front sectional view of the fine crusher of the present invention.
In the figure, 1-cooking pot, 2-drying and crushing pot, 11-material injection hole, 12-water injection hole, 13-stirring motor, 14-stirring shaft, 15-stirring blade, 16-heating device, 21-clapboard, 22-material feeding hole, 23-hot air blower, 24-exhaust hole, 25-first motor, 26-rotating block, 27-rotating rod, 28-blade, 29-containing tube, 30-first cylinder, 31-moving plate, 32-moving rod, 33-sealing block, 34-second cylinder, 35-fine crusher, 36-first discharging tube, 37-containing cloth bag, 38-second discharging tube, 301-box body, 302-hammer, 303-containing cavity, 304-first containing cavity, 305-second containing cavity, 306-moving column, 307-first slide block, 308-first driving column, 309-first stirring shaft, 310-first spring, 311-first rack, 312-first gear, 313-second slide block, 314-second spring, 315-second driving column, 316-second limiting block, 317-second stirring shaft, 318-second rack, 319-second gear and 320-air inlet.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
It is to be noted that, unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the invention pertains.
Example 1
As shown in fig. 1-3, in the present embodiment, there is provided a coarse cereal powder production apparatus, including a cooking pot 1 and a drying and pulverizing pot 2, the top wall of the cooking pot 1 is provided with a material injection hole 11 and a water injection hole 12, an outer top wall of the cooking pot 1 is fixed with a stirring motor 13, an output shaft of the stirring motor 13 is connected with a stirring shaft 14, the stirring shaft 14 is vertically arranged, the stirring shaft 14 is located in an inner cavity of the cooking pot 1, the stirring shaft 14 is provided with stirring blades 15, an outer bottom wall of the cooking pot 1 is provided with a heating device 16, a bottom wall of the cooking pot 1 is provided with a material discharge hole, and the material discharge hole is provided with a material discharge valve;
be provided with baffle 21 in the dry jar 2 of smashing, baffle 21 divide into epicoele and cavity of resorption with 2 inner chambers of dry jar of smashing, the roof of epicoele is opened there is feed port 22, feed port 22 passes through inlet pipe and relief hole intercommunication, the lateral wall top of epicoele is connected with air heater 23, the lateral wall top of epicoele is opened there is exhaust hole 24, the interior roof of epicoele is fixed with first motor 25, be connected with turning block 26 on first motor 25's the output shaft, the circumference wall of turning block 26 is connected with dwang 27, the diapire of dwang 27 is connected with polylith blade 28.
In the embodiment, a cooking pot 1 and a drying and crushing pot 2 are arranged, when the device is used specifically, a plurality of grains and water are added into the cooking pot 1 in proportion, a heating device 16 and a stirring motor 13 are started, the heating device heats the cooking pot 1 to cure the grains, the stirring motor 13 mixes the plurality of grains, the grains are prevented from being gelatinized in the cooking pot 1, the plurality of grains are cooked and form a sticky state, then a discharge valve is opened to discharge a part of the sticky mixture into an upper cavity, a hot air fan 23 and a first motor 25 are started, hot air is injected into the upper cavity by the hot air fan 23 to accelerate the drying of the mixed material in the upper cavity, the first motor 25 is started to drive a rotating block 26 to rotate, and then drives a rotating rod 27 to rotate, and then drives a blade 28 to rotate, the blade 28 rotates to accelerate the drying speed of the mixture, and simultaneously in the process of drying the sticky mixture, the mixture can be pulverized.
Different from the traditional mode of crushing each grain component firstly, mixing and curing again, cooking firstly and drying and crushing again, in the curing process, only conventional heating is needed, the requirement on temperature is not high, meanwhile, in the drying process, as the grains are cured, only moisture is needed to be evaporated to dryness, the requirement on drying temperature is not high, the stirring effect of the stirring shaft 14 and the blade 28 is matched, the gelatinization of the mixed powder can be prevented, meanwhile, in the drying process, the grains are dried and crushed simultaneously, and the condition of caking of the mixed powder can be prevented until the mixed powder is completely dried, and the mixed powder can be uniformly distributed under the condition of no caking, so that the product quality produced is improved.
After the batch of materials in the upper cavity is processed, the discharge valve is opened, and a batch of viscous mixed materials is injected from the cooking pot 1.
