CN114654579B - Continuous overturning device for concrete prefabricated pile type part - Google Patents
Continuous overturning device for concrete prefabricated pile type part Download PDFInfo
- Publication number
- CN114654579B CN114654579B CN202210481585.8A CN202210481585A CN114654579B CN 114654579 B CN114654579 B CN 114654579B CN 202210481585 A CN202210481585 A CN 202210481585A CN 114654579 B CN114654579 B CN 114654579B
- Authority
- CN
- China
- Prior art keywords
- driving
- cover
- shafts
- tilting mechanism
- cover die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000004567 concrete Substances 0.000 title abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 119
- 210000000078 claw Anatomy 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims abstract description 16
- 239000011178 precast concrete Substances 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 10
- 230000007306 turnover Effects 0.000 description 10
- 230000001965 increasing effect Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The invention provides a continuous overturning device for a concrete precast pile-type part, which comprises a cover die grabbing overturning mechanism and a cover die discharging overturning mechanism, wherein the cover die grabbing overturning mechanism and the cover die discharging overturning mechanism are mutually staggered, and comprise a driving base, a driving device, a rotating shaft, a driving gear, a bearing seat and a claw mechanism.
Description
Technical Field
The invention belongs to the technical field of cover mold overturning devices, and particularly relates to a continuous overturning device for a concrete prefabricated pile type part.
Background
Along with the development of concrete technology, the technology of concrete pipe piles is mature, and the concrete pipe piles are widely applied to various fields of bridges, ports, railways, hydraulic engineering and the like besides industrial and civil buildings. When the concrete pipe pile is produced, the working procedures of feeding, tensioning, centrifuging, normal-temperature steam curing, placing, demoulding, high-pressure steam curing and the like are needed.
The pipe pile mould is generally divided into two open mode moulds and a non-open mode mould, wherein the open mode mould is required to divide the pipe pile mould into a cover mould and a bottom mould transversely in half.
After the cover die and the bottom die are opened, the inner side of the die is required to be cleaned by impurities, a release agent is sprayed, and other follow-up operations are needed, so that die assembly pouring is carried out again with follow-up convenience, but in the step, the cleaning of the cover die is a complex procedure, the inner wall of the cover die faces the ground after the die opening, the cleaning and the spraying of the inner wall of the facing cover die are very troublesome, if the cover die is overturned and then treated again, the overturned cover die is required to be overturned again to be original shape in order to ensure that the follow-up lifting and die assembly of the cover die can be conveniently carried out, and a device capable of sectionally overturning the pipe pile cover die for a plurality of times is needed to meet the requirements so as to strengthen the production efficiency.
Disclosure of Invention
The invention provides a continuous overturning device for a concrete precast pile-type part, which comprises a cover die grabbing overturning mechanism and a cover die discharging overturning mechanism, wherein the cover die grabbing overturning mechanism and the cover die discharging overturning mechanism are mutually staggered, the cover die grabbing overturning mechanism and the cover die discharging overturning mechanism comprise a driving base, a driving device, a rotating shaft, a driving gear, a bearing seat and a claw mechanism, one overturning mechanism is arranged under a cover die after grabbing and overturning through the staggered arrangement of the similar overturning mechanisms, after finishing the processing steps required by the cover die, the cover die is overturned into the original package and conveyed to the next step through the discharging overturning operation, so that smooth sectional overturning is finished, and the production efficiency of a tubular pile production line is improved.
Still further, lid mould snatchs tilting mechanism and lid mould ejection of compact tilting mechanism bottom all be equipped with drive base, drive base be standard I-steel, drive base top all is equipped with drive arrangement, drive base equidistance is established in lid mould snatchs tilting mechanism and lid mould ejection of compact tilting mechanism bottom center's both sides, lid mould snatch tilting mechanism's drive base and lid mould ejection of compact tilting mechanism's drive base crisscross setting of centering each other, can realize lid mould snatch the mutual cross-over of going on lid mould between tilting mechanism and the lid mould ejection of compact tilting mechanism through the mode of crisscross placing, can realize the multiple upset lid mould of segmentation.
