CN114623771A - Measuring tool and method for automatically measuring size of wind power flange at high temperature - Google Patents
Measuring tool and method for automatically measuring size of wind power flange at high temperature Download PDFInfo
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- CN114623771A CN114623771A CN202210293912.7A CN202210293912A CN114623771A CN 114623771 A CN114623771 A CN 114623771A CN 202210293912 A CN202210293912 A CN 202210293912A CN 114623771 A CN114623771 A CN 114623771A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
- G01B11/12—Measuring arrangements characterised by the use of optical techniques for measuring diameters internal diameters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
The invention relates to the technical field of measurement, in particular to a measuring tool for automatically measuring the size of a wind power flange at high temperature and a method thereof. The user removes first slider and second slider before using this device, alright rectify this device, thereby improve this device measuring accuracy, carry out automatic work through pressure sensor and this device of display controller steerable, this device can carry out automatic measurement and show measured data under the work piece high temperature state, need not the user and measure again after cooling the work piece, thereby practice thrift user's operating time greatly, improve user's work efficiency, measurement result error is less simultaneously, the simple operation is convenient for user's use.
Description
Technical Field
The invention relates to the technical field of measurement, in particular to a measuring tool and a method for automatically measuring the size of a wind power flange at high temperature.
Background
The wind power flange is a structural member for connecting each section of a tower cylinder or the tower cylinder and a hub, and the hub and blades are usually connected by bolts, the wind power flange is also called a wind tower flange, the wind power flange is simply a wind generating set flange, and the manufacturing process of the wind power flange comprises raw material detection, cutting, material sawing, heating, ring rolling forming, heat treatment, rough machining and finish machining;
the wind power flange is inconvenient to measure in the existing measuring tool due to high temperature in the manufacturing process, so that a user needs to manually measure the wind power flange after the temperature of the wind power flange is reduced during measurement, and the processing period is prolonged.
Disclosure of Invention
The invention aims to provide a measuring tool for automatically measuring the size of a wind power flange at high temperature and a method thereof, which are used for solving the problem that the temperature of the wind power flange is higher during manufacturing, so that the existing part of measuring tools is inconvenient to measure, and a user needs to manually measure the wind power flange after the temperature of the wind power flange is reduced during measurement, so that the processing period is prolonged.
In order to achieve the purpose, the invention provides the following technical scheme: a measuring tool for automatically measuring dimensions of a wind power flange at high temperature comprises a fixed table, an induction mechanism and a thickness measuring mechanism, wherein measuring rods are uniformly and fixedly connected to the outer surface of the fixed table, a connecting table is fixedly connected to the top end of the fixed table, a first pull rod is fixedly connected to the top end of the connecting table, a display controller is arranged in the middle of the first pull rod, a first servo motor is arranged in the fixed table, a first bevel gear is fixedly connected to the output end of the first servo motor, first moving grooves are formed in the measuring rods, first threaded rotating rods are connected to the inner walls of one ends of the first moving grooves through bearings, one ends of the first threaded rotating rods penetrate through the measuring rods and extend into the fixed table, second bevel gears are fixedly connected to one ends of the first threaded rotating rods, and the second bevel gears are meshed with the first bevel gears, the middle part of the measuring rod is provided with a first movable groove, the middle part of the first movable groove is connected with the first movable groove, the inside of the first movable groove is connected with a first thread sleeve in a sliding manner, the middle part of the first thread sleeve is connected with a first thread rotating rod through threads, the bottom end of the first movable groove is connected with an inner measuring rod in a sliding manner, the top part of the first movable groove is connected with slide rods in an interactive manner, the top ends of the two groups of slide rods are fixedly connected with a first adjusting seat, the top ends of the other two groups of slide rods are fixedly connected with a first induction plate, the top end of the first adjusting seat is provided with an installation block, the inside of the installation block is provided with a first laser ranging sensor, the top end of the first adjusting seat is provided with a first sliding groove, the inside of the first sliding groove is connected with a first sliding block in a sliding manner, and the top end of the first sliding block is fixedly connected with the installation block, first groove of wearing has all been seted up to one side of first regulation seat, and first groove of wearing all is connected with first spout, the inside in first groove of wearing all is provided with the second threaded rod, and the one end of second threaded rod all with first slider fixed connection, the other end of second threaded rod all has first fixed cover through threaded connection, the middle part of measuring stick all fixedly connected with anchor strut, and the one end of anchor strut all with be connected platform fixed connection.
Preferably, one side of interior measuring staff all is circular-arc, and is a set of first laser rangefinder sensor is corresponding with a set of first tablet, another group first laser rangefinder sensor is corresponding with another first tablet of group, is convenient for measure.
