CN114646214A

CN114646214A - Fly ash fibre processing melting furnace for fly ash bag making

Info

Publication number: CN114646214A
Application number: CN202210262956.3A
Authority: CN
Inventors: 武亚峰; 姬志福; 徐建军; 胡光洲
Original assignee: Jiangsu Anpulin New Material Research Institute Co ltd
Current assignee: Jiangsu Anpulin New Material Research Institute Co ltd
Priority date: 2022-03-17
Filing date: 2022-03-17
Publication date: 2022-06-21

Abstract

The invention discloses a fly ash fiber processing melting furnace for a fly ash bag, which comprises a base frame, a first motor, a hydraulic telescopic rod, a third motor, a support frame and a fourth motor, wherein the inner wall of the base frame is rotatably connected with a first transmission shaft, the inner end of the first transmission shaft is connected with the furnace frame, the first transmission shaft on the right side penetrates through the base frame and is provided with a first gear, the hydraulic telescopic rod is arranged on the rear side of the base frame, the upper end of the hydraulic telescopic rod is connected with a fixed frame, the upper end of the fixed frame penetrates through and is rotatably connected with a second rotating shaft, the upper end of the second rotating shaft is connected with a rotating frame, the lower end of the rotating frame is provided with a sealing cover, the support frame is arranged on the left side of the base frame, and the support frame is provided with a material tank. This fly ash is fly ash fibre processing melting furnace for bag making of fly ash, the mixture is at the heating melting process, and the waste gas of production is after the filter screen prefilter, is taken out it by fan and external pipe and is sent outside gas cleaning device in the processing, and the mixture heats the back of melting, and accessible first motor, first pivot, second gear, first gear and first transmission shaft drive the furnace frame upset, and the fuse-element of being convenient for flows.

Description

Fly ash fibre processing melting furnace for fly ash bag making

Technical Field

The invention relates to the technical field related to fly ash bag making, in particular to a fly ash fiber processing melting furnace for fly ash bag making.

Background

Fly ash is mainly small ash particles discharged in the combustion process of fuel (mainly coal), in the comprehensive utilization of fly ash, fly ash can be used for manufacturing fly ash fibers, fly ash fibers are used for processing bags or other fiber finished products, in the fly ash manufacturing fly ash fibers, an electric melting furnace is needed for heating and fully melting the fly ash, a melt flows out of the furnace and flows into a spinning machine through a melt flow groove to form fibers, most of materials such as fly ash are conveyed and added into the melting furnace through a conveying belt device, the materials are easy to accumulate and are unevenly distributed, the effect after heating and melting is influenced, most of fly ash bags are inconvenient to discharge from the fly ash fiber processing melting furnace, and the problem is solved by the fly ash fiber processing melting furnace for fly ash bags.

Disclosure of Invention

The invention aims to provide a fly ash fiber processing melting furnace for fly ash bag making, which aims to solve the problems that most fly ash materials and the like are conveyed and added into the melting furnace through a conveying belt device, so that the materials are easily accumulated and unevenly distributed, the effect after heating and melting is influenced, and the discharging of most fly ash fiber processing melting furnaces for fly ash bag making is inconvenient.

In order to achieve the purpose, the invention provides the following technical scheme: a fly ash fiber processing melting furnace for fly ash bag making comprises a base frame, a first motor, a hydraulic telescopic rod, a third motor, a support frame and a fourth motor,

the inner wall of the base frame is rotatably connected with a first transmission shaft, the inner end of the first transmission shaft is connected with the furnace frame, and the first transmission shaft on the right side penetrates through the base frame and is provided with a first gear;

the hydraulic telescopic rod is arranged at the rear side of the base frame, the upper end of the hydraulic telescopic rod is connected with a fixed frame, the upper end of the fixed frame is connected with a second rotating shaft in a penetrating and rotating mode, the upper end of the second rotating shaft is connected with a rotating frame, and meanwhile the lower end of the rotating frame is provided with a sealing cover;

the support frame sets up in the bed frame left side, and is provided with the material jar on the support frame.

Preferably, the furnace frame is including opening groove, electric melting furnace, filter screen, fan and outer takeover, and the opening groove has been seted up to the furnace frame upper end, opening groove and sealed lid are corresponding, and sealed lid presents the notch cuttype structure.

