CN114671693A - 一种高性能耐火浇注料 - Google Patents
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Abstract
本发明涉及耐火材料生产技术领域,公开了一种高性能耐火浇注料,由质量百分比分别为25‑30%的红柱石、50‑60%的六酸钙铝、20%‑50%的硅酸锌锆粉、20‑40%的切削粉、56‑67%的微孔莫来石颗粒、6‑16%的莫来石微粉、0.5‑3%的硅微粉、1‑3%的铝酸钙水泥以及0.3‑0.6%的减水剂、0.5‑0.8%的促凝剂、0.03‑0.05%的有机防爆纤维和6‑10%的流动性添加剂组成;以上各原料经过研磨混合,振动分散、搅拌混匀、振动成型及及加热处理后形成浇注料;本发明,通过对生产浇注料的原料进行优化匹配及适配选取,能够有效增加浇注料的耐磨性、抗侵蚀性及高温耐受性等;保证使用过程中的稳定性,降低对资源的浪费。
Description
技术领域
本发明涉及耐火材料生产技术领域,尤涉及一种高性能耐火浇注料。
背景技术
耐火材料是一种耐火度不低于1580℃的一类无机非金属材料,由于其具有良好的高温耐受性,被广泛用于冶金、化工、机械制造及动力等工业领域中相关设备的内衬上;由于耐火材料在使用过程中,经常会遭受高温烟气和一些灰渣的强烈冲刷,耐火材料内衬会随相应设备内的温度波动而出现被侵蚀及剥落的现象,不但影响生产效率,还会导致能源的大量浪费;中国专利CN106278307A公开了一种高性能耐火浇注料,通过分别采用不同比例的A88均化料、A88均化料粉、碳化硅、永吉黏土、铁锌尖晶石微粉等原料混合加工而成,但这种浇注料存在流动性过大,凝固慢,影响中高温时的性能,同时热震稳定性较差,应用存在局限。
发明内容
本发明的目的是提供一种高性能耐火浇注料,通过对生产浇注料的原料进行优化匹配及适配选取,能够有效增加浇注料的耐磨性、抗侵蚀性及高温耐受性等;保证使用过程中的稳定性,降低对资源的浪费。
本发明采用以下技术方案:
一种高性能耐火浇注料,由质量百分比分别为25-30%的红柱石、50-60%的六酸钙铝、20%-50%的硅酸锌锆粉、20-40%的切削粉、56-67%的微孔莫来石颗粒、6-16%的莫来石微粉、0.5-3%的硅微粉、1-3%的铝酸钙水泥以及0.3-0.6%的减水剂、0.5-0.8%的促凝剂、0.03-0.05%的有机防爆纤维和6-10%的流动性添加剂组成;以上各原料经过研磨混合,振动分散、搅拌混匀、振动成型及及加热处理后形成浇注料。
优选地,所述的25-30%的红柱石粒径为1-3mm、50-60%的六酸钙铝粒径为3-5mm、20%-50%的硅酸锌锆粉粒径为150-280目、20-40%的切削粉粒径为300-350目、56-67%的微孔莫来石颗粒粒径为30-65 μm、6-16%的莫来石微粉粒径为D90≤30μm、0.5-3%的硅微粉粒径为5-8μm。
优选地,所述的切削粉中SiC的含量为80%、单质硅的含量为20%。
优选地,所述的微孔莫来石颗粒的气孔率为18-25%。
优选地,所述的减水剂为FS60高效减水剂。
优选地,所述的有机防爆纤维直径选取为0.1mm,长度15-30mm。
优选地,所述的流动性添加剂为聚酯增流剂。
优选地,所述的促凝剂采用氢氧化铅。
与现有技术相比本发明的有益效果是:本发明中通过在原料中采取红柱石以及六铝酸钙能够有效增加浇注料的抗侵蚀性能,通过切削粉的添加能够利用切削粉中含有的碳化硅和单质硅,提高浇注料的抗震性和抗氧化性;通过微孔莫来石颗粒及莫来石微粉的选取,能够利用莫来石自身具有的高温耐受性及热震稳定性,来起到对浇注料增强及增韧的效果,提升浇注料的机械强度;通过铝酸钙水泥及硅微粉的添加能够进一步提高浇注料的抗侵蚀性能,保证浇注料在高温下抵抗灰渣的侵蚀。
具体实施方式
以下将结合实施例对本发明作以清楚和完整的说明:
本发明所述的一种高性能耐火浇注料,由质量百分比分别为 25-30%的红柱石、50-60%的六酸钙铝、20%-50%的硅酸锌锆粉、20-40%的切削粉、56-67%的微孔莫来石颗粒、6-16%的莫来石微粉、0.5-3%的硅微粉、1-3%的铝酸钙水泥以及0.3-0.6%的减水剂、0.5-0.8%的促凝剂、0.03-0.05%的有机防爆纤维和6-10%的流动性添加剂组成;其中,通过红柱石、六铝酸钙及硅酸锌锆粉的选取使用,能够有效增加浇注料的抗侵蚀性能,同时还能利用红柱石在低温时的反应,对热应力进行吸收,以辅助抵消高温下材料的收缩,稳定浇注料的性能;通过切削粉的添加能够利用切削粉中含有的碳化硅和单质硅,提高浇注料的抗震性和抗氧化性,优选地,切削粉中SiC的含量为80%、单质硅的含量为20%;通过利用微孔莫来石颗粒及莫来石微粉的选取,能够利用莫来石自身具有的高温耐受性及热震稳定性,来起到对浇注料增强及增韧的效果,提升浇注料的机械强度。铝酸钙水泥及硅微粉的加入,能够进一步提高浇注料的抗侵蚀性能,保证浇注料在高温下抵抗灰渣的侵蚀,确保浇注料在不同温度下使用时都能保持稳定的性能,保证生产效率。