Preferably, the induction mechanism comprises a supporting groove, a supporting plate, a pressure sensor, a positioning groove and a positioning rod, an upward-pulling piece is arranged at the top end of the first pull rod, a pull ring is fixedly connected to the top end of the upward-pulling piece, a pull groove is formed in the top end of the first pull rod, a second pull rod is slidably connected to the inside of the pull groove, the top end of the second pull rod is fixedly connected with the upward-pulling piece, the supporting groove is formed in the inner wall of the bottom end of the pull groove, the supporting plate is slidably connected to the inside of the supporting groove, the top end of the supporting plate is fixedly connected with the second pull rod, the pressure sensor is arranged on the inner wall of the top end of the supporting groove, two groups of positioning grooves are formed in the top end of the first pull rod, the positioning grooves are all slidably connected with the positioning rod, and the top ends of the positioning rods are all fixedly connected with the upward-pulling piece, so that the device can automatically work.
Preferably, the thickness measuring mechanism comprises a connecting groove, a connecting plate, a supporting rod, a second moving groove, a second servo motor, a fixing part, a third threaded rod, a second threaded sleeve, a second moving groove, a second induction plate, an outer measuring rod, a second adjusting seat, a second laser distance measuring sensor, a second sliding groove, a second sliding block, a second through groove, a fourth threaded rod and a second fixing sleeve, wherein the connecting groove is formed in one side of the measuring rod, the connecting plate is connected to the inside of the connecting groove in a sliding manner, one end of the connecting plate is fixedly connected with the first threaded sleeve, the supporting rod is fixedly connected to the other end of the connecting plate, the second moving groove is formed in the inside of the supporting rod, the second servo motor is arranged on the inner wall of one end of the second moving groove, the fixing part is fixedly connected to one end of the second moving groove, and the third threaded rod is fixedly connected to the output end of the second servo motor, and one end of the third threaded rod passes through the fixing part and is fixedly connected with the inner wall of one end of the second moving groove, the inner part of the second moving groove is connected with a second threaded sleeve in a sliding way, the middle part of the second threaded sleeve is connected with the third threaded rod through threads, the middle part of the supporting rod is provided with a second movable groove, the middle part of the second movable groove is connected with the second moving groove, the top end of the second movable groove is connected with a second sensing plate in a sliding way, the bottom end of the second sensing plate is respectively fixedly connected with the second threaded sleeve, the bottom end of the second movable groove is connected with an external measuring rod in a sliding way, the top end of the external measuring rod is respectively fixedly connected with the second threaded sleeve, one end of the supporting rod is connected with a second adjusting seat in a fixed way, the top end of the second adjusting seat is provided with a second sliding groove, the inner part of the second sliding groove is connected with a second sliding block in a sliding way, the top of second slider all is provided with second laser rangefinder sensor, and second laser rangefinder sensor all is corresponding with second tablet respectively, the second wearing groove has all been seted up to the one end of second regulation seat, and the second wearing groove's one end all is connected with the second spout respectively, the inside in groove all is provided with the fourth threaded rod to the second, and the one end of fourth threaded rod all respectively with second slider fixed connection, the other end of fourth threaded rod all has the fixed cover of second through threaded connection, and the one end of the fixed cover of second all laminates with the second regulation seat mutually, and the user of being convenient for measures thickness and external diameter.
Preferably, the control end of the display controller is electrically connected with an external power supply, and the control end of the pressure sensor is electrically connected with the display controller, so that the display controller can control the device to work conveniently.
Preferably, the control end of the first servo motor is electrically connected with the display controller, and the control end of the first laser ranging sensor is electrically connected with the display controller, so that the display controller can control the device to work conveniently.
Preferably, the control end of the second servo motor is electrically connected with the display controller, and the control end of the second laser ranging sensor is electrically connected with the display controller, so that the display controller can control the device to work conveniently.
Preferably, the outer measuring rods are Z-shaped, and one ends of the outer measuring rods are respectively positioned on the same horizontal line with the inner measuring rods, so that the thickness can be conveniently measured.
The invention comprises a measuring tool and a method for automatically measuring the size of a wind power flange at high temperature, wherein the measuring tool comprises the following steps: the operation method of the device comprises the following steps:
the method comprises the following steps: after the device is lifted off the ground by a user, the mounting block and the second laser ranging sensor can be loosened by rotating the first fixing sleeve and the second fixing sleeve by the user, the user can move the first laser ranging sensor and the second laser ranging sensor to carry out correction work at the moment, and the mounting block and the second laser ranging sensor can be fixed by rotating the first fixing sleeve and the second fixing sleeve after the correction is finished;
step two: measuring the inner diameter, wherein a user controls the display controller to enable a workpiece to be positioned between the inner measuring rod and the outer measuring rod, then the user lowers the device to the left and right of the center position of the workpiece, the first servo motor, the first laser ranging sensor, the second servo motor and the second laser ranging sensor can work through the pressure sensor and the display controller, the first threaded sleeve can move through the first servo motor and the first threaded rotating rod, the inner measuring rod, the sliding rod and the connecting plate can move through the first threaded sleeve, and the inner diameter of the workpiece can be measured through the first laser ranging sensor and the first induction plate;
step three: survey thickness, after the internal diameter measurement, second servo motor work, second servo motor can make the second thread bush remove through the third threaded rod, and the second thread bush can drive second tablet and outer measuring staff and remove, and when pressure sensor and the outer wall laminating of work piece, the thickness of work piece can be measured to second laser rangefinder sensor this moment, can calculate the external diameter of work piece through thickness, shows reading and this device through display controller at last and resets.
