CN114656286A - Method for improving machinability of ceramic rock plate - Google Patents
Method for improving machinability of ceramic rock plate Download PDFInfo
- Publication number
- CN114656286A CN114656286A CN202210264869.1A CN202210264869A CN114656286A CN 114656286 A CN114656286 A CN 114656286A CN 202210264869 A CN202210264869 A CN 202210264869A CN 114656286 A CN114656286 A CN 114656286A
- Authority
- CN
- China
- Prior art keywords
- rock plate
- ceramic rock
- ceramic
- vibration
- improving
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B7/00—Measuring arrangements characterised by the use of electric or magnetic techniques
- G01B7/16—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring the deformation in a solid, e.g. by resistance strain gauge
- G01B7/18—Measuring arrangements characterised by the use of electric or magnetic techniques for measuring the deformation in a solid, e.g. by resistance strain gauge using change in resistance
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
- G01N2291/0232—Glass, ceramics, concrete or stone
Landscapes
- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Ceramic Engineering (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Health & Medical Sciences (AREA)
- Acoustics & Sound (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention relates to the technical field of ceramic rock plate processing, in particular to a method for improving the processability of a ceramic rock plate. A method of improving the machinability of a ceramic rock plate, comprising the steps of: s1, placing the ceramic rock plate on a workbench, scanning the ceramic rock plate by using an ultrasonic flaw detector, and detecting whether macrocracks exist in the ceramic rock plate or not; and S2, placing the ceramic rock plate which is not provided with the macrocracks as a result of detection in the step S1 on a workbench, and dividing the ceramic rock plate into a plurality of detection areas. The method for improving the machinability of the ceramic rock plate can eliminate the residual stress generated in the production process of the ceramic rock plate, improve the machinability of the ceramic rock plate, effectively reduce the production cost of enterprises, has wide applicability, does not influence the performance of the ceramic rock plate, and solves the problems of high cost and influence on the performance of the ceramic rock plate in the conventional method for improving the machinability of the ceramic rock plate.
Description
Technical Field
The invention relates to the technical field of ceramic rock plate processing, in particular to a method for improving the processability of a ceramic rock plate.
Background
The ceramic rock plate (large plate) produced by the ceramic enterprises at the present stage is deficient in processing performance, the ceramic rock plate is large in size, the influence of temperature difference on the whole brick in the kiln can be amplified, the uneven degree of distribution of the residual stress on the surface of the ceramic rock plate is enhanced, the ceramic rock plate is more unfavorable for processing the ceramic rock plate, the cost of the ceramic rock plate is high, the enterprise burden is heavy, the processing performance of the ceramic rock plate can be improved through the optimization of the formula at present, however, the optimization of the formula can lead to the improvement of the production cost of the enterprise, and the enterprise is not favorable for seizing the market.
The prestress technology can ensure that the surface of the ceramic rock plate keeps a certain degree of compressive stress, improve the strength of the material and balance the residual stress of the surface of the material at the same time, so that the stress of the surface of the material keeps the compressive stress all the time, but six faces of the rock plate are coated, and the prestress technology is not suitable for large-scale industrial production; the toughening technology can reduce the cracking problem in the ceramic tile processing process and improve the processability of the ceramic rock plate, but the toughening technology has higher cost and is not beneficial to production, and mullite whiskers are taken as an example, the heat preservation in a crystallization area is carried out for a longer time in the sintering process to ensure that the mullite whiskers can continuously grow, but the mullite whiskers can often grow in the production processThe rapid burning technology is selected to save the fuel cost, so that the mullite whisker can not grow normally and can not achieve the toughening effect; the zirconium oxide toughening method needs to synthesize stable t/c-ZrO2But t/c-ZrO2Will generate phase transformation in a low temperature range of 100 ℃ to 200 ℃ and convert into m-ZrO2，m-ZrO2The toughening effect on the material is not obvious, crystal grains (such as mullite whiskers and zirconia crystal grains) need to be introduced into the toughening technology, and the nano toughening technology also needs to introduce nano crystal grains), so that the existence of the crystal grains has great influence on the performances of the ceramic rock plate, such as color development, color mixing, transmittance and the like.