Example 2
The embodiment is further limited on the basis of embodiment 1, in the embodiment, the top wall of the partition plate 21 is provided with a plurality of frustum holes, the area of the upper end of each frustum hole is larger than that of the lower end of each frustum hole, the top ends of the side walls of the frustum holes are linear, the bottom ends of the frustum holes are connected with the accommodating tubes 29, the bottom ends of the accommodating tubes 29 are closed, the lower cavities are internally provided with the first air cylinders 30, the output ends of the first air cylinders 30 are connected with the moving plates 31, the moving plates 31 are connected with a plurality of movable rods 32, the movable rods 32 correspond to the accommodating tubes 29 one by one, the movable rods 32 movably penetrate through the bottom walls of the accommodating tubes 29, the top ends of the movable rods 32 are connected with the sealing blocks 33, the shapes of the sealing blocks 33 are matched with the shapes of the frustum holes, the second air cylinders 34 are fixed on the inner top wall of the upper cavity, and the output shafts of the second air cylinders 34 are connected with the first motor 25;
the fine crushing machines 35 are arranged in the lower cavity, the fine crushing machines 35 correspond to the accommodating pipes 29 one by one, each fine crushing machine 35 comprises a box body 301, a driving hammer 302 and a driving assembly, the box body 301 is internally provided with an accommodating cavity 303, the bottom wall of the accommodating cavity 303 is internally provided with a first accommodating cavity 304, the side wall of the accommodating cavity 303 is internally provided with a second accommodating cavity 305, the driving hammer 302 is in an ellipsoidal shape, the top of the driving hammer 302 is connected with a moving column 306, the moving column 306 movably penetrates through the top wall of the accommodating cavity 303, the driving assembly is arranged on the top wall of the box body 301 and is connected with the moving column 306, the driving assembly can drive the moving column 306 to move up and down, the bottom of the driving hammer 302 can be in contact with the bottom wall of the accommodating cavity 303, and a gap is formed between the driving hammer 302 and the side wall of the accommodating cavity 303;
a first sliding groove is formed in the bottom wall of the first accommodating cavity 304, a first sliding block 307 is connected in the first sliding groove in a sliding mode, the left wall of the first sliding block 307 integrally inclines downwards from the right side to the left side, a first spring 310 is connected between the first sliding block 307 and the right wall of the first sliding groove, a first driving column 308 movably penetrates through the top wall of the first accommodating cavity 304 and enters the accommodating cavity 303, a first stirring shaft 309 is rotatably arranged on the top wall of the first accommodating cavity 304, the first stirring shaft 309 penetrates through the top wall of the first accommodating cavity 304, the top end of the first driving column 308 can be in contact with the hammer 302, a gap is formed between the first stirring shaft 309 and the hammer 302, the bottom end of the first driving column 308 is in contact with the left wall of the first sliding block 307, the right wall of the first sliding block 307 is connected with a first rack 311, the bottom end of the first driving column 309 is connected with a first gear 312, and the first gear 312 is meshed with the first rack 311;
the rear wall of the second accommodating cavity 305 is provided with a second sliding chute, a second sliding block 313 is connected in the second sliding chute in a sliding manner, the top wall of the second sliding block 313 integrally inclines downwards from the direction pointing to the inner side from the outer side, a second spring 314 is connected between the second sliding block 313 and the bottom wall of the second sliding chute, a second driving column 315 movably penetrates through the inner side wall of the second accommodating cavity 305, the inner end of the second driving column 315 can be contacted with the hammer 302, the hammer 302 moves up and down to push the second driving column 315 to move left and right, a second limiting block 316 is connected on the second driving column 315, the second limiting block 316 is contacted with the top wall of the second sliding block 313, a second stirring shaft 317 is rotatably arranged on the inner side wall of the second accommodating cavity 305, the second stirring shaft 317 penetrates through the inner side wall of the second accommodating cavity 305, a gap is always reserved between the inner end of the second stirring shaft 317 and the hammer 302, the bottom wall of the second sliding block 313 is connected with a second rack 318, a second gear 319 is connected on the second stirring shaft 317, the second gear 319 is meshed with the second rack 318,
the top of the side wall of the accommodating cavity 303 is provided with a first feeding hole, the bottom wall of the accommodating pipe 29 is provided with a first discharging hole, and the first feeding hole and the first discharging hole are connected through a first discharging pipe 36.