Compared with the prior art, the invention has the beneficial effects that:
a user can correct the device by moving the first sliding block and the second sliding block before using the device, thereby improving the measuring accuracy of the device, the device is hoisted to the left and right of the central position of a workpiece by a pull ring and then is put down, at the moment, the device can be controlled to automatically work by the pressure sensor and the display controller, the inner measuring rod and the sliding rod can be moved by the first servo motor and the first thread bush, the device is moved to the central position of the workpiece, then two groups of inner diameters of the workpiece can be measured by the first laser ranging sensor and the first sensing plate, the second sensing plate and the outer measuring rod can be moved by the second servo motor, the thickness of the workpiece can be measured by the second laser ranging sensor, the measuring work of the user is convenient, the accuracy of the measuring result of the device can be further improved by the two groups of inner diameters and the four groups of thicknesses, and the outer diameter of the workpiece can be calculated by the inner diameters and the thicknesses at the same time, show through the display controller, this device can carry out automatic measurement and with measured data display under the work piece high temperature state, need not the user and measures again after cooling the work piece to practice thrift user's operating time greatly, improve user's work efficiency, the measuring result error is less simultaneously, the convenient operation user's of being convenient for use.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic cross-sectional perspective view of the present invention;
FIG. 3 is a schematic sectional perspective view of a fixing table and a measuring rod according to the present invention;
FIG. 4 is a schematic sectional perspective view of the stationary platen, the support bar and the second movable slot of the present invention;
FIG. 5 is a schematic sectional perspective view of a first adjusting seat, a first fixing sleeve and a mounting block of the present invention;
FIG. 6 is a schematic sectional perspective view of a second chute and a second pouch according to the present invention;
FIG. 7 is an exploded perspective view of the first threaded rotating rod, the first threaded sleeve and the pull-up member of the present invention;
fig. 8 is an exploded perspective view of the first adjustment seat, the second servo motor and the second threaded sleeve of the present invention.
In the figure: 1. a fixed table; 2. a measuring rod; 3. a connecting table; 4. a first pull rod; 5. a display controller; 6. a first servo motor; 7. a first bevel gear; 8. a first moving slot; 9. a first threaded rotating rod; 10. a second bevel gear; 11. a first movable slot; 12. a first threaded sleeve; 13. an inner measuring rod; 14. a slide bar; 15. a first adjusting seat; 16. a first chute; 17. a first slider; 18. mounting blocks; 19. a first laser ranging sensor; 20. a first induction plate; 21. a first through groove; 22. a second threaded rod; 23. a first fixing sleeve; 24. connecting grooves; 25. a connecting plate; 26. a strut; 27. a second moving slot; 28. a second servo motor; 29. a fixing member; 30. a third threaded rod; 31. a second threaded sleeve; 32. a second movable slot; 33. a second induction plate; 34. an outer measuring rod; 35. a second adjustment seat; 36. a reinforcing rod; 37. a pull-up member; 38. a pull ring; 39. groove drawing; 40. a second pull rod; 41. a butting groove; 42. a resisting plate; 43. a pressure sensor; 44. positioning a groove; 45. positioning a rod; 46. a second laser ranging sensor; 47. a second chute; 48. a second slider; 49. a second through groove; 50. a fourth threaded rod; 51. a second fixing sleeve.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, an embodiment of the present invention:
a measuring tool for automatically measuring dimensions of a wind power flange at high temperature comprises a fixed table 1, an induction mechanism and a thickness measuring mechanism, wherein measuring rods 2 are uniformly and fixedly connected to the outer surface of the fixed table 1, a connecting table 3 is fixedly connected to the top end of the fixed table 1, a first pull rod 4 is fixedly connected to the top end of the connecting table 3, a display controller 5 is arranged in the middle of the first pull rod 4, a first servo motor 6 is arranged in the fixed table 1, a first bevel gear 7 is fixedly connected to the output end of the first servo motor 6, first moving grooves 8 are formed in the measuring rods 2, a first threaded rotating rod 9 is connected to the inner wall of one end of each first moving groove 8 through a bearing, one end of each first threaded rotating rod 9 penetrates through the measuring rod 2 to extend to the inside of the fixed table 1, a second bevel gear 10 is fixedly connected to one end of each first threaded rotating rod 9, and the second bevel gears 10 are meshed with the first bevel gear 7, the middle part of the measuring rod 2 is provided with a first movable groove 11, the middle part of the first movable groove 11 is connected with a first movable groove 8, the inside of the first movable groove 8 is connected with a first thread sleeve 12 in a sliding way, the middle part of the first thread sleeve 12 is connected with a first thread rotating rod 9 in a thread way, the bottom end of the first movable groove 11 is connected with an inner measuring rod 13 in a sliding way, the top part of the first movable groove 11 is connected with a slide rod 14 in an interactive way, the top ends of the two groups of slide rods 14 are fixedly connected with a first adjusting seat 15, the top ends of the other two groups