Still further, drive arrangement includes driving machine, slide rail and rack, slide rail top and rack bottom peg graft and link to each other, the top outer end at the drive base is established to the slide rail, the slide rail rear is equipped with the driving machine, the rack link to each other with the drive gear meshing, the removal through the driving machine drives the rack and carries out parallel movement on the slide rail, can drive the rotation of drive gear when the rack translates to can realize the rotation range and the rotation angle of drive gear that can control.
Still further, the driving gear center run through be equipped with the pivot, the pivot include end shaft, drive shaft and connecting axle, the end shaft establish the both ends at the pivot, the drive shaft establish at the middle part of pivot, end shaft and drive shaft between link to each other through the connecting axle, drive shaft and drive shaft between link to each other through the connecting axle, the pivot of mechanism is constituteed through the mode of multistage connection, this kind of mode can be effectual the axle center precision that the long pivot needs of control to can effectively reduce the manufacturing cost of pivot by a wide margin.
Still further, the end shaft outer end all is equipped with the bearing frame, and the end shaft inner all is equipped with the jack catch mechanism, drive shaft both ends all be equipped with the bearing frame, the drive shaft middle part is equipped with jack catch mechanism and drive gear, drives the rotation of pivot through drive gear to the junction at every axle all is equipped with the bearing frame for the supportability of pivot is increased for the junction of pivot.
Further, the claw mechanism of the cover die grabbing turnover mechanism is a reverse claw mechanism, the claw mechanism of the cover die discharging turnover mechanism is a forward claw mechanism, when the claw of the claw mechanism faces to the right, the claw core of the claw mechanism is upward, when the claw of the claw mechanism faces to the right, the claw core of the claw mechanism is downward, and the claw mechanism is forward, so that the cover die sectional turnover work is realized through the claw mechanisms in different directions.
The beneficial effects are that:
According to the invention, after the similar turnover mechanisms are placed in a staggered manner, one turnover mechanism is used for grabbing and turning, the other turnover mechanism waits under the cover die, after the processing steps required by the cover die are completed, the cover die is turned over to be original and conveyed to the next step by discharging and turning operation, so that smooth sectional turning is completed, the production efficiency of a tubular pile production line is improved, the cover die grabbing and turning mechanisms and the cover die discharging and turning mechanisms can be mutually staggered for carrying out mutual switching of the cover die, sectional multiple turnover of the cover die can be realized, racks are driven to move in parallel on a sliding rail by the movement of a driving machine, the rotation of the driving gear can be driven when the racks translate, the rotation amplitude and the rotation angle of the driving gear can be controlled, the rotating shaft of the mechanism can be formed by the mode of multistage connection, the axle center precision required by a long rotating shaft can be effectively controlled, the production cost of the rotating shaft can be effectively and greatly reduced by the driving gear, the rotating of the rotating shaft is provided with bearing seats at the connecting position of each shaft, and the connecting position of each rotating shaft is used for increasing the supporting performance of the rotating shaft in different directions of the claw mechanism.
Drawings
FIG. 1 is a schematic illustration of a continuous inversion apparatus for precast concrete pile type elements;
In the figure; 1. a discharging cover die 2, a turnover cover die 3, an end shaft 4, a driving shaft 5, a connecting shaft 6, a bearing seat 7, a driving gear, 8, a reverse jaw mechanism, 9, a forward jaw mechanism, 10, a driving device, 11 and a driving base.
Detailed Description
The present invention will be further described in detail with reference to the following examples and drawings for the purpose of enhancing the understanding of the present invention, which examples are provided for the purpose of illustrating the present invention only and are not to be construed as limiting the scope of the present invention.
The device comprises a discharging cover die 1, a turnover cover die 2, an end shaft 3, a driving shaft 4, a connecting shaft 5, a bearing seat 6, a driving gear 7, a reverse jaw mechanism 8, a forward jaw mechanism 9, a driving device 10 and a driving base 11.