The dry mixed powder can be obtained by pulverizing the mixed powder by the plurality of blades 28, but the particle size of the obtained mixed powder is coarser by only the operation of the plurality of blades 28.
In this embodiment, the frustum holes refer to holes with gradually decreasing pore diameters from the top end to the bottom end, in this embodiment, a plurality of fine crushers 35 are arranged in the lower cavity, and a plurality of frustum holes are formed in the top wall of the partition plate 21, and the cooperation of the first cylinder 30, the moving plate 31, the movable rod 32, the sealing block 33 and the second cylinder 34 is simultaneously arranged, in an initial state, the sealing block 33 seals the frustum holes, the top wall of the partition plate 21 is planar, at this time, the rotation of the blade 28 is not influenced, the blade 28 is not influenced to crush and cut the mixed materials in the upper cavity, after crushing in the upper cavity is finished, at this time, the second cylinder 34 is firstly started to drive the first motor 25, the rotating block 26, the rotating rod 27 and the blade 28 to move upwards to make room for the movement of the sealing block 33, then the first cylinder 30 is started, the first cylinder 30 drives the moving plate 31, the movable rod 32 and the sealing block 33 to move upwards to open the frustum holes, at this time, the mixed powder in the upper cavity enters the containing pipe 29 through the frustum hole and then enters the fine crusher 35 through the first discharging pipe 36. Under the circumstances that the powder mixture is more, it is more difficult more meticulous with comminuted, through being divided into many parts again with the powder mixture of last intracavity in this embodiment, carries out fine grinding to the powder mixture of last intracavity through a plurality of fine pulverizer 35, can further improve kibbling fineness.
Set up the drive hammer 302 in box 301 in this embodiment, drive hammer 302 is connected with motion post 306, drive assembly sets up on box 301, drive assembly drives motion post 306 up-and-down motion, and then drive the mode of drive hammer 302 up-and-down motion, make the drive hammer 302 and the diapire contact that holds chamber 303, thereby beat the kibbling mode of beating to mixed powder and realize further smashing, drive assembly comprises driving motor and crank connecting rod structure, turn into the up-and-down motion of drive motor's rotation into drive hammer 302, driving motor's rotational speed is very fast, can be quick carry out further smashing to the mixture material.
Adopt traditional hammer formula to smash the material, must have the space between hammer 302 and the box 301 lateral wall, because the mixed powder in the box 301 only leans on hammer 302's motion to promote, it is very little to be located the mixed powder motion range who holds chamber 303 edge and hold chamber 303 top like this, results in being located and holds chamber 303 edge and holds the material at chamber 303 top and is beaten the number of times few to it is kibbling not enough to mix the powder by the hammering.
In this embodiment, the bottom wall of the containing cavity 303 has a first containing cavity 304, the side wall of the containing cavity 303 has a second containing cavity 305, the hammer 302 is in an ellipsoid shape,
in this embodiment, the inner side wall of the second accommodating cavity 305 refers to a side wall of the second accommodating cavity 305 close to the accommodating cavity 303, and in the downward movement process of the hammer 302, the second driving column 315 is caused to move outward, the second driving column 315 drives the second limiting block 316 to move outward, the second limiting block 316 and the second sliding block 313 move downward, the second sliding block 313 drives the second rack 318 to move downward, the second rack 318 drives the second gear 319 to rotate, the second gear 319 rotates to drive the second stirring shaft 317 to rotate, the second stirring shaft 317 rotates on a vertical plane, and the mixed powder in the accommodating cavity 303 is exchanged in the up-down direction, so that the mixed powder at each position in the up-down direction can be fully hit;
meanwhile, in the process of downward movement of the hammer 302, the first driving column 318 is contacted with the top end of the first driving column 318 to abut against the first driving column 318 to move downward, the first driving column 318 moves downward to drive the first sliding block 307 to move rightward, the first sliding block 307 moves rightward to drive the first rack 311 to move rightward, the first rack 311 moves rightward to drive the first gear 312 to rotate, the first gear 312 rotates to drive the first stirring shaft 309 to rotate, the first stirring shaft 309 rotates on the horizontal plane, left-right exchange of mixed powder in the containing cavity 303 is realized in the horizontal direction, and therefore the mixed powder at each position in the left-right direction can be fully beaten.