Through adopting above-mentioned technical scheme, the opening groove is convenient for material heating and fuse-element outflow.

Preferably, be provided with electric melting furnace and filter screen in the furnace frame, and the filter screen setting is in the electric melting furnace outside, be provided with the fan in the furnace frame, and the fan setting is in the filter screen below, the fan is connected with taking over outward, and takes over outward and run through the furnace frame.

Through adopting above-mentioned technical scheme, the filter screen can be to the preliminary filtration processing of the flue gas that produces in the heating process.

Preferably, the first motor is arranged on the base frame and connected with the first rotating shaft, the first rotating shaft is provided with a second gear in a penetrating manner, the upper end of the second gear is meshed with the first gear, and the first motor, the first rotating shaft, the second gear, the first transmission shaft and the furnace frame form a rotating mechanism.

Through adopting above-mentioned technical scheme, drive first transmission shaft through first pivot, second gear, first gear and rotate under the effect of first motor.

Preferably, the hydraulic telescopic rod and the fixing frame form a telescopic mechanism, a second motor is arranged in the fixing frame, and the second motor is connected with the lower end of the second rotating shaft.

By adopting the technical scheme, the fixing frame can be adjusted in a telescopic mode under the action of the hydraulic telescopic rod.

Preferably, the third motor is arranged at the lower end of the rotating frame and is connected with the first stirring rod.

Through adopting above-mentioned technical scheme, drive first puddler through the third motor and rotate, can stir the material.

Preferably, the material jar is including fifth motor, second puddler and charge door, and the material jar upper end is provided with the fifth motor, the fifth motor is connected with the second puddler, and the second puddler lower extreme runs through to rotate and connects in the material jar upper end, and material jar upper end symmetry is provided with two charge doors simultaneously.

Through adopting above-mentioned technical scheme, the charge door that both sides set up is used for fly ash and addition material to add simultaneously, is convenient for add the stirring mixture between the material simultaneously.

Preferably, the fourth motor runs through and sets up on the support frame, and the fourth motor is connected with the third pivot, run through and be provided with the third gear in the third pivot, and the meshing of third gear is connected with the fourth gear, the fourth gear runs through and sets up on the second transmission shaft, and the second transmission shaft rotates and connects on the support frame, and the second transmission shaft upper end is connected with conveyer belt device simultaneously.

By adopting the technical scheme, the mixed materials can be input into the electric smelting furnace through the conveying belt device.

Preferably, the fourth motor, the third rotating shaft, the third gear, the fourth gear, the second transmission shaft and the conveyer belt device form a rotating mechanism, the conveyer belt device is arranged below the charging bucket, and the conveyer belt device is arranged above the furnace frame.

By adopting the technical scheme, the position of the conveying belt device can be adjusted under the action of the fourth motor, and the influence of the conveying belt device on subsequent processing is avoided.

Compared with the prior art, the invention has the beneficial effects that: the fly ash fiber processing melting furnace for making the fly ash bag,

(1) the fly ash raw material and related additives are respectively added into the material tank through the feed inlet, and the fly ash and the additives can be mixed through the fifth motor and the second stirring rod during feeding, so that the mixing uniformity of the fly ash and the additives is improved, and the preparation of fly ash fibers is facilitated;

(2) the mixture can be conveyed into the electric melting furnace through the conveying belt device, and after the material conveying is finished, the conveying belt device can be driven to rotate under the action of the fourth motor, the third rotating shaft, the third gear, the fourth gear and the second transmission shaft to adjust the direction, so that the subsequent influence of the conveying belt device is avoided;

(3) the height of the fixing frame can be adjusted under the action of the hydraulic telescopic rod, the third motor drives the first stirring rod to stir the mixture added into the electric melting furnace, so that the mixture is uniformly distributed in the electric melting furnace, the effect of the mixture after heating and melting due to nonuniform distribution is reduced, after the material distribution is finished, the first stirring rod is pulled up, the second motor and the second rotating shaft drive the rotating frame to rotate, the furnace frame is sealed by the sealing cover, and the heating and melting treatment is carried out;

(4) the mixture is in the heating melting process, and the waste gas that produces is after the filter screen prefilter, is taken out it by fan and external pipe and is sent outside gas cleaning device in the processing, and the mixture heats the back of melting, and accessible first motor, first pivot, second gear, first gear and first transmission shaft drive the furnace frame upset, and the fuse-element of being convenient for flows.