As shown in fig. 1;
A continuous turning device for precast concrete stake type part, snatchs tilting mechanism and cover mould ejection of compact tilting mechanism including the cover mould, cover mould snatch tilting mechanism and cover mould ejection of compact tilting mechanism crisscross the placing each other, cover mould snatch tilting mechanism and cover mould ejection of compact tilting mechanism including drive base 11, drive arrangement 10, pivot, drive gear 7, bearing frame 6 and jack catch mechanism, through the crisscross another tilting mechanism of realization behind the upset of similar tilting mechanism snatch in the below of cover mould waiting, after accomplishing the required processing step of cover mould, carry out the operation of ejection of compact upset again and overturn the cover mould into former dress and carry to next step to accomplish smooth sectional type upset, improve tubular pile production line's production efficiency.
With this embodiment, cover mould snatchs tilting mechanism and cover mould ejection of compact tilting mechanism bottom all be equipped with drive base 11, drive base 11 be standard I-steel, drive base 11 top all is equipped with drive arrangement 10, drive base 11 equidistant the setting in cover mould snatchs tilting mechanism and cover mould ejection of compact tilting mechanism bottom center's both sides, cover mould snatch tilting mechanism's drive base 11 and cover mould ejection of compact tilting mechanism's drive base 11 crisscross setting of centering each other, can realize through the mode of crisscross placing that cover mould snatchs the mutual exchange of carrying out the cover mould between tilting mechanism and the cover mould ejection of compact tilting mechanism, can realize the multistage turnover cover mould many times.
In this embodiment, the driving device 10 includes a driving machine, a sliding rail and a rack, the top of the sliding rail is connected with the bottom of the rack in an inserting manner, the sliding rail is arranged at the outer end of the top of the driving base 11, the driving machine is arranged at the rear of the sliding rail, the rack is meshed with the driving gear 7, the rack is driven to move in parallel on the sliding rail by the movement of the driving machine, and when the rack translates, the rack can drive the driving gear 7 to rotate, so that the controllable rotation range and rotation angle of the driving gear 7 can be realized.
With this embodiment, the drive gear 7 center run through be equipped with the pivot, the pivot include end shaft 3, drive shaft 4 and connecting axle 5, end shaft 3 establish the both ends at the pivot, drive shaft 4 establish at the middle part of pivot, end shaft 3 and drive shaft 4 between link to each other through connecting axle 5, drive shaft 4 and drive shaft 4 between link to each other through connecting axle 5, the pivot of mechanism is constituteed through the mode of multistage connection, this kind of mode can be effectual the axle center precision that the long pivot needs of control to can effectively reduce the manufacturing cost of pivot by a wide margin.
With this embodiment, the end shaft 3 outer end all is equipped with bearing frame 6, and the end shaft 3 inner all is equipped with jaw mechanism, drive shaft 4 both ends all be equipped with bearing frame 6, drive shaft 4 middle part is equipped with jaw mechanism and drive gear 7, drives the rotation of pivot through drive gear 7 to the junction at every axle all is equipped with bearing frame 6 for the supportability of pivot is increased for the junction of pivot.
In the embodiment, the jaw mechanism of the cover die grabbing and overturning mechanism is a reverse jaw mechanism 8, the jaw mechanism of the cover die discharging and overturning mechanism is a forward jaw mechanism 9, when the jaws of the jaw mechanism face to the right, the jaw center of the jaw mechanism is upward, the jaw mechanism is the reverse jaw mechanism 8, when the jaws of the jaw mechanism face to the right, the jaw center of the jaw mechanism is downward, the jaw mechanism is the forward jaw mechanism 9, and the cover die sectional overturning work is realized through the jaw mechanisms in different directions.
Implementation examples;
the cover die grabbing and overturning mechanism is arranged on the left side, the cover die discharging and overturning mechanism is arranged on the right side, the driving device 10 drives the driving gear 77 to rotate, the driving gear 7 drives the rotating shaft to rotate, and the rotating shaft drives the reverse clamping jaw mechanism 8 and the forward clamping jaw mechanism 9 to rotate.