Disclosure of Invention
Aiming at the problems brought forward by the background technology, the invention aims to provide a method for improving the machinability of a ceramic rock plate, which can eliminate the residual stress generated in the production process of the ceramic rock plate, improve the machinability of the ceramic rock plate, effectively reduce the production cost of enterprises, has wide applicability, does not influence the performance of the ceramic rock plate, and solves the problems of high cost and influence on the performance of the ceramic rock plate in the conventional method for improving the machinability of the ceramic rock plate.
In order to achieve the purpose, the invention adopts the following technical scheme:
a method of improving the machinability of a ceramic rock plate, comprising the steps of:
s1, placing the ceramic rock plate on a workbench, scanning the ceramic rock plate by using an ultrasonic flaw detector, and detecting whether macrocracks exist in the ceramic rock plate or not;
s2, placing the ceramic rock plate which is free of macrocracks and has the detection result of S1 on a workbench, and dividing the ceramic rock plate into a plurality of detection areas;
step S3, respectively attaching one end of each stress strain gauge to the surface of each detection area, and respectively connecting the other end of each stress strain gauge to a host of the resistance strain gauge;
step S4, opening a host of the resistance strain gauge, detecting the surface deformation condition of the ceramic rock plate and recording data;
step S5, fixing the ceramic rock plate on the workbench, connecting a vibration exciter with a host of a vibration aging instrument, and enabling the ceramic rock plate to vibrate at high frequency through the vibration exciter to eliminate the residual stress of the ceramic rock plate;
and step S6, after the vibration exciter stops running, closing the vibration aging instrument, recording the data of the resistance strain gauge, taking down the stress strain gauge and completing the stress release of the ceramic rock plate.
In step S3, when the other end of the stress strain gauge is connected to the main unit of the resistance strain gauge, the connection is made by any one of a 1/4 bridge connection method, a 1/2 bridge connection method, and a full bridge connection method.
In step S2, the detection area has a rectangular shape, a length of the detection area is less than or equal to 250mm, and a width of the detection area is less than or equal to 250 mm.
In step S3, one end of each of the stress strain gauges is attached to the center of the surface of each of the detection regions.
In step S5, the entire ceramic rock plate is vibrated at high frequency by the exciter.
In step S5, the vibration frequency of the high-frequency vibration is 4000r/min to 9000r/min, and the vibration time is 15min to 60 min.
In step S5, the ceramic rock plate is fixed to the table by using a C-clamp.
Compared with the prior art, the embodiment of the invention has the following beneficial effects:
the method comprises the steps of analyzing defects of a ceramic rock plate by using an ultrasonic flaw detection technology, dividing the ceramic rock plate without macrocracks into a plurality of detection areas, respectively attaching one end of a plurality of stress strain gauges to the surface of each detection area, respectively connecting the other ends of the stress strain gauges to resistance strain gauges, turning on the resistance strain gauges, performing strain monitoring on the detection areas on the surface of the ceramic rock plate, wherein the resistance strain gauges can capture and display weak changes of current in a circuit and indicate that local areas on the surface of the ceramic rock plate have physical changes; then, the ceramic rock plate is vibrated at high frequency by a vibration exciter, the energy transmitted by the high-frequency vibration is utilized, the residual stress of the ceramic rock plate is combined to cause the ceramic material to slide or deform in other forms of crystal lattices, and the plastic deformation of the material is finally caused by the accumulation of the sliding or the crystal lattice distortion; the method can eliminate the residual stress generated in the production process of the ceramic rock plate on the basis of not changing the original production formula of the ceramic rock plate, improves the processability of the ceramic rock plate, does not need to add any toughening agent or toughening crystal into the ceramic material, has no influence on the properties of the ceramic rock plate such as color development, register, color mixing, transmittance and the like, effectively reduces the production cost of enterprises, and has wide applicability.
