CN114634017A

CN114634017A - Automatic overturning and folding equipment for two semi-stacked plate finished products

Info

Publication number: CN114634017A
Application number: CN202210464794.1A
Authority: CN
Inventors: 沈晓鹤; 周海潮
Original assignee: Youke Intelligent Equipment Co ltd
Current assignee: Youke Intelligent Equipment Co ltd
Priority date: 2022-04-29
Filing date: 2022-04-29
Publication date: 2022-06-17
Anticipated expiration: 2042-04-29
Also published as: CN114634017B

Abstract

The invention relates to the technical field of automatic packing and processing of aerated concrete plates, in particular to automatic overturning and folding equipment for two semi-stack plate finished products, which comprises a conveying line and an overturning platform; the conveying line conveys two groups of packed half-stacked plates along a straight line, and the two groups of half-stacked plates are stacked; upset platform installation is on the transfer chain, this upset platform includes that a plurality of upsets set up in the upset material fork of transfer chain one side, this upset material fork upset 90 with the level place two sets of half buttress plates upset to vertical placing, carry through utilizing the transfer chain to drive half buttress plates, later utilize the upset material fork of upset setting to overturn 90 with two sets of half buttress plates on the transfer chain, make half buttress plate change vertical state into by the horizontal state, later penetrate the space between the upset material fork by fork truck, make half buttress plate shift the output, the technical problem that packing plate can overturn the output fast has been solved.

Description

Automatic overturning and folding equipment for two semi-stacked plate finished products

Technical Field

The invention relates to the technical field of automatic packing and processing of aerated concrete plates, in particular to automatic overturning and folding equipment for two semi-stack plate finished products.

Background

In the aerated concrete panel industry, panel cutting is generally a whole stack, namely 1200mm high transverse direction cutting, but in the panel off-line working section, the panel firstly needs to pack a half stack, namely 600mm high, and is placed vertically for off-line.

Therefore, the existing plate inserting process can only meet the requirements of half-stack packing, half-stack turning and half-stack forking processes, and the integral plate inserting efficiency is low; in addition, the existing production process for half-stack plate offline can not meet the requirement of large capacity, and two sets of systems are usually required to meet the offline requirement, so that the equipment investment is high and the occupied area is large.

The applicant proposes to stack the plates separately to form an upper half stack of plates and a lower half stack of plates in a patent of a technology of vertically forking after the transverse double-layer packing and overturning of a two-stack finished plate product filed on the same day, and to fill a separator between the two half stacks of plates for separation, so that the packing is synchronous and more convenient.

However, when exporting after panel accomplishes the packing, need make panel be vertical state with panel rotation 90 and export, effectually avoid panel damaged in the transportation, also can make the separator between two sets of half buttress panels drop simultaneously and retrieve the recycle, consequently, need a kind of automation equipment that can overturn half buttress panel after the packing urgently.

The patent application number is CN 202010734214.7's chinese patent discloses an unpowered aerated concrete panel roll-over table, including base and L type roll-over table, L type roll-over table both sides intermediate position department all rotates on one side and is provided with the supporting shoe, and two supporting shoes respectively with base both sides fixed connection, L type roll-over table both sides are close to the supporting shoe on one side and all articulate there is the hydro-cylinder, and two hydro-cylinders keep away from that L type roll-over table one end articulates there is articulated seat, two articulated seat all passes through the bolt fastening with base top outer wall, L type roll-over table is close to base one side outer wall on one side and is fixed with the support, the support lateral wall is provided with the counter weight subassembly, the base top is close to two supporting shoe support position departments and is provided with buffer unit.

Although the above patent documents disclose a non-powered aerated concrete panel turnover table that can be used for automatic turnover of panels, this solution cannot be used for turnover of half-stacks of panels in the present application.