of slide rods 14 are fixedly connected with a first induction plate 20, the top end of the first adjusting seat 15 is provided with an installation block 18, the inside of the installation block 18 is provided with a first laser ranging sensor 19, the top end of the first adjusting seat 15 is provided with a first sliding groove 16, the inside of the first sliding groove 16 is connected with a first sliding block 17 in a sliding way, and the top end of the first sliding block 17 is fixedly connected with the installation block 18, a first through groove 21 is formed in each of one sides of the first adjusting seat 15, the first through grooves 21 are connected with the first sliding grooves 16, second threaded rods 22 are arranged in the first through grooves 21, one ends of the second threaded rods 22 are fixedly connected with the first sliding blocks 17, the other ends of the second threaded rods 22 are connected with first fixing sleeves 23 through threads, reinforcing rods 36 are fixedly connected to the middle portions of the measuring rods 2, and one ends of the reinforcing rods 36 are fixedly connected with the connecting table 3;
in the embodiment, the thickness measuring mechanism includes a connecting slot 24, a connecting plate 25, a supporting rod 26, a second moving slot 27, a second servo motor 28, a fixing member 29, a third threaded rod 30, a second threaded sleeve 31, a second moving slot 32, a second induction plate 33, an outer measuring rod 34, a second adjusting seat 35, a second laser distance measuring sensor 46, a second sliding slot 47, a second sliding block 48, a second through slot 49, a fourth threaded rod 50, and a second fixing sleeve 51, one side of the measuring rod 2 is provided with the connecting slot 24, the inside of the connecting slot 24 is slidably connected with the connecting plate 25, one end of the connecting plate 25 is fixedly connected with the first threaded sleeve 12, the other end of the connecting plate 25 is fixedly connected with the supporting rod 26, the inside of the supporting rod 26 is provided with the second moving slot 27, the inner wall of one end of the second moving slot 27 is provided with the second servo motor 28, one end of the second moving slot 27 is fixedly connected with the fixing member 29, the output end of the second servo motor 28 is fixedly connected with a third threaded rod 30, one end of the third threaded rod 30 passes through a fixing member 29 and is fixedly connected with the inner wall of one end of the second moving groove 27, the inside of the second moving groove 27 is slidably connected with a second threaded sleeve 31, the middle part of the second threaded sleeve 31 is connected with the third threaded rod 30 through threads, the middle part of the supporting rod 26 is provided with a second moving groove 32, the middle part of the second moving groove 32 is connected with the second moving groove 27, the top end of the second moving groove 32 is slidably connected with a second sensing plate 33, the bottom ends of the second sensing plates 33 are fixedly connected with the second threaded sleeve 31, the bottom end of the second moving groove 32 is slidably connected with an outer measuring rod 34, the top end of the outer measuring rod 34 is fixedly connected with the second threaded sleeve 31, one end of the supporting rod 26 is fixedly connected with a second adjusting seat 35, the top end of the second adjusting seat 35 is provided with a second sliding groove 47, a second slide block 48 is slidably connected inside the second slide groove 47, a second laser distance measuring sensor 46 is disposed on the top of the second slide block 48, the second laser distance measuring sensors 46 correspond to the second sensing plate 33, a second through groove 49 is disposed on one end of the second adjusting seat 35, one end of the second through groove 49 is connected to the second slide groove 47, a fourth threaded rod 50 is disposed inside the second through groove 49, one end of the fourth threaded rod 50 is fixedly connected to the second slide block 48, the other end of the fourth threaded rod 50 is connected to a second fixing sleeve 51 through threads, one end of the second fixing sleeve 51 is attached to the second adjusting seat 35, before the device is used, a user needs to correct the device, the user rotates the second fixing sleeve 51, so that one end of the second fixing sleeve 51 is no longer connected to the second adjusting seat 35, and the user can move the second laser distance measuring sensor 46, the second laser distance measuring sensor 46 drives the second sliding block 48 to slide in the second sliding groove 47, the second sliding block 48 drives the fourth threaded rod 50 to slide in the second through groove 49, at this time, the user can calibrate the second laser distance measuring sensor 46 and the second sensing plate 33, after the second laser distance measuring sensor 46 and the second sensing plate 33 are calibrated, the user rotates the second fixing sleeve 51, the second fixing sleeve 51 can be abutted against the second adjusting seat 35 through the fourth threaded rod 50, so that the second sliding block 48 and the second laser distance measuring sensor 46 can be fixed, after the calibration is finished, the user can use the device to measure, after the inner diameter measurement is finished, the output end of the second servo motor 28 drives the third threaded rod 30 to rotate, the second threaded sleeve 31 can move in the second moving groove 27 through the third threaded rod 30, the second threaded sleeve 31 drives the outer measuring rod 34 and the second sensing plate 33 to move in the second moving groove 32, when the outer measuring rod 34 is attached to the outer surface of the workpiece, the thickness of the workpiece can be measured by the second