Drawings
FIG. 1 is a schematic operational view of a method of improving the machinability of a ceramic rock plate according to an embodiment of the invention;
FIG. 2 is a data plot of stress-strain gauges showing various stress-strain gauges prior to being subjected to high frequency vibration in accordance with one embodiment of the present invention;
FIG. 3 is a data plot of stress-strain gauges displaying various stress-strain gauges subjected to high frequency vibration for 30min in accordance with one embodiment of the present invention;
FIG. 4 is a data plot of stress-strain gauges displaying stress-strain gauges subjected to high frequency vibration for 60min in accordance with one embodiment of the present invention;
wherein: the device comprises a ceramic rock plate 10, a workbench 1, a stress strain gauge 2, a resistance strain gauge 3, a vibration exciter 4, a vibration aging gauge 5 and a C-shaped clamp 6.
Detailed Description
A method of improving the machinability of a ceramic rock plate, comprising the steps of:
s1, placing the ceramic rock plate on a workbench, scanning the ceramic rock plate by using an ultrasonic flaw detector, and detecting whether macrocracks exist in the ceramic rock plate or not;
s2, placing the ceramic rock plate which is free of macrocracks and has the detection result of S1 on a workbench, and dividing the ceramic rock plate into a plurality of detection areas;
step S3, respectively attaching one end of each stress strain gauge to the surface of each detection area, and respectively connecting the other end of each stress strain gauge to a host of the resistance strain gauge;
step S4, opening a host of the resistance strain gauge, clicking a balance button, detecting the surface deformation condition of the ceramic rock plate and recording data after the displayed numerical value is stable;
step S5, fixing the ceramic rock plate on the workbench, connecting a vibration exciter with a host of a vibration aging instrument, and enabling the ceramic rock plate to vibrate at high frequency through the vibration exciter to eliminate the residual stress of the ceramic rock plate;
and step S6, after the vibration exciter stops running, closing the vibration aging instrument, recording the data of the resistance strain gauge, taking down the stress strain gauge and completing the stress release of the ceramic rock plate.
According to the invention, the ultrasonic flaw detection technology is firstly used for carrying out flaw analysis on the ceramic rock plate, according to the ultrasonic flaw detection principle, sound waves can be reflected to different degrees under the condition that the sound waves pass through different media, the reflected signals are captured by a signal receiver, echo signals can be displayed on a display, so that whether cracks appear in the ceramic rock plate product and the depth and the position of the cracks can be judged, when the cracks are detected in the ceramic rock plate, calibration can be carried out on the surface of the ceramic tile, the processing process can avoid the area with cracks, and the risk of crack diffusion is reduced; then dividing the ceramic rock plate without the macrocracks into a plurality of detection areas, respectively attaching one end of a plurality of stress strain gauges to the surface of each detection area, respectively connecting the other end of each stress strain gauge to a resistance strain gauge, opening the resistance strain gauge, and carrying out strain monitoring on the detection area on the surface of the ceramic rock plate, wherein if the surface of the ceramic rock plate is slightly deformed, the stress strain gauges can be deformed along with the surface of the ceramic rock plate, and the resistance of the stress strain gauges is changed, so that the magnitude of current in a circuit is changed, and the resistance strain gauges can capture and display the weak change of current in the circuit, thereby indicating that the local area of the surface of the ceramic rock plate is deformed (because the plastic deformation degree of the ceramic material is not obvious, the method can amplify the plastic deformation of the ceramic material, and an observer can know the local deformation degree of the ceramic product); and then, the ceramic rock plate is vibrated at high frequency by a vibration exciter, the energy transmitted by the high-frequency vibration is utilized, the residual stress of the ceramic rock plate is combined to induce the lattice slippage of the ceramic material or the lattice distortion of other forms, the accumulation of the lattice slippage or the lattice distortion of other forms finally causes the plastic deformation of the material, the energy brought by the residual stress of the ceramic rock plate can be consumed in the process, the purpose of eliminating the residual stress of the ceramic rock plate is achieved, finally, the vibration aging instrument is closed, the data of the resistance strain instrument is recorded, and whether the residual stress is consumed and released or not can be verified.
