CN114682422A - Method for controlling thickness of target spray coating - Google Patents

Method for controlling thickness of target spray coating Download PDF

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Publication number
CN114682422A
CN114682422A CN202210319870.XA CN202210319870A CN114682422A CN 114682422 A CN114682422 A CN 114682422A CN 202210319870 A CN202210319870 A CN 202210319870A CN 114682422 A CN114682422 A CN 114682422A
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thickness
spray head
spraying
spray
controlling
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Granted
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CN202210319870.XA
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CN114682422B (en
Inventor
覃勇
吴景舟
马迪
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Jiangsu Desheng Intelligent Technology Co ltd
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Jiangsu Desheng Intelligent Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/68Arrangements for adjusting the position of spray heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/04Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/552Protection against radiation, e.g. light or electromagnetic waves

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Electromagnetism (AREA)
  • Toxicology (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention relates to a method for controlling the thickness of a target spray coating, which comprises the following steps: the spray head has a first position and a second position; the side surface of the target object is provided with a first spraying point and a second spraying point, and the spray head moves from the first position to the second position so as to form a spraying layer on the side surface of the target object from the first spraying point to the second spraying point; the shortest straight line distance from the spray head to the side surface in the horizontal direction is a; the shortest straight line distance of the spray head in the vertical direction is b; a straight-line distance from the first position to the first injection point is c; the included angle between the straight line a and the straight line c is A; the angle of the included angle A is adjusted to change the ratio of a to b, thereby controlling the thickness of the sprayed layer. Through the method for adjusting the angle of the spray head, the thickness of the spray head forming the spray coating on the side face can be effectively controlled, when the side face needs a thicker spray coating, repeated spraying on the side face is not needed, time and cost of spray coating are saved, and the control mode is simple.