Drawings

FIG. 1 is a front view of the base frame of the present invention;

FIG. 2 is a schematic view of the structure of the base frame and the supporting frame of the present invention;

FIG. 3 is a schematic structural view of a charging bucket, a fifth motor and a second stirring rod of the invention;

FIG. 4 is a schematic left side sectional view of the inventive hob;

FIG. 5 is a schematic top view of the base frame of the present invention;

FIG. 6 is a schematic diagram of a cross-sectional structure of a left side view of the base frame of the present invention;

FIG. 7 is a schematic perspective view of the base frame and the stove rack according to the present invention;

FIG. 8 is a schematic top sectional view of the stove rack of the present invention.

In the figure: 1. the electric melting furnace comprises a base frame, 2, a first transmission shaft, 3, a furnace frame, 301, a through hole groove, 302, an electric melting furnace, 303, a filter screen, 304, a fan, 305, an external connecting pipe, 4, a first gear, 5, a second gear, 6, a first rotating shaft, 7, a first motor, 8, a hydraulic telescopic rod, 9, a fixing frame, 10, a second motor, 11, a second rotating shaft, 12, a rotating frame, 13, a sealing cover, 14, a third motor, 15, a first stirring rod, 16, a supporting frame, 17, a charging bucket, 1701, a fifth motor, 1702, a second stirring rod, 1703, a charging opening, 18, a fourth motor, 19, a third rotating shaft, 20, a third gear, 21, a fourth gear, 22, a second transmission shaft, 23 and a conveying belt device.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-8, the present invention provides a technical solution: a fly ash fiber processing melting furnace for fly ash bag making is disclosed, as shown in figure 1, figure 4, figure 5, figure 7 and figure 8, a first transmission shaft 2 is rotatably connected with the inner wall of a base frame 1, the inner end of the first transmission shaft 2 is connected with a furnace frame 3, the furnace frame 3 comprises an opening groove 301, an electric melting furnace 302, a filter screen 303, a fan 304 and an external connection pipe 305, the upper end of the furnace frame 3 is provided with the opening groove 301, the opening groove 301 corresponds to a sealing cover 13, the sealing cover 13 is in a ladder type structure, the sealing effect of the ladder type sealing cover 13 to the opening groove 301 is enhanced, the electric melting furnace 302 and the filter screen 303 are arranged in the furnace frame 3, the filter screen 303 is arranged outside the electric melting furnace 302, the fan 304 is arranged in the furnace frame 3, the fan 304 is arranged below the filter screen 303, the fan 304 is connected with the external connection pipe, the external connection pipe 305 penetrates through the furnace frame 3, smoke after primary filtering can be pumped to an external smoke purification device under the action of the fan 304 and the external connection pipe 305, the first transmission shaft 2 on the right side is provided with a first gear 4 penetrating through the base frame 1.

As shown in fig. 1 and fig. 6, a first motor 7 is disposed on a base frame 1, the first motor 7 is connected to a first rotating shaft 6, a second gear 5 is disposed on the first rotating shaft 6, an upper end of the second gear 5 is engaged with the first gear 4, the first motor 7, the first rotating shaft 6, the second gear 5, the first gear 4, the first transmission shaft 2 and the furnace frame 3 constitute a rotating mechanism, the furnace frame 3 is driven to tilt and turn under the action of the first motor 7, the first rotating shaft 6, the second gear 5, the first gear 4 and the first transmission shaft 2, so as to facilitate outflow of melt, a hydraulic telescopic rod 8 is disposed at a rear side of the base frame 1, an upper end of the hydraulic telescopic rod 8 is connected to a fixed frame 9, the hydraulic telescopic rod 8 and the fixed frame 9 constitute a telescopic mechanism, a second motor 10 is disposed in the fixed frame 9, and the second motor 10 is connected to a lower end of a second rotating shaft 11, and is rotated and adjusted in a direction of the rotating frame 12 under the action of the second motor 10 and the second rotating shaft 11, through the height adjustment of 8 pairs of rotating turret 12 of hydraulic telescoping rod, facilitate the use, 9 upper ends of mount are run through to rotate and are connected with

second pivot

11, and 11 upper ends of second pivot are connected with rotating

turret

12, 12 lower extremes of rotating turret are provided with sealed lid 13 simultaneously, third motor 14 sets up at 12 lower extremes of rotating turret, and third motor 14 is connected with first puddler 15, third motor 14 drives 15 rotations of first puddler and can add material stirring evenly distributed in the electric melting furnace 302, help follow-up heating.

As shown in fig. 2 and 3, the supporting frame 16 is arranged on the left side of the base frame 1, the supporting frame 16 is provided with a material tank 17, the material tank 17 comprises a fifth motor 1701, a second stirring rod 1702 and a feeding port 1703, the fifth motor 1701 is arranged at the upper end of the material tank 17, the fifth motor 1701 is connected with the second stirring rod 1702, the lower end of the second stirring rod 1702 is connected to the upper end of the material tank 17 in a penetrating and rotating manner, meanwhile, the two feeding ports 1703 are symmetrically arranged at the upper end of the material tank 17, the added fly ash and the added material are stirred and mixed through the fifth motor 1701 and the second stirring rod 1702, and the fly ash and the added material are stirred and mixed under the action of the feeding ports 1703 on the two sides, so that the fly ash and the added material are stirred and mixed while being stirred and processed.

As shown in fig. 2, the fourth motor 18 is disposed on the supporting frame 16 in a penetrating manner, the fourth motor 18 is connected to the third rotating shaft 19, the third rotating shaft 19 is disposed with a third gear 20 in a penetrating manner, the third gear 20 is engaged with a fourth gear 21, the fourth gear 21 is disposed on a second transmission shaft 22 in a penetrating manner, the second transmission shaft 22 is rotatably connected to the supporting frame 16, a conveyer belt device 23 is connected to an upper end of the second transmission shaft 22, the conveyer belt device 23 conveys the mixture dropped from the charging bucket 17 into the electric melting furnace 302, the orientation of the conveyer belt device 23 can be adjusted under the action of the fourth motor 18, the third rotating shaft 19, the third gear 20, the fourth gear 21, the second transmission shaft 22 and the conveyer belt device 23 constitute a rotating mechanism, the conveyer belt device 23 is disposed under the charging bucket 17, the conveyer belt device 23 is disposed above the furnace frame 3, when the mixture is heated and melted, the fourth motor 18, the third rotating shaft 19, the third gear 20, the fourth gear 21 and the second transmission shaft 22 drive the conveying belt device 23 to rotate, so that the direction of the conveying belt device is adjusted, and the influence of the conveying belt device 23 on subsequent processing is avoided.

The power supply is switched on, the fly ash and the additive are added into the charging bucket 17 through the charging opening 1703 for mixing and stirring, after the stirring, the discharging opening of the charging bucket 17 is opened, the mixture falls onto the conveying belt device 23, the mixture is input into the electric melting furnace 302 through the conveying belt device 23, after the charging is finished, the direction of the conveying belt device 23 is adjusted through the fourth motor 18, the third rotating shaft 19, the third gear 20, the fourth gear 21 and the second transmission shaft 22, the height of the first stirring rod 15 is adjusted through the hydraulic telescopic rod 8, the first stirring rod 15 is driven to rotate under the action of the third motor 14, the mixture is stirred in the electric melting furnace 302, the mixture is uniformly distributed, after the first stirring rod 15 is pulled up, the rotating frame 12 is driven to rotate through the second motor 10 and the second rotating shaft 11, the through-hole groove 301 is sealed by the sealing cover 13, the mixture is heated and melted under the action of the electric melting furnace 302, after the heating and melting, the furnace frame 3 can be driven to tilt and turn by the first motor 7, the first rotating shaft 6, the second gear 5, the first gear 4 and the first transmission shaft 2, so as to facilitate the outflow of the melt, and the content which is not described in detail in the specification belongs to the prior art which is well known to a person skilled in the art.

The terms "central," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for simplicity of description only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be considered limiting of the claimed invention.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims

1. The utility model provides a fly ash fibre processing melting furnace for fly ash bag making, includes bed frame (1), first motor (7), hydraulic telescoping rod (8), third motor (14), support frame (16) and fourth motor (18), its characterized in that:

the inner wall of the base frame (1) is rotatably connected with a first transmission shaft (2), the inner end of the first transmission shaft (2) is connected with the furnace frame (3), and the first transmission shaft (2) on the right side penetrates through the base frame (1) and is provided with a first gear (4);

the hydraulic telescopic rod (8) is arranged on the rear side of the base frame (1), the upper end of the hydraulic telescopic rod (8) is connected with a fixed frame (9), the upper end of the fixed frame (9) is connected with a second rotating shaft (11) in a penetrating and rotating mode, the upper end of the second rotating shaft (11) is connected with a rotating frame (12), and meanwhile the lower end of the rotating frame (12) is provided with a sealing cover (13);

the support frame (16) is arranged on the left side of the base frame (1), and a charging bucket (17) is arranged on the support frame (16).

2. The fly ash fiber processing melting furnace for making the fly ash bag according to claim 1, which is characterized in that: stove frame (3) are including opening groove (301), electric melting furnace (302), filter screen (303), fan (304) and external pipe (305), and stove frame (3) upper end has seted up opening groove (301), opening groove (301) and sealed lid (13) are corresponding, and sealed lid (13) present the notch cuttype structure.

3. The fly ash fiber processing melting furnace for making the fly ash bag according to claim 2, which is characterized in that: be provided with electric melting furnace (302) and filter screen (303) in furnace frame (3), and filter screen (303) set up in electric melting furnace (302) outside, be provided with fan (304) in furnace frame (3), and fan (304) set up in filter screen (303) below, fan (304) are connected with external pipe (305), and external pipe (305) run through furnace frame (3).

4. The fly ash fiber processing melting furnace for making the fly ash bag according to claim 1, which is characterized in that: first motor (7) set up on bed frame (1), and first motor (7) are connected with first pivot (6), run through on first pivot (6) and be provided with second gear (5), and second gear (5) upper end is connected with first gear (4) meshing, slewing mechanism is constituteed to first motor (7), first pivot (6), second gear (5), first gear (4), first transmission shaft (2) and furnace frame (3).

5. The fly ash fiber processing melting furnace for making the fly ash bag according to claim 1, which is characterized in that: the hydraulic telescopic rod (8) and the fixing frame (9) form a telescopic mechanism, a second motor (10) is arranged in the fixing frame (9), and meanwhile the second motor (10) is connected with the lower end of the second rotating shaft (11).

6. The fly ash fiber processing melting furnace for making the fly ash bag according to claim 1, which is characterized in that: the third motor (14) is arranged at the lower end of the rotating frame (12), and the third motor (14) is connected with the first stirring rod (15).

7. The fly ash fiber processing melting furnace for making the fly ash bag according to claim 1, which is characterized in that: the material jar (17) is including fifth motor (1701), second puddler (1702) and charge door (1703), and material jar (17) upper end is provided with fifth motor (1701), fifth motor (1701) are connected with second puddler (1702), and second puddler (1702) lower extreme through rotation connects in material jar (17) upper end, and material jar (17) upper end symmetry is provided with two charge doors (1703) simultaneously.

8. The fly ash fiber processing melting furnace for making the fly ash bag according to claim 1, which is characterized in that: the fourth motor (18) penetrates through the support frame (16), the fourth motor (18) is connected with the third rotating shaft (19), the third rotating shaft (19) is provided with a third gear (20) in a penetrating mode, the third gear (20) is meshed with a fourth gear (21), the fourth gear (21) penetrates through the second transmission shaft (22), the second transmission shaft (22) is rotatably connected onto the support frame (16), and meanwhile the upper end of the second transmission shaft (22) is connected with the conveying belt device (23).

9. The fly ash fiber processing melting furnace for making the fly ash bag according to claim 1, which is characterized in that: the fourth motor (18), the third rotating shaft (19), the third gear (20), the fourth gear (21), the second transmission shaft (22) and the conveying belt device (23) form a rotating mechanism, the conveying belt device (23) is arranged below the charging bucket (17), and meanwhile, the conveying belt device (23) is arranged above the furnace frame (3).