The method for improving the machinability of the ceramic rock plate can eliminate the residual stress generated in the production process of the ceramic rock plate on the basis of not changing the original production formula of the ceramic rock plate, improves the machinability of the ceramic rock plate, does not need to add any toughening agent or toughening crystal into the ceramic material, has no influence on the properties of the ceramic rock plate such as color development, register, color mixing, transmittance and the like, effectively reduces the production cost of enterprises, and has wide applicability.
In step S3, when the other end of the stress strain gauge is connected to the main unit of the resistance strain gauge, the other end is connected to the main unit of the resistance strain gauge by any one of a 1/4 bridge connection method, a 1/2 bridge connection method, and a full bridge connection method.
Preferably, in the step S3, when the other end of the stress strain gauge is connected to the main unit of the resistance strain gauge, the connection is performed by using a 1/4 bridge connection method.
1/2 bridging mode is used for detecting a relatively large area and observing the deformation of the whole area, and full bridging mode is used for detecting the deformation condition of the whole ceramic rock plate, in the invention, 1/4 bridging mode is preferred for connection, because 1/4 bridging mode is a direct detection point, namely the deformation of a small part area, and the connection mode is simple, the expansion or contraction of the deformation of the detection area can be reflected more fully and more intuitively, the contraction or expansion degree of the detection area can be reflected, and the accuracy of the detection result is higher.
Preferably, in step S2, the detection area is rectangular, the length of the detection area is less than or equal to 250mm, and the width of the detection area is less than or equal to 250 mm.
Specifically, in the step S2, the ceramic rock plate which is detected to have no macrocracks in the step S1 is placed on a horizontal table, and is divided into a plurality of regions by marker pens, and when the stress strain gauges are attached to the surfaces of the detection regions, sufficient and intuitive deformation detection can be performed on the respective detection regions; when the 1/4 bridging method is used for detection, detection points are directly detected, namely deformation of a small part of area is detected, if the detection area is too large, detection errors are prone to occurring, the detection area is rectangular, the length of the detection area is less than or equal to 250mm, the width of the detection area is less than or equal to 250mm, and accuracy of detection results can be guaranteed.
Specifically, in step S3, one ends of the stress strain gauges are attached to the center of the surface of each detection region.
Specifically, in step S3, when one end of each of the stress strain gauges is attached to the center of the surface of each of the detection areas, the stress strain gauge is required to be attached to the surface of the ceramic rock plate, and therefore warping, hollowing, and the like cannot occur.
Specifically, in step S5, the entire ceramic rock plate is vibrated at high frequency by the exciter.
Because the fluctuation range of the resonant peak of the ceramic tile product is relatively small, the resonant peak of the ceramic rock plate is in a relatively narrow interval no matter whether deformation occurs or not, so as to ensure that the aging vibration frequency is in the resonant frequency, the effect of promoting stress release can be achieved, the purpose of aging vibration is to remove residual stress, when a large amount of residual stress exists on the surface of the ceramic tile, the residual stress has two ways of releasing, one is to promote dislocation slip of crystal grains in the material, the other is to ensure that the micro-cracks are stably expanded, the two can absorb energy brought by the residual stress, but the excitation level of the process is higher, the energy contained in the residual stress can not reach the excitation levels of the two, so the ceramic rock plate is required to generate resonance through aging vibration, the energy generated by the resonance acts together with the residual stress, and the dislocation slip of the crystal grains in the material is promoted, the micro-cracks can be expanded stably to a certain degree to eliminate residual stress, and in this state, when the external shearing force acts on the surface of the ceramic tile, the energy level of the micro-cracks cannot enable crystal grains in the material to generate dislocation slip or crack expansion, namely, the machinability of the ceramic rock plate is improved, so that the data measured in the steps S4 and S6 are data before and after high-frequency vibration, the deformation condition of the ceramic rock plate can be reflected, and whether the crystal grains in the ceramic rock plate generate dislocation and slip is verified.