laser ranging sensor 46 and the second sensing plate 33, and the average value is obtained by four groups of measurement data, so that the accuracy of the measurement result can be improved, and the thickness and the outer diameter can be conveniently measured by a user, the sensing mechanism comprises a resisting groove 41, a resisting plate 42, a pressure sensor 43, a positioning groove 44 and a positioning rod 45, the top end of the first pull rod 4 is provided with an upper pulling piece 37, the top end of the upper pulling piece 37 is fixedly connected with a pull ring 38, the top end of the first pull rod 4 is provided with a pull groove 39, the inner part of the pull groove 39 is slidably connected with a second pull rod 40, the top end of the second pull rod 40 is fixedly connected with the upper pulling piece 37, the inner wall of the bottom end of the pull groove 39 is provided with a resisting groove 41, the inner part of the resisting plate 41 is slidably connected with a resisting plate 42, the top end of the resisting plate 42 is fixedly connected with the second pull rod 40, the inner wall of the top end of the resisting groove 41 is provided with a pressure sensor 43, two groups of positioning grooves 44 are formed in the top end of the first pull rod 4, positioning rods 45 are connected inside the positioning grooves 44 in a sliding mode, the top ends of the positioning rods 45 are fixedly connected with the pull-up piece 37, the device can work automatically, a user can lift the device through the pull ring 38, when the device moves to the left and right of the central position of a workpiece, the user lowers the device to enable the measuring rod 2 to be attached to the workpiece, the pull-up piece 37 and the second pull rod 40 continue to move downwards after the attachment, the pull-up piece 37 drives the positioning rods 45 to move towards the inside of the positioning grooves 44, the second pull rod 40 drives the abutting plate 42 to move downwards, the abutting plate 42 is enabled not to abut against the pressure sensor 43 any more, the pressure sensor 43 enables the display controller 5 to work, and the first servo motor 6, the first laser ranging sensor 19, the second servo motor 28 and the second laser ranging sensor 46 can work through the display controller 5, therefore, the device can carry out automatic measurement, is convenient for a user to use, reduces the workload of the user, one side of the inner measuring rod 13 is in an arc shape, one group of the first laser distance measuring sensors 19 corresponds to one group of the first sensing plates 20, the other group of the first laser distance measuring sensors 19 corresponds to the other group of the first sensing plates 20, is convenient for measurement, the outer measuring rods 34 are in a Z shape, one end of each outer measuring rod 34 is respectively positioned at the same horizontal line with the inner measuring rod 13, is convenient for the thickness measurement of the inner measuring rod 13 and the outer measuring rod 34, the control end of the second servo motor 28 is electrically connected with the display controller 5, the control end of the second laser distance measuring sensor 46 is electrically connected with the display controller 5, the control end of the first servo motor 6 is electrically connected with the display controller 5, the control end of the first laser distance measuring sensor 19 is electrically connected with the display controller 5, and the control end of the display controller 5 is electrically connected with an external power supply, the control end of the pressure sensor 43 is electrically connected with the display controller 5, so that the display controller 5 can control the device to work conveniently;
the operation method of the device comprises the following steps:
the method comprises the following steps: after the device is corrected, a user can make the mounting block 18 and the second laser ranging sensor 46 loose by rotating the first fixing sleeve 23 and the second fixing sleeve 51 after hanging the device off the ground, at the moment, the user can move the first laser ranging sensor 19 and the second laser ranging sensor 46 to perform correction work, and after the correction is finished, the first fixing sleeve 23 and the second fixing sleeve 51 are rotated to fix the mounting block 18 and the second laser ranging sensor 46;
step two: measuring the inner diameter, wherein a user controls the display controller 5 to position a workpiece between the inner measuring rod 13 and the outer measuring rod 34, then the user lowers the device to the left and right of the center position of the workpiece, the first servo motor 6, the first laser distance measuring sensor 19, the second servo motor 28 and the second laser distance measuring sensor 46 can work through the pressure sensor 43 and the display controller 5, the first threaded sleeve 12 can move through the first servo motor 6 and the first threaded rotating rod 9, the inner measuring rod 13, the sliding rod 14 and the connecting plate 25 can move through the first threaded sleeve 12, and the inner diameter of the workpiece can be measured through the first laser distance measuring sensor 19 and the first sensing plate 20;
step three: survey thickness, after the internal diameter measurement, second servo motor 28 work, second servo motor 28 can make second thread bush 31 remove through third threaded rod 30, second thread bush 31 can drive second tablet 33 and outer measuring staff 34 and remove, when pressure sensor 43 and the outer wall laminating of work piece, the thickness of work piece can be measured to second laser rangefinder sensor 46 this moment, can calculate the external diameter of work piece through thickness, show reading and this device through display controller 5 and reset at last.