So at the in-process of hammer 302 up-and-down motion, drive simultaneously and hold the mixed powder in the chamber 303 and do the side-to-side movement from top to bottom, guarantee that all mixed powder homoenergetic in the chamber 303 is held and can be beaten by even, guarantee the fineness that all mixed powder produced for the product quality who produces is even.
In this embodiment, a storage cloth bag 37 is placed in the lower cavity, a second discharge hole is formed in the bottom of the side wall of the containing cavity 303, a second discharge valve is disposed at the second discharge hole, and the second discharge hole is connected to the storage cloth bag 37 through a second discharge pipe 38. In this embodiment, an air inlet 320 is formed in the side wall of the accommodating cavity 303, an air inlet valve is installed at the air inlet 320, and an air inlet fan is installed at the air inlet 320. In this embodiment, after the material in the accommodating cavity 303 is completely crushed, the second discharging valve is opened to discharge the material into the storage bag 37. The air inlet machine is arranged to facilitate discharging all the materials in the accommodating cavity 303 into the storage cloth bag 37.
In this embodiment, a first limiting block is connected to the bottom end of the first driving rod 308. In this embodiment, the inner end of the second moving column 315 is a cambered surface. In this embodiment, the bottom end of the stirring shaft 14 is rotatably disposed on the inner bottom wall of the cooking pot 1.
Example 3
The embodiment is further limited on the basis of the embodiment 2, and the embodiment provides a coarse cereal powder production process, wherein a coarse cereal powder production device is used, and the process comprises the following steps:
A. adding various grains and water into the cooking tank 1 in proportion, starting the heating device 16 and the stirring motor 13, cooking the grains to be mature, and mixing the grains into a sticky state;
B. opening a discharge valve to discharge a part of the viscous mixture into the upper cavity, starting a hot air blower 23 and a first motor 25, and drying and primarily crushing the mixture entering the upper cavity;
C. starting the second air cylinder 34 to drive the rotating block 26, the rotating rod 27 and the blade 28 to move upwards, starting the first air cylinder 30 to drive the sealing block 33 to move upwards, and feeding the mixed powder subjected to preliminary crushing into the fine crusher 35;
D. starting the driving component to drive the hammer 302 to move up and down, and crushing the mixed powder in the accommodating cavity 303 again;
E. the second discharge valve is opened and the re-pulverized mixed powder is discharged into the holding cloth bag 37.
The mixed powder manufactured by the process has the advantages of no gelatinization, fine particles, uniform particles and high quality.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.

Claims (8)

1. The coarse cereal powder production equipment is characterized by comprising a cooking pot (1) and a drying and crushing pot (2), wherein the top wall of the cooking pot (1) is provided with a material injection hole (11) and a water injection hole (12), the outer top wall of the cooking pot (1) is fixedly provided with a stirring motor (13), an output shaft of the stirring motor (13) is connected with a stirring shaft (14), the stirring shaft (14) is vertically arranged, the stirring shaft (14) is positioned in the inner cavity of the cooking pot (1), stirring blades (15) are arranged on the stirring shaft (14), the outer bottom wall of the cooking pot (1) is provided with a heating device (16), the bottom wall of the cooking pot (1) is provided with a material discharge hole, and a material discharge valve is arranged at the material discharge hole;
be provided with baffle (21) in dry crushing jar (2), baffle (21) divide into epicoele and cavity of resorption with dry crushing jar (2) inner chamber, the roof of epicoele is opened has feed port (22), feed port (22) are through inlet pipe and relief hole intercommunication, the lateral wall top of epicoele is connected with air heater (23), the lateral wall top of epicoele is opened has exhaust hole (24), the interior roof of epicoele is fixed with first motor (25), be connected with turning block (26) on the output shaft of first motor (25), the circumference wall of turning block (26) is connected with dwang (27), the diapire of dwang (27) is connected with polylith blade (28).