Preferably, in the step S5, the vibration frequency of the high-frequency vibration is 4000r/min to 9000r/min, and the vibration time is 15min to 60 min.
In the step S5, the ceramic rock plate is vibrated at high frequency by the vibration exciter, the vibration frequency of the high-frequency vibration is 4000r/min to 9000r/min, the vibration time is 15min to 60min, the vibration frequency and the vibration time are within the range, and the deformation of the ceramic rock plate is obvious, which indicates that the range is the resonance range of the ceramic rock plate, the generated energy is maximum, if the vibration time is too short, the stress cannot be completely released, and if the vibration time exceeds 60min, the high-frequency vibration is continued, and the stress release effect is greatly weakened.
Specifically, in the step S5, the ceramic rock plate is fixed on the table using a C-clamp.
Through using the C type to press from both sides and fix ceramic rock plate on the workstation, avoid ceramic rock plate to take place the displacement when carrying out high-frequency vibration, guarantee ceramic rock plate the stability of placing when carrying out high-frequency vibration to guarantee the stress release effect of ceramic rock plate.
In order to facilitate an understanding of the present invention, a more complete description of the present invention is provided below. The present invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
In the description of the present invention, "a plurality" means two or more unless otherwise specified.
As shown in fig. 1, the names of the equipments used in the present embodiment are as follows: an OND50 digital ultrasonic flaw detector (used for detecting and calibrating the distribution and shape of the macrocracks inside the ceramic rock plate), a DM-YB1840-10hz resistance strain gauge (used for detecting the surface deformation degree of the ceramic rock plate), and an MIT-12K series full-automatic vibration aging instrument (used for aging vibration stress removal);
a method of improving the machinability of a ceramic rock plate, comprising the steps of:
step S1, placing the ceramic rock plate 10 on a horizontal workbench 1, scanning the ceramic rock plate 10 by using an ultrasonic flaw detector (OND50 digital ultrasonic flaw detector), and detecting whether macro cracks exist in the ceramic rock plate 10;
step S2, placing the ceramic rock plate 10, which is not macrocracks as a result of the detection in step S1, on the horizontal table 1, and dividing the ceramic rock plate 10 into a plurality of detection areas (only the division into 8 detection areas is shown in the figure, and the operation is not limited to the division into 8 detection areas);
step S3, respectively attaching one end of each stress strain gauge 2 to the center of the surface of each detection area, and respectively connecting the other end of each stress strain gauge 2 to a host of the resistance strain gauge 3 (1/4 bridging mode is selected);
step S4, opening a host of the resistance strain gauge 3, clicking a balance button, detecting the surface deformation condition of the ceramic rock plate 10 and recording data after the displayed numerical value is stable;
step S5, fixing the ceramic rock plate 10 on a workbench 1 by using a C-shaped clamp 6, connecting a vibration exciter 4 with a host of a vibration aging instrument 5, connecting a vibration end of the vibration exciter 4 with the ceramic rock plate 10, and enabling the whole ceramic rock plate 10 to vibrate at high frequency by the vibration exciter 4 to eliminate the residual stress of the ceramic rock plate 10;
and step S6, after the vibration exciter 4 stops running, closing the vibration aging instrument 5, recording the data of the resistance strain gauge 3, taking down the stress strain gauge 2, and completing the stress release of the ceramic rock plate 10.
