CN114682676A - Non-stop continuous replacement punching equipment and continuous die replacement method implemented by same - Google Patents

Non-stop continuous replacement punching equipment and continuous die replacement method implemented by same Download PDF

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Publication number
CN114682676A
CN114682676A CN202210333982.0A CN202210333982A CN114682676A CN 114682676 A CN114682676 A CN 114682676A CN 202210333982 A CN202210333982 A CN 202210333982A CN 114682676 A CN114682676 A CN 114682676A
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China
Prior art keywords
die
platform
shaped
driver
lifting
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CN202210333982.0A
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CN114682676B (en
Inventor
林永泰
唐运龙
蓝引
李玉寒
邓家祺
张愈朗
邓珽聪
韦艺
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Guilin University of Electronic Technology
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Guilin University of Electronic Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/26Perforating, i.e. punching holes in sheets or flat parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/243Perforating, i.e. punching holes in profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/14Particular arrangements for handling and holding in place complete dies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mounting, Exchange, And Manufacturing Of Dies (AREA)

Abstract

The invention provides a non-stop continuous replacement punching device and a continuous die changing method realized by the same. When the product type is converted, the operation continuity is difficult to realize, the die is replaced after the operation of equipment needs to be stopped, the complex degree of die changing operation is high, and the manual shutdown and replacement are needed. The invention relates to a bar-shaped fixed table, which is horizontally arranged, a conveying platform and a moving platform are arranged on the bar-shaped fixed table in parallel along the length direction of the bar-shaped fixed table, a dismounting platform is arranged on the moving platform, the dismounting platform reciprocates along the length direction of the moving platform, a multi-die taking and placing frame and a processing platform are arranged on one side of the moving platform in parallel, the processing platform passes through the conveying platform and is connected with the bar-shaped fixed table, and when the dismounting platform moves to a first limit position on the moving platform, the dismounting platform performs the action of dismounting a template or mounting the template from the processing platform; when the dismounting table moves to the second limit position on the moving table, the dismounting table performs the action of mounting the template on the multi-template taking and placing frame or dismounting the template.

Description

Non-stop continuous replacement punching equipment and continuous die replacement method implemented by same
Technical Field
The invention particularly relates to non-stop continuous replacement punching equipment and a continuous die changing method for realizing the same.
Background
The application of stamping in the field of machine manufacturing is quite extensive, and most metal plates are formed by stamping. The production mode of multi-variety and small-batch production needs to increase the die change times of the stamping die and reduce the single production quantity for the sheet metal enterprises. The increase of the times of die change shortens the effective production time and reduces the production efficiency. The rapid die change is the premise of realizing balanced production of various small-batch production enterprises. After the production of a product is finished, operations such as tool replacement, raw materials, molds and the like of a production line need to be suspended, and the rapid mold replacement technology achieves the purposes of effectively shortening the product switching time and improving the equipment utilization rate and the personnel operation efficiency by shortening the product mold replacement time and the equipment starting and adjusting time, and has important significance on production competitiveness.
For a small punch, when a die is replaced, a male die and a female die body need to be replaced manually, the male die needs to be customized, machined and installed at the punch of the punch, the female die body needs auxiliary devices such as a base plate and the like to be fixed on the punch through bolts, then the die closing height and the hole aligning of a new die need to be measured, the die closing accuracy needs to be guaranteed, and the mode is very complicated and inaccurate. In the current market, the types of stamping die change equipment can be divided into two types, one type is a stamping die change for processing micropores by a high-end precision instrument, the other type is a punching die change for building plates and structural plates, corresponding large die change equipment is already available in the high-end precision market, and in the aspect of punching structural plates or angle steel punching, a process for punching by using a small punch press is a manual die change which is used, the reason is that the die change operation is complex and the precision requirement is high, manual operation also needs to be stopped, and the continuous operability of the equipment is influenced. In a word, when the product type is converted, the operation continuity is difficult to realize, the die is replaced after the operation of the equipment is stopped, the complex degree of die changing operation is high, and the manual shutdown and replacement are needed.
Disclosure of Invention
In order to overcome the defects in the prior art, a continuous replacement punching device without shutdown and a continuous die replacement method realized by the same are provided so as to solve the problems.
A non-stop continuous replacement punching device comprises a bar-shaped fixed station, a conveying platform, a moving platform, a processing platform, a dismounting platform and a multi-die taking and placing frame, wherein the bar-shaped fixed station is horizontally arranged, the conveying platform and the moving platform are arranged on the bar-shaped fixed station in parallel along the length direction of the bar-shaped fixed station, the dismounting platform is arranged on the moving platform, the dismounting platform reciprocates along the length direction of the moving platform, the multi-die taking and placing frame and the processing platform are arranged on one side of the moving platform in parallel, the processing platform penetrates through the conveying platform and is connected with the bar-shaped fixed station, and when the dismounting platform moves to a first limit position on the moving platform, the dismounting platform performs the action of dismounting a template or mounting the template from the processing platform; when the dismounting table moves to the second limit position on the moving table, the dismounting table performs the action of mounting the template on the multi-template taking and placing frame or dismounting the template.
A continuous die change method implemented by using a non-stop continuous die change punching device according to the first, second, third, fourth, fifth, sixth, seventh, eighth, ninth or tenth embodiment, the continuous die change method comprising the steps of:
the method comprises the following steps: a primary mould taking process:
after a processing platform punches one type of angle steel, when a die needs to be replaced, the male die stamping sleeve performs lifting action until the distance from the bottom of the male die stamping sleeve to the top surface of a base plate of a female die body is 50mm, the male die stamping sleeve stops, at the moment, a first T-shaped notch of a connecting platform of a replacement head faces to a second T-shaped notch of the male die stamping sleeve, an electromagnet coil in the replacement head is electrified, the electromagnet core adsorbs a male die connecting block, a built-in driver works to drive the electromagnet coil, the electromagnet core, a male die connecting block, a male die moving rod, two limiting strips, two side racks and a male die plate to perform horizontal shrinkage movement at the speed of 11.4mm/s, the male die plate horizontally moves 25mm towards the second T-shaped notch of the male die stamping sleeve in the processing platform until the male die plate moves into the first T-shaped notch of the connecting platform, and simultaneously inclined holes of two special-shaped connecting sheets in the replacement head generate lifting force due to the horizontal shrinkage movement of the two limiting strips, the special-shaped connecting sheet vertically moves upwards at the speed of 11.4mm/s, the moving distance is 25mm, and the L-shaped connecting rod is taken out of the concave template on the processing table; under the mutual matching action of a second guide rail, a second slide block, a lifting platform, an overhead rack, a first gear and a third driver, a replacement head contracts and translates along the opening direction of a mounting groove of the lifting platform at a speed of 7mm/s, the moving distance is 30mm, a limiting top cover, the lifting platform, a lifting base, a plurality of first lifting guide columns, two lifting lead screws and two second drivers are mutually matched to enable the replacement head and the lifting platform to synchronously make ascending movement at a speed of 1.7mm/s, the moving distance is 12mm, the third driver drives the replacement head to horizontally contract and move, the moving distance is 18mm, the two second drivers drive the replacement head and the lifting platform to ascend and move by 38mm, and finally the third driver drives the replacement head to horizontally contract and move by 34mm, and the replacement head is in a contraction limit state retracted into the lifting platform at this moment; the first sliding block on the moving table moves at the speed of 7mm/s under the driving of the first driver, the first sliding block drives the disassembling and assembling table to move synchronously, and the first sliding block stops moving after moving 300mm to the multi-mold taking and placing frame;
step two: a primary die releasing process:
the replacement head and the lifting platform synchronously make descending actions at the speed of 1.7mm/s through the driving of two second drivers, the descending distance is 12mm, the first T-shaped notch of the connecting platform of the replacement head faces to the first mounting opening of the multimode picking and placing frame, under the mutual cooperation of a second guide rail, a second slide block, the lifting platform, an overhead rack, a first gear and a third driver, the third driver is driven to enable the replacement head to translate 22mm towards the multimode picking and placing frame at the speed of 7mm/s in the opening direction of the mounting groove of the lifting platform, the end face of the first T-shaped notch of the connecting platform contacts with the front side face of the storage platform for the male die at the moment, the built-in driver works and drives an electromagnetic coil, an electromagnetic core, a male die connecting block, a moving rod, two limiting strips, two side-arranged racks and the male die plate to horizontally move 25mm at the speed of 11.4mm/s simultaneously, and pushes the male die plate on the male die connecting block into a first mounting opening of the multimode picking and placing frame completely, the electromagnet coil is powered off, the electromagnet core stops adsorbing the male die connecting block, meanwhile, the inclined holes of the two special-shaped connecting sheets generate downward pressure due to horizontal extension movement of the two limiting strips, the L-shaped connecting rods of the two special-shaped connecting sheets press the female die plate into a second mounting port of the multimode taking and placing frame at the speed of 11.4mm/s, when the female die plate moves downwards, the two Contraband-shaped frame bodies are extruded towards the middle by the two clamping columns, the two Contraband-shaped frame bodies are clamped between the two clamping columns, and meanwhile, the L-shaped connecting rods continue to move downwards in the structural mode that each Contraband-shaped frame body faces downwards to form a notch, the total moving distance is 25mm until the L-shaped frame bodies are separated from the female die plate, and then a third driver is driven to enable the replacement head to move in the opening direction of the mounting groove of the lifting table in a translational retraction mode at the speed of 7mm/s, and the moving distance is 10 mm;
step three: and (3) secondary mould taking process:
the first mounting opening is adjacent to the second mounting opening, the controller controls the first driver to drive the dismounting platform to move 45mm to the second mounting opening at a speed of 7mm/s on the moving platform, at the moment, the first T-shaped notch of the connecting platform of the replacing head faces the second mounting opening of the multimode taking and placing frame, the third driver is driven to enable the replacing head to do outward extending translation motion at a speed of 7mm/s in the opening direction of the mounting groove of the lifting platform, the moving distance is 10mm, the end face of the first T-shaped notch of the connecting platform contacts the front side face of the storage platform for the male die at the moment, the electromagnet coil is electrified, the electromagnet core adsorbs another male die connecting block again, the built-in driver works to drive the electromagnet coil, the electromagnet core, the other male die connecting block, the moving rod, the two limiting strips, the two side racks and the other male die plate to do horizontal contraction motion at a speed of 11.4mm/s simultaneously, the moving distance is 25mm, the male die plate is completely contracted into a first T-shaped notch of the connecting platform from the first mounting opening, meanwhile, the two special-shaped connecting pieces move upwards at the speed of 11.4mm/s, the moving distance is 25mm, the L-shaped connecting rod rises into the second mounting opening until contacting the tops of the inner walls of the openings of the two Contraband-shaped frame bodies, the female die plate and the two Contraband-shaped frame bodies are lifted up by the pushing force of the L-shaped connecting rod, the two Contraband-shaped frame bodies are opened by the two second elastic pieces, the two Contraband-shaped frame bodies are simultaneously clamped with the lower end of the L-shaped connecting rod, and the two special-shaped connecting pieces continue to lift the female die plate out of the second mounting opening; the controller controls the third driver to enable the replacement head to make shrinkage movement at a speed of 7mm/s in the opening direction of the mounting groove of the lifting platform, the movement distance is 22mm, then the two second drivers drive the replacement head and the lifting platform to rise by 12mm at a speed of 1.7mm/s, and at the moment, the replacement head is in a shrinkage limit state in the lifting platform;
step four: and (3) secondary die releasing process:
when the replacing head is provided with another convex template and another concave template, the controller controls the first driver, the first driver drives the lower dismounting platform to move to the processing platform at the speed of 7mm/s along the length direction of the first guide rail, the moving distance is 255mm, the controller controls the third driver to push the replacing head to horizontally extend and move outwards at the speed of 7mm/s, the moving distance is 34mm, the two second drivers control the replacing head and the lifting platform to move downwards at the speed of 1.7mm/s for 38mm, the controller controls the third driver to push the replacing head to horizontally extend and move at the speed of 7mm/s, the moving distance is 18mm, the two second drivers control the replacing head and the lifting platform to move downwards at the speed of 1.7mm/s, the moving distance is 12mm, the controller controls the third driver to push the replacing head to horizontally extend and move outwards at the speed of 7mm/s, the moving distance is 30mm, at the moment, a first T-shaped notch of a connecting table of the replacement head is just towards a second T-shaped notch of the male die stamping sleeve, a built-in driver works and drives an electromagnet coil, an electromagnet core, a male die connecting block, a male die moving rod, two limiting strips, two side racks and a male die plate to do horizontal outward extending movement at the speed of 11.4mm/s, the moving distance is 25mm, the male die plate is completely pushed into a mounting groove of the male die stamping sleeve, the electromagnet coil is powered off, the electromagnet core stops adsorbing the male die connecting block, meanwhile, two special-shaped connecting pieces in the replacement head move downwards at the speed of 11.4mm/s, the moving distance is 25mm, and the female die plate is completely pushed into a female die body base plate of a processing table; thereby completing the continuous die change operation process without stopping the machine.
The invention has the beneficial effects that:
the invention relates to equipment for realizing continuous multi-specification alternative processing by replacing a mould in a continuous line production non-stop manner. According to the work requirement, the automatic replacement of the mold on the machine is realized according to the instruction, the manpower input is reduced, and the automation level is improved. The invention is based on the PLC control technology, the steering, the turn number and the time period of the related motor are programmed for the frequency converter in a parameter setting mode, and the machine can search and select the corresponding die set for replacement according to the pre-input running track parameters. And after the machine receives the replacement instruction, condition judgment is carried out, and the continuous operation flow of unloading, moving, replacing and installing the die of the mechanism by controlling the relevant motor is met.
The strip-shaped fixed table, the conveying platform, the moving table, the processing table, the dismounting table and the multi-mode taking and placing frame are matched with one another to realize reasonable die changing operation process and accurate matching action.
The die change method is completely separated from the traditional manual die change mode, the operation steps are scientific and reasonable, emergency and temporary die change operation can be carried out according to specific processing requirements, the operation is standard and accurate, the die change path is reasonable and rapid, and the die change method is suitable for popularization and use.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a third perspective view of the present invention;
FIG. 4 is a schematic perspective view of a replacement head;
FIG. 5 is a front view in half section of the replacement head;
FIG. 6 is a schematic perspective view of the relative position relationship between the linear bearing, the male mold moving rod, the built-in driver and two profile plates;
FIG. 7 is a schematic side view of a machining table in a half-sectional configuration;
FIG. 8 is a perspective view of the processing table;
FIG. 9 is a schematic view of the connection between the mounting/dismounting table and the first actuator;
FIG. 10 is a schematic side view of the connection between the mounting/dismounting table and the first driver;
FIG. 11 is a perspective view of the connection between the mounting/dismounting table and the first actuator;
fig. 12 is a schematic perspective view of the multi-mold rack;
FIG. 13 is a schematic perspective view showing a connection between a die body storage table and a cavity plate;
fig. 14 is a schematic perspective view of the connection between the self-adjusting member, the Contraband-shaped frame body and the second elastic member.
In the figure: 1-a strip-shaped fixed table; 2-a transfer platform; 2-1-platen; 2-2-driving wheel set; 2-2-2-conveyer belt; 2-2-3-single round; 2-3-a first slot; 3-a mobile station; 3-1-strip bottom plate; 3-2-a first guide rail; 3-3-lead screw; 3-4-a first driver; 3-5-a first slider; 3-6-support block; 4-a processing table; 4-1-punching the block; 4-2-die body backing plate; 4-3-convex die stamping sleeve; 4-4-a second lifting guide post; 4-5-a first elastic member; 4-6-fifth driver; 4-7-pits; 5, a disassembling and assembling table; 6-a multi-mode picking and placing frame; 6-1-support plate; 6-2-storage table for male mold; 6-3-a storage table for the female die body; 7-a limiting top cover; 8, lifting the platform; 9-lifting the base; 10-replacement of the head; 10-1-connecting table; 10-2-overhead rack; 10-3-built-in driver; 10-4-electromagnet coil; 10-5-an electromagnet core; 10-6-male die connecting block; 10-8-special-shaped connecting sheets; 10-8-1-square sheet body; 10-8-2-L shaped connecting rod; 10-10-a spacing bar; 10-11-side rack; 10-12-a second guide rail; 10-13-fixed block; 10-14-linear bearings; 10-15-punch moving rod; 11-a first lifting guide post; 12-lifting screw rod; 13-a second driver; 14-mounting grooves; 15-a second slide; 16-a third driver; 17-a first gear; 18-long holes; 19-a second gear; 20-inclined holes; 21-a second T-shaped notch; 22-a first mounting opening; 23-a second mounting port; 24-a fixture block; 24-1-clamp column; 25-inserting a seam; 26-a socket; 27-a first cylinder; 28-a second column; 29-male pattern plate; 30-a cavity plate; 30-1-a female die body; 30-2-self-adjusting parts; 30-2-1-Contraband font frame body; 30-2-2-a second resilient member; 30-2-3-hook end; 31-first T-shaped notch.
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention.