2. The coarse cereal powder production equipment according to claim 1, wherein the top wall of the partition plate (21) is provided with a plurality of frustum holes, the area of the upper end of each frustum hole is larger than that of the lower end of each frustum hole, the top ends of the side walls of the frustum holes are linear, the bottom ends of the frustum holes are connected with accommodating tubes (29), the bottom ends of the accommodating tubes (29) are closed, a first air cylinder (30) is arranged in a lower cavity, the output end of the first air cylinder (30) is connected with a moving plate (31), the moving plate (31) is connected with a plurality of movable rods (32), the movable rods (32) correspond to the accommodating tubes (29) one by one, the movable rods (32) penetrate through the bottom wall of the accommodating tubes (29) movably, the top ends of the movable rods (32) are connected with a sealing block (33), the shape of the sealing block (33) is matched with that of the frustum holes, the frustum holes are closed by the sealing block (33), and a second air cylinder (34) is fixed on the inner top wall of the upper cavity, the output shaft of the second air cylinder (34) is connected with the first motor (25);
a plurality of fine crushers (35) are arranged in the lower cavity, the fine crushers (35) correspond to the accommodating pipes (29) one by one, each fine crusher (35) comprises a box body (301), a hammer (302) and a driving component, the improved structure of the refrigerator is characterized in that a containing cavity (303) is arranged in the box body (301), a first containing cavity (304) is arranged in the bottom wall of the containing cavity (303), a second containing cavity (305) is arranged in the side wall of the containing cavity (303), the hammer (302) is in an ellipsoidal shape, the top of the hammer (302) is connected with the moving column (306), the moving column (306) movably penetrates through the top wall of the containing cavity (303), the driving component is arranged on the top wall of the box body (301), the driving component is connected with the moving column (306), the driving component can drive the moving column (306) to move up and down, the bottom of the hammer (302) can be in contact with the bottom wall of the containing cavity (303), and the hammer (302) has a gap with the side wall of the containing cavity (303);
the bottom wall of the first accommodating cavity (304) is provided with a first sliding chute, the first sliding chute is connected with a first sliding block (307) in a sliding manner, the left wall of the first sliding block (307) is integrally downwards inclined from the right side to the left side, a first spring (310) is connected between the first sliding block (307) and the right wall of the first sliding chute, a first driving column (308) movably penetrates through the top wall of the first accommodating cavity (304) to enter the accommodating cavity (303), a first stirring shaft (309) is rotatably arranged on the top wall of the first accommodating cavity (304), the first stirring shaft (309) penetrates through the top wall of the first accommodating cavity (304), the top end of the first driving column (308) can be in contact with the hammer (302), a gap is always reserved between the first stirring shaft (309) and the hammer (302), the bottom end of the first driving column (308) is in contact with the left wall of the first sliding block (307), the right wall of the first sliding block (307) is connected with a first rack (311), the bottom end of the first stirring shaft (309) is connected with a first gear (312), and the first gear (312) is meshed with a first rack (311);
the rear wall of the second accommodating cavity (305) is provided with a second sliding chute, a second sliding block (313) is connected in the second sliding chute in a sliding manner, the top wall of the second sliding block (313) is integrally inclined downwards from the direction of the outer side to the inner side, a second spring (314) is connected between the second sliding block (313) and the bottom wall of the second sliding chute, a second driving column (315) movably penetrates through the inner side wall of the second accommodating cavity (305), the inner end of the second driving column (315) can be contacted with a driving hammer (302), the driving hammer (302) can drive the second driving column (315) to move left and right by moving up and down, a second limiting block (316) is connected onto the second driving column (315), the second limiting block (316) is contacted with the top wall of the second sliding block (313), a second stirring shaft (317) is rotatably arranged on the inner side wall of the second accommodating cavity (305), and the second stirring shaft (317) penetrates through the inner side wall of the second accommodating cavity (305), a gap is always reserved between the inner end of the second stirring shaft (317) and the hammer (302), the bottom wall of the second sliding block (313) is connected with a second rack (318), a second gear (319) is connected on the second stirring shaft (317), the second gear (319) is meshed with the second rack (318),
the top of the side wall of the accommodating cavity (303) is provided with a first feeding hole, the bottom wall of the accommodating pipe (29) is provided with a first discharging hole, and the first feeding hole and the first discharging hole are connected through a first discharging pipe (36).
3. The coarse cereal powder production equipment as claimed in claim 2, wherein a storage cloth bag (37) is placed in the lower cavity, a second discharge hole is formed in the bottom of the side wall of the containing cavity (303), a second discharge valve is arranged at the second discharge hole, and the second discharge hole is connected with the storage cloth bag (37) through a second discharge pipe (38).
