CN114625102A - Automatic simulation detection platform - Google Patents
Automatic simulation detection platform Download PDFInfo
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- CN114625102A CN114625102A CN202210102458.2A CN202210102458A CN114625102A CN 114625102 A CN114625102 A CN 114625102A CN 202210102458 A CN202210102458 A CN 202210102458A CN 114625102 A CN114625102 A CN 114625102A
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- 238000001514 detection method Methods 0.000 title claims abstract description 26
- 238000004088 simulation Methods 0.000 title claims abstract description 18
- 238000012360 testing method Methods 0.000 claims description 14
- 238000013461 design Methods 0.000 claims description 4
- 230000006870 function Effects 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000004458 analytical method Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 4
- 238000003745 diagnosis Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000002474 experimental method Methods 0.000 abstract description 2
- 238000012549 training Methods 0.000 abstract description 2
- 230000002159 abnormal effect Effects 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0208—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the configuration of the monitoring system
- G05B23/0213—Modular or universal configuration of the monitoring system, e.g. monitoring system having modules that may be combined to build monitoring program; monitoring system that can be applied to legacy systems; adaptable monitoring system; using different communication protocols
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- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention discloses an automatic simulation detection platform which comprises a TDC control system, a remote IO station, a network connection module, a detection module, an execution module and a PC engineer station, wherein the TDC control system is in control connection with the remote IO station through the network connection module; the platform is a learning and experiment platform built by utilizing the existing equipment and software, covers a TDC control system control network, hardware configuration, software configuration, a remote IO station, a detection module, an execution module and control logic, well simulates the functions of on-site electrical equipment, can be used for carrying out technical innovation and technical training, well improves the familiarity of maintainers with the equipment, improves the capability of solving equipment problems, and has a good actual effect; the automatic simulation detection platform cultivates the fault analysis, diagnosis, processing and solving capability of personnel under the condition of not influencing the operation of field production equipment, and provides guarantee for stable production and equipment operation.
Description
Technical Field
The invention relates to the technical field of display screens, in particular to an automatic simulation detection platform.
Background
SIMATIC TDC widely used in the steel industry, covering the wide industrial control field, good at solving the complex control, communication and driving tasks, the steel 1700 hot rolling line is improved by adopting the high-performance automatic solution, at present, SIMAITIC TDC automatic solution is adopted, compared with the traditional 1700 line original automatic control system, the solution is greatly different, and because the automatic equipment itself is updated and replaced quickly, the degree of familiarity of personnel to the newly improved hardware equipment function, software operation, program control logic, abnormal state of each component and the like is not high at present; maintenance personnel are not familiar with abnormal states of elements such as SIMAITIC TDC automation scheme hardware configuration, equipment functional characteristics, software operation, program programming, function development, sensors and the like, field maintenance is very difficult, a fault point cannot be accurately and timely found when a fault occurs, more experience is relied on, the time of fault treatment is greatly influenced, the field production is greatly influenced, and meanwhile, negative influences are generated on equipment pre-repair judgment and spare part declaration; therefore, it is necessary to invent an automatic simulation testing platform at the present stage.
Disclosure of Invention
The present invention is directed to an automated simulation testing platform, so as to solve the problems of the background art mentioned above that the automation equipment itself is updated faster, and the maintenance personnel is not familiar with SIMAITIC TDC automation solutions.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an automatic change emulation testing platform, includes TDC control system, long-range IO station, network connection module, detection module, execution module and PC engineer station, TDC control system passes through network connection module and is connected with long-range IO station control, control connection between TDC control system and the PC engineer station.
Preferably, the TDC control system comprises a TDC rack, a central controller, a CP50M1 interface template, a CP51M1 interface template, and a battery, wherein the central controller is arranged in the TDC rack, and the CP50M1 interface template, the CP51M1 interface template, and the battery are respectively arranged on the central controller.
Preferably, the remote IO station is composed of an IM interface module, an AI module, an AO module, a DI module, a DO module, a TMPosInput module and a connector module, the remote IO station is respectively provided with the IM interface module, the AI module, the AO module, the DI module, the DO module, the TMPosInput module and the tmvalue module, and the IM interface module, the AI module, the AO module, the DI module, the DO module, the TMPosInput module and the tmvalue module are respectively provided with the connector modules corresponding to the IM interface module, the AI module, the AO module, the DI module, the DO module, the TMPosInput module and the tmvalue module.
Preferably, the connector module is electrically connected with a relay module, the relay module is respectively provided with a detection module and an execution module, and the execution module is in control connection with the detection module.
Preferably, the detection module consists of a position sensor, an encoder, a solenoid valve plug, a servo valve, a pressure sensor and a proximity switch.
Preferably, the test platform adopts STEP7 and winc design software to edit the design of HMI picture and alarm information function.