The first embodiment is as follows: the present embodiment is described with reference to fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13 and 14, and includes a bar-shaped fixing table 1, a transfer table 2, a moving table 3, a processing table 4, a mounting/dismounting table 5 and a multi-mode transfer frame 6, the strip-shaped fixed table 1 is horizontally arranged, the conveying platform 2 and the mobile station 3 are arranged on the strip-shaped fixed table 1 in parallel along the length direction of the strip-shaped fixed table 1, the disassembling and assembling table 5 is arranged on the moving table 3, the disassembling and assembling table 5 reciprocates along the length direction of the moving table 3, the multimode taking and placing frame 6 and the processing table 4 are arranged on one side of the moving table 3 in parallel, the processing table 4 passes through the conveying platform 2 to be connected with the strip-shaped fixed table 1, when the dismounting table 5 moves to the first limit position on the moving table 3, the dismounting table 5 performs the action of dismounting the template or mounting the template from the processing table 4; when the mounting/demounting table 5 moves to the second limit position on the moving table 3, the mounting/demounting table 5 performs an operation of mounting/demounting a formwork from/to the multi-formwork rack 6.
In the embodiment, the strip-shaped fixed table 1, the conveying platform 2, the moving table 3, the processing table 4, the disassembling and assembling table 5 and the multi-mode taking and placing frame 6 are controlled by a controller, specifically a PLC controller, and a control program used by the PLC controller to control each driver is an existing program.
The second embodiment is as follows: the embodiment is a further limitation of the first embodiment, the mobile station 3 comprises a strip-shaped bottom plate 3-1, a first guide rail 3-2, a screw 3-3, a first driver 3-4, a first slide block 3-5 and two support blocks 3-6, the strip-shaped bottom plate 3-1 is horizontally arranged on the strip-shaped fixed station 1, the strip-shaped bottom plate 3-1 is provided with the first guide rail 3-2, the first guide rail 3-2 is slidably matched with the first slide block 3-5, the two support blocks 3-6 are vertically arranged on the strip-shaped bottom plate 3-1 in parallel, the screw 3-3 is horizontally arranged between the two guide rails 3-6, the screw 3-3 is sleeved with the first driver 3-4, the first driver 3-4 is connected with the side wall of the first slide block 3-5, the first sliding block 3-5 is provided with the dismounting table 5, and the dismounting table 5 is driven by the first driver 3-4 to reciprocate along the length direction of the screw rod 3-3.
In the embodiment, the first driver 3-4 comprises a motor, a motor fixing frame, a gearwheel fixing sleeve for the gearwheel and a pinion, the motor is arranged on the motor fixing frame, the pinion is sleeved on an output shaft of the motor, the gearwheel is arranged on the gearwheel fixing sleeve, the gearwheel is arranged on the motor fixing frame by the fixing sleeve, the pinion is meshed with the gearwheel above the gearwheel, the screw 3-3 penetrates through the gearwheel, and a plurality of balls are arranged between the screw 3-3 and the gearwheel.
Further, the first sliding block 3-5 is connected with a motor fixing frame.
Furthermore, the PLC controller is electrically connected with the motor and controls the starting and the closing of the motor.
In the embodiment, the working principle of the mobile station 3 is to start the first driver 3-4, the first driver 3-4 drives the pinion to rotate, the pinion rotates to drive the gearwheel to rotate, the gearwheel rotates to drive the gearwheel fixing sleeve to move along the length direction of the screw rod 3-3 through the gearwheel fixing sleeve, the gearwheel moves through the fixing sleeve to drive the first slide block 3-5 to move, and the first slide block 3-5 moves to drive the dismounting station 5 to move synchronously with the dismounting station 5. The reciprocating linear motion of the dismounting table 5 is realized by controlling the positive and negative rotation of the first drivers 3-4.
The third concrete implementation mode: this embodiment is further limited of embodiment one or two, dismouting platform 5 includes spacing top cap 7, elevating platform 8, lifting base 9, changes head 10, a plurality of first lifting guide pillar 11, two elevating screw 12 and two second drivers 13, spacing top cap 7, elevating platform 8 and lifting base 9 from last to setting up horizontally in proper order down, a plurality of first lifting guide pillar 11 vertically wear to establish side by side between spacing top cap 7, elevating platform 8 and lifting base 9, two elevating screw 12 vertically wear to establish side by side between spacing top cap 7, elevating platform 8 and lifting base 9, correspond on every elevating screw 12 and be connected with a second driver 13, elevating platform 8 makes reciprocal lift action along elevating screw 12's direction of height under the drive of two second drivers 13, be provided with between elevating platform 8 and the lifting base 9 and change head 10.
In the present embodiment, the second driver 13 is a driving motor, and the PLC controller is electrically connected to the second driver 13 and controls the second driver 13 to be turned on and off.
The fourth concrete implementation mode: this embodiment is the further restriction of embodiment one, two or three, processing has mounting groove 14 on the bottom surface of elevating platform 8, is provided with a second slider 15 on the both sides inner wall of mounting groove 14 respectively, is provided with third driver 16 on the top surface of elevating platform 8, and the cover is equipped with first gear 17 after the output of third driver 16 passes elevating platform 8, and change head 10 sets up in mounting groove 14, and the top of changing head 10 meshes with first gear 17 mutually, and the both sides of changing head 10 respectively with two second sliders 15 sliding fit.
In the present embodiment, the third driver 16 is a driving motor, and the PLC controller controls the start and stop of the third driver 16 by being electrically connected to the third driver 16.
The fifth concrete implementation mode: the embodiment is further limited by the first, second, third or fourth embodiment, and the replacement head 10 comprises a connecting table 10-1, an overhead rack 10-2, a built-in driver 10-3, an electromagnet coil 10-4, an electromagnet core 10-5, a male die connecting block 10-6, a linear bearing 10-14, a male die moving rod 10-15, two special-shaped connecting pieces 10-8, two limiting strips 10-10, two side racks 10-11, two second guide rails 10-12 and four fixing blocks 10-13;
the connecting platform 10-1 is horizontally arranged, an overhead rack 10-2 meshed with the first gear 17 is arranged on the top surface of the connecting platform 10-1, two second guide rails 10-12 are respectively and fixedly arranged on two sides of the connecting platform 10-1, each second guide rail 10-12 is in sliding fit with a second sliding block 15 close to the second guide rail, two side racks 10-11 are respectively and fixedly arranged on two sides of the connecting platform 10-1, the two side racks 10-11 are positioned below the two second guide rails 10-12, the rear end of the connecting platform 10-1 is connected with a convex template 29 through a convex connecting block 10-6, the convex template 29 is arranged towards a concave template 30, an electromagnet coil 10-4 and a linear bearing 10-14 are fixedly arranged between the two side racks 10-11, the linear bearing 10-14 and the electromagnet coil 10-4 are coaxially arranged, a male die moving rod 10-15 penetrates through a linear bearing 10-14, an electromagnet core 10-5 penetrates through an electromagnet coil 10-4, two special-shaped connecting pieces 10-8 are respectively vertically arranged on two sides of the electromagnet coil 10-4, the rear end of the electromagnet core 10-5 is connected with a male die connecting block 10-6, the front end of the electromagnet core 10-5 is coaxially matched with the male die moving rod 10-15, the front end of the electromagnet core 10-5 is inserted into the rear end of the male die moving rod 10-15, two limiting strips 10-10 are arranged on the outer wall of the electromagnet coil 10-4, one end of each limiting strip 10-10 is fixedly connected with the male die moving rod 10-15, the other end of each limiting strip 10-10 penetrates through the special-shaped connecting piece 10-8 and then is fixedly connected with a side rack 10-11 close to the limiting strip, the lower end of each special-shaped connecting piece 10-8 is detachably connected with a concave template 30, each side rack 10-11 is provided with two long holes 18 along the length direction, each long hole 18 is in sliding fit with a fixed block 10-13, a built-in driver 10-3 is arranged between the two side racks 10-11, the built-in driver 10-3 is positioned below the linear bearing 10-14, two output ends of the built-in driver 10-3 are sleeved with second gears 19, and the second gears 19 are respectively meshed and matched with the side racks 10-11.
The device comprises a connecting table 10-1, an overhead rack 10-2, a built-in driver 10-3, an electromagnet coil 10-4, an electromagnet core 10-5, a male die connecting block 10-6, a linear bearing 10-14, a male die moving rod 10-15, two special-shaped connecting pieces 10-8, two limiting strips 10-10, two side racks 10-11, two second guide rails 10-12 and four fixing blocks 10-13
In the embodiment, the convex die moving rod 10-15 is a special-shaped rod, the longitudinal section of the special-shaped rod along the length direction of the special-shaped rod is in a T shape, the large head end of the special-shaped rod is in inserted fit with the electromagnet core 10-5, and the small head end of the special-shaped rod penetrates through the linear bearing 10-14 and is arranged outside the linear bearing 10-14.