4. The coarse cereal powder production equipment according to claim 3, wherein the side wall of the accommodating cavity (303) is provided with an air inlet hole (320), an air inlet valve is arranged at the air inlet hole (320), and an air inlet machine is arranged at the air inlet hole (320).
5. The coarse cereal powder production equipment according to claim 2, wherein the bottom end of the first driving column (308) is connected with a first limiting block.
6. The coarse cereal powder production equipment as claimed in claim 2, wherein the inner end of the second moving column (315) is in a cambered surface shape.
7. The coarse cereal powder production equipment according to claim 1, wherein the bottom end of the stirring shaft (14) is rotatably arranged on the inner bottom wall of the cooking pot (1).
8. A production process of coarse cereal powder is characterized in that the coarse cereal powder production equipment of claim 4 is used, and comprises the following steps:
A. adding various grains and water into the cooking tank (1) in proportion, starting the heating device (16) and the stirring motor (13), cooking the grains to be mature, and mixing the grains into a sticky state;
B. opening a discharge valve to discharge a part of the viscous mixture into the upper cavity, starting a hot air fan (23) and a first motor (25), and drying and primarily crushing the mixture entering the upper cavity;
C. starting a second air cylinder (34) to drive the rotating block (26), the rotating rod (27) and the blade (28) to move upwards, starting a first air cylinder (30) to drive the sealing block (33) to move upwards, and feeding the mixed powder subjected to primary crushing into a fine crusher (35);
D. starting the driving component to drive the hammer (302) to move up and down, and crushing the mixed powder in the accommodating cavity (303) again;
E. and opening the second discharge valve, and discharging the mixed powder which is crushed again into a collecting cloth bag (37).
CN202210499496.6A 2022-05-09 2022-05-09 Coarse cereal powder production equipment and production process Active CN114698863B (en)

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CN207913859U (en) * 2018-01-05 2018-09-28 陕西中医药大学 A kind of Chinese medicine bruisher with damping device
CN108816470A (en) * 2018-06-05 2018-11-16 徐松良 A kind of traditional Chinese medicine powder breakdown mill integrated apparatus
CN208990882U (en) * 2018-10-19 2019-06-18 沈亚芬 A kind of efficient mashing device for Chinese medicine processing
CN111940046A (en) * 2020-08-17 2020-11-17 曹伟 Composite starch-containing natural fruit crushing process
CN112106927A (en) * 2020-09-28 2020-12-22 安徽秋果食品有限公司 Low-GI meal powder and preparation method thereof
CN212237423U (en) * 2020-04-20 2020-12-29 新疆云中天钙业有限公司 Reducing mechanism is used in calcium carbonate production
CN112273693A (en) * 2020-09-28 2021-01-29 王天理 Hammering device for food processing
CN113180204A (en) * 2021-04-30 2021-07-30 福建大昌盛饲料有限公司 Large yellow croaker integration processing equipment
CN214346968U (en) * 2020-10-26 2021-10-08 湖南文利中医药科技有限公司 Traditional chinese medicine triturating device

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207913859U (en) * 2018-01-05 2018-09-28 陕西中医药大学 A kind of Chinese medicine bruisher with damping device
CN108311003A (en) * 2018-04-09 2018-07-24 江苏恒惠食品有限公司 The manufacture all-in-one machine of five-cereal health-care powder
CN108816470A (en) * 2018-06-05 2018-11-16 徐松良 A kind of traditional Chinese medicine powder breakdown mill integrated apparatus
CN208990882U (en) * 2018-10-19 2019-06-18 沈亚芬 A kind of efficient mashing device for Chinese medicine processing
CN212237423U (en) * 2020-04-20 2020-12-29 新疆云中天钙业有限公司 Reducing mechanism is used in calcium carbonate production
CN111940046A (en) * 2020-08-17 2020-11-17 曹伟 Composite starch-containing natural fruit crushing process
CN112106927A (en) * 2020-09-28 2020-12-22 安徽秋果食品有限公司 Low-GI meal powder and preparation method thereof
CN112273693A (en) * 2020-09-28 2021-01-29 王天理 Hammering device for food processing
CN214346968U (en) * 2020-10-26 2021-10-08 湖南文利中医药科技有限公司 Traditional chinese medicine triturating device
CN113180204A (en) * 2021-04-30 2021-07-30 福建大昌盛饲料有限公司 Large yellow croaker integration processing equipment

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