Compared with the prior art, the invention has the beneficial effects that: the platform is a learning and experiment platform built by utilizing the existing equipment and software, covers a TDC control system control network, hardware configuration, software configuration, a remote IO station, a detection module, an execution module and control logic, well simulates the functions of on-site electrical equipment, can be used for carrying out technical innovation and technical training, well improves the familiarity of maintainers with the equipment, improves the capability of solving equipment problems, and has a good actual effect; the automatic simulation detection platform cultivates the fault analysis, diagnosis, processing and solving capability of personnel under the condition of not influencing the operation of field production equipment, and provides guarantee for stable production and equipment operation.
Drawings
FIG. 1 is a schematic diagram of the internal structure of the central controller according to the present invention;
FIG. 2 is a schematic diagram of a module structure in a remote IO station according to the present invention;
FIG. 3 is a network topology of a TDC control system in accordance with the present invention;
FIG. 4 is a system flow diagram of the present invention;
in the figure: 1. a TDC control system; 2. a remote IO station; 3. a network connection module; 4. a detection module; 5. an execution module; 6. a PC engineer station; 7. a relay module; 11. a TDC frame; 12. a central controller; 13. CP50M1 interface template; 14. CP51M1 interface template; 15. a battery; 21. an IM interface module; 22. an AI module; 23. an AO module; 24. a DI module; 25. a DO module; 26. a TMPosInput module; 27. a TMCount module; 28. a connector module; 41. a position sensor; 42. an encoder; 43. A solenoid valve plug; 44. a servo valve; 45. a pressure sensor; 46. a proximity switch.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, an embodiment of the present invention is shown: an automatic simulation detection platform comprises a TDC control system 1, a remote IO station 2, a network connection module 3, a detection module 4, an execution module 5 and a PC engineer station 6, wherein the TDC control system 1 is in control connection with the remote IO station 2 through the network connection module 3, and the TDC control system 1 is in control connection with the PC engineer station 6; the TDC control system 1 comprises a TDC rack 11, a central controller 12, a CP50M1 interface template 13, a CP51M1 interface template 14 and a battery 15, wherein the central controller 12 is arranged in the TDC rack 11, and the CP50M1 interface template 13, the CP51M1 interface template 14 and the battery 15 are respectively arranged on the central controller 12; the remote IO station 2 is composed of an IM interface module 21, an AI module 22, an AO module 23, a DI module 24, a DO module 25, a TMPosInput module 26, a tmvalue module 27 and a connector module 28, the remote IO station 2 is respectively provided with the IM interface module 21, the AI module 22, the AO module 23, the DI module 24, the DO module 25, the TMPosInput module 26 and the tmvalue module 27, and the IM interface module 21, the AI module 22, the AO module 23, the DI module 24, the DO module 25, the TMPosInput module 26 and the tmvalue module 27 are respectively provided with the connector modules 28 corresponding thereto; the connector module 28 is electrically connected with a relay module 7, the relay module 7 is respectively provided with a detection module 4 and an execution module 5, and the execution module 5 is in control connection with the detection module 4; the detection module 4 consists of a position sensor 41, an encoder 42, a solenoid valve plug 43, a servo valve 44, a pressure sensor 45 and a proximity switch 46; the test platform adopts STEP7 and winc design software to edit the design of HMI picture and alarm information function.
The working principle is as follows: when the automatic simulation detection platform is used, firstly, a TDC control system 1, a remote IO station 2 and a network connection module 3 hardware system are installed, configuration is carried out through STEP7 application software, then, a detection module 4, an execution module 5 and control cable equipment are installed, the basic requirement of simulating closed-loop control is met, then, control logic is edited, the control function is perfected, STEP7 and wincc design software are adopted, HMI picture and alarm information function design is edited, after the configuration is completed, the relay module 7 is connected through a special cable, and a module power supply and a load power supply are matched, so that the whole hardware setting including the detection module 4 and the execution module 5 is finally completed, and the functions of hardware common fault simulation, program design, new function program logic development and the like are realized; designing a program in step7 to read the simulated data for carrying out related simulation, testing the alarm in a WINCC picture according to the characteristics of the actual situation, perfecting the program, reading the detected data of the position sensor 41 and the pressure sensor 45 from the program, converting word bytes into pool bytes, testing the abnormal state value change of the position sensor 41 and the pressure sensor 45, outputting the abnormal signal points as judgment conditions to a corresponding HMI picture module, configuring the abnormal signal points on the HMI picture by using the detected points, and displaying red when the signal comes; the 1700-line primary automatic system is used for transforming hardware such as random spare parts and an existing simulation platform built by software, the functions of field electrical equipment are well simulated under the condition of extremely low investment, operation and maintenance personnel can master the hardware configuration, the equipment functional characteristics, software operation, program programming, function development and analysis and processing of abnormal states of the elements of the position sensor 41 and the pressure sensor 45 of a new system under the condition of not influencing the operation of field production equipment, the fault analysis, diagnosis and processing capability of the personnel is cultivated, the personnel pre-repair and overhaul capability is improved, and the guarantee is provided for stable production and equipment operation.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides an automatic change emulation testing platform, includes TDC control system (1), remote IO station (2), network connection module (3), detection module (4), execution module (5) and PC engineer station (6), its characterized in that: the TDC control system (1) is in control connection with the remote IO station (2) through the network connection module (3), and the TDC control system (1) is in control connection with the PC engineer station (6).