The working principle is as follows: when the user uses the device, the device is lifted off the ground through the pull ring 38, the user rotates the second fixing sleeve 51, so that one end of the second fixing sleeve 51 is not abutted to the second adjusting seat 35 any more, at this time, the user can move the second laser ranging sensor 46, the second laser ranging sensor 46 drives the second slider 48 to slide in the second sliding groove 47, the second slider 48 drives the fourth threaded rod 50 to slide in the second through groove 49, at this time, the user can correct the second laser ranging sensor 46 and the second sensing plate 33, after the second laser ranging sensor 46 and the second sensing plate 33 are corrected, the user rotates the second fixing sleeve 51, the second fixing sleeve 51 can be abutted to the second adjusting seat 35 through the fourth threaded rod 50, so that the second slider 48 and the second laser ranging sensor 46 can be fixed, and then the user rotates the first fixing sleeve 23, so that the first fixing sleeve 23 is no longer abutted against the first adjusting seat 15, at this time, the user moves the mounting block 18, the mounting block 18 drives the first sliding block 17 to move inside the first sliding groove 16, at this time, the user can correct the first laser distance measuring sensor 19 and the first sensing plate 20, after the correction is completed, the user rotates the first fixing sleeve 23, one end of the first fixing sleeve 23 can be abutted against the first adjusting seat 15 through the second threaded rod 22, so that the second moving groove 27 and the mounting block 18 can be fixed, after the correction is completed, the user controls the first servo motor 6 and the second servo motor 28 to work through the display controller 5, the third threaded rod 30 can be rotated through the second servo motor 28, the second threaded sleeve 31, the second sensing plate 33 and the outer measuring rod 34 can be moved to the side far away from the second laser distance measuring sensor 46 through the third threaded rod 30, then the first servo motor 6 can make the first threaded rotating rod 9 rotate through the first bevel gear 7 and the second bevel gear 10, the outer measuring rod 34 is moved to a position larger than the outer diameter of the workpiece through the first threaded sleeve 12, the connecting plate 25 and the supporting rod 26, the workpiece can be positioned between the outer measuring rod 34 and the inner measuring rod 13 at the moment, a user moves the device to the left and right of the central position of the workpiece, then the device is descended to make the measuring rod 2 fit with the workpiece, after the fit, the pull-up piece 37 and the second pull rod 40 continue to move downwards, the pull-up piece 37 drives the positioning rod 45 to move towards the inside of the positioning groove 44, the second pull rod 40 drives the abutting plate 42 to move downwards, so that the abutting plate 42 is not abutted against the pressure sensor 43 any more, at the moment, the pressure sensor 43 can make the display controller 5 work, and the first servo motor 6 and the first laser ranging sensor 19 can be made through the display controller 5, The second servo motor 28 and the second laser ranging sensor 46 work, the output end of the first servo motor 6 drives the first bevel gear 7 to rotate, the second bevel gear 10 can be driven to rotate through the first bevel gear 7, the first screw rotating rod 9 can be driven to rotate by the second bevel gear 10, the first screw sleeve 12 can move in the first moving groove 8 through the first screw rotating rod 9, the first screw sleeve 12 drives the inner measuring rod 13, the sliding rod 14 and the connecting plate 25 to move in the first moving groove 11 and the connecting groove 24, at this time, the inner measuring rod 13 moves to one side far away from each other, when one group of inner measuring rods 13 are abutted against the inner wall of the workpiece, the device can slide at the top end of the workpiece through the force of the inner measuring rod 13 abutting against the inner wall of the workpiece, the center of the device and the workpiece can be coincided through the abutting of the inner measuring rod 13 against the inner wall of the workpiece, at this time, the arc surfaces of the inner measuring rod 13 are all abutted against the inner wall of the workpiece, at this time, the inner diameter of the workpiece can be measured by the first laser ranging sensor 19 and the first sensing plate 20, the inner diameter of the workpiece can be more accurate by two sets of data, then the output end of the second servo motor 28 drives the third threaded rod 30 to rotate, the second threaded sleeve 31 can move inside the second moving groove 27 by the third threaded rod 30, the second threaded sleeve 31 drives the outer measuring rod 34 and the second sensing plate 33 to move inside the second moving groove 32, when the outer measuring rod 34 is attached to the outer surface of the workpiece, the thickness of the workpiece can be measured by the second laser ranging sensor 46 and the second sensing plate 33, the accuracy of the measurement result can be improved by averaging the four sets of measurement data, after the measurement is finished, the inner diameter, the thickness and the outer diameter of the workpiece are displayed by the display controller 5, so that the reading of a user is convenient, and after all data are measured, this device can reset automatically through display controller 5 to in next measurement, this device can carry out automatic measure and with measured data display under the work piece high temperature state, need not the user and measures again after cooling the work piece, thereby practices thrift user's operating time greatly, improves user's work efficiency, the user's of being convenient for use.