进一步地,由于骨料强度一般大于基质,骨料越多,浇注料在不同温度下的抗折强度越优异,抵抗巨大温差变化的能力就越强,所以本发明中各种原料的粒径选取分别为25-30%的红柱石粒径为1-3mm、 50-60%的六酸钙铝粒径为3-5mm、20%-50%的硅酸锌锆粉粒径为 150-280目、20-40%的切削粉粒径为300-350目、56-67%的微孔莫来石颗粒粒径为30-65μm、6-16%的莫来石微粉粒径为D90≤30μm、 0.5-3%的硅微粉粒径为5-8μm。
进一步地,微孔莫来石颗粒的气孔率为18-25%,有助于缓冲浇筑料在高温下的热应力,提高浇筑料的热震稳定性,优选地气孔率为 23%左右;此外,在本发明中减水剂优选采用FS60高效减水剂,有机防爆纤维直径选取为0.1mm,长度15-30mm;有机防爆纤维能够有效减轻浇注料内部的应力,防止浇注料因高温而导致爆裂情况的发生,延长浇注料的使用寿命。流动性添加剂优选采用聚酯增流剂,以加快浇注料的润湿,提高浇注料的搅拌混合效率;促凝剂采用氢氧化铅,以便缩短浇注料的凝结和硬化时间。
作为本发明优选地一例,红柱石选取3mm粒径,用量28%、六酸钙铝选取粒径3.6mm,用量56%、硅酸锌锆粉选取粒径260目,用量 46%、的切削粉选取粒径320目,用量36%、微孔莫来石颗粒选取粒径55μm,用量60%、莫来石微粉选取粒径20μm,用量15%、硅微粉选取粒径6μm,用量1.5%、铝酸钙水泥用量1.5%、减水剂用量0.5%、促凝剂用量0.75%、有机防爆纤维用量0.036%和流动性添加剂用量 8%。
本发明中浇注料在加工时,首先将以上各原料中粒径较小的基质原料及流动性添加剂经过星式球磨罐充分研磨混合,通过磨球的抛洒和研磨,实现基质粉体的快速混匀,随后将基质浆体倒入分散容器内利用高频振动电机进行振动分散,再添加粒径较大的骨料进行搅拌混匀,之后放置在振动台上进行振动浇注成型,最后进行保温及升温加热处理后即可得到浇注料。本发明所生产出的浇注料,能够有效增加浇注料的耐磨性、抗侵蚀性及高温耐受性等优良性能;保证使用过程中的稳定性,降低对资源的浪费。
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (8)
1.一种高性能耐火浇注料,其特征在于:由质量百分比分别为25-30%的红柱石、50-60%的六酸钙铝、20%-50%的硅酸锌锆粉、20-40%的切削粉、56-67%的微孔莫来石颗粒、6-16%的莫来石微粉、0.5-3%的硅微粉、1-3%的铝酸钙水泥以及0.3-0.6%的减水剂、0.5-0.8%的促凝剂、0.03-0.05%的有机防爆纤维和6-10%的流动性添加剂组成;以上各原料经过研磨混合,振动分散、搅拌混匀、振动成型及及加热处理后形成浇注料。
2.根据权利要求1所述的高性能耐火浇注料,其特征在于:所述的25-30%的红柱石粒径为1-3mm、50-60%的六酸钙铝粒径为3-5mm、20%-50%的硅酸锌锆粉粒径为150-280目、20-40%的切削粉粒径为300-350目、56-67%的微孔莫来石颗粒粒径为30-65μm、6-16%的莫来石微粉粒径为D90≤30μm、0.5-3%的硅微粉粒径为5-8μm。
3.根据权利要求2所述的高性能耐火浇注料,其特征在于:所述的切削粉中SiC的含量为80%、单质硅的含量为20%。
4.根据权利要求3所述的高性能耐火浇注料,其特征在于:所述的微孔莫来石颗粒的气孔率为18-25%。
5.根据权利要求4所述的高性能耐火浇注料,其特征在于:所述的减水剂为FS60高效减水剂。
6.根据权利要求1所述的高性能耐火浇注料,其特征在于:所述的有机防爆纤维直径选取为0.1mm,长度15-30mm。
7.根据权利要求1所述的高性能耐火浇注料,其特征在于:所述的流动性添加剂为聚酯增流剂。
8.根据权利要求1所述的高性能耐火浇注料,其特征在于:所述的促凝剂采用氢氧化铅。
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CN115368151B (zh) * | 2022-08-18 | 2023-05-23 | 河南省宏达炉业有限公司 | 一种抗剥落和抗水蒸气侵蚀的耐火浇注料及其制备方法 |
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