2. The automated simulation testing platform of claim 1, wherein: the TDC control system (1) is composed of a TDC rack (11), a central controller (12), a CP50M1 interface template (13), a CP51M1 interface template (14) and a battery (15), wherein the central controller (12) is arranged in the TDC rack (11), and the CP50M1 interface template (13), the CP51M1 interface template (14) and the battery (15) are respectively arranged on the central controller (12).
3. The automated simulation testing platform of claim 1, wherein: remote IO station (2) is by IM interface module (21), AI module (22), AO module (23), DI module (24), DO module (25), TMPosInput module (26), TMCount module (27) and connector module (28) are constituteed, remote IO station (2) is provided with IM interface module (21) respectively, AI module (22), AO module (23), DI module (24), DO module (25), TMPosInput module (26) and TMCount module (27), IM interface module (21), AI module (22), AO module (23), DI module (24), DO module (25), be provided with connector module (28) corresponding with it on TMPosInput module (26) and TMCount module (27) respectively.
4. The automated simulation testing platform of claim 3, wherein: the connector module (28) is electrically connected with a relay module (7), the relay module (7) is respectively provided with a detection module (4) and an execution module (5), and the execution module (5) is in control connection with the detection module (4).
5. The automated simulation testing platform of claim 3, wherein: the detection module (4) consists of a position sensor (41), an encoder (42), an electromagnetic valve plug (43), a servo valve (44), a pressure sensor (45) and a proximity switch (46).
6. The automated simulation testing platform of claim 1, wherein: the test platform adopts STEP7 and winc design software to edit the design of HMI picture and alarm information function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210102458.2A CN114625102A (en) | 2022-01-27 | 2022-01-27 | Automatic simulation detection platform |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210102458.2A CN114625102A (en) | 2022-01-27 | 2022-01-27 | Automatic simulation detection platform |
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| CN114625102A true CN114625102A (en) | 2022-06-14 |
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| CN202210102458.2A Pending CN114625102A (en) | 2022-01-27 | 2022-01-27 | Automatic simulation detection platform |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5591286A (en) * | 1978-12-28 | 1980-07-10 | Fujitsu Ltd | Timing production circuit for channel driving device |
| CN101494858A (en) * | 2008-01-21 | 2009-07-29 | 中兴通讯股份有限公司 | Method, apparatus and system for encipher recovery when switching user side processor |
| CN101995880A (en) * | 2010-10-28 | 2011-03-30 | 中国石油化工股份有限公司 | System for diagnosing and testing abnormal operating condition during petrochemical process |
| CN201804225U (en) * | 2010-07-15 | 2011-04-20 | 武汉钢铁(集团)公司 | Simulation steel rolling system of hot continuous rolling |
| CN103406362A (en) * | 2013-08-08 | 2013-11-27 | 东北大学 | Control system and method for simulating milling process of medium-heavy plate mill |
| US8638146B1 (en) * | 2012-07-31 | 2014-01-28 | Cambridge Silicon Radio Limited | Dual mode phase detection |
| CN103793534A (en) * | 2014-02-28 | 2014-05-14 | 苏州博纳讯动软件有限公司 | Distributed file system and implementation method for balancing storage loads and access loads of metadata |
| CN110319868A (en) * | 2018-03-30 | 2019-10-11 | 宝山钢铁股份有限公司 | High speed data acquisition system for MP-SCALE monitoring running state |
-
2022
- 2022-01-27 CN CN202210102458.2A patent/CN114625102A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5591286A (en) * | 1978-12-28 | 1980-07-10 | Fujitsu Ltd | Timing production circuit for channel driving device |
| CN101494858A (en) * | 2008-01-21 | 2009-07-29 | 中兴通讯股份有限公司 | Method, apparatus and system for encipher recovery when switching user side processor |
| CN201804225U (en) * | 2010-07-15 | 2011-04-20 | 武汉钢铁(集团)公司 | Simulation steel rolling system of hot continuous rolling |
| CN101995880A (en) * | 2010-10-28 | 2011-03-30 | 中国石油化工股份有限公司 | System for diagnosing and testing abnormal operating condition during petrochemical process |
| US8638146B1 (en) * | 2012-07-31 | 2014-01-28 | Cambridge Silicon Radio Limited | Dual mode phase detection |
| CN103406362A (en) * | 2013-08-08 | 2013-11-27 | 东北大学 | Control system and method for simulating milling process of medium-heavy plate mill |
| CN103793534A (en) * | 2014-02-28 | 2014-05-14 | 苏州博纳讯动软件有限公司 | Distributed file system and implementation method for balancing storage loads and access loads of metadata |
| CN110319868A (en) * | 2018-03-30 | 2019-10-11 | 宝山钢铁股份有限公司 | High speed data acquisition system for MP-SCALE monitoring running state |
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Application publication date: 20220614 |