CN114656366A - Method for synthesizing 1-aminoanthraquinone by electrochemical reduction method - Google Patents

Method for synthesizing 1-aminoanthraquinone by electrochemical reduction method Download PDF

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CN114656366A
CN114656366A CN202210344245.0A CN202210344245A CN114656366A CN 114656366 A CN114656366 A CN 114656366A CN 202210344245 A CN202210344245 A CN 202210344245A CN 114656366 A CN114656366 A CN 114656366A
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aminoanthraquinone
cathode
electrode
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electrolyte
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杨希川
王书平
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Dalian University of Technology
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
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    • C25B3/00Electrolytic production of organic compounds
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    • C07C221/00Preparation of compounds containing amino groups and doubly-bound oxygen atoms bound to the same carbon skeleton
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    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
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Abstract

The invention belongs to the technical field of dye production, and particularly relates to a method for electrochemically synthesizing 1-aminoanthraquinone. The method comprises the steps of placing 1-nitroanthraquinone as a raw material in a cathode tank, adopting electrolytes with the same concentration or concentration difference for a cathode and an anode, adopting different electrode materials for the cathode, adopting a titanium substrate loaded with ruthenium dioxide or iridium dioxide as an oxygen-releasing electrode for the anode to obtain a 1-aminoanthraquinone leuco body, and introducing air into the leuco body to be fully oxidized to obtain a red 1-aminoanthraquinone product. The method has the advantages of simple and convenient process for synthesizing the 1-aminoanthraquinone, recyclable electrolyte and green and pollution-free reaction process, solves the problems of high wastewater yield and difficult treatment in the production process of the 1-aminoanthraquinone, reduces the production cost, and is suitable for industrialization.

Description

Method for synthesizing 1-aminoanthraquinone by electrochemical reduction method
Technical Field
The invention relates to the technical field of dye production, in particular to a method for producing and synthesizing 1-aminoanthraquinone by an electrochemical reduction method.
Background
The 1-aminoanthraquinone is mainly used for producing the most important intermediate of anthraquinone dyes, and can be used for further producing various disperse dyes, reactive dyes, acid dyes and vat dyes with excellent performance from the 1-aminoanthraquinone. The method can also be used for producing organic pigments and liquid crystal dyes, has wide application range and occupies an important position in the dye market. With the rapid development of the dye industry in China, the demand of 1-aminoanthraquinone increases year by year. In recent years, some countries such as Europe and America have stopped the production of 1-aminoanthraquinone due to the problem of environmental pollution during the production of dyes, and have turned to buying 1-aminoanthraquinone products in developing countries. Under such a domestic and foreign environment, it is urgent to improve the original process or to seek a clean production process for obtaining high-quality 1-aminoanthraquinone.
The synthesis of 1-aminoanthraquinone is mainly carried out by the following methods. The anthraquinone sulfonation and ammonolysis method is the method for industrially producing 1-aminoanthraquinone, but because the method uses mercury-containing compounds, on one hand, the emission of mercury-containing waste water pollutes the environment, and on the other hand, operators can cause mercury poisoning when using the mercury-containing compounds, and the method is stopped at present. At present, the most common method for producing 1-aminoanthraquinone is to nitrify and refine anthraquinone to obtain 1-nitroanthraquinone, and then reduce the 1-aminoanthraquinone by using sodium sulfide to obtain the 1-aminoanthraquinone. The product reduced by the catalytic hydrogenation method only generates water except the amino compound, and is a green and pollution-free advanced process. However, the catalytic hydrogenation method has great limitations, many nitro compounds can not adopt catalytic hydrogenation technology, such as anthraquinone nitro compounds, almost no good solvent exists, the product can not be completely dissolved, and the catalyst can not be separated. In addition, there are some synthetic methods such as naphthoquinone method, hydrazine hydrate method, metal reduction method, etc., which are still in the laboratory due to high production cost and have not been industrialized.
Disclosure of Invention
In order to solve the problems in the existing 1-aminoanthraquinone production process, the invention aims to provide a green and environment-friendly preparation method of 1-aminoanthraquinone so as to obtain a high-quality 1-aminoanthraquinone product.
The invention opens up a new electrochemical process of nitro reduction, designs a new electrolytic cell, selects a proper ionic membrane, selects a proper material as a cathode electrode, uses electrons as a reducing agent, realizes high-efficiency electrochemical nitro reduction, fundamentally avoids pollution and is a high-efficiency pollution-free reaction.
In order to realize the purpose, the invention is realized by the following technical scheme:
1) electrochemical reduction: placing the raw material 1-nitroanthraquinone and electrolyte in a cathode tank, inserting an electrode in an anode tank which is the electrolyte with the same concentration or with concentration difference, introducing direct current to form an electrolytic cell, and reducing the 1-nitroanthraquinone to generate 1-aminoanthraquinone leuco;
2) and (3) oxidation: introducing air into the reaction liquid obtained in the step 1) under stirring to obtain the 1-aminoanthraquinone.
In the step 1), oxygen release reaction is carried out in an anode tank, and 1-nitroanthraquinone is electrochemically reduced in a cathode tank to synthesize the 1-aminoanthraquinone leuco body.
And (3) cathode reaction:
Figure BDA0003576069110000021
and (3) anode reaction: 6OH-→3/2O2+3H2O+6e-
In the step 2), air is used as an oxidant and is fully oxidized to generate the 1-aminoanthraquinone.
Figure BDA0003576069110000022
In the technical scheme, the cathode tank and the anode tank of the electrolytic cell in the step 1) are separated by an anion membrane or a cation membrane.
In the above technical solution, further, the anode material in step 1) is a titanium substrate loaded with ruthenium dioxide or iridium dioxide, and the cathode material is a stainless steel electrode, a nickel foam electrode, a copper electrode, or a graphite electrode.
In the technical scheme, the reaction temperature in the step 1) is 30-100 ℃, preferably 50-90 ℃, and the reaction time is 4-12 h.
In the technical scheme, further, the electrolyte in the step 1) is at least one of a sodium carbonate solution, a potassium hydroxide solution, a sodium hydroxide solution and a sulfuric acid solution, and the mass percentage concentration of the electrolyte is 2-20%.
In the above technical solution, further, when the electrolyte with concentration difference is adopted in step 1), the concentration of the anode should be controlled to be higher than that of the cathode, and the concentration difference is 3-25%.
In the technical scheme, the electrolysis in the step 1) is constant current electrolysis, the current is 0.5-2.0A, and the voltage change is below 6V.
In the above technical scheme, further, the reaction temperature in the step 2) is 0-95 ℃, and room temperature is preferred.
The invention has the beneficial effects that:
aiming at the problems of large amount of sulfur-containing wastewater generated by the 1-aminoanthraquinone synthesis process, high production cost and the like, the invention takes a titanium substrate loaded with ruthenium dioxide or iridium dioxide as an oxidation electrode, a stainless steel electrode, a foamed nickel electrode, a copper electrode, a graphite electrode and the like as reduction electrodes, and replaces the traditional process for producing the 1-aminoanthraquinone by a sodium sulfide reduction method with two steps of electrochemical reduction and oxidation. Specifically, the process has the following advantages:
1) the 'electron' is used as a reducing agent, and the reaction can be carried out towards a preset target by changing the potential of the electrode, so that pollution is avoided from the source, and the method is green and environment-friendly.
2) Air is used as an oxidant, so that the method is green and pollution-free and has low cost.
3) The anode only discharges oxygen, and the environment is not polluted.
4) The electrolyte can be recycled, so that the generation of wastewater is reduced, and the production cost is reduced.
Drawings
FIG. 1 is a schematic view of an electrolytic cell of the present invention.
Detailed Description
The following examples further illustrate the invention.
Example 1
Grinding 2.53g of 1-nitroanthraquinone for 5 hours, putting the ground 1-nitroanthraquinone and 175ml of sodium hydroxide solution with the mass percentage concentration of 4.5% into a cathode tank of 300ml, adding 50ml of sodium hydroxide solution with the mass percentage concentration of 4.5% into an anode tank, wherein an oxidation electrode is a titanium substrate loaded with ruthenium dioxide, a reduction electrode is a 316-type stainless steel electrode, an anion diaphragm is used, the reaction temperature is 80 ℃, and the electrolysis is carried out for 8 hours under the constant current of 0.5A, and the voltage is 3.8-5.3V. After the reduction reaction, the 1-aminoanthraquinone leuco body was taken out, and stirred for 4 hours under the condition of introducing air to obtain red 1-aminoanthraquinone, which was recorded as sample-1. The purity of sample-1 was 95.2% (HPLC analysis) and the yield was 96.7%.
Example 2
Grinding 2.53g of 1-nitroanthraquinone for 5 hours, putting the ground 1-nitroanthraquinone and 150ml of sodium carbonate solution with the mass percentage concentration of 2.1% into a cathode tank of 300ml, adding 50ml of sodium carbonate solution with the mass percentage concentration of 2.1% into an anode tank, wherein an oxidation electrode is a titanium substrate loaded with ruthenium dioxide, a reduction electrode is a 316-type stainless steel electrode, an anion diaphragm is used, the reaction temperature is 80 ℃, electrolysis is carried out for 7 hours under the constant current of 0.5A, and the voltage is 2.8-3.6V. After the reduction reaction is finished, taking out the 1-aminoanthraquinone leuco body, and stirring for 4 hours under the condition of introducing air to obtain red 1-aminoanthraquinone. The product purity was 96.6% (HPLC analysis) and the yield was 97.2%.
Example 3
Grinding 2.53g of 1-nitroanthraquinone for 5 hours, putting the ground 1-nitroanthraquinone and 150ml of 2.1 mass percent sodium carbonate solution into a cathode tank of 300ml, adding 50ml of 2.1 mass percent sodium carbonate solution into an anode tank, wherein an oxidation electrode is a titanium substrate loaded with ruthenium dioxide, a reduction electrode is a foamed nickel electrode, an anion diaphragm is used, the reaction temperature is 80 ℃, electrolysis is carried out for 8 hours under the constant current of 0.5A, and the voltage is 2.5-3.8V. After the reduction reaction is finished, taking out the 1-aminoanthraquinone leuco body, and stirring for 4 hours under the condition of introducing air to obtain red 1-aminoanthraquinone. The product purity was 96.2% (HPLC analysis) and the yield was 98.5%.
Example 4
Grinding 2.53g of 1-nitroanthraquinone for 5 hours, putting the ground 1-nitroanthraquinone and 150ml of sodium hydroxide solution with the mass percentage concentration of 2.1% into a cathode tank of 300ml, adding 50ml of sodium hydroxide solution with the mass percentage concentration of 6.0% into an anode tank, wherein an oxidation electrode is a titanium substrate loaded with ruthenium dioxide, a reduction electrode is a 316-type stainless steel electrode, an anion diaphragm is used, the reaction temperature is 80 ℃, and the electrolysis is carried out for 9 hours under the constant current of 0.5A, and the voltage is 2.4-3.3V. After the reduction reaction is finished, taking out the 1-aminoanthraquinone leuco body, and stirring for 4 hours under the condition of introducing air to obtain red 1-aminoanthraquinone. The product purity was 96.6% (HPLC analysis) and the yield was 98.3%.
Example 5
Grinding 2.53g of 1-nitroanthraquinone for 5 hours, putting the ground 1-nitroanthraquinone and 150ml of sodium hydroxide solution with the mass percentage concentration of 2.1% into a cathode tank of 300ml, adding 50ml of sodium hydroxide solution with the mass percentage concentration of 6.0% into an anode tank, wherein an oxidation electrode is a titanium substrate loaded with ruthenium dioxide, a reduction electrode is a 316-type stainless steel electrode, a cation diaphragm is used, the reaction temperature is 80 ℃, electrolysis is carried out for 9 hours under the constant current of 0.5A, and the voltage is 2.0-3.0V. After the reduction reaction is finished, taking out the 1-aminoanthraquinone leuco body, and stirring for 4 hours under the condition of introducing air to obtain red 1-aminoanthraquinone. The product purity was 97.7% (HPLC analysis) and the yield was 99.2%.
The above description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of changes or substitutions within the technical scope of the present invention, and all such changes or substitutions are included in the scope of the present invention.