Disclosure of Invention

In order to solve the problems, the invention provides automatic turning and folding equipment for two semi-stack plate finished products, wherein the semi-stack plates are driven by a conveying line to be conveyed, then two groups of semi-stack plates on the conveying line are turned by 90 degrees by turning material forks arranged in a turning mode, so that the semi-stack plates are changed into a vertical state from a horizontal state, and then fork trucks penetrate into gaps between the turning material forks to transfer and output the semi-stack plates, so that the technical problem that the packaged plates can be quickly turned and output is solved.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides an automatic equipment that overturns and draws in of two semi-buttress plate products, includes:

a conveying line and a turnover platform;

the conveying line conveys two groups of packed half-stacked plates along a straight line, and the two groups of half-stacked plates are stacked;

the overturning platform is arranged on the conveying line and comprises a plurality of overturning material forks arranged on one side of the conveying line in an overturning manner, and the overturning material forks overturn two groups of half stacked plates which are horizontally arranged into a vertical position;

and a furling assembly which drives one group of semi-stacking plates to move towards or away from the other group of semi-stacking plates is arranged on the overturning platform.

As an improvement, after the distance between two groups of half-stacking plates which are vertically placed after the overturning platform overturns is adjusted through the movement of the furling assembly, the separator between the two groups of half-stacking plates falls off.

As an improvement, the turnover material fork is arranged in an L shape and comprises a first material fork and a second material fork which are vertically arranged, and the furling assembly is arranged at the end part of the first material fork which rotationally swings;

initially, the first material fork is vertically arranged, the second material fork is horizontally arranged, and the second material fork sinks below the horizontal plane of the conveying line;

when the turnover material fork is in work, the turnover material fork is turned over, the first material fork is turned over from the vertical state to the horizontal state to bear two groups of half stacked plates, the second material fork is turned over from the horizontal state to the vertical state, and the two groups of half stacked plates on the conveying line are transferred to the first material fork.

As an improvement, the furling assembly comprises a movable trolley and a driving unit;

the movable trolley is slidably arranged on the turnover material fork, and a group of semi-stacked plates are borne on the movable trolley;

the driving unit is arranged on the turnover material fork and drives the movable trolley to slide.

As an improvement, the parts of the turnover material fork for bearing the half stack of plates are all wrapped with protective pads.

As an improvement, the overturning platform further comprises an overturning assembly for driving the overturning material fork to overturn, and the overturning assembly comprises an overturning shaft and an overturning device;

the turnover shaft penetrates through the turnover fork, and two ends of the turnover shaft are supported by bearing seats;

the turner is arranged on one side of the turning shaft and drives the turning shaft to rotate, so that the turning fork turns synchronously.

As an improvement, the overturning platform further comprises a plurality of supporting columns which are arranged in one-to-one correspondence with the overturning material forks, the supporting columns are arranged on one side of the conveying line, and the supporting columns are used for supporting the overturning material forks after corresponding overturning.

As an improvement, the top of the supporting upright post is provided with a support piece with adjustable height.

As an improvement, the conveying width of the conveying line is adjusted and set by moving the conveying roller.

As an improvement, a collecting device for collecting the separators clamped between the two groups of half stacked plates is arranged below the overturned material fork.

The invention has the beneficial effects that:

(1) according to the invention, the conveying line is used for driving the half-stacked plates to be conveyed, then the overturning material forks arranged in an overturning manner are used for overturning the two groups of half-stacked plates on the conveying line by 90 degrees, so that the half-stacked plates are changed into a vertical state from a horizontal state, and then the fork truck penetrates into gaps between the overturning material forks, so that the half-stacked plates are transferred and output, and the technical problem that the packed plates can be quickly overturned and output is solved;

(2) according to the turnover device, the turnover material forks arranged in an L shape are utilized, so that the second material fork drives the horizontally arranged half stack of plates to turn over for 90 degrees, the first material fork is utilized for carrying, the front and the back of the half stack of plates are carried in the turnover process, the half stack of plates can be limited and protected, and the half stack of plates can be prevented from being damaged in the turnover process;

(3) according to the invention, the two half stacks of plates with the separators in the middle can be integrally turned, the separators automatically fall onto the belt of the collecting device below through the adjusting assembly after turning, and the gaps between the two half stacks of plates are furled through the adjusting assembly, so that the requirement of one-time fork transportation offline of a forklift is met, and the efficiency is improved;

(4) according to the invention, the conveying rollers on the conveying line are movably arranged, so that the conveying width of the conveying line can be adjusted, and the application range is wider.