In the embodiment, a through hole which horizontally penetrates is arranged in the middle of the connecting platform 10-1, namely a horizontal through hole, a T-shaped notch is processed at one end of the horizontal through hole facing the moving platform 3, namely a first T-shaped notch 31, a male die connecting block 10-6 is arranged in the first T-shaped notch 31, a linear bearing 10-14 is in interference fit in the horizontal through hole of the connecting platform 10-1, a male die moving rod 10-15 is in fit in the horizontal through hole of the connecting platform 10-1, the small head end of the male die moving rod 10-15 is in fit in the linear bearing 10-14, a round hole is arranged in the large head end of the male die moving rod 10-15, the electromagnet core 10-5 can be in inserting fit, specifically, the relative connection relation between the male die moving rod 10-15 and the electromagnet core 10-5 is locked through a threaded hole and a set screw, the electromagnet coil 10-4 is axially positioned by the electromagnet core 10-5 and fixed on the end face of the male die moving rod 10-15, the T-shaped notch of the connecting table 10-1 is used for storing the male die connecting block 10-6 and the male die plate 29, and the electromagnet core 10-5 magnetically attracts the male die connecting block 10-6 during the electrifying period of the electromagnet coil 10-4.
In the embodiment, the two limit strips 10-10 are also provided with a ring sleeve in a matching way, the ring sleeve and the two limit strips 10-10 are matched to form a phi-shaped structure, and the ring sleeve is fixedly sleeved on the outer wall of the male die moving rod 10-15.
Further, another arrangement of the collar is to fit in the gap between the punch moving rod 10-15 and the electromagnet coil 10-4.
The sixth specific implementation mode: the special-shaped connecting piece 10-8 comprises a square piece body 10-8-1 and an L-shaped connecting rod 10-8-2, the lower end of the square piece body 10-8-1 is fixedly connected with the vertical end of the L-shaped connecting rod 10-8-2, the horizontal end of the L-shaped connecting rod 10-8-2 is detachably connected with a convex die plate 29, an inclined hole 20 is machined in the square piece body 10-8-1 in the thickness direction of the square piece body, the high end of the inclined hole 20 is arranged towards the convex die connecting block 10-6, and the low end of the inclined hole 20 is arranged towards the built-in driver 10-3.
The seventh embodiment: the embodiment is further limited by the first, second, third, fourth, fifth or sixth specific embodiment, the processing table 4 comprises a stamping block 4-1, a die body backing plate 4-2, a male die stamping sleeve 4-3, two second lifting guide columns 4-4 and two first elastic members 4-5, a second T-shaped notch 21 is processed on one side of the stamping block 4-1 facing the disassembling and assembling table 5, the die body backing plate 4-2 is arranged below the stamping block 4-1, the two second lifting guide columns 4-4 are vertically arranged in parallel, each second lifting guide column 4-4 sequentially penetrates through the stamping block 4-1 and the die body backing plate 4-2 from top to bottom and then is connected with the strip-shaped fixed table 1, each second lifting guide column 4-4 is sleeved with one first elastic member 4-5, and each first elastic member 4-5 is positioned between the stamping block 4-1 and the die body backing plate 4-2 And the stamping end of the male die stamping sleeve 4-3 penetrates through the second T-shaped notch 21 to be matched with the female die body backing plate 4-2.
In the embodiment, the die body backing plate 4-2 is provided with a pit 4-7 matched with the die plate 30 for placement.
In this embodiment, the second lifter pin 4-4 is provided with a fifth actuator 4-6. The fifth driver 4-6 is a motor, the motor is electrically connected with the PLC, and the fifth driver 4-6 controls the opening or closing action of the PLC.
The specific implementation mode is eight: the embodiment is further limited by the first, second, third, fourth, fifth, sixth or seventh embodiment, the multi-mold taking and placing frame 6 comprises a support plate 6-1, a storage table 6-2 for a male mold, a storage table 6-3 for a female mold body, a plurality of male mold plates 29 and a plurality of female mold plates 30, the support plate 6-1 is vertically arranged, the storage table 6-2 for the male mold and the storage table 6-3 for the female mold body are sequentially arranged on one side of the support plate 6-1 from top to bottom, the storage table 6-2 for the male mold is provided with a plurality of first mounting openings 22 along the length direction thereof, each first mounting opening 22 is detachably connected with one male mold plate 29, the storage table 6-3 for the female mold body is provided with a plurality of second mounting openings 23 along the length direction thereof, each second mounting opening 23 is correspondingly provided with one fixture block 24, an insertion seam 25 is formed between the end of the fixture block 24 and the side wall of the second mounting opening 23 where the fixture block is located, the inserting slot 25 is matched with the special-shaped connecting sheet 10-8 in an inserting mode, a concave template 30 is correspondingly arranged in each second mounting opening 23, and each concave template 30 is matched with the corresponding clamping block 24 in a clamping mode.
In this embodiment, a magnet inner wall layer for attracting the die plate 29 is provided in each first mounting hole 22.
The specific implementation method nine: the embodiment is further limited by the specific embodiment I, II, III, IV, V, VI, VII or VIII, the female die plate 30 comprises a female die body 30-1 and a self-adjusting part 30-2, the female die body 30-1 comprises a die plate body, two sockets 26 arranged in parallel are processed at the front end of the die plate body, the sockets 26 are communicated with the plug slots 25 in a one-to-one correspondence manner, the self-adjusting part 30-2 is arranged in the female die body 30-1, the self-adjusting part 30-2 comprises two Contraband-shaped frame bodies 30-2-1 and two second elastic parts 30-2-2, the two Contraband-shaped frame bodies 30-2-1 are vertically arranged in parallel, the opening sides of the two Contraband-shaped frame bodies 30-2-1 are arranged downwards, each Contraband-shaped frame body 30-2-1 is communicated with the socket 26 in a one-to one manner to form a plug channel which is in plug fit with the special-shaped connecting sheet 10-8, one end of the Contraband-shaped frame body 30-2-1 is a hook end 30-2-3 detachably connected with the fixture block 24, the shape of the Contraband-shaped frame body 30-2-1 is the same as the shape of the hook end 30-2-1, a gap is formed between the top of the inner wall of the hook end 30-2-3 and the inner wall of the top of the Contraband-shaped frame body 30-2-1, so as to ensure that the L-shaped connecting rod 10-8-2 continues to move downwards, two first columns 27 and two second columns 28 are sequentially arranged between the two hook ends 30-2-3 of the two Contraband-shaped frame bodies 30-2-1 from top to bottom, the two first columns 27 are arranged oppositely and in a gap, one second elastic element 30-2-2 of the two second elastic elements 30-2 is sleeved between the two first columns 27, and the two second columns 28 are arranged oppositely and in a gap, the other second elastic piece 30-2-2 in the two second elastic pieces 30-2-2 is sleeved between the two second columns 28, when the two special-shaped connecting pieces 10-8 are inserted into the inserting channel, the two Contraband-shaped frame bodies 30-2-1 make relative approaching movement, and when the two special-shaped connecting pieces 10-8 are pulled out of the inserting channel, the two Contraband-shaped frame bodies 30-2-1 make relative distancing movement.
The detailed implementation mode is ten: the embodiment is further limited by the first, second, third, fourth, fifth, sixth, seventh, eighth or ninth embodiment, in which the conveying platform 2 includes a platen 2-1 and two driving wheel sets 2-2, the platen 2-1 is disposed on a strip-shaped fixed table 1, the length of the strip-shaped fixed table 1 is smaller than that of the platen 2-1, one end of the platen 2-1 is a transmission end, the other end of the platen 2-1 is a transmission end, the two driving wheel sets 2-2 are respectively disposed at the bottom of the transmission end of the platen 2-1 and the bottom of the transmission end of the platen 2-1, each driving wheel set 2-2 includes a fourth driver, a conveyor belt 2-2-2 and a plurality of single wheels 2-2-3, the plurality of single wheels 2-2-3 are connected with the fourth driver through the conveyor belt 2-2-2, a plurality of first long holes 2-3 are processed at the incoming end of the bedplate 2-1, a single wheel 2-2-3 is correspondingly arranged at each first long hole 2-3, a plurality of second long holes 2-4 are processed at the outgoing end of the bedplate 2-1, and a single wheel 2-2-3 is correspondingly arranged at each second long hole 2-4.
In the embodiment, the strip-shaped fixed table 1, the conveying platform 2, the moving table 3, the processing table 4 and the dismounting table 5 are provided with a controller in a matching manner, the controller is a PLC (programmable logic controller), and the PLC is respectively and electrically connected with the driving wheel set 2-2, the first driver 3-4, the second driver 13, the third driver 16, the fourth driver, the fifth driver 4-6 and the built-in driver 10-3.
In the present embodiment, the convex mold plate 29 may be of various types, specifically, a convex mold plate with triangular holes, rectangular holes, rhombic holes, circular holes, long holes, or other hole shapes.
The cavity plate 30 in this embodiment is of various types, specifically, the cavity plate 30 having a triangular hole, a rectangular hole, a diamond hole, a circular hole, a long hole, or other hole shapes. The types of the male mold plate 29 and the female mold plate 30 are arranged in one-to-one correspondence.