Description

Method for controlling thickness of target spray coating
Technical Field
The invention relates to a method for controlling the thickness of a target spray coating.
Background
The semiconductor is a substance with conductivity between an insulator and a conductor, the conductivity of the semiconductor is easy to control, and the semiconductor can be used as an element material for information processing; semiconductors are very important from the viewpoint of technological or economic development. Most electronic products, such as computers, mobile phones or digital audio recorders, have a core unit closely related to a semiconductor. In particular, in an integrated circuit, a plurality of processor semiconductors are generally integrated on one PCBA, and because the distance between two adjacent semiconductors is short, the semiconductor is more interfered by the adjacent semiconductor when in an operating state.
In order to solve the interference problem between adjacent semiconductors, a sprayed layer is usually sprayed on the surface of each semiconductor to shield the interference of the adjacent semiconductors. However, in the prior art, the spraying operation is usually performed by arranging the spray head and the surface to be sprayed of the target object to be relatively parallel. When the face of waiting to spray is the side of semiconductor, the spraying layer of shower nozzle spraying on the side is thinner, if the spraying layer of the face of waiting to spray needs certain thickness, the spraying layer of certain thickness then can't be realized to the shower nozzle of relative parallel arrangement, or through the repeated spraying this face of waiting to spray formation spraying layer of certain thickness, not only can waste time, still can increase the cost of spraying material.
Disclosure of Invention
The invention aims to provide a method for controlling the thickness of a target spray coating, which can effectively control the thickness of the spray coating and save time and cost of the spray coating.
In order to achieve the purpose, the invention provides the following technical scheme: a method of controlling the thickness of a target spray coating, the method comprising:
the spray head has a first position and a second position; the side surface of the target object is provided with a first spraying point and a second spraying point, and the spray head moves from the first position to the second position to form a spraying layer on the side surface of the target object from the first spraying point to the second spraying point;
the shortest straight line distance from the spray head to the side surface in the horizontal direction is a;
the shortest straight line distance of the spray head in the vertical direction is b;
a linear distance c from the first position to the first injection point;
an included angle between the straight line a and the straight line c is A;
the angle of the included angle A is adjusted to change the ratio of a to b, so that the thickness of the sprayed layer is controlled.
Further, the straight line distance b is kept constant, and the angle of the included angle A is adjusted to change the ratio of a to b, so that the thickness of the sprayed layer is controlled.
Further, the included angle A ranges from 1 to 45 degrees.
Further, the nozzle was rotated so that the ratio of a to b was 1 and the included angle a was 45 °.
Further, the spray head is rotated so that the ratio of a to b is greater than 1 and the included angle A is greater than 0 degrees and less than 45 degrees.
Further, the target side includes a top end and a bottom end;
the bottom end serves as the first injection point, and the top end serves as the second injection point.
Further, the head is higher than the second ejection point in the height direction of the target.
Further, the shortest straight-line distance from the top end to the bottom end is b 1;
the top end is provided with a first extension surface in the horizontal direction, and the shortest straight-line distance from the spray head to the first extension surface in the vertical direction is b 2;
b=b1+b2。
further, the straight-line distance from the first position to the second position is a 1;
the top end is provided with a second extension surface in the vertical direction, and the shortest straight-line distance from the spray head at the second position to the second extension surface in the horizontal direction is a 2;
a=a1+a2。
furthermore, the spray heads are arranged on two sides of the target object in pairs, and the two spray heads are symmetrically arranged.
The invention has the beneficial effects that: by defining the spray head as having a first position and a second position; the side surface of the target object is provided with a first spraying point and a second spraying point, and the spray head moves from the first position to the second position to form a spraying layer on the side surface of the target object from the first spraying point to the second spraying point;
defining the shortest straight line distance from the spray head to the side surface in the horizontal direction as a; defining the shortest straight line distance of the spray head in the vertical direction as b; setting a straight-line distance c from the first position to the first injection point; defining an included angle between the straight line a and the straight line c as A; the angle of the included angle A is adjusted through external force to change the ratio of the a to the b, namely, the distance from the spray head to the side surface in the horizontal direction is adjusted through adjusting the angle of the included angle A to control the thickness of the spray coating formed on the side surface by the spray head. Through the method for adjusting the angle of the spray head, the thickness of the spray head forming the spray coating on the side face can be effectively controlled, when the side face needs a thicker spray coating, repeated spraying on the side face is not needed, time and cost of spray coating are saved, and the control mode is simple.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clearly understood and to implement them in accordance with the contents of the description, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings.
Drawings
FIG. 1 is a schematic diagram illustrating a positional relationship between a showerhead and a target object according to the present invention;
FIG. 2 is a schematic view of another position relationship between the showerhead and the target object according to the present invention;
FIG. 3 is a schematic view of another positional relationship between the showerhead and a target object according to the present invention.
Detailed Description
The technical solutions of the present application will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are only some embodiments of the present application, but not all embodiments. The present application will be described in detail below with reference to the accompanying drawings in conjunction with embodiments. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order.
In this application, where the contrary is not intended, directional words such as "upper, lower, top and bottom" are generally used with respect to the orientation shown in the drawings, or with respect to the component itself in the vertical, vertical or gravitational direction; similarly, "inner and outer" refer to inner and outer relative to the profile of the components themselves for ease of understanding and description, but the above directional terms are not intended to limit the present application.
The method for controlling the thickness of the target spray coating according to a preferred embodiment of the present invention is used for spraying the surface to be sprayed of the target to form the spray coating, so as to prevent two adjacent targets from interfering with each other. In this embodiment, the target is a semiconductor, and the surfaces to be sprayed are the upper surface and the side surfaces of the semiconductor.
In the prior art, a spray head and a surface to be sprayed are arranged to be relatively parallel to perform spraying work. When the surface to be sprayed is the upper surface of the semiconductor, the spray head parallel to the upper surface can well realize the spray coating with the required thickness, and when the surface to be sprayed is the side surface, the spray head is difficult to form the spray coating with the thickness consistent with the thickness of the spray coating on the upper surface or the spray coating with the thickness thicker than the thickness of the spray coating on the side surface. If the spray coating layer on the side needs a certain thickness, the spray head needs to be repeatedly sprayed on the side, which not only wastes time, but also increases the cost of the spray coating.
In order to solve the above problem, in the present embodiment, the heads 1 are inclined and arranged in pairs on both sides of the target 2 (only one is shown in the drawing), and the two heads 1 are arranged symmetrically with respect to the target 2 such that the two heads 1 correspond to the side faces 22 of one target 2, respectively. Under the action of external force, the two spray heads 1 can move in the horizontal direction relative to the target object 2, and simultaneously spray two side surfaces 22 of the target object 2 corresponding to the positions of the spray heads 1 and the upper surface 21 of the target object 2, so that the upper surface 21 and the side surfaces 22 of the target object 2 can obtain a sprayed layer 25 with required thickness. The head 1 is higher than the upper surface 21 of the target 2 in the height direction of the target 2. In this embodiment, the force for driving the nozzle to move is a driving force generated by a driving member, such as a motor or an air cylinder.