In conclusion, the automatic packaging machine has the advantages of good plate overturning stability, high automation degree, high safety coefficient and the like, and is particularly suitable for the technical field of automatic packaging and processing of aerated plates.

Drawings

FIG. 1 is a schematic illustration of the separation of half-stacks of sheets according to the invention;

FIG. 2 is a schematic view of an entire stack of sheets according to the present invention;

FIG. 3 is a schematic view of the plate of the present invention in an overturned state;

FIG. 4 is a schematic diagram of the plate in an inverted state according to the present invention;

FIG. 5 is a schematic view of the plate combination state of the present invention;

FIG. 6 is a first schematic perspective view of the turning platform of the present invention;

FIG. 7 is a schematic perspective view of a turnover fork according to the present invention;

FIG. 8 is a schematic perspective view of the present invention;

FIG. 9 is a schematic perspective view of a support column according to the present invention;

FIG. 10 is a side view of the first embodiment of the present invention;

FIG. 11 is a schematic perspective view of a second embodiment of the present invention;

FIG. 12 is a schematic side view of the turning stage according to the second embodiment of the present invention;

FIG. 13 is a perspective view of the sprocket shaft of the present invention;

FIG. 14 is a perspective view of the conveyor line of the present invention;

fig. 15 is a schematic perspective view of the collecting device of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

Example 1:

as shown in fig. 1 to 13, an automatic turning and folding device for two semi-stack finished plates comprises:

a conveying line 1 and a turnover platform 2;

the conveying line 1 conveys two groups of packed half-piled plates 100 along a straight line, and the two groups of half-piled plates 100 are stacked;

the overturning platform 2 is arranged on the conveying line 1, the overturning platform 2 comprises a plurality of overturning forks 21 arranged on one side of the conveying line 1 in an overturning mode, and the overturning forks 21 overturn for 90 degrees to overturn two groups of half stacked plates 100 which are horizontally placed into a vertical position.

Further, the turnover material fork 21 is arranged in an L shape, and the turnover material fork 21 includes a first material fork 211 and a second material fork 212 which are vertically arranged;

initially, the first material fork 211 is vertically arranged, the second material fork 212 is horizontally arranged, and the second material fork 212 sinks below the horizontal plane of the conveying line 1;

during work, the turnover material forks 21 turn over, the first material forks 211 turn over from vertical to horizontal to bear two groups of half stack plates 100, the second material forks 212 turn over from horizontal to vertical, and the two groups of half stack plates 100 on the conveying line 1 are transferred to the first material forks 211.

Furthermore, the part of the turning fork 21 for bearing the half-stack plate 100 is wrapped with a protective cushion 210 for protecting the bearing part, and the protective cushion is preferably a polyurethane separator.

Preferably, the end of the first fork 211 that swings rotationally is provided with an adjusting component 22 that is movably arranged, and the adjusting component 22 drives the half stack of plates 100 of one group to move closer to or away from the half stack of plates 100 of the other group.

Specifically, the adjusting assembly 22 includes a movable trolley 221 and a driving unit 222;

the movable trolley 221 is slidably mounted on the first material fork 211, and a group of half-piled plates 100 are loaded on the movable trolley 221;

the driving unit 222 is installed on the first material fork 211, the driving unit 222 drives the movable trolley 221 to slide, and the driving unit 222 and the movable trolley 221 are installed and connected through a connecting piece.

In addition, the overturning platform 2 further comprises an overturning assembly 23 for driving the overturning fork 21 to overturn, and the overturning assembly 23 comprises an overturning shaft 231 and an overturning device 232;

the turning shaft 231 penetrates through the turning fork 21, and two ends of the turning shaft 231 are supported by bearing seats 233;

turner 232 install in one side of trip shaft 231, this turner 232 drives trip shaft 231 is rotatory, makes the synchronous upset of upset material fork 21, the preferred pneumatic cylinder that is of turner 232 in this application drives the swinging arm 2311 swing on the pivot 231 through the pull of pneumatic cylinder for pivot 231 rotates, and then drives upset material fork 21 and overturn.

In order to improve the stability, the overturning platform 2 further comprises a plurality of supporting columns 24 which are arranged in one-to-one correspondence with the overturning material forks 21, the supporting columns 24 are arranged on one side of the conveying line 1, and the supporting columns 24 are used for supporting the corresponding overturning material forks 21 after overturning.