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. The utility model provides a measuring tool frock of automatic measure size when wind-powered electricity generation flange high temperature, a serial communication port, including fixed station (1), response mechanism and thickness measuring mechanism, the even fixedly connected with measuring stick (2) of surface of fixed station (1), the top fixedly connected with of fixed station (1) connects platform (3), the first pull rod (4) of top fixedly connected with of connection platform (3), the middle part of first pull rod (4) is provided with display controller (5), the inside of fixed station (1) is provided with first servo motor (6), the first conical gear (7) of output fixedly connected with of first servo motor (6), first shifting chute (8) have all been seted up to the inside of measuring stick (2), the inner wall of first shifting chute (8) one end all is connected with first screw thread bull stick (9) through the bearing, and the one end of first screw thread bull stick (9) all passes pole (2) and extends to the interior measuring stick (1) of fixed station (1), and the one end of first screw thread bull stick (9) is passed The measuring device comprises a first threaded rotating rod (9), a second tapered gear (10) and a second tapered gear (10), wherein the first tapered gear (10) is fixedly connected with one end of the first threaded rotating rod (9), the second tapered gear (10) is meshed with the first tapered gear (7), a first movable groove (11) is formed in the middle of the measuring rod (2), the middle of the first movable groove (11) is connected with a first movable groove (8), a first threaded sleeve (12) is slidably connected inside the first movable groove (8), the middle of the first threaded sleeve (12) is connected with the first threaded rotating rod (9) through threads, the bottom end of the first movable groove (11) is slidably connected with an inner measuring rod (13), the top of the first movable groove (11) is interactively connected with a sliding rod (14), the top ends of two sliding rods (14) are fixedly connected with a first adjusting seat (15), and the top ends of the other two sliding rods (14) are fixedly connected with a first induction plate (20), the measuring device is characterized in that the top end of the first adjusting seat (15) is provided with an installation block (18), the inside of the installation block (18) is provided with a first laser ranging sensor (19), the top end of the first adjusting seat (15) is provided with a first sliding chute (16), the inside of the first sliding chute (16) is connected with a first sliding block (17) in a sliding manner, the top end of the first sliding block (17) is fixedly connected with the installation block (18), one side of the first adjusting seat (15) is provided with a first through groove (21), the first through groove (21) is connected with the first sliding chute (16), the inside of the first through groove (21) is provided with a second threaded rod (22), one end of the second threaded rod (22) is fixedly connected with the first sliding block (17), the other end of the second threaded rod (22) is connected with a first fixing sleeve (23) through threads, the middle part of the measuring rod (2) is fixedly connected with a rod (36), and one end of the reinforcing rod (36) is fixedly connected with the connecting table (3).
2. The measuring tool for automatically measuring the size of the wind power flange at high temperature according to claim 1, is characterized in that: one side of the inner measuring rod (13) is arc-shaped, and the first laser ranging sensor (19) corresponds to one group of first induction plates (20) and the other group of first laser ranging sensor (19) corresponds to the other group of first induction plates (20).
3. The measuring tool for automatically measuring the size of the wind power flange at high temperature according to claim 1, characterized in that: the induction mechanism comprises a supporting groove (41), a supporting plate (42), a pressure sensor (43), positioning grooves (44) and positioning rods (45), wherein an upper pulling piece (37) is arranged at the top end of the first pull rod (4), a pull ring (38) is fixedly connected to the top end of the upper pulling piece (37), a pull groove (39) is formed in the top end of the first pull rod (4), a second pull rod (40) is slidably connected to the inside of the pull groove (39), the top end of the second pull rod (40) is fixedly connected with the upper pulling piece (37), the supporting groove (41) is formed in the inner wall of the bottom end of the pull groove (39), the supporting plate (42) is slidably connected to the inside of the supporting groove (41), the top end of the supporting plate (42) is fixedly connected with the second pull rod (40), the pressure sensor (43) is arranged on the inner wall of the top end of the supporting groove (41), two groups of positioning grooves (44) are formed in the top end of the first pull rod (4), the inside of constant head tank (44) all has sliding connection to have locating lever (45), and the top of locating lever (45) all with pull-up piece (37) fixed connection.