In this embodiment, the multiple combined motion processes of the horizontal movement and the vertical lifting of the dismounting table 5 are as follows:
the first horizontal movement process: the third driver 16 is started, the first gear 17 rotates to drive the overhead rack 10-2 to move, and therefore the overall horizontal moving process of the replacement head 10 is achieved;
the first lifting motion process: the built-in driver 10-3 drives the two second gears 19 to rotate, the two second gears 19 rotate to respectively drive the two side racks 10-11 to synchronously move to be close to the multimode taking and placing frame 6, the convex template 29 at the rear end of the connecting table 10-1 is pushed into the first mounting opening 22, meanwhile, as the two side racks 10-11 simultaneously move horizontally towards the multimode taking and placing frame 6, the position of the limiting strip 10-10 between the two side racks 10-11 is fixed, the two special-shaped connecting sheets simultaneously move downwards by matching the limiting action of the inclined hole 20, and the process of placing the concave template 30 in the second mounting opening 23 is realized. The above process is also the same as the principle of the replacement head 10 for removing the male die plate 29 and the female die plate 30 from the machining table 4 at the same time.
The second horizontal moving process: a third driver 16 above the lifting platform 8 drives, an output end of the third driver 16 passes through the lifting platform 8 and then drives a first gear 17 to rotate, the first gear 17 rotates to drive an overhead rack 10-2 above the replacement head 10 to perform an action of approaching the multi-mode pick-and-place frame 6, the replacement head 10 realizes horizontal reciprocating motion of the replacement head 10 between the lifting platform 8 and the lifting base 9 through sliding fit between a second guide rail 10-12 and a second slider 15, when the second slider 15 is positioned at one end of the second guide rail 10-12, the replacement head 10 is positioned at one limit position of the lifting platform 8, and when the second slider 15 is positioned at the other end of the second guide rail 10-12, the replacement head 10 is positioned at the other limit position of the lifting platform 8.
The second lifting motion process: the lifting platform 8 is driven by the two lifting screws 12 to make lifting movement, and the lifting platform 8 moves to drive the replacement head 10 to make lifting movement synchronously with the replacement head through the second slide block 15.
The relevant control parameters of the invention are as follows:
the type of the third driver 16 is an N20-1218 reducing motor, the rated voltage is 12V, the rated load rotating speed is 14RPM, and the rated load moment is 0.989 KG.CM;
the type of the second driver 13 is 12GAM20-298, rated voltage 12V, rated load rotating speed 100RPM, and rated load torque 1.5 KG.CM;
the model of the first driver 3-4 is JGB37-520, the rated voltage is 12V, the rated load rotating speed is 420RPM, and the rated load torque is 0.5 KG.CM;
the built-in driver 10-3 is an N20-1218 double-shaft worm speed reducing motor, the rated voltage is 12V, the rated load rotating speed is 23RPM, and the rated load moment is 0.579 KG.CM;
the lead of the lifting screw 12 is 1mm, the outer diameter is 4mm, and the length is 90 mm;
the lead of the lead screw 3-3 is 4mm, the outer diameter is 10mm, and the length is 800 mm;
the angle of the inclined hole 20 of the special-shaped connecting piece 10-8 is 45 degrees, and the horizontal projection distance is 25 mm;
the gear rotation speed ratio between the output shaft of the first driver 3-4 and the screw rod 3-3 is 4: 1;
the modulus of the overhead rack 10-2 is 0.5, and the length of the rack is 100 mm;
the modulus of the first gear 17 is 0.5, and the tooth number is 19;
the module of the second gear 19 is 0.5, and the tooth number is 19;
the modulus of the side rack is 0.5 to 10-11, and the length of the rack is 35 mm;
the operation process of the invention is as follows:
the method comprises the following steps: a primary mould taking process:
after the machining table 4 punches one type of angle steel, when a die needs to be replaced, the male die stamping sleeve 4-3 performs lifting action until the distance from the bottom of the male die stamping sleeve 4-3 to the top surface of the female die body base plate 4-2 is 50mm, and then the lifting action is stopped, at the moment, a first T-shaped notch 31 of a connecting table 10-1 of a replacement head 10 faces a second T-shaped notch 21 of the male die stamping sleeve 4-3, an electromagnet coil 10-4 in the replacement head 10 is electrified, the electromagnet core 10-5 adsorbs a male die connecting block 10-6, a built-in driver 10-3 works and drives the electromagnet coil 10-4, the electromagnet core 10-5, the male die connecting block 10-6, a male die moving rod 10-15, two limiting strips 10-10, two side racks 10-11 and a male die plate 29 to perform horizontal shrinkage movement at the speed of 11.4mm/s simultaneously, the convex die plate 29 translates 25mm towards a second T-shaped notch 21 of the convex die stamping sleeve 4-3 in the processing table 4 until moving into a first T-shaped notch 31 of the connecting table 10-1, meanwhile, the inclined holes 20 of two special-shaped connecting pieces 10-8 in the replacing head 10 generate lifting force due to horizontal shrinkage movement of two limiting strips 10-10, the special-shaped connecting pieces 10-8 vertically move upwards at the speed of 11.4mm/s, the moving distance is 25mm, and the L-shaped connecting rod 10-8-2 is taken out of a concave die plate 30 on the processing table 4; under the mutual matching action of a second guide rail 10-12, a second slide block 15, an elevating platform 8, an overhead rack 10-2, a first gear 17 and a third driver 16, a replacing head 10 performs contraction translation movement at the speed of 7mm/s along the opening direction of a mounting groove 14 of the elevating platform 8, the movement distance is 30mm, the replacing head 10 and the elevating platform 8 synchronously perform ascending movement at the speed of 1.7mm/s under the mutual matching action of a limiting top cover 7, the elevating platform 8, an elevating base 9, a plurality of first elevating guide columns 11, two elevating lead screws 12 and two second drivers 13, the movement distance is 12mm, the third driver 16 drives the replacing head 10 to perform horizontal contraction movement, the movement distance is 18mm, the two second drivers 13 drive the replacing head 10 and the elevating platform 8 to perform ascending movement for 38mm, and finally the third driver 16 drives the replacing head 10 to perform horizontal contraction movement for 34mm, at this time, the replacement head 10 is in a shrinkage limit state retracted into the lifting table 8; the first sliding block 3-5 on the moving table 3 moves at the speed of 7mm/s under the driving of the first driver 3-4, the first sliding block 3-5 drives the dismounting table 5 to move synchronously, and the moving table stops moving after moving 300mm to the multi-mold picking and placing frame 6;
step two: a primary mold releasing process:
the replacement head 10 and the lifting platform 8 synchronously make descending actions at the speed of 1.7mm/s through the driving of two second drivers 13, the descending distance is 12mm, the connection platform 10-1 of the replacement head 10 is ensured to face a first installation opening 22 of the multi-die pick-and-place frame 6 through a first T-shaped notch 31, the second guide rail 10-12, the second sliding block 15, the lifting platform 8, the overhead rack 10-2, the first gear 17 and the third driver 16 are mutually matched, the third driver 16 is driven to enable the replacement head 10 to translate 22mm towards the multi-die frame 6 at the speed of 7mm/s in the opening direction of the installation groove 14 of the lifting platform 8, the end face of the first T-shaped notch 31 of the connection platform 10-1 is contacted with the front side face of the male die storage platform 6-2 at the moment, and the built-in driver 10-3 works to drive an electromagnet coil 10-4, an electromagnet core 10-5 and an electromagnet core 10-5, The punch connecting block 10-6, the punch moving rod 10-15, the two limiting strips 10-10, the two side racks 10-11 and the punch plate 29 are horizontally moved 25mm at the speed of 11.4mm/s at the same time, the punch plate 29 on the punch connecting block 10-6 is completely pushed into a first mounting port 22 of the multi-mode pick-and-place frame 6, the electromagnet coil 10-4 is powered off, the electromagnet core 10-5 stops adsorbing the punch connecting block 10-6, meanwhile, the inclined holes 20 of the two special-shaped connecting pieces 10-8 generate downward pressure due to the horizontal extending movement of the two limiting strips 10-10, the L-shaped connecting rod 10-8-2 of the two special-shaped connecting pieces 10-8 presses the concave die plate 30 into a second mounting port 23 of the multi-mode pick-and-place frame 6 at the speed of 11.4mm/s, when the concave die plate 30 moves downward, the clamping column 24-1 extrudes the two Contraband-shaped frame bodies 30-2-1 towards the middle, the exposed gap ensures that the L-shaped connecting rod 10-8-2 continues to move downwards, namely, the two Contraband-shaped frame bodies 30-2-1 are extruded towards the middle by the two clamping columns 24-1, the two Contraband-shaped frame bodies 30-2-1 are clamped between the two clamping columns 24-1, the structural form of downward opening of each Contraband-shaped frame body 30-2-1 enables the L-shaped connecting rod 10-8-2 to continuously move downwards, the total moving distance is 25mm until the L-shaped connecting rod is separated from the concave template 30, then the third driver 16 is driven to enable the replacement head 10 to perform translational retraction movement in the opening direction of the mounting groove 14 of the lifting platform 8 at the speed of 7mm/s, and the moving distance is 10 mm;