Wherein the size of the ceramic rock plate is 700mm × 1500mm, the vibration frequency of the high-frequency vibration is 6000r/min in step S5, wherein fig. 2 shows data of each stress strain gage displayed by the resistance strain gage before the high-frequency vibration (step S4), fig. 3 shows data of each stress strain gage displayed by the resistance strain gage performing the high-frequency vibration for 30min in step S5, fig. 4 shows data of each stress strain gage displayed by the resistance strain gage performing the high-frequency vibration for 60min in step S5, wherein CH01 to CH20 respectively show data values of different detection regions (wherein a positive value represents that deformation occurring in the detection region is expansion and a negative value represents that deformation occurring in the detection region is contraction), as can be seen from fig. 2 and 3, the residual stress at a local position of the ceramic rock plate is large, and therefore the value of a part of the stress strain gage is greatly changed because the area of the ceramic rock plate is large, the condition of uneven heating in the kiln is particularly obvious, so the residual stress distribution of the surface after firing is large and uneven; as can be seen from fig. 3 and 4, the extreme difference of the change of the stress strain gauge number value is 19556 μ epsilon when the high-frequency vibration is carried out for 30min, and the extreme difference of the change of the stress strain gauge number value is still 19556 μ epsilon when the high-frequency vibration is carried out for 60min, which shows that the stress release effect is not obvious when the high-frequency vibration duration is increased after the vibration time reaches 60 min.
In addition, through comparison, after the ceramic rock plate sample which is easy to be cut and cracked is processed by the method for improving the machinability of the ceramic rock plate, the ceramic rock plate sample is not cut and cracked when being cut by the cutting machine, so that the aim of quickly removing the residual stress of the ceramic rock plate product can be fulfilled by aging vibration, and the production cost of enterprises is effectively reduced.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (7)
1. A method of improving the machinability of a ceramic rock plate, comprising the steps of:
step S1, placing the ceramic rock plate on a workbench, scanning the ceramic rock plate by using an ultrasonic flaw detector, and detecting whether macrocracks exist in the ceramic rock plate or not;
s2, placing the ceramic rock plate which is free of macrocracks and has the detection result of S1 on a workbench, and dividing the ceramic rock plate into a plurality of detection areas;
step S3, respectively attaching one end of each stress strain gauge to the surface of each detection area, and respectively connecting the other end of each stress strain gauge to a host of the resistance strain gauge;
step S4, opening a host of the resistance strain gauge, detecting the surface deformation condition of the ceramic rock plate and recording data;
step S5, fixing the ceramic rock plate on the workbench, connecting a vibration exciter with a host of a vibration aging instrument, and enabling the ceramic rock plate to vibrate at high frequency through the vibration exciter to eliminate the residual stress of the ceramic rock plate;
and step S6, after the vibration exciter stops running, closing the vibration aging instrument, recording the data of the resistance strain gauge, taking down the stress strain gauge and completing the stress release of the ceramic rock plate.
2. The method of improving the workability of a ceramic rock plate as claimed in claim 1, wherein in step S3, when the other end of the strain gage is connected to the main machine of the resistance strain gauge, the strain gage is connected in any one of 1/4 bridge connection, 1/2 bridge connection and full bridge connection.
3. The method for improving the machinability of a ceramic rock plate according to claim 2, wherein in the step S2, the shape of the detection region is rectangular, the length of the detection region is 250mm or less, and the width of the detection region is 250mm or less.
4. The method of improving machinability of ceramic rock plates according to claim 1, wherein in step S3, one ends of a plurality of stress strain gauges are respectively attached to a central position of a surface of each sensing area.
5. The method for improving the workability of a ceramic rock laminate according to claim 1, wherein the whole ceramic rock laminate is subjected to high-frequency vibration by an exciter in step S5.
6. The method for improving the workability of a ceramic rock plate according to claim 1, wherein the high-frequency vibration has a vibration frequency of 4000 to 9000r/min and a vibration time of 15 to 60min at step S5.