In practical applications, the difference in the inclination angle of the head 1, the difference in the distance between the head 1 and the target 2, and the like directly affect the ejection height of the head 1, that is, the ejection range of the head 1. Due to the different heights of the different objects 2 or the different thicknesses of the sprayed layer 25 required for the side faces 22 of the different objects 2. It is therefore necessary to control the thickness of the sprayed layer 25 formed on the side face 22 of the object 2 by the head 1 by adjusting the inclination angle of the head 1 and the interval between the head 1 and the object 2. For the sake of easy understanding, in the present embodiment, the change of the spray head 1 in the sprayed layer 25 sprayed to the side surface 22 of the object 2 can be explained by the relation of trigonometric functions.
Specifically, referring to fig. 1, since the two nozzles 1 are symmetrically disposed and have the same structure and position, the following description will be made by taking only one nozzle 1 spraying the target object 2 to form the spray coating 25 as an example.
The spray head 1 has a first position 3 and a second position 4; the side surface 22 of the target 2 has a first spray point and a second spray point, and the spray head 1 moves from the first position 3 to the second position 4 to form a sprayed layer 25 on the side surface 22 of the target 2 from the first spray point to the second spray point;
the shortest straight-line distance from the spray head 1 to the side surface 22 in the horizontal direction is a;
the shortest straight line distance of the spray head 1 in the vertical direction is b;
the straight-line distance from the first position 3 to the first jet point is c, namely the length of the jet line is c;
the included angle between the straight line a and the straight line c is A;
the angle of the included angle a is adjusted to change the ratio of a to b to control the thickness of the sprayed layer 25.
The first position 3 is an initial position of the head 1, and the second position 4 is a position from which the head 1 ejects to a second ejection point. In the present embodiment, the side surface 22 of the object 2 has a top end 23 and a bottom end 24, the bottom end 24 being a first ejection point, the top end 23 being a second ejection point, and the head 1 being disposed higher than the second ejection point. In other embodiments, the first injection point and the second injection point may be any two height points on the side surface 22, and the positions of the first injection point and the second injection point are not specifically limited as long as the first injection point and the second injection point are both on the spraying track formed by the movement of the spray head 1.
The position of the spray head 1 is determined so that the shortest straight-line distance b of the spray head 1 in the vertical direction is kept constant, and the angle of the included angle A is adjusted to change the ratio of a to b. I.e. b remains unchanged, the value of a is changed by adjusting the angle of a. In this embodiment, the included angle a is in the range of 1 to 45 °, so that the spray coating 25 formed on the side surface 22 by the spray head 1 has a certain thickness.
The shortest straight distance from the top end 23 to the bottom end 24 is b 1;
the top end 23 is provided with a first extension surface in the horizontal direction, and the shortest straight-line distance from the spray head 1 to the first extension surface in the vertical direction is b 2; b1+ b2 ═ b.
The linear distance from the first position 3 to the second position 4 is a 1;
the top end 23 has a second extension surface in the vertical direction, and the shortest straight-line distance from the spray head 1 at the second position 4 to the second extension surface in the horizontal direction is a 2; a1+ a2 ═ a.
The spray head 1 also has a third position 5 and the object 2 has a third spray point. In this embodiment, the third position 5 is a position from the head 1 to a third injection point, which is a half of the upper surface 21 of the target 2.
Specifically, the nozzle 1 is rotated so that the included angle a is 45 °, as defined by the reference mark, and the ratio of a to b is 1, i.e., a is b. In this case, the thickness of the sprayed layer 25 formed by the spraying line c on the straight line b during the movement of the spray head 1 from the first position 3 to the second position 4 is the first thickness; the thickness of the jet formed by the jet line c on the upper surface 21 of the target 2 is the second thickness in the process that the spray head 1 moves from the second position 4 to the third position 5; at this time, the first thickness is the same as the second thickness.
If the side 22 of the target 2 requires a thicker spray coating 25 than the spray coating 25 on the upper surface 21, the linear distance b remains unchanged, and the nozzle 1 is rotated under the action of the external force, so that the included angle a is greater than 0 ° and less than 45 °, and it can be known from the feature of the right triangle that the ratio of a to b is greater than 1, that is, the linear distance a is greater than the linear distance b, thereby obtaining that the first thickness is greater than the second thickness. It should be noted that the specific thickness of the sprayed layer 25 on the side surface 22 is determined according to the angle of the included angle a and the linear distance a.
In other embodiments, since the spraying distance of the spraying head 1 has a certain limitation, when the height of the target object 2 is high, that is, the first spraying point is not in the spraying range of the spraying head 1, the deflection angle of the spraying line becomes large, so that the spraying layer 25 sprayed on the side surface 22 by the spraying head 1 has poor effect or the spraying layer 25 is thin, and the difference between the spraying layer 25 and the upper surface 21 of the target object 2 is large. Because, in this case, it is necessary to rotate the head 1 by an external force so that the included angle a is greater than 45 ° to shorten the length of the straight line c, and the spraying of the side surface 22 of the higher object 2 by the head 1 is achieved, but the thickness of the sprayed layer 25 formed on the side surface 22 is still thin at this time, it is necessary to repeatedly spray the side surface 22 so that the thickness of the sprayed layer 25 of the side surface 22 coincides with the thickness of the upper surface 21 or so that the side surface 22 forms the sprayed layer 25 thicker than the thickness of the sprayed layer 25 of the upper surface 21.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. A method of controlling the thickness of a sprayed layer of an object, the method comprising:
the spray head has a first position and a second position; the side surface of the target object is provided with a first spraying point and a second spraying point, and the spray head moves from the first position to the second position to form a spraying layer on the side surface of the target object from the first spraying point to the second spraying point;
the shortest straight line distance from the spray head to the side surface in the horizontal direction is a;
the shortest straight line distance of the spray head in the vertical direction is b;
a linear distance c from the first position to the first injection point;
an included angle between the straight line a and the straight line c is A;
the angle of the included angle A is adjusted to change the ratio of a to b, so that the thickness of the sprayed layer is controlled.
2. The method of controlling the thickness of a sprayed layer of an object according to claim 1, wherein the linear distance b is kept constant and the angle of the included angle a is adjusted to change the ratio of a to b, thereby controlling the thickness of the sprayed layer.
3. The method of controlling the thickness of a spray coating of an object according to claim 2, wherein said included angle a is in the range of 1-45 °.
4. A method of controlling the thickness of a sprayed layer of an object according to claim 3, wherein the nozzle is rotated so that the ratio of a to b is 1 and the included angle a is 45 °.
5. A method of controlling the thickness of a spray coating on an object according to claim 3, wherein the nozzle head is rotated such that the ratio of a to b is greater than 1 and the included angle a is greater than 0 ° and less than 45 °.
6. The method of controlling the thickness of a spray coating of an object according to claim 1, wherein the object side surface comprises a top end and a bottom end;
the bottom end serves as the first injection point, and the top end serves as the second injection point.
7. The method of controlling a thickness of a sprayed layer of an object according to claim 1, wherein the head is located higher than the second spraying point in a height direction of the object.
8. The method of controlling the thickness of a sprayed layer of an object according to claim 6,
the shortest straight-line distance from the top end to the bottom end is b 1;
the top end is provided with a first extension surface in the horizontal direction, and the shortest straight-line distance from the spray head to the first extension surface in the vertical direction is b 2;
b=b1+b2。
9. the method of controlling a thickness of a sprayed layer of an object according to claim 6,
the linear distance from the first position to the second position is a 1;
the top end is provided with a second extension surface in the vertical direction, and the shortest straight-line distance from the spray head at the second position to the second extension surface in the horizontal direction is a 2;
a=a1+a2。
10. the method of controlling a thickness of a sprayed layer of an object according to claim 1, wherein the spray heads are arranged in pairs on both sides of the object, and two of the spray heads are arranged symmetrically.
CN202210319870.XA 2022-03-29 2022-03-29 Method for controlling thickness of target spray coating Active CN114682422B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116174267A (en) * 2023-03-23 2023-05-30 西门子燃气轮机部件(江苏)有限公司 Method for spraying a corner region of a turbine blade of a gas turbine