Claims (10)

1. A method for electrochemically synthesizing 1-aminoanthraquinone, said method comprising the steps of:
1) electrochemical reduction: placing the raw material 1-nitroanthraquinone and electrolyte in a cathode tank, inserting an electrode in an anode tank which is the electrolyte with the same concentration or with concentration difference, introducing direct current to form an electrolytic cell, and reducing the 1-nitroanthraquinone to generate 1-aminoanthraquinone leuco;
2) and (3) oxidation: introducing air into the reaction liquid obtained in the step 1) under stirring to obtain the 1-aminoanthraquinone.
2. The method according to claim 1, characterized in that the cathode cell and the anode cell of the electrolytic cell in step 1) are separated by an anionic membrane or a cationic membrane.
3. The method as claimed in claim 1, wherein the anode material in step 1) is a titanium substrate loaded with ruthenium dioxide or iridium dioxide, and the cathode material is a stainless steel electrode, a foamed nickel electrode, a copper electrode or a graphite electrode.
4. The method according to claim 1, wherein the reaction temperature in step 1) is 30-100 ℃ and the reaction time is 4-12 h.
5. The method according to claim 1, wherein the reaction temperature in step 1) is 50 to 90 ℃.
6. The method according to claim 1, wherein the electrolyte in the step 1) is at least one of a sodium carbonate solution, a potassium hydroxide solution, a sodium hydroxide solution and a sulfuric acid solution, and the mass percentage concentration of the electrolyte is 2-20%.
7. The method as claimed in claim 1, wherein when the electrolyte having a concentration difference is used in step 1), the concentration of the anode is controlled to be higher than that of the cathode, and the concentration difference is 3-25%.
8. The method according to claim 1, wherein the electrolysis in the step 1) is constant current electrolysis, the current is 0.5-2.0A, and the voltage variation is below 6V.
9. The method according to claim 1, wherein the reaction temperature in step 2) is 0 to 95 ℃.
10. The method according to claim 1, wherein the reaction temperature in step 2) is room temperature.
CN202210344245.0A 2022-03-31 2022-03-31 Method for synthesizing 1-aminoanthraquinone by electrochemical reduction method Pending CN114656366A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0394085A (en) * 1989-06-12 1991-04-18 Nippon Shokubai Kagaku Kogyo Co Ltd Production of 1-aminoanthraquinones
US5213665A (en) * 1988-02-29 1993-05-25 Nippon Shokubai Kagaku Kogyo, Co., Ltd. Process for producing 1-aminoanthraquinones
CN101054681A (en) * 2007-02-14 2007-10-17 浙江工业大学 Electrolytic synthesis method for 1,5-diamino-4,8-dihydroxyanthraquinone by one-step method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5213665A (en) * 1988-02-29 1993-05-25 Nippon Shokubai Kagaku Kogyo, Co., Ltd. Process for producing 1-aminoanthraquinones
JPH0394085A (en) * 1989-06-12 1991-04-18 Nippon Shokubai Kagaku Kogyo Co Ltd Production of 1-aminoanthraquinones
CN101054681A (en) * 2007-02-14 2007-10-17 浙江工业大学 Electrolytic synthesis method for 1,5-diamino-4,8-dihydroxyanthraquinone by one-step method

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
张玉梅: "1-氨基蒽醌的合成", 《鞍山钢铁学院学报》 *
黄培等: "硝基化合物还原制备芳香胺工艺研究进展", 《南京工业大学学报(自然科学版)》 *

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Application publication date: 20220624