step three: and (3) secondary mould taking process:
the first mounting opening 22 is adjacent to the second mounting opening 23, the controller controls the first driver 3-4 to drive the dismounting table 5 to move 45mm to the second mounting opening 23 at the speed of 7mm/s on the moving table 3, the first T-shaped notch 31 of the connecting table 10-1 of the replacing head 10 faces the second mounting opening 23 of the multimode pick-and-place frame 6 at the moment, the third driver 16 is driven to drive the replacing head 10 to perform outward extending translation motion at the speed of 7mm/s in the opening direction of the mounting groove 14 of the lifting table 8, the moving distance is 10mm, the end face of the first T-shaped notch 31 of the connecting table 10-1 contacts the front side face of the storage table 6-2 for the male die at the moment, the electromagnet coil 10-4 is electrified, the electromagnet core 10-5 adsorbs another connecting block 10-6 again, and the built-in driver 10-3 drives the electromagnet coil 10-4 to work, 10-5 of an electromagnet core, 10-6 of another punch connecting block, 10-15 of a punch moving rod, 10-10 of two limiting strips, 10-11 of two side racks and 29 of another punch plate make horizontal contraction movement at the speed of 11.4mm/s at the same time, the movement distance is 25mm, the punch plate 29 is completely contracted into a first T-shaped notch 31 of a connecting table 10-1 from a first mounting opening 22, the two special-shaped connecting pieces 10-8 make upward movement at the speed of 11.4mm/s, the movement distance is 25mm, an L-shaped connecting rod 10-8-2 rises into a second mounting opening 23 until contacting the tops of the inner walls of openings of two Contraband-shaped frame bodies 30-2-1, the concave die plate 30 and the two Contraband-shaped frame bodies 30-2-1 are lifted by the thrust of the L-shaped connecting rod 10-8-2, the two Contraband-shaped frame bodies 30-2-1 are expanded by the two second elastic pieces 30-2-2, the two Contraband-shaped frame bodies 30-2-1 are clamped with the lower ends of the L-shaped connecting rods 10-8-2 at the same time, and the concave template 30 is continuously lifted out of the second mounting opening 23 by the two special-shaped connecting pieces 10-8; the controller controls the third driver 16 to enable the replacement head 10 to make contraction movement in the opening direction of the mounting groove 14 of the lifting platform 8 at the speed of 7mm/s, the movement distance is 22mm, then the two second drivers 13 drive the replacement head 10 and the lifting platform 8 to rise 12mm at the speed of 1.7mm/s, and at the moment, the replacement head 10 is in a contraction limit state in the lifting platform 8;
step four: and (3) secondary die releasing process:
when the replacing head 10 is provided with the other convex die plate 29 and the other concave die plate 30, the controller controls the first driver 3-4, the first driver 3-4 drives the lower dismounting and mounting table 5 to move to the processing table 4 along the length direction of the first guide rail 3-2 at the speed of 7mm/s, the moving distance is 255mm, the controller controls the third driver 16 to push the replacing head 10 to do horizontal outward extending movement at the speed of 7mm/s, the moving distance is 34mm, the two second drivers 13 control the replacing head 10 and the lifting table 8 to move downwards at the speed of 1.7mm/s for 38mm, the controller controls the third driver 16 to push the replacing head 10 to move horizontally at the speed of 7mm/s, the moving distance is 18mm, the two second drivers 13 control the replacing head 10 and the lifting table 8 to move downwards at the speed of 1.7mm/s, the moving distance is 12mm, the controller controls the third driver 16 to push the replacement head 10 to horizontally move outwards at the speed of 7mm/s, the moving distance is 30mm, at the moment, the first T-shaped notch 31 of the connecting platform 10-1 of the replacement head 10 just faces the second T-shaped notch 21 of the convex die stamping sleeve 4-3, the built-in driver 10-3 works to drive the electromagnet coil 10-4, the electromagnet core 10-5, the convex die connecting block 10-6, the convex die moving rod 10-15, the two limiting strips 10-10, the two side racks 10-11 and the convex die plate 29 to horizontally move outwards at the speed of 11.4mm/s, the moving distance is 25mm, the convex die plate 29 is completely pushed into the mounting groove of the convex die stamping sleeve 4-3, the electromagnet coil 10-4 is powered off, the electromagnet core 10-5 stops adsorbing the convex die connecting block 10-6, meanwhile, two special-shaped connecting sheets 10-8 in the replacing head 10 move downwards at the speed of 11.4mm/s, the moving distance is 25mm, and the concave template 30 is completely pushed into a concave mould body backing plate 4-2 of the processing table 4;
thereby completing the continuous die change operation process without stopping the machine.

Claims (10)

1. The utility model provides a not shut down formula change punching equipment in succession which characterized in that: comprises a strip-shaped fixed station (1), a conveying platform (2), a mobile station (3), a processing station (4), a dismounting station (5) and a multi-mode taking and placing frame (6), the strip-shaped fixed station (1) is horizontally arranged, the conveying platform (2) and the mobile station (3) are arranged on the strip-shaped fixed station (1) in parallel along the length direction of the strip-shaped fixed station (1), the disassembling and assembling table (5) is arranged on the moving table (3), the disassembling and assembling table (5) reciprocates along the length direction of the moving table (3), the multimode taking and placing frame (6) and the processing table (4) are arranged on one side of the moving table (3) in parallel, the processing table (4) passes through the conveying platform (2) and is connected with the strip-shaped fixed table (1), when the dismounting table (5) moves to the first limit position on the moving table (3), the dismounting table (5) performs the action of dismounting the template or mounting the template from the processing table (4); when the dismounting table (5) moves to the second limit position on the moving table (3), the dismounting table (5) performs the action of mounting or dismounting the template from the multimode taking and placing frame (6).
2. A non-stop continuous change punching apparatus according to claim 1, characterized in that: the moving platform (3) comprises a strip-shaped bottom plate (3-1), a first guide rail (3-2), a screw (3-3), a first driver (3-4), a first sliding block (3-5) and two supporting blocks (3-6), the strip-shaped bottom plate (3-1) is horizontally arranged on the strip-shaped fixed platform (1), the strip-shaped bottom plate (3-1) is provided with the first guide rail (3-2), the first guide rail (3-2) is in sliding fit with the first sliding block (3-5), the two supporting blocks (3-6) are vertically arranged on the strip-shaped bottom plate (3-1) in parallel, the screw (3-3) is horizontally arranged between the two supporting blocks (3-6), the screw (3-3) is sleeved with the first driver (3-4), the first driver (3-4) is connected with the side wall of the first sliding block (3-5), the disassembling and assembling table (5) is arranged on the first sliding block (3-5), and the disassembling and assembling table (5) is driven by the first driver (3-4) to reciprocate along the length direction of the screw rod (3-3).
3. A non-stop continuous change punching apparatus according to claim 1, characterized in that: the dismounting table (5) comprises a limiting top cover (7), a lifting table (8), a lifting base (9), a replacing head (10), a plurality of first lifting guide pillars (11), two lifting screw rods (12) and two second drivers (13), the limiting top cover (7), the lifting table (8) and the lifting base (9) are sequentially and horizontally arranged from top to bottom, the plurality of first lifting guide pillars (11) are vertically and parallelly arranged among the limiting top cover (7), the lifting table (8) and the lifting base (9), the two lifting screw rods (12) are vertically and parallelly arranged among the limiting top cover (7), the lifting table (8) and the lifting base (9), each lifting screw rod (12) is correspondingly connected with one second driver (13), the lifting table (8) is driven by the two second drivers (13) to do reciprocating lifting motion along the height direction of the lifting screw rods (12), a replacing head (10) is arranged between the lifting platform (8) and the lifting base (9).
4. A non-stop continuous change punching apparatus according to claim 3, characterized in that: processing has mounting groove (14) on the bottom surface of elevating platform (8), be provided with a second slider (15) on the both sides inner wall of mounting groove (14) respectively, be provided with third driver (16) on the top surface of elevating platform (8), the cover is equipped with first gear (17) after the output of third driver (16) passes elevating platform (8), change head (10) set up in mounting groove (14), the top of changing head (10) meshes with first gear (17) mutually, the both sides of changing head (10) respectively with two second sliders (15) sliding fit.