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08305423A (en) * 1995-05-10 1996-11-22 Hitachi Zosen Corp Coating attitude control method for articulated robot
CN106622793A (en) * 2016-12-13 2017-05-10 彭亮 Bridge type automatic coating equipment
CN108714497A (en) * 2018-05-02 2018-10-30 联德(广州)机械有限公司 A kind of plane spray coating and spraying method
CN209395433U (en) * 2018-12-25 2019-09-17 东莞市图创智能制造有限公司 Inkjet-printing device and printer
CN112791885A (en) * 2021-04-07 2021-05-14 广东博硕涂装技术有限公司 Spraying mechanical equipment with manipulator and reciprocating function and control method thereof
CN113680555A (en) * 2021-09-29 2021-11-23 广东博硕涂装技术有限公司 Method for spraying upper surface and outer side surface of workpiece

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08305423A (en) * 1995-05-10 1996-11-22 Hitachi Zosen Corp Coating attitude control method for articulated robot
CN106622793A (en) * 2016-12-13 2017-05-10 彭亮 Bridge type automatic coating equipment
CN108714497A (en) * 2018-05-02 2018-10-30 联德(广州)机械有限公司 A kind of plane spray coating and spraying method
CN209395433U (en) * 2018-12-25 2019-09-17 东莞市图创智能制造有限公司 Inkjet-printing device and printer
CN112791885A (en) * 2021-04-07 2021-05-14 广东博硕涂装技术有限公司 Spraying mechanical equipment with manipulator and reciprocating function and control method thereof
CN113680555A (en) * 2021-09-29 2021-11-23 广东博硕涂装技术有限公司 Method for spraying upper surface and outer side surface of workpiece

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116174267A (en) * 2023-03-23 2023-05-30 西门子燃气轮机部件(江苏)有限公司 Method for spraying a corner region of a turbine blade of a gas turbine
CN116174267B (en) * 2023-03-23 2024-04-02 西门子燃气轮机部件(江苏)有限公司 Method for spraying a corner region of a turbine blade of a gas turbine

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