7. The method for improving the machinability of a ceramic rock plate according to claim 1, wherein the ceramic rock plate is fixed to the working table by using a C-clamp in step S5.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210264869.1A CN114656286A (en) | 2022-03-17 | 2022-03-17 | Method for improving machinability of ceramic rock plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210264869.1A CN114656286A (en) | 2022-03-17 | 2022-03-17 | Method for improving machinability of ceramic rock plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114656286A true CN114656286A (en) | 2022-06-24 |
Family
ID=82029342
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210264869.1A Pending CN114656286A (en) | 2022-03-17 | 2022-03-17 | Method for improving machinability of ceramic rock plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114656286A (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1668415A1 (en) * | 1988-12-22 | 1991-08-07 | Предприятие П/Я А-7615 | Apparatus for machining workpieces by vibration |
| US5113707A (en) * | 1991-05-02 | 1992-05-19 | Her Majesty The Queen In Right Of Canada | Three-dimensional strain monitor for rock boreholes |
| CN2592332Y (en) * | 2003-01-20 | 2003-12-17 | 华东船舶工业学院 | Portable vibration processing device for eliminating welding residual stress |
| JP2004292925A (en) * | 2003-03-28 | 2004-10-21 | Technocoat Co Ltd | Method and device for removing residual stress |
| CN1546973A (en) * | 2003-11-28 | 2004-11-17 | 汤小牛 | Method of vibration aging and strain detection for workpiece |
| CN109338092A (en) * | 2018-09-10 | 2019-02-15 | 上海海事大学 | A kind of undergraduate's innovative thinking cultural method based on intelligent vibration timeliness platform |
| CN110849973A (en) * | 2019-12-03 | 2020-02-28 | 上海海事大学 | High-frequency vibration system and method for nondestructive testing of micro-cracks on surface layer of small-size component |
| CN112097973A (en) * | 2020-08-19 | 2020-12-18 | 佛山科学技术学院 | Method for measuring and eliminating internal stress of building ceramic plate and application thereof |
| CN112797786A (en) * | 2020-12-23 | 2021-05-14 | 广东新一派建材有限公司 | Firing device for ceramic rock plate and firing treatment method for ceramic rock plate |
| CN112858474A (en) * | 2021-01-04 | 2021-05-28 | 广东金刚新材料有限公司 | Ultrasonic testing method and system for stress of ceramic rock plate |
| CN113264783A (en) * | 2021-07-20 | 2021-08-17 | 佛山市东鹏陶瓷发展有限公司 | Prestressed ceramic and preparation method thereof |
| CN215127742U (en) * | 2021-03-26 | 2021-12-14 | 佛山市东鹏陶瓷有限公司 | Rock plate structure |
-
2022
- 2022-03-17 CN CN202210264869.1A patent/CN114656286A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1668415A1 (en) * | 1988-12-22 | 1991-08-07 | Предприятие П/Я А-7615 | Apparatus for machining workpieces by vibration |
| US5113707A (en) * | 1991-05-02 | 1992-05-19 | Her Majesty The Queen In Right Of Canada | Three-dimensional strain monitor for rock boreholes |
| CN2592332Y (en) * | 2003-01-20 | 2003-12-17 | 华东船舶工业学院 | Portable vibration processing device for eliminating welding residual stress |
| JP2004292925A (en) * | 2003-03-28 | 2004-10-21 | Technocoat Co Ltd | Method and device for removing residual stress |
| CN1546973A (en) * | 2003-11-28 | 2004-11-17 | 汤小牛 | Method of vibration aging and strain detection for workpiece |
| CN109338092A (en) * | 2018-09-10 | 2019-02-15 | 上海海事大学 | A kind of undergraduate's innovative thinking cultural method based on intelligent vibration timeliness platform |
| CN110849973A (en) * | 2019-12-03 | 2020-02-28 | 上海海事大学 | High-frequency vibration system and method for nondestructive testing of micro-cracks on surface layer of small-size component |