4. The measuring tool for automatically measuring the size of the wind power flange at high temperature according to claim 1, is characterized in that: the thickness measuring mechanism comprises a connecting groove (24), a connecting plate (25), a support rod (26), a second moving groove (27), a second servo motor (28), a fixing part (29), a third threaded rod (30), a second threaded sleeve (31), a second movable groove (32), a second induction plate (33), an outer measuring rod (34), a second adjusting seat (35), a second laser ranging sensor (46), a second sliding groove (47), a second sliding block (48), a second through groove (49), a fourth threaded rod (50) and a second fixing sleeve (51), wherein the connecting groove (24) is formed in one side of the measuring rod (2), the connecting plate (25) is connected to the inside of the connecting groove (24) in a sliding manner, one end of the connecting plate (25) is fixedly connected with the first threaded sleeve (12), the support rod (26) is fixedly connected to the other end of the connecting plate (25), the second moving groove (27) is formed in the support rod (26), the inner wall of one end of the second movable groove (27) is provided with a second servo motor (28), one end of the second movable groove (27) is fixedly connected with a fixing part (29), the output end of the second servo motor (28) is fixedly connected with a third threaded rod (30), one end of the third threaded rod (30) penetrates through the fixing part (29) and is fixedly connected with the inner wall of one end of the second movable groove (27), the inside of the second movable groove (27) is slidably connected with a second threaded sleeve (31), the middle part of the second threaded sleeve (31) is connected with the third threaded rod (30) through threads, the middle part of the support rod (26) is provided with a second movable groove (32), the middle part of the second movable groove (32) is connected with the second movable groove (27), the top end of the second movable groove (32) is slidably connected with a second induction plate (33), the bottom ends of the second sensing plates (33) are fixedly connected with the second threaded sleeves (31) respectively, the bottom ends of the second movable grooves (32) are connected with the outer measuring rods (34) in a sliding mode, the top ends of the outer measuring rods (34) are fixedly connected with the second threaded sleeves (31) respectively, one ends of the supporting rods (26) are connected with the second adjusting seats (35) respectively, the top ends of the second adjusting seats (35) are provided with second sliding grooves (47) respectively, the inner portions of the second sliding grooves (47) are connected with second sliding blocks (48) in a sliding mode, the top ends of the second sliding blocks (48) are provided with second laser ranging sensors (46) respectively, the second laser ranging sensors (46) correspond to the second sensing plates (33) respectively, one ends of the second adjusting seats (35) are provided with second penetrating grooves (49) respectively, and one ends of the second penetrating grooves (49) are connected with the second sliding grooves (47) respectively, the inside of groove (49) is worn to the second all is provided with fourth threaded rod (50), and the one end of fourth threaded rod (50) all respectively with second slider (48) fixed connection, the other end of fourth threaded rod (50) all has the fixed cover of second (51) through threaded connection, and the one end of the fixed cover of second (51) all laminates mutually with second regulation seat (35) respectively.
5. The tool for automatically measuring the size of the wind power flange at high temperature according to claim 3, is characterized in that: the control end of the display controller (5) is electrically connected with an external power supply, and the control end of the pressure sensor (43) is electrically connected with the display controller (5).
6. The measuring tool for automatically measuring the size of the wind power flange at high temperature according to claim 1, is characterized in that: the control end of the first servo motor (6) is electrically connected with the display controller (5), and the control ends of the first laser ranging sensors (19) are electrically connected with the display controller (5).
7. The tool for automatically measuring the size of the wind power flange at high temperature according to claim 4, is characterized in that: the control end of the second servo motor (28) is electrically connected with the display controller (5), and the control end of the second laser ranging sensor (46) is electrically connected with the display controller (5).
8. The tool for automatically measuring the size of the wind power flange at high temperature according to claim 4, is characterized in that: the outer measuring rods (34) are Z-shaped, and one ends of the outer measuring rods (34) are respectively positioned on the same horizontal line with the inner measuring rods (13).
9. An operation method of the gauge tool for automatically measuring the size of the wind power flange at high temperature according to any one of claims 1 to 8 is characterized in that: the operation method of the device comprises the following steps:
the method comprises the following steps: after the device is lifted off the ground, a user can enable the mounting block (18) and the second laser ranging sensor (46) to be loosened by rotating the first fixing sleeve (23) and the second fixing sleeve (51), the user can move the first laser ranging sensor (19) and the second laser ranging sensor (46) to carry out correction work at the moment, and after the correction is finished, the first fixing sleeve (23) and the second fixing sleeve (51) are rotated so that the mounting block (18) and the second laser ranging sensor (46) can be fixed;
step two: measuring the inner diameter, enabling a user to position a workpiece between an inner measuring rod (13) and an outer measuring rod (34) through controlling a display controller (5), enabling a first servo motor (6), a first laser ranging sensor (19), a second servo motor (28) and a second laser ranging sensor (46) to work through a pressure sensor (43) and the display controller (5) after the user lowers the device to the left and the right of the center position of the workpiece, enabling a first threaded sleeve (12) to move through the first servo motor (6) and a first threaded rotating rod (9), enabling the inner measuring rod (13), a sliding rod (14) and a connecting plate (25) to move through the first threaded sleeve (12), and enabling the inner diameter of the workpiece to be measured through the first laser ranging sensor (19) and a first sensing plate (20);
step three: survey thickness, after the internal diameter measurement, second servo motor (28) work, second servo motor (28) can make second thread bush (31) remove through third threaded rod (30), second thread bush (31) can drive second tablet (33) and outer measuring rod (34) and move, when pressure sensor (43) and the outer wall laminating of work piece, the thickness of work piece can be measured to second laser rangefinder sensor (46) this moment, can calculate the external diameter of work piece through thickness, show reading and this device through display controller (5) and reset at last.
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