Before the device starts working, the reverse jaw mechanism 8 and the forward jaw mechanism 9 face to the left, the jaws of the reverse jaw mechanism 8 are downward to grasp the cover die, and the jaws of the forward jaw mechanism are upward to handover the overturned cover die.
When the device starts to work, the reverse jaw mechanism 8 grabs the cover die and overturns the cover die to the right by one hundred and eighty degrees, after the cover die is processed, the forward jaw mechanism 9 is used for switching the cover die, the reverse jaw mechanism 8 is used for loosening the cover die, the forward jaw mechanism 9 is overturned to the right by one hundred and eighty degrees again, the cover die is overturned to be the original state, the reverse jaw mechanism 8 is rotated to the left after the forward jaw mechanism 9 overturns to be at the beginning to be at the grabbing position of the next cover die, and the forward jaw mechanism 9 is rotated to the left after the cover die is loosened to be at the beginning to be at the next cover die switching, so that the whole set of working cycle is completed.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (5)
1. A continuous turning device for precast concrete stake type part, its characterized in that includes that the cover mould snatchs tilting mechanism and cover mould ejection of compact tilting mechanism, cover mould snatch tilting mechanism and cover mould ejection of compact tilting mechanism crisscross placing each other, cover mould snatch tilting mechanism and cover mould ejection of compact tilting mechanism include drive base, drive arrangement, pivot, drive gear, bearing frame and jaw mechanism, cover mould snatch tilting mechanism's jaw mechanism be reverse jaw mechanism, cover mould ejection of compact tilting mechanism's jaw mechanism be forward jaw mechanism.
2. The continuous turning device for the precast concrete pile-type part according to claim 1, wherein the bottoms of the cover mold grabbing and turning mechanism and the cover mold discharging and turning mechanism are respectively provided with a driving base, the driving bases are standard I-shaped steel, driving devices are respectively arranged above the driving bases, the driving bases are equidistantly arranged on two sides of the centers of the bottoms of the cover mold grabbing and turning mechanism and the cover mold discharging and turning mechanism, and the driving bases of the cover mold grabbing and turning mechanism and the driving bases of the cover mold discharging and turning mechanism are arranged in a staggered and centered mode.
3. The continuous overturning device for the precast concrete pile-shaped part according to claim 2, wherein the driving device comprises a driving machine, a sliding rail and a rack, the top of the sliding rail is connected with the bottom of the rack in an inserting mode, the sliding rail is arranged at the outer end of the top of the driving base, the driving machine is arranged behind the sliding rail, and the rack is meshed and connected with the driving gear.
4. A continuous turning device for precast concrete pile-type parts according to claim 3, wherein the center of the driving gear is provided with a rotating shaft in a penetrating manner, the rotating shaft comprises end shafts, driving shafts and connecting shafts, the end shafts are arranged at two ends of the rotating shaft, the driving shafts are arranged in the middle of the rotating shaft, the end shafts and the driving shafts are connected through the connecting shafts, and the driving shafts are connected through the connecting shafts.
5. The continuous turning device for precast concrete pile type parts according to claim 4, wherein the outer ends of the end shafts are respectively provided with a bearing seat, the inner ends of the end shafts are respectively provided with a claw mechanism, the two ends of the driving shaft are respectively provided with a bearing seat, and the middle part of the driving shaft is provided with a claw mechanism and a driving gear.
Priority Applications (1)
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CN202210481585.8A CN114654579B (en) | 2022-05-05 | 2022-05-05 | Continuous overturning device for concrete prefabricated pile type part |
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CN202210481585.8A CN114654579B (en) | 2022-05-05 | 2022-05-05 | Continuous overturning device for concrete prefabricated pile type part |
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CN114654579A CN114654579A (en) | 2022-06-24 |
CN114654579B true CN114654579B (en) | 2024-05-28 |
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