| CN112097973A (en) * | 2020-08-19 | 2020-12-18 | 佛山科学技术学院 | Method for measuring and eliminating internal stress of building ceramic plate and application thereof |
| CN112797786A (en) * | 2020-12-23 | 2021-05-14 | 广东新一派建材有限公司 | Firing device for ceramic rock plate and firing treatment method for ceramic rock plate |
| CN112858474A (en) * | 2021-01-04 | 2021-05-28 | 广东金刚新材料有限公司 | Ultrasonic testing method and system for stress of ceramic rock plate |
| CN215127742U (en) * | 2021-03-26 | 2021-12-14 | 佛山市东鹏陶瓷有限公司 | Rock plate structure |
| CN113264783A (en) * | 2021-07-20 | 2021-08-17 | 佛山市东鹏陶瓷发展有限公司 | Prestressed ceramic and preparation method thereof |
Non-Patent Citations (8)
| Title |
|---|
| 卞平艳等: "基于非局部理论的纳米复相陶瓷超声磨削试验研究", 《硅酸盐通报》 * |
| 张乃禄 等: "《安全检测技术》", 30 September 2007, 西安电子科技大学出版社 * |
| 戚玉强 等: "《传感器与检测技术》", 31 August 2018, 北京航空航天大学出版社 * |
| 王行新 等: "振动消除应力", 《振动与冲击》 * |
| 贺艺 等: "振动时效机理及其在消除应力方面的应用", 《洛阳理工学院学报(自然科学版)》 * |
| 郭空明 等: "《工程力学实验教程——基础力学、电测与振动》", 31 October 2019, 西安电子科技大学出版社 * |
| 金国庭 等: "浅析预应力建筑陶瓷的研究现状及发展趋势", 《佛山陶瓷》 * |
| 高玉魁: "《残余应力基础理论及应用》", 31 July 2019, 上海科学技术出版社 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| AU2012260392B2 (en) | Furnace structural integrity monitoring systems and methods | |
| US7802478B2 (en) | Methods and apparatus for measuring elastic modulus of non-solid ceramic materials by resonance | |
| CN106596100B (en) | A kind of four-step machine tool chief axis elasticity modulus lossless detection method and device | |
| Guillon et al. | Tensile fracture of soft and hard PZT | |
| US10620167B1 (en) | In-plane modulus testing of materials by an ultrasonic dry-contact method | |
| WO2024131209A1 (en) | Imaging method and system for residual stress in basin insulator, and test block preparation method | |
| Mohimi et al. | Development of high temperature ultrasonic guided wave transducer for continuous in service monitoring of steam lines using non-stoichiometric lithium niobate piezoelectric ceramic | |
| CN114656286A (en) | Method for improving machinability of ceramic rock plate | |
| Hou et al. | Development of sputtered AlN thin-film ultrasonic transducers for durable high-temperature applications | |
| CN101609067B (en) | Nondestructive quantitative detecting method and device for internal defects of refractory brick | |
| US8499641B2 (en) | Apparatus for determining and/or monitoring ( {A} ) pressure | |
| Johnson et al. | High-temperature (> 1000 C) acoustic emission sensor | |
| Nam et al. | Application of ultrasonic inspection to characterization of advanced SiC/SiC composites | |
| CN101385960B (en) | Dynamic method for real time measurement of diamond single crystal growth | |
| CN104950042A (en) | Ultrasonic probe | |
| CN104977358A (en) | Method for inspecting quality of carbon bricks for blast furnace based on acoustic principle | |
| CN115896937A (en) | Growth device and growth method of semiconductor crystal material | |
| Gyekenyesi et al. | An evaluation of strain measuring devices for ceramic composites | |
| Fu et al. | Study on fracture of zirconia and alumina ceramics based on acoustic emission technology | |
| CN113324855B (en) | Quantitative nondestructive testing method for performance of heat insulation tile block for combustion chamber of gas turbine | |
| JP4353262B2 (en) | Surface acoustic wave device and substrate for piezoelectric device | |
| JP5240218B2 (en) | Crystal grain size measuring apparatus, method and program | |
| CN117580437A (en) | Bismuth silicate crystal piezoelectric cutting and application thereof in high Wen Daobo piezoelectric transducer | |
| CN114199762A (en) | Carbon block crack detection device and detection method | |
| Si et al. | Preparation and acoustic properties of high-temperature acoustic emission sensor based on La3Ga5SiO 1 4 crystal |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |