CN114644792B - Polypropylene composite material and preparation method and application thereof - Google Patents
Polypropylene composite material and preparation method and application thereof Download PDFInfo
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- CN114644792B CN114644792B CN202210184635.6A CN202210184635A CN114644792B CN 114644792 B CN114644792 B CN 114644792B CN 202210184635 A CN202210184635 A CN 202210184635A CN 114644792 B CN114644792 B CN 114644792B
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- 239000004743 Polypropylene Substances 0.000 title claims abstract description 103
- -1 Polypropylene Polymers 0.000 title claims abstract description 84
- 239000002131 composite material Substances 0.000 title claims abstract description 83
- 229920001155 polypropylene Polymers 0.000 title claims abstract description 74
- 238000002360 preparation method Methods 0.000 title abstract description 7
- 239000000049 pigment Substances 0.000 claims abstract description 38
- 239000004611 light stabiliser Substances 0.000 claims abstract description 34
- 239000011347 resin Substances 0.000 claims abstract description 30
- 229920005989 resin Polymers 0.000 claims abstract description 30
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 24
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 19
- 229920005629 polypropylene homopolymer Polymers 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 21
- 238000012360 testing method Methods 0.000 claims description 16
- 229910001000 nickel titanium Inorganic materials 0.000 claims description 13
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 11
- 239000000155 melt Substances 0.000 claims description 7
- 229910044991 metal oxide Inorganic materials 0.000 claims description 7
- 150000004706 metal oxides Chemical class 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- HZEWFHLRYVTOIW-UHFFFAOYSA-N [Ti].[Ni] Chemical group [Ti].[Ni] HZEWFHLRYVTOIW-UHFFFAOYSA-N 0.000 claims description 6
- 150000001412 amines Chemical class 0.000 claims description 6
- AXTNPHLCOKUMDY-UHFFFAOYSA-N chromium cobalt Chemical group [Co][Cr][Co] AXTNPHLCOKUMDY-UHFFFAOYSA-N 0.000 claims description 6
- 239000004408 titanium dioxide Substances 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 4
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 229910000410 antimony oxide Inorganic materials 0.000 claims description 3
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 claims description 3
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 claims description 3
- 239000012965 benzophenone Substances 0.000 claims description 3
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 claims description 3
- 239000012964 benzotriazole Substances 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 claims description 3
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 claims description 3
- 229910001930 tungsten oxide Inorganic materials 0.000 claims description 3
- 239000002530 phenolic antioxidant Substances 0.000 claims 1
- 238000001816 cooling Methods 0.000 abstract description 24
- 230000000694 effects Effects 0.000 abstract description 15
- 239000000126 substance Substances 0.000 abstract description 14
- 230000006872 improvement Effects 0.000 abstract description 5
- 239000002245 particle Substances 0.000 abstract description 4
- 239000002861 polymer material Substances 0.000 abstract description 2
- 235000019645 odor Nutrition 0.000 description 37
- 230000000052 comparative effect Effects 0.000 description 17
- 239000000463 material Substances 0.000 description 14
- 238000001179 sorption measurement Methods 0.000 description 12
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 8
- 230000015556 catabolic process Effects 0.000 description 7
- 238000006731 degradation reaction Methods 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 7
- 230000033228 biological regulation Effects 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 235000010215 titanium dioxide Nutrition 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000011787 zinc oxide Substances 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000006583 body weight regulation Effects 0.000 description 3
- 239000006229 carbon black Substances 0.000 description 3
- 238000003795 desorption Methods 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 238000011049 filling Methods 0.000 description 3
- 229920005606 polypropylene copolymer Polymers 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 244000061661 Orchis Species 0.000 description 2
- 239000002156 adsorbate Substances 0.000 description 2
- 239000003463 adsorbent Substances 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000011474 orchiectomy Methods 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000001038 titanium pigment Substances 0.000 description 2
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- RUFPHBVGCFYCNW-UHFFFAOYSA-N 1-naphthylamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1 RUFPHBVGCFYCNW-UHFFFAOYSA-N 0.000 description 1
- KGRVJHAUYBGFFP-UHFFFAOYSA-N 2,2'-Methylenebis(4-methyl-6-tert-butylphenol) Chemical compound CC(C)(C)C1=CC(C)=CC(CC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O KGRVJHAUYBGFFP-UHFFFAOYSA-N 0.000 description 1
- GXURZKWLMYOCDX-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)propane-1,3-diol;dihydroxyphosphanyl dihydrogen phosphite Chemical compound OP(O)OP(O)O.OCC(CO)(CO)CO GXURZKWLMYOCDX-UHFFFAOYSA-N 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- 206010051246 Photodermatosis Diseases 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 230000008845 photoaging Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000003678 scratch resistant effect Effects 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- LSGOVYNHVSXFFJ-UHFFFAOYSA-N vanadate(3-) Chemical compound [O-][V]([O-])([O-])=O LSGOVYNHVSXFFJ-UHFFFAOYSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K3/2279—Oxides; Hydroxides of metals of antimony
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
- C08K5/41—Compounds containing sulfur bound to oxygen
- C08K5/42—Sulfonic acids; Derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2258—Oxides; Hydroxides of metals of tungsten
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2289—Oxides; Hydroxides of metals of cobalt
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention relates to the technical field of high polymer materials, and particularly discloses a polypropylene composite material and a preparation method and application thereof. The polypropylene composite material provided by the invention comprises the following components in parts by weight: 100 parts of PP resin, 0.05-5 parts of antioxidant, 0.1-5 parts of light stabilizer and 0.5-3 parts of infrared reflection pigment; the PP resin is homo-polypropylene and/or co-polypropylene. The invention solves the odor problem of the polypropylene composite material from the thermodynamic source, has an improvement effect on all small molecular substances with particle sizes, and has an improvement effect on all kinds of small molecular substances, so that the odor of the composite material is weaker, and the polypropylene composite material has better cooling performance.
Description
Technical Field
The invention relates to the technical field of high polymer materials, in particular to a polypropylene composite material and a preparation method and application thereof.
Background
With the increasing severity of national government regulations on automobile environmental protection requirements, automobile interior trim material odor standards are formulated by automobile host factories for standardizing parts or materials which can influence automobile cockpit odor, such as PV3900 of mass automobiles for sampling and odor assessment requirements on parts with different sizes of automobile interior trim.
With the continuous improvement of the living standard of people, the requirements on mechanical property, processability, weather resistance and the like of automotive interior materials (such as automotive polypropylene composite materials) are continuously improved, the automobile interior materials have good low volatility, the requirements on odor are higher and higher, and the odor requirement becomes one of the factors for evaluating the product quality of people. The odor generation and release in the polypropylene composite for vehicles is mechanically solid adsorption (endothermic reaction) and desorption (exothermic reaction) of gas. The organic small molecules generated in the raw material polymerization and modification process of the polypropylene composite material are adsorbed in the material and slowly released along with the change of the external environment temperature and pressure. Odor generation is the process by which odors desorb from the solid interface.
For a certain system of adsorbent and adsorbate, there is a relationship between the adsorption amount and the temperature and pressure, and Langmuir theories believe that when adsorption equilibrium is reached, the adsorption amount is a function of the temperature and adsorbate pressure. When the temperature T is constant, the saturated adsorption quantity and the pressure are positively correlated, when the pressure is high, the adsorption quantity is close to the limit value VM, and when the pressure is low, the adsorption quantity is proportional to the pressure; when the pressure is constant, the adsorption amount and the temperature are inversely related, that is, the higher the temperature is, the less the adsorption amount is, the lower the temperature is, and the higher the adsorption amount is. The relationship between the adsorption amount and the temperature explains the phenomenon that the smell of the automobile is less in winter than in summer, and the smell after the automobile is exposed to the sun in summer is more serious than in normal environment.
In addition, in order to meet the standard requirements of automobiles, various auxiliary agents such as inorganic fillers, elastomers, colorants, antioxidants, scratch-resistant agents and the like are often added into the automobile polypropylene composite material, and the substances volatilize themselves or residual impurities to generate pungent odor.
In the prior art, in order to reduce the odor of the polypropylene composite material, the following measures are mainly adopted, namely 1, low-odor substitutes are used for replacing the unpleasant additives; 2. adding an odor adsorbent, including chemical reaction and physical adsorption methods, to reduce the odor of the material; 3. after the modified material is prepared, the odor is reduced by adopting post-treatment modes such as baking and the like. However, the existing polypropylene composite material for vehicles still has strong odor and does not meet the requirements of people.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a polypropylene composite material, a preparation method and application thereof. The invention solves the odor problem of the polypropylene composite material from the thermodynamic source, can adsorb small molecular substances with different particle diameters or different types, so that the odor of the composite material is weaker, and the polypropylene composite material has better cooling performance.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
the invention provides a polypropylene composite material, which comprises the following components in parts by weight:
100 parts of PP resin, 0.05-5 parts of antioxidant, 0.1-5 parts of light stabilizer and 0.5-3 parts of infrared reflection pigment;
the PP resin is homo-polypropylene and/or co-polypropylene.
According to the invention, the homo-polypropylene and/or the co-polypropylene are screened out, so that the cooling performance of the polypropylene composite material is improved, and the odor of the composite material is obviously weakened through an odor test, and as the desorption of the composite material to the odor is an endothermic reaction, the lower the temperature of the material is, the more active the desorption reaction is, and the odor of the composite material is obviously weakened; in addition, the infrared reflective pigment is added to reflect most of energy with wavelength, so that the temperature of the surface of the polypropylene composite material is effectively reduced.
More preferably, the molecular weight of the PP resin is controlled by hydrogen modulation and/or hydroxide degradation.
The PP resin with molecular weight controlled by hydrogen regulation and/or hydroxide degradation method weakens the odor of the polypropylene compound, solves the odor problem from the thermodynamic source, has the effect of improving all small molecular substances with particle size and has the effect of improving all kinds of small molecular substances. And the PP resin with molecular weight controlled by hydrogen regulation and/or hydroxide degradation can also reduce the temperature of the surface of the composite material.
As a preferred embodiment of the polypropylene composite material, the polypropylene composite material comprises the following raw materials in parts by weight:
100 parts of PP resin, 0.08-3 parts of antioxidant, 0.2-3 parts of light stabilizer and 0.8-2 parts of infrared reflection pigment.
The odor of the polypropylene composite material adopting the raw materials is greatly improved, the surface temperature of the composite material can be reduced, and the comprehensive performance is good.
As a preferred embodiment of the polypropylene composite material, the polypropylene composite material further comprises 0.1-1 part of titanium dioxide.
According to the invention, titanium dioxide is added into the polypropylene composite material, so that the temperature of the surface of the composite material can be effectively reduced, the titanium dioxide can reflect most of light rays in a visible light region, and the heat absorbed by the material is less, so that the surface temperature can be reduced, and the composite material has obvious cooling performance after the test of the cooling performance of the lamp box.
As a preferred embodiment of the polypropylene composite material of the present invention, the PP resin is tested by ASTM D1238-98, at 230℃under a load of 2.16kg, with a melt flow index of 4.0-38 g/10min.
As a preferred embodiment of the polypropylene composite material of the present invention, the infrared reflective pigment is at least one of a metal oxide, a chromium cobalt metal complex and a nickel titanium metal complex. More preferably, the infrared reflection pigment is a compound of metal oxide, chromium cobalt metal complex and nickel titanium metal complex, and the mass ratio is 1: (1-2): (1-2.5), most preferably, the infrared reflective pigment is a metal oxide, chromium cobalt metal complex, and nickel titanium metal complex in a mass ratio of 3:3:4.
The main reflection peak wavelengths of different types of infrared reflection pigments are different, and the compounding of various reflection pigments can reflect most of energy with wavelengths, so that the cooling performance of the polypropylene composite material is improved.
Compared with single infrared reflection pigment, the polypropylene composite material compounded with multiple infrared reflection pigments has more obvious cooling performance, better effect and reduced smell of the composite material.
As a preferred embodiment of the polypropylene composite material, the metal oxide is at least one of bismuth vanadate, tungsten oxide and antimony oxide, the chromium cobalt metal complex is chromium cobalt blue, and the nickel titanium metal complex is nickel titanium yellow.
When the metal oxide, the chromium cobalt metal complex and the nickel titanium metal complex are selected from the above types, the odor and the cooling performance of the polypropylene composite material can be better improved.
As a preferred embodiment of the polypropylene composite material, the antioxidant is at least one of hindered phenol antioxidants, amine antioxidants, phosphite antioxidants and diphenylamine antioxidants.
More preferably, the hindered phenol antioxidant is at least one of antioxidant 1076, antioxidant 2246 or antioxidant 3324. More preferably, the amine antioxidant is at least one of naphthylamine, diphenylamine or p-phenylenediamine.
More preferably, the phosphite antioxidant is at least one of pentaerythritol diphosphite or bisphenol phosphite.
As a preferred embodiment of the polypropylene composite material of the present invention, the light stabilizer is at least one of a hindered amine light stabilizer, a benzotriazole light stabilizer, a benzophenone light stabilizer and a hindered benzoate light stabilizer. Light stabilizers are used to improve the photo-aging properties of materials.
More preferably, the hindered amine light stabilizer is at least one of light stabilizer 770, light stabilizer 774, light stabilizer GW-540, or light stabilizer PDS.
More preferably, the benzotriazole-based light stabilizer is at least one of light stabilizer 234, light stabilizer 320, light stabilizer 326 or light stabilizer 5411.
More preferably, the benzophenone-based light stabilizer is at least one of UV-531 or UV-9.
More preferably, the hindered benzoate light stabilizer is at least one of UV3808PP5, UV-2908 or UV-622.
The invention also provides a preparation method of the polypropylene composite material, which comprises the following steps:
1) Adding PP resin, an antioxidant, a light stabilizer and an infrared reflection pigment into a premixing machine for mixing to obtain a mixture;
2) And feeding the mixture into a double-screw extruder from a main feeding port, melting, extruding and granulating to obtain the polypropylene composite material.
In addition, the invention also provides application of the polypropylene composite material in door panels, instrument panels, central channels and upright posts.
Compared with the prior art, the invention has the following beneficial effects:
the invention provides a polypropylene composite material and a preparation method and application thereof, solves the odor problem from the thermodynamic source, has an improvement effect on all small molecular substances with particle sizes, and has an improvement effect on all kinds of small molecular substances, so that the odor of the polypropylene composite material is greatly improved, and the polypropylene composite material also has better cooling performance and good comprehensive performance; in addition, the invention adds different infrared reflection pigments, which is more beneficial to reducing the surface temperature and odor of the polypropylene composite material.
Detailed Description
For a better description of the objects, technical solutions and advantages of the present invention, the present invention will be further described with reference to the following specific examples.
In the following examples and comparative examples, the experimental methods used were conventional methods unless otherwise specified, and the materials, reagents and the like used, unless otherwise specified, were all commercially available.
PP resin 1: the PP HP500N, the homo-polypropylene and the method for regulating the molecular weight in the polymerization process are hydroxide degradation method, the melt flow rate is 13g/10min under the conditions of 230 ℃ and 2.16kg load, and the test standard is ASTM D1238-98, zhonghai Shell chemical industry Co., ltd;
PP resin 2: PP EP548R, polypropylene copolymer, the method for regulating molecular weight in polymerization process is hydroxide degradation method, the melt flow rate is 28g/10min under the conditions of 230 ℃ and 2.16kg load, and the test standard is ASTM D1238-98, zhonghai Shell chemical Co., ltd;
PP resin 3: PP SP179 (blue), homo-polypropylene, polymerization process with molecular weight regulation method of hydrogen regulation method, melt flow rate of 10g/10min at 230 deg.C under load of 2.16kg, test standard of ASTM D1238-98, china oil, lanzhou chemical industry Co;
PP resin 4: the method for regulating the molecular weight in the polymerization process of PP PH-Y26, the polypropylene copolymer is hydrogen regulation method, the melt flow rate is 26g/10min under the conditions of 230 ℃ and 2.16kg load, and the test standard is ASTM D1238-98, china oil and Orchis chemical industry company;
PP resin 5: PP-H GD, copolymerized polypropylene, adopt the liquid phase bulk polymerization, have no molecular weight regulation process, under the conditions of 230 ℃ and 2.16kg load, the melt flow rate is 4.0g/10min, the test standard is ASTM D1238-98, china Petroleum and Lanzhou chemical industry company;
PP resin 6: PP Y381H, the polypropylene copolymer, adopts the gas phase method to polymerize, does not have the process of adjusting the molecular weight. The melt flow rate is 38.0g/10min under the conditions of 230 ℃ and 2.16kg load, and the test standard is ASTM D1238-98, china oil and Orchis chemical industry Co;
PP resin 7: R370Y, copolymerized polypropylene, no molecular weight regulation process, melt flow rate of 18.0g/10min at 230 ℃ under 2.16kg load, test standard of ASTM D1238-98, korea dawn chemical industry;
infrared reflective pigment IRP-B: black10C909, technical grade, shepherd company, USA, wherein tungsten oxide content is 35%, antimony oxide content is 13.5%;
infrared reflective pigment chromium cobalt blue: JF-A3601, hunan giant hair pigment;
infrared reflective pigment nickel titanium yellow: JF-B5302, hunan macrohair pigment;
titanium white powder: RCL-69, american gift joint company, inc.;
carbon black: 1013F, an emblem black Yu pigment;
zinc oxide: znO, sa Ha Liben;
an antioxidant: hindered phenol antioxidant YFK-1010;
light stabilizers: hindered amine light stabilizer UV-3808PP5;
in each of the examples and comparative examples, the antioxidant and the light stabilizer are the same commercially available products.
Examples 1 to 19 and comparative examples 1 to 5
Examples 1-19 and comparative examples 1-5 provide polypropylene composites having the following formulation in parts by weight:
1) Adding PP resin, an antioxidant, a light stabilizer, an infrared reflection pigment and titanium pigment (which is not added when the titanium pigment is not contained) into a premixing machine according to parts by weight, and mixing for 6-8min to obtain a mixture;
2) Feeding the mixture into a double-screw extruder from a main feeding port, wherein the length-diameter ratio of the double-screw extruder is 35:1, extruding and granulating after mixing, melting and homogenizing, setting the temperature of the double-screw extruder according to the temperature of a T1 zone of 100-140 ℃, the temperature of a T2-T5 zone of 190-200 ℃, the temperature of a T6-T12 zone of 200-210 ℃, the rotating speed of 350/min, and the water flowing length of a brace of about 1-2M, simultaneously opening a water filling port and a double-vacuum system (the vacuum degree is more than or equal to 0.06 MPa) on a screw cylinder of the double-screw extruder, injecting circulating water into the screw cylinder through the water filling port, wherein the water filling proportion is 5.0%, and drying the final experimental sample at 90 ℃ for 8 hours to obtain the polypropylene composite material.
TABLE 1
The polypropylene composite materials prepared in examples 1 to 19 and comparative examples 1 to 5 are subjected to injection molding by an injection molding machine to obtain 160 x 200mm x 2mm mass K50 skin color plates, and 30 g of the composite materials are used for odor test to perform performance test, wherein the performance test methods are as follows:
1) And (3) testing the cooling effect in the light source box: and opening the light source box, and electrifying for 5 minutes to ensure that the light source box works stably. The D65 light source (color temperature 6500K, simulating the illumination effect observed under sunlight) was selected to have the K50 dermatoglyph surface of the panel 45 ° facing the light box light source, with the distance between the panel and the light box light source maintained at 50cm. The initial temperature of all the color plates is 26 ℃ at room temperature, the temperature of the surface of the color plate skin patterns is measured by an infrared temperature measuring gun every 120s, and the measurement is continued until the temperature data of the color plate surface are kept unchanged. And repeating the steps to finish the test of the cooling effect in the light source boxes of all the sample color plates.
2) Odor test
The smell was measured by the sample bottle method, and the test bottle with the composite material was placed in an oven and baked at 80℃for two hours, and then taken out for evaluation. The odor grade test (see table 2) was performed using the mass PV3900 standard, the odor grade was classified into six grades, the odor evaluator evaluation result may not be an integer, and the final evaluation result is the arithmetic average of the scores given by the five raters.
TABLE 2
The results are shown in tables 3 and 4.
TABLE 3 Table 3
TABLE 4 Table 4
From the data in tables 3 and 4, it can be seen that the polypropylene composites prepared from different PP resins in examples 1-6 have a low odor and a good cooling performance, and the PP resins in examples 1-4 are more advantageous for cooling the polypropylene composites. Compared with examples 5-6, the PP resin in example 1 adopts a hydroxide degradation method to adjust the molecular weight, and the prepared polypropylene composite material has better cooling performance and weaker smell, which indicates that the adoption of the hydroxide degradation method to adjust the molecular weight of the PP resin is beneficial to reducing the smell and improving the cooling performance.
The polypropylene composite materials prepared by using chromium cobalt blue and nickel titanium yellow as infrared reflection pigments in examples 7-8 are lower in cooling performance than example 1, and the smell of the composite materials is stronger than that of example 1, which shows that the cooling performance and low smell performance brought by the infrared reflection pigment IRP-B are better than those brought by chromium cobalt blue and nickel titanium yellow, and the cooling performance and low smell performance brought by nickel titanium yellow are better than those of chromium cobalt blue.
The titanium dioxide with different weight portions is added to the composite material of the embodiment 9-11, so that the temperature of the surface of the composite material can be effectively reduced, and the cooling performance of the material is improved, wherein the cooling performance of the composite material of the embodiment 10-11 is better than that of the embodiment 1 and the embodiment 9.
The two infrared reflection pigments are added in the examples 12-14, the effect of reducing the surface temperature of the polypropylene composite material is better than that of the polypropylene composite material caused by adding one infrared reflection pigment alone, the polypropylene composite material prepared in the examples 12-14 has better temperature reduction performance than that of the polypropylene composite material prepared in the example 10, and the odor of the polypropylene composite material in the examples 13-14 is weaker than that of the polypropylene composite material in the examples 9-11.
The polypropylene composite material of example 15 is added with three infrared reflection pigments, and the effect of reducing the surface temperature of the polypropylene composite material is better than that brought by adding two infrared reflection pigments, the main reflection peak wavelengths of the various infrared reflection pigments are different, and the compounding of the various reflection pigments can reflect most of the energy of the wavelengths, so that the cooling performance of the composite material is improved.
The polypropylene composites prepared in examples 16-19 were inferior to example 1 in cooling compared to example 1, wherein the polypropylene composites prepared in examples 17-18 had better cooling performance and low odor performance than examples 16, 19, and the low odor performance of example 17 was similar to example 1.
The polypropylene prepared by adding the ordinary carbon black in comparative example 1 has a higher temperature than the material of example 1, and the material of comparative example 1 has a higher temperature than that of comparative example 5, which means that the carbon black can absorb heat and has a negative effect on lowering the surface temperature of the color plate.
Comparative example 2 is a resin of ordinary type, and comparative examples 1 to 5 show that ordinary resins have a lower cooling effect than resins of controlled molecular weight.
Comparative example 3 is a polypropylene composite material using zinc oxide, comparative example 1 shows that zinc oxide has a lower effect on reducing the surface temperature than an infrared reflective pigment, and comparative example 5 shows that zinc oxide is added slightly better than it is not.
Comparative example 4 to increase the weight part of the infrared pigment to 5 parts, comparative example 15 shows that the more the amount of the infrared-reflective pigment is not, the more economical and efficient the more the weight part of the infrared pigment is, 1 part.
Comparative example 5 is a blank with no pigment added and comparative example 1 demonstrates that the infrared reflective pigment can effectively lower the surface temperature while improving the odor.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention may be modified or substituted equally without departing from the spirit and scope of the technical solution of the present invention.
Claims (7)
1. The polypropylene composite material is characterized by comprising the following components in parts by weight:
100 parts of PP resin, 0.05-5 parts of antioxidant, 0.1-5 parts of light stabilizer and 0.5-3 parts of infrared reflection pigment;
the PP resin is homo-polypropylene and/or co-polypropylene; the PP resin is tested by adopting a test standard of ASTM D1238-98, and has a melt flow index of 4.0-38 g/10min under the conditions of 230 ℃ and 2.16kg load;
the infrared reflection pigment is a compound of metal oxide, chromium cobalt metal complex and nickel titanium metal complex, and the mass ratio is 1: (1-2): (1-2.5);
the metal oxide is at least one of tungsten oxide and antimony oxide, the chromium cobalt metal complex is chromium cobalt blue, and the nickel titanium metal complex is nickel titanium yellow.
2. The polypropylene composite material according to claim 1, comprising the following raw materials in parts by weight:
100 parts of PP resin, 0.08-3 parts of antioxidant, 0.2-3 parts of light stabilizer and 0.8-2 parts of infrared reflection pigment.
3. The polypropylene composite of claim 1, further comprising 0.1 to 1 part of titanium dioxide.
4. The polypropylene composite of claim 1, wherein the antioxidant is at least one of a hindered phenolic antioxidant, an aminic antioxidant, and a phosphite antioxidant.
5. The polypropylene composite of claim 1, wherein the light stabilizer is at least one of a hindered amine light stabilizer, a benzotriazole light stabilizer, a benzophenone light stabilizer, and a hindered benzoate light stabilizer.
6. A method for preparing a polypropylene composite material according to any one of claims 1 to 5, comprising the steps of:
1) Adding PP resin, an antioxidant, a light stabilizer and an infrared reflection pigment into a premixing machine for mixing to obtain a mixture;
2) And feeding the mixture into a double-screw extruder from a main feeding port, melting, extruding and granulating to obtain the polypropylene composite material.
7. Use of the polypropylene composite according to any one of claims 1 to 5 in automotive door panels, instrument panels, central channels and uprights.
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