Moreover, the supporting pieces 241 with adjustable height are arranged at the tops of the supporting columns 24, and when the heights of the supporting columns 24 are inconsistent, the heights of all the supporting columns 24 can be consistent by adjusting the heights of the supporting pieces 241, so that the consistency of the semi-stack plate after being turned is ensured.

It should be noted that, firstly, the packaged half stack of sheets 100 are conveyed by the conveying line 1, and then conveyed to the second fork 212 of the turnover fork 21, and then turned over by the turnover fork 21, so that the half stack of sheets 100 is turned from horizontal placement to vertical placement, wherein after the turning is completed, the half stack of sheets 100 is borne by the first fork 211, and when output is needed, a forklift can be inserted into a gap between the turnover forks 21 to transfer and output the half stack of sheets 100.

Further, since the separators 101 for separation are provided between the two sets of half-stacked plates 100, the separators 101 need to be dropped before the output, so that the two sets of half-stacked plates 100 are folded and then output synchronously.

The application preferably adopts the mode that the adjusting component 22 is arranged at the overturning end part of the first material fork 21, the outer group of half stacked plates 100 are moved by the adjusting component 22, so that the separators 101 between the half stacked plates 100 fall off, then the adjusting component 22 resets the reorganized half stacked plates 100 to be in abutting contact with the half stacked plates 100 of the other group, and the two groups of half stacked plates 100 are synchronously output by a forklift.

Specifically, after the turnover fork 21 is turned in place, the half stacked plates 100 located on the outer side are located on the movable trolley 221 of the adjusting assembly 22, and after the turnover fork 21 is turned in place, the driving unit 222 drives the movable trolley 221 to move and keep away from the other group of half stacked plates, so that the separating element 101 freely drops, and then the driving unit 222 drives the movable trolley 221 to reset and move close to the other group of half stacked plates, so that the two groups of half stacked plates are combined and close to each other, and then the two groups of half stacked plates are synchronously output, the separating element 101 can be any one of a cushion block, a cushion strip and a cushion plate, and all structures of the separating elements capable of separating the half stacked plates in the application belong to the protection range of the application.

The driving unit 222 is preferably one of a hydraulic cylinder or an air cylinder, and all structures capable of driving the movable trolley to move by the driving unit belong to the protection scope of the present application.

Example 2:

FIG. 14 is a schematic structural diagram of a second embodiment of the continuous heating apparatus for a mold for manufacturing a lead-acid battery according to the present invention; as shown in fig. 14, in which the same or corresponding components as those in the first embodiment are denoted by the same reference numerals as those in the first embodiment, only the points of difference from the first embodiment will be described below for the sake of convenience. The second embodiment is different from the first embodiment shown in fig. 1 in that:

as shown in fig. 10, the conveying width of the conveyor line 1 is adjusted by moving the conveying rollers 11.

Specifically, the conveying rollers 11 of the conveying line 1 are all mounted on the conveying line 1 through mounting brackets 12, a slide rail slider pair 13 is arranged between the mounting brackets 12 and the conveying line 1, the mounting brackets 12 are pushed by cylinders 14 mounted on the conveying line 1 and slide along slide rails, and the sliding direction of the mounting brackets 12, namely the axial direction of the conveying rollers 11, can adjust the conveying width of the conveying line 1.

Example 3:

FIG. 15 is a schematic structural diagram of a third embodiment of the continuous heating apparatus for a mold for manufacturing a lead-acid battery according to the present invention; as shown in fig. 15, the same or corresponding components as those in the first and second embodiments are denoted by the same reference numerals as those in the first and second embodiments, and only the differences from the first and second embodiments will be described below for the sake of convenience. The third embodiment is different from the first embodiment shown in fig. 1 and the second embodiment shown in fig. 2 in that:

as shown in fig. 11, a collecting device 3 for collecting the spacers 101 clamped between the two half-pile boards 100 is arranged below the inverted fork 21.

The 3-position belt conveyor of the collecting device has guide plates on both sides of the conveyor, and the conveyor receives the falling separators 101, and the separators are output by the conveyor and collected in a unified manner for recycling.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides an automatic equipment that overturns and draw in of two semi-buttress plate finished products which characterized in that includes:

a conveying line (1) and a turnover platform (2);

the conveying line (1) conveys two groups of packed half-stacked plates (100) along a straight line, and the two groups of half-stacked plates (100) are stacked;

the overturning platform (2) is arranged on the conveying line (1), the overturning platform (2) comprises a plurality of overturning material forks (21) arranged on one side of the conveying line (1) in an overturning manner, and the overturning material forks (21) overturn two groups of half-stacked plates (100) which are horizontally placed into a vertical position;

and a furling assembly (22) which drives one group of the semi-stack plates (100) to approach or depart from the other group of the semi-stack plates (100) is arranged on the overturning platform (2).

2. The automatic turning and folding device for two semi-stack plate finished products as claimed in claim 1, characterized in that:

after the overturning platform (2) overturns, the distance between the two groups of semi-stacked plates (100) which are vertically placed is adjusted through the movement of the furling assembly (22), so that the separators (101) between the two groups of semi-stacked plates (100) fall.

3. The automatic turning and gathering device of two semi-stack finished products of sheet material as claimed in claim 2, wherein:

a collecting device (3) for collecting the separating piece (101) is arranged below the overturned material fork (21).

4. The automatic turning and gathering device of two semi-stack finished products of sheet material as claimed in claim 1, wherein:

the turnover material fork (21) is arranged in an L shape, the turnover material fork (21) comprises a first material fork (211) and a second material fork (212) which are vertically arranged, and the end part of the first material fork (211) which rotationally swings is provided with the furling assembly (22);

initially, the first material fork (211) is vertically arranged, the second material fork (212) is horizontally arranged, and the second material fork (212) sinks below the horizontal plane of the conveying line (1);

when the automatic plate conveying device works, the turnover material forks (21) turn over, the first material forks (211) turn over from vertical to horizontal to bear two groups of half stacked plates (100), the second material forks (212) turn over from horizontal to vertical, and the two groups of half stacked plates (100) on the conveying line (1) are transferred to the first material forks (211).

5. An automatic turning and gathering device of two semi-stacks of finished products, according to any one of claims 1 to 4, characterised in that:

the furling assembly (22) comprises a movable trolley (221) and a driving unit (222);

the movable trolley (221) is slidably mounted on the overturning material fork (21), and a group of half-stacked plates (100) are borne on the movable trolley (221);

the driving unit (222) is arranged on the turnover fork (21), and the driving unit (222) drives the movable trolley (221) to slide.

6. An automatic turning and gathering device of two semi-stacks of finished products, according to any one of claims 1 to 4, characterised in that:

protective padding materials (210) are wrapped at the part, used for bearing the semi-stack plate (100), of the turnover fork (21).

7. An automatic turning and gathering device of two semi-stacks of finished products, according to any one of claims 1 to 4, characterised in that:

the overturning platform (2) further comprises an overturning assembly (23) for driving the overturning material fork (21) to overturn, and the overturning assembly (23) comprises an overturning shaft (231) and an overturning device (232);

the overturning shaft (231) penetrates through the overturning material fork (21), and two ends of the overturning shaft (231) are supported by bearing seats (233);

the turnover device (232) is arranged on one side of the turnover shaft (231), and the turnover device (232) drives the turnover shaft (231) to rotate, so that the turnover material fork (21) can be turned over synchronously.

8. An automatic turning and gathering device of two semi-stacks of finished products, according to any one of claims 1 to 4, characterised in that:

the overturning platform (2) further comprises a plurality of supporting upright columns (24) which are arranged in one-to-one correspondence with the overturning material forks (21), the supporting upright columns (24) are arranged on one side of the conveying line (1), and the supporting upright columns (24) are used for supporting the corresponding overturning material forks (21) after overturning.

9. The automatic turning and gathering device of two semi-stacks of finished products of board material as claimed in claim 8, wherein:

the top of the support column (24) is provided with a support (241) with adjustable height.

10. An automatic turning and gathering device of two semi-stacks of finished products, according to any one of claims 1 to 4, characterised in that:

the conveying width of the conveying line (1) is adjusted and set by moving the conveying rollers (11).