5. A non-stop continuous change punching apparatus according to claim 4, characterized in that: the replacement head (10) comprises a connecting table (10-1), an overhead rack (10-2), a built-in driver (10-3), an electromagnet coil (10-4), an electromagnet core (10-5), a male die connecting block (10-6), a linear bearing (10-14), a male die moving rod (10-15), two special-shaped connecting pieces (10-8), two limiting strips (10-10), two side racks (10-11), two second guide rails (10-12) and four fixing blocks (10-13);
the connecting platform (10-1) is horizontally arranged, an overhead rack (10-2) meshed with the first gear (17) is arranged on the top surface of the connecting platform (10-1), two second guide rails (10-12) are respectively and fixedly arranged on two sides of the connecting platform (10-1), each second guide rail (10-12) is in sliding fit with a second sliding block (15) close to the second guide rail, two side racks (10-11) are respectively and fixedly arranged on two sides of the connecting platform (10-1), the two side racks (10-11) are positioned below the two second guide rails (10-12), a first T-shaped notch (31) is machined in one end, facing the machining platform (4), of the connecting platform (10-1), a connecting block (10-6) is arranged in the first T-shaped notch (31), and a convex die plate (29) is connected to the outer side wall of the convex die connecting block (10-6), a concave template (30) is arranged below the convex template (29), an electromagnet coil (10-4) and a linear bearing (10-14) are fixedly arranged between two side racks (10-11), the linear bearing (10-14) and the electromagnet coil (10-4) are coaxially arranged, a convex mold moving rod (10-15) penetrates through the linear bearing (10-14), an electromagnet core (10-5) penetrates through the electromagnet coil (10-4), two special-shaped connecting pieces (10-8) are respectively vertically arranged on two sides of the electromagnet coil (10-4), the rear end of the electromagnet core (10-5) is connected with a convex mold connecting block (10-6), the front end of the electromagnet core (10-5) is coaxially matched with the convex mold moving rod (10-15), two limiting strips (10-10) are arranged on the outer wall of the convex mold moving rod (10-15), one end of each limit strip (10-10) is fixedly connected with a male die moving rod (10-15), the other end of each limit strip (10-10) penetrates through a special-shaped connecting piece (10-8) and then is fixedly connected with a side rack (10-11) close to the limit strip, the lower end of each special-shaped connecting piece (10-8) is detachably connected with a concave template (30), two long holes (18) are formed in each side rack (10-11) along the length direction of the side rack, a fixing block (10-13) is matched in each long hole (18) in a sliding mode, a built-in driver (10-3) is arranged between the two side racks (10-11), the built-in driver (10-3) is located below a linear bearing (10-14), and a second gear (19) is sleeved at two output ends of the built-in driver (10-3), the second gear (19) is respectively meshed and matched with the side racks (10-11).
6. A non-stop continuous change punching apparatus according to claim 5, characterized in that: the special-shaped connecting piece (10-8) comprises a square piece body (10-8-1) and an L-shaped connecting rod (10-8-2), the lower end of the square piece body (10-8-1) is fixedly connected with the vertical end of the L-shaped connecting rod (10-8-2), the horizontal end of the L-shaped connecting rod (10-8-2) is detachably connected with a convex template (29), an inclined hole (20) is machined in the square piece body (10-8-1) along the thickness direction of the square piece body, the high end of the inclined hole (20) is arranged towards the convex template connecting block (10-6), and the low end of the inclined hole (20) is arranged towards the built-in driver (10-3).
7. A non-stop continuous change punching apparatus according to claim 1, characterized in that: the processing table (4) comprises a punching block (4-1), a die body base plate (4-2), a die punching sleeve (4-3), two second lifting guide columns (4-4) and two first elastic pieces (4-5), a second T-shaped notch (21) is processed on one side of the punching block (4-1) facing the disassembling table (5), the die body base plate (4-2) is arranged below the punching block (4-1), the two second lifting guide columns (4-4) are vertically arranged in parallel, each second lifting guide column (4-4) sequentially penetrates through the punching block (4-1) and the die body base plate (4-2) from top to bottom and then is connected with a strip-shaped fixed table (1), and each second lifting guide column (4-4) is sleeved with one first elastic piece (4-5), each first elastic part (4-5) is arranged between the stamping block (4-1) and the die body backing plate (4-2), and the stamping end of the male die stamping sleeve (4-3) penetrates through the second T-shaped notch (21) to be matched with the die body backing plate (4-2).
8. A non-stop continuous change punching apparatus according to claim 1, characterized in that: the multi-die taking and placing frame (6) comprises a supporting plate (6-1), a storage table (6-2) for a male die, a storage table (6-3) for a female die body, a plurality of male die plates (29) and a plurality of female die plates (30), wherein the supporting plate (6-1) is vertically arranged, the storage table (6-2) for the male die and the storage table (6-3) for the female die body are sequentially arranged on one side of the supporting plate (6-1) from top to bottom, the storage table (6-2) for the male die is processed with a plurality of first mounting openings (22) along the length direction of the storage table, one male die plate (29) is detachably connected in each first mounting opening (22), a plurality of second mounting openings (23) are processed along the length direction of the storage table (6-3) for the female die body, and a clamping block (24) is correspondingly arranged in each second mounting opening (23), an inserting seam (25) is formed between the end part of each clamping block (24) and the side wall of the corresponding second mounting opening (23), the inserting seam (25) is in inserting fit with the special-shaped connecting sheet (10-8), a concave template (30) is correspondingly arranged in each second mounting opening (23), and each concave template (30) is in clamping fit with the corresponding clamping block (24).
9. A non-stop continuous change punching apparatus according to claim 1, 2, 3, 4, 5, 6, 7 or 8, characterized in that: the female die plate (30) comprises a female die body (30-1) and self-adjusting pieces (30-2), the female die body (30-1) comprises a die plate body, two sockets (26) which are arranged in parallel are machined at the front end of the die plate body, the self-adjusting pieces (30-2) are arranged in the female die body (30-1), the self-adjusting pieces (30-2) comprise two Contraband-shaped frame bodies (30-2-1) and two second elastic pieces (30-2-2), the two Contraband-shaped frame bodies (30-2-1) are vertically arranged in parallel, the opening sides of the two Contraband-shaped frame bodies (30-2-1) are arranged downwards, each Contraband-shaped frame body (30-2-1) is communicated with the socket (26) one by one to form an inserting channel which is inserted and matched with the special-shaped connecting piece (10-8), one end of each Contraband-shaped frame body (30-2-1) is provided with a hook which is detachably connected with the clamping block (24) The end (30-2-3), two first columns (27) and two second columns (28) are sequentially arranged between two hook ends (30-2-3) of two Contraband-shaped frames (30-2-1) from top to bottom, the two first columns (27) are arranged oppositely and at intervals, one second elastic piece (30-2-2) of two second elastic pieces (30-2-2) is sleeved between the two first columns (27), the two second columns (28) are arranged oppositely and at intervals, the other second elastic piece (30-2-2) of the two second elastic pieces (30-2-2) is sleeved between the two second columns (28), when two special-shaped connecting pieces (10-8) are inserted into the inserting channel, the two Contraband-shaped frames (30-2-1) make relative approaching movement, when the two special-shaped connecting sheets (10-8) are pulled out of the inserting channel, the two Contraband-shaped frame bodies (30-2-1) move away from each other;
the strip-shaped fixed table (1), the conveying platform (2), the moving table (3), the processing table (4) and the dismounting table (5) are matched and provided with controllers, the controllers are PLC controllers, and the PLC controllers are respectively electrically connected with the first drivers (3-4), the second drivers (13), the third drivers (16) and the built-in drivers (10-3).
10. A continuous die change method implemented by a non-stop continuous change punching apparatus according to any one of claims 1 to 9, characterized in that: the continuous die change method comprises the following steps:
the method comprises the following steps: a primary mould taking process:
after a machining table (4) punches one type of angle steel, when a die needs to be replaced, the convex die stamping sleeve (4-3) performs lifting action until the distance from the bottom of the convex die stamping sleeve (4-3) to the top surface of a die body base plate (4-2) is 50mm, the convex die stamping sleeve stops, at the moment, a first T-shaped notch (31) of a connecting table (10-1) of a replacement head (10) faces a second T-shaped notch (21) of the convex die stamping sleeve (4-3), an electromagnet coil (10-4) in the replacement head (10) is electrified, the electromagnet core (10-5) adsorbs a convex die connecting block (10-6), a built-in driver (10-3) works and drives the electromagnet coil (10-4), the electromagnet core (10-5), a convex die connecting block (10-6), a convex die moving rod (10-15), The two limiting strips (10-10), the two side racks (10-11) and the convex template (29) simultaneously perform shrinkage movement in the horizontal direction at the speed of 11.4mm/s, the convex template (29) translates 25mm towards a second T-shaped notch (21) of a convex die stamping sleeve (4-3) in the machining table (4) until moving into a first T-shaped notch (31) of the connecting table (10-1), meanwhile, inclined holes (20) of two special-shaped connecting pieces (10-8) in the replacing head (10) generate lifting force due to horizontal shrinkage movement of the two limiting strips (10-10), the special-shaped connecting pieces (10-8) vertically move upwards at the speed of 11.4mm/s, the moving distance is 25mm, and the L-shaped connecting rod (10-8-2) takes out the concave template (30) on the machining table (4); under the mutual matching action of a second guide rail (10-12), a second sliding block (15), an elevating platform (8), an overhead rack (10-2), a first gear (17) and a third driver (16), a replacing head (10) performs contraction translation movement at the speed of 7mm/s along the opening direction of a mounting groove (14) of the elevating platform (8), the movement distance is 30mm, the replacing head (10) and the elevating platform (8) synchronously perform ascending movement at the speed of 1.7mm/s under the mutual matching action of a limiting top cover (7), the elevating platform (8), an elevating base (9), a plurality of first elevating guide columns (11), two elevating lead screws (12) and two second drivers (13), the movement distance is 12mm, the third driver (16) drives the replacing head (10) to perform horizontal contraction movement, the movement distance is 18mm, the two second drivers (13) drive the replacing head (10) and the elevating platform (8) to perform ascending movement at the speed of 38mm, finally, the third driver (16) drives the replacing head (10) to horizontally contract and move for 34mm, and at the moment, the replacing head (10) is in a contraction limit state retracting into the lifting table (8); a first sliding block (3-5) on the moving table (3) moves at a speed of 7mm/s under the driving of a first driver (3-4), the first sliding block (3-5) drives the disassembling and assembling table (5) to move synchronously, and the first sliding block stops moving after moving 300mm to the position of a multi-mold taking and placing frame (6);
step two: a primary die releasing process:
the replacement head (10) and the lifting platform (8) synchronously make descending motion at the speed of 1.7mm/s through the driving of two second drivers (13), the descending distance is 12mm, the first T-shaped notch (31) of the connecting platform (10-1) of the replacement head (10) faces to the first mounting opening (22) of the multi-die pick-and-place frame (6), the second guide rail (10-12), the second sliding block (15), the lifting platform (8), the overhead rack (10-2), the first gear (17) and the third driver (16) are matched with each other, the third driver (16) is driven to enable the replacement head (10) to translate 22mm towards the multi-die frame (6) at the speed of 7mm/s in the opening direction of the mounting groove (14) of the lifting platform (8), and the end face of the first T-shaped notch (31) of the connecting platform (10-1) contacts with the front side face of the storage platform (6-2) for the male die at the moment, a built-in driver (10-3) works and drives an electromagnet coil (10-4), an electromagnet core (10-5), a male die connecting block (10-6), a male die moving rod (10-15), two limiting strips (10-10), two side racks (10-11) and a male die plate (29) to horizontally move 25mm at the speed of 11.4mm/s simultaneously, the male die plate (29) on the male die connecting block (10-6) is completely pushed into a first mounting port (22) of a multimode pick-and-place frame (6), the electromagnet coil (10-4) is powered off, the electromagnet core (10-5) stops adsorbing the male die connecting block (10-6), and meanwhile, inclined holes (20) of two special-shaped connecting pieces (10-8) generate downward pressure due to the horizontal extending movement of the two limiting strips (10-10), the L-shaped connecting rods (10-8-2) of the two special-shaped connecting pieces (10-8) press the cavity die plate (30) into a second mounting port (23) of the multi-die pick-and-place frame (6) at the speed of 11.4mm/s, when the cavity die plate (30) moves downwards, the two clamping columns (24-1) extrude the two Contraband-shaped frame bodies (30-2-1) towards the middle, the two Contraband-shaped frame bodies (30-2-1) are clamped between the two clamping columns (24-1), each Contraband-shaped frame body (30-2-1) moves downwards continuously in the structural form of a downward notch, the total moving distance is 25mm until the two Contraband-shaped frame bodies are separated from the cavity die plate (30), and then the third driver (16) is driven to enable the replacement head (10) to move in a translational motion manner at the speed of 7mm/s in the opening direction of the mounting groove (14) of the lifting platform (8), the moving distance is 10 mm;
step three: and (3) secondary mould taking process:
the first mounting opening (22) is adjacent to the second mounting opening (23), the controller controls the first driver (3-4) to drive the dismounting platform (5) to move 45mm to the second mounting opening (23) at the speed of 7mm/s on the moving platform (3), at the moment, the first T-shaped notch (31) of the connecting platform (10-1) of the replacing head (10) faces the second mounting opening (23) of the multimode pick-and-place frame (6), the third driver (16) is driven to enable the replacing head (10) to perform outward extending translation motion at the speed of 7mm/s in the opening direction of the mounting groove (14) of the lifting platform (8), the moving distance is 10mm, the end face of the first T-shaped notch (31) of the connecting platform (10-1) is in contact with the front side face of the storage platform (6-2) for the male die at the moment, the electromagnetic iron coil (10-4) is electrified, the electromagnet iron core (10-5) re-adsorbs another male die (10-6), a built-in driver (10-3) works to drive an electromagnet coil (10-4), an electromagnet core (10-5), another punch connecting block (10-6), a punch moving rod (10-15), two limiting strips (10-10), two side racks (10-11) and another punch plate (29) to do horizontal contraction movement at the speed of 11.4mm/s at the same time, the movement distance is 25mm, the punch plate (29) is completely contracted into a first T-shaped notch (31) of a connecting table (10-1) from a first mounting hole (22), two special-shaped connecting pieces (10-8) do upward movement at the speed of 11.4mm/s at the same time, the movement distance is 25mm, an L-shaped connecting rod (10-8-2) rises into a second mounting hole (23) until contacting the tops of the inner walls of openings of two Contraband-shaped frame bodies (30-2-1), the concave template (30) and the two Contraband-shaped frame bodies (30-2-1) are lifted by the pushing force of the L-shaped connecting rod (10-8-2), the two Contraband-shaped frame bodies (30-2-1) are opened by the two second elastic pieces (30-2-2), the two Contraband-shaped frame bodies (30-2-1) are simultaneously clamped with the lower end of the L-shaped connecting rod (10-8-2), and the concave template (30) is continuously lifted out of the second mounting opening (23) by the two special-shaped connecting pieces (10-8); the controller controls the third driver (16) to enable the replacement head (10) to make contraction movement at a speed of 7mm/s in the opening direction of the mounting groove (14) of the lifting platform (8), the movement distance is 22mm, the two second drivers (13) drive the replacement head (10) and the lifting platform (8) to rise at a speed of 1.7mm/s for 12mm, and at the moment, the replacement head (10) is in a contraction limit state in the lifting platform (8);
step four: and (3) secondary die releasing process:
when the replacing head (10) is provided with another convex template (29) and another concave template (30), the controller controls a first driver (3-4), the first driver (3-4) drives the lower dismounting and mounting table (5) to move to the processing table (4) along the length direction of the first guide rail (3-2) at the speed of 7mm/s, the moving distance is 255mm, the controller controls a third driver (16) to push the replacing head (10) to horizontally extend and move outwards at the speed of 7mm/s, the moving distance is 34mm, the two second drivers (13) control the replacing head (10) and the lifting table (8) to move downwards at the speed of 1.7mm/s for 38mm, the controller controls the third driver (16) to push the replacing head (10) to horizontally extend and move at the speed of 7mm/s, the moving distance is 18mm, and the two second drivers (13) control the replacing head (10) and the lifting table (8) to move at the speed of 1.7mm/s The speed moves downwards, the moving distance is 12mm, the controller controls a third driver (16) to push the replacement head (10) to horizontally and outwards extend and move at the speed of 7mm/s, the moving distance is 30mm, at the moment, a first T-shaped notch (31) of a connecting table (10-1) of the replacement head (10) just faces a second T-shaped notch (21) of the convex die stamping sleeve (4-3), a built-in driver (10-3) works and drives an electromagnet coil (10-4), an electromagnet core (10-5), a convex die connecting block (10-6), a convex die moving rod (10-15), two limiting strips (10-10), two side racks (10-11) and a convex die plate (29) to horizontally and outwards extend and move at the speed of 11.4mm/s simultaneously, the moving distance is 25mm, the convex die plate (29) is completely pushed into a mounting groove of the convex die stamping sleeve (4-3), the electromagnet coil (10-4) is powered off, the electromagnet core (10-5) stops adsorbing the male die connecting block (10-6), meanwhile, two special-shaped connecting pieces (10-8) in the replacing head (10) move downwards at the speed of 11.4mm/s, the moving distance is 25mm, and the concave die plate (30) is completely pushed into a concave die body base plate (4-2) of the processing table (4);
thereby completing the continuous die change operation process without stopping the machine.
CN202210333982.0A 2022-03-31 2022-03-31 Non-stop continuous replacement punching equipment and continuous die replacement method implemented by same Active CN114682676B (en)

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CN116329400B (en) * 2023-03-28 2024-01-02 江苏振世达汽车模具有限公司 New energy automobile sheet metal outer covering tensile mould insert oblique piece structure

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