CN114603709A - Automatic cutting and grinding system for prefabricated refractory brick glaze drops - Google Patents
Automatic cutting and grinding system for prefabricated refractory brick glaze drops Download PDFInfo
- Publication number
- CN114603709A CN114603709A CN202210288973.4A CN202210288973A CN114603709A CN 114603709 A CN114603709 A CN 114603709A CN 202210288973 A CN202210288973 A CN 202210288973A CN 114603709 A CN114603709 A CN 114603709A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 122
- 239000011449 brick Substances 0.000 title claims abstract description 46
- 238000007789 sealing Methods 0.000 claims abstract description 22
- 239000000428 dust Substances 0.000 claims abstract description 21
- 239000002893 slag Substances 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 9
- 238000005453 pelletization Methods 0.000 claims description 5
- 229920000742 Cotton Polymers 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 4
- 230000000007 visual effect Effects 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 230000009467 reduction Effects 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000926 separation method Methods 0.000 abstract description 2
- 230000001681 protective effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000037396 body weight Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/003—Multipurpose machines; Equipment therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/005—Devices for the automatic drive or the program control of the machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention provides an automatic cutting and grinding system for glaze drops of prefabricated refractory bricks, which comprises a transfer conveyor, a cutting and grinding machine, a dust removal system, a truss manipulator, a 3D (three-dimensional) vision system and a quick-change gripper, wherein the cutting and grinding machine comprises: a body, the bottom of which is provided with a bracket; a sealing cover; the cutting slag collecting hopper is connected to the lower part of the machine body; the cutting and grinding feeding unit is arranged in the machine body; a conveying and feeding unit installed inside the machine body; the cutting and grinding unit is arranged in the machine body; the cutting and grinding unit is arranged at the tail end of the cutting and grinding feeding unit and is positioned below the cutting and grinding feeding unit; and a control unit; the system can realize automatic carrying, cutting and grinding of the prefabricated refractory brick glaze drops with different shapes; the cutting and grinding separation operation mode is adopted, the processing quality is good, a large amount of labor consumption is reduced, and the production efficiency of a production line is improved; the cutting and grinding positions can be adjusted according to the size of the brick body and the position of the glaze drops, and automatic operation is easy to realize.
Description
Technical Field
The invention relates to the technical field of automatic production lines of refractory bricks, in particular to an automatic cutting and grinding system for prefabricated refractory brick glaze drops.
Background
The large ceramic prefabricated refractory bricks used for the production in the steel industry have various specifications and types, large size deviation and different weights from hundreds of kilograms to 1 ton, and production enterprises usually carry out small-batch production according to orders and carry out loading and kiln firing on various specifications. The brick body is at the surface glaze firing back, and the both sides of brick body bottom can leave the glaze of height unevenness and drip, and these glaze drips can only leave the factory after need clearing up to polish, and this work is usually cleared up by artifical handheld equipment of polishing. Because the brick body weight is big, the appearance is irregular, and the upset transport work intensity of labour is big, and the operation scene dust is big, the noise is high, and production efficiency is lower. Because various kinds of brick bodies are produced in small batch in a mixed mode, the arrangement of an automatic production line is not facilitated; the existing cutting and grinding equipment can not adjust the positions of the cutter and the cutter grinder according to the size of the brick body and the position of the glaze drops, and is not suitable for automatic production.
Disclosure of Invention
Aiming at the technical defects, the invention aims to provide an automatic cutting and grinding system for a prefabricated refractory brick glaze drop, which solves the problems of high labor intensity, large dust on an operation site, high noise and low efficiency of manual grinding operation of the prefabricated refractory brick bottom glaze drop; the cutting and grinding position is adjusted according to the size of the brick body and the position of the glaze drops, and automatic production is realized.
In order to realize the purpose, the invention adopts the following technical scheme:
the utility model provides a prefabricated firebrick glaze drips and cuts mill system automatically, including transporting the conveyer, cut mill, dust pelletizing system, truss manipulator, 3D visual system and with the quick change tongs of truss manipulator adaptation, the input end of transporting the conveyer is connected and is cut the output of mill, dust pelletizing system passes through the pipe connection and cuts the mill on, the truss manipulator rides and strides in the both sides of cutting mill width direction, 3D visual system installs on the truss manipulator, truss manipulator end-to-end connection quick change tongs, cut the mill and include:
a body, the bottom of which is provided with a bracket;
a sealing cover installed on the upper part of the machine body; the sealing cover is provided with a feeding end and an output end;
the cutting slag collecting hopper is connected to the lower part of the machine body and is matched with the sealing cover to seal the machine body; is connected with a dust removal system through a pipeline and is used for collecting cutting slag falling from a machine body during cutting and grinding;
the conveying and feeding unit is arranged in the machine body, is positioned at the output end of the sealing cover and is connected with the feeding end of the transfer conveyor;
the cutting and grinding feeding unit is arranged in the machine body, is positioned at the feeding end of the sealing cover and is connected with the feeding end of the conveying and feeding unit;
the cutting and grinding unit is arranged in the machine body; the cutting and grinding unit is arranged at the tail end of the cutting and grinding feeding unit and is positioned below the cutting and grinding feeding unit and used for cutting and grinding the prefabricated refractory bricks; and
and the control unit is arranged on one side of the machine body, is coupled with the conveying feeding unit, the cutting and grinding feeding unit and the cutting and grinding unit and is used for controlling the operation of the cutting and grinding feeding unit, the conveying feeding unit and the cutting and grinding unit.
Preferably, the cutting and grinding unit includes:
a connecting frame configured as a rectangular frame structure;
the two guide rails are arranged on two opposite side edges of the connecting frame along the length direction of the connecting frame;
two sliding seats which are configured to cross over the upper part of the width direction of the connecting frame and are connected with the guide rail in a sliding way;
the four cutting and grinding driving heads are arranged on the two sliding seats in an evenly distributed manner;
the two cutters are respectively arranged on the cutting and grinding driving heads which are far away from the conveying and feeding unit on the two sliding seats;
the two grinding knives are respectively arranged on the cutting and grinding driving heads which are close to the conveying and feeding unit on the two sliding seats;
the two splash-proof guard plates are configured to stretch over the connecting frame in the width direction and fixedly connected with the connecting frame, and are positioned between the two sliding seats, and a gap is arranged between the two splash-proof guard plates;
the transverse driving head is fixed on one side of one of the wide edges of the connecting frame; the transverse driving head is provided with an output shaft;
one end of the adjusting screw rod is in transmission connection with an output shaft of the transverse driving head, and the other end of the adjusting screw rod sequentially penetrates through the bottoms of the two sliding seats; the adjusting screw rod is provided with a positive and negative screw, and the adjusting screw rod drives the two sliding seats to move in the opposite direction or move in the opposite direction along the guide rail when rotating.
Preferably, the cutting and grinding drive head comprises:
a driving motor, the exterior of which is provided with a protective shell;
the driving shaft is in transmission connection with the driving motor through a coupler;
the locking sleeve is sleeved on the driving shaft and used for fixing the cutter or grinding the cutter;
and the knob plunger is configured to be arranged outside the protective shell, and one end of the knob plunger penetrates through the protective shell to abut against the driving shaft for locking the driving shaft.
Preferably, the sealing cap comprises:
the housing is provided with a feeding door, an air inlet, a discharging door and an observation access door; the feeding door is arranged at the top of the housing and used for the truss manipulator to feed materials; the air inlet and the observation access door are arranged on the side wall of the housing in the width direction; the discharge door is movably arranged at one end of the housing close to the transfer conveyor;
the detection switch is arranged on the side wall of the housing and used for detecting the opening and closing states of the observation access door;
the charging door driving mechanism is arranged on the housing, is in transmission connection with the discharging door and is used for controlling the opening and closing of the discharging door;
and the air door is hung on the inner side of the housing and used for plugging the air inlet through gravity to prevent dust from overflowing.
Preferably, the cutting and grinding feeding unit comprises a driving head A, a distance measuring sensor and a plurality of narrow supporting rollers which are arranged on the machine body; the narrow carrier rollers are rotatably arranged on the machine body, the driving head A is in transmission connection with the narrow carrier rollers, and the narrow carrier rollers are driven to move by the operation of the driving head A; the distance measuring sensor is used for detecting the position of the glaze drop at the bottom of the prefabricated refractory brick; the width of the narrow roller axis direction is less than the width of the prefabricated refractory bricks.
Preferably, the conveying and feeding unit comprises a driving head B and a plurality of wide idlers provided on the machine body; the wide carrier rollers are rotatably arranged on the machine body, the driving head B is in transmission connection with the wide carrier rollers, and the wide carrier rollers are driven to move through the operation of the driving head B.
Preferably, the housing is provided with a slide rail, and the observation access door is arranged on the housing in a sliding manner through the slide rail.
Preferably, the observation access door is provided with two, and the two observation access doors are respectively positioned on two opposite side walls of the housing.
Preferably, noise reduction and sound insulation cotton is pasted on the inner wall of the housing.
The system can realize automatic carrying, cutting and grinding of the prefabricated refractory brick glaze drops with different shapes; the cutting and grinding separation operation mode is adopted, the processing quality is good, a large amount of labor consumption is reduced, and the production efficiency of a production line is improved; the cutting and grinding positions can be adjusted according to the size of the brick body and the position of the glaze drops, and automatic operation is easy to realize.
Drawings
FIG. 1 is a schematic structural diagram of an automatic cutting and grinding system for glaze drops of prefabricated refractory bricks;
FIG. 2 is a schematic view of the structure of the cutting and grinding machine in the present invention;
FIG. 3 is an exploded view of the structure of the cutting and grinding machine in the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
FIG. 5 is a schematic structural view of a cutting and grinding unit according to the present invention;
FIG. 6 is a schematic bottom view of the structure of FIG. 5;
fig. 7 is a schematic structural diagram of a cutting and grinding driving head in the invention.
Wherein:
100. a transfer conveyor; 200. cutting and grinding machine; 210. a sealing cover; 211. a housing; 212. a feed gate; 213. a damper; 214. observing the access door; 215. a discharge door; 216. a detection switch; 217. a slide rail; 218. a bin gate drive mechanism; 219. an air inlet; 220. a slag cutting and collecting hopper; 230. a cutting and grinding feeding unit; 231. a driving head A; 232. a narrow carrier roller; 233. a distance measuring sensor; 240. a conveying and feeding unit; 241. a driving head B; 242. a wide carrier roller; 250. a cutting and grinding unit; 251. a cutter; 252. sharpening the knife; 253. cutting and grinding the driving head; 2531. a drive shaft; 2532. a locking sleeve; 2533. a coupling; 2534. a protective shell; 2535. a drive motor; 2536. a knob plunger; 254. a sliding seat; 255. a guide rail; 256. a splash guard plate; 257. a connecting frame; 258. adjusting the screw rod; 259. a transverse driving head; 260. a control unit; 270. a body; 300. a dust removal system; 400. a truss manipulator; 500. quickly replacing the gripper; 600. 3D vision system.
Detailed Description
The invention will be further explained with reference to the drawings.
As shown in fig. 1, an automatic cutting and grinding system for precast refractory brick glaze drops comprises a transfer conveyor 100, a cutting and grinding machine 200, a dust removal system 300, a truss manipulator 400, a 3D vision system 600 and a quick-change gripper 500 adapted to the truss manipulator 400;
the transfer conveyor 100, the dust removal system 300, the truss manipulator 400, the 3D vision system 600 and the quick-change gripper 500 are all of existing mature designs; each system is provided with a plurality of sets of quick-change grippers 500 according to the specification of the refractory bricks; the truss manipulator 400 can grab refractory bricks of different specifications through different quick-change grippers 500; the vision system is a 3D imaging system, scanning, judging and positioning the prefabricated refractory bricks with different specifications on the tray, and inputting the system to replace the proper quick-change gripper 500 for picking up;
the feeding end of the transfer conveyor 100 is connected with the output end of the cutting and grinding machine 200, the dust removal system 300 is connected to the cutting and grinding machine 200 through a pipeline, the truss manipulator 400 straddles two sides of the cutting and grinding machine 200 in the width direction, the 3D vision system 600 is installed on the truss manipulator 400, and the tail end of the truss manipulator 400 is connected with the quick-change gripper 500;
as shown in fig. 1 and 2, the cutting and grinding machine 200 includes:
a body 270 having a support at the bottom;
a sealing cover 210 installed at an upper portion of the body 270; the seal cap 210 has a feed end, an output end;
a slag cutting and collecting hopper 220 connected to the lower portion of the body 270 and sealing the body 270 by being engaged with the sealing cover 210; is connected with the dust removal system 300 through a pipeline and is used for independently collecting cutting slag falling from the machine body 270 during cutting and grinding;
a conveying and feeding unit 240 installed inside the body 270, located at the output end of the sealing cover 210, and connected to the feeding end of the transfer conveyor 100;
a cutting and grinding feeding unit 230 installed inside the machine body 270, located at the feeding end of the sealing cover 210, and connected with the feeding end of the conveying and feeding unit 240;
a cutting and grinding unit 250 installed inside the body 270; the cutting and grinding unit 250 is arranged at the tail end of the cutting and grinding feeding unit 230 and is positioned below the cutting and grinding feeding unit 230 and used for cutting and grinding the prefabricated refractory bricks; and
and a control unit 260 installed at one side of the body 270, coupled to the feed unit 240, the cutting and grinding unit 230, and the cutting and grinding unit 250, for controlling the operations of the cutting and grinding feed unit 230, the feed unit 240, and the cutting and grinding unit 250.
Further, as shown in fig. 2, 4, 5, and 6, the cutting and grinding unit 250 includes:
a connection frame 257 configured as a rectangular frame structure;
two guide rails 255 disposed on opposite sides of the connecting frame 257 in a length direction of the connecting frame 257;
two sliding seats 254 arranged to straddle above the connecting frame 257 in the width direction and slidably connected to the guide rails 255;
four cutting and grinding driving heads 253 configured to be evenly distributed on the two sliding seats 254;
two cutters 251 respectively mounted on two sliding seats 254 far from the cutting and grinding driving head 253 of the conveying and feeding unit 240;
two sharpeners 252 mounted on the two sliding blocks 254 respectively adjacent to the sharpening driving head 253 of the feeding unit 240;
two splash guards 256 arranged to straddle above the connecting frame 257 in the width direction and fixedly connected to the connecting frame 257, and located between the two sliding seats 254 with a space between the two splash guards 256;
a transverse drive head 259 secured to one of the broadside sides of the connecting frame 257; the transverse drive head 259 is provided with an output shaft;
one end of the adjusting screw rod 258 is in transmission connection with an output shaft of the transverse driving head 259, the other end of the adjusting screw rod sequentially penetrates through the bottoms of the two sliding seats 254, the adjusting screw rod 258 is provided with a forward screw and a reverse screw, and the adjusting screw rod 258 drives the two sliding seats 254 to move in opposite directions or move in the opposite directions along the guide rail 255 when rotating;
the cutting knife 251 and the grinding knife 252 can be transversely adjusted to match with the width of a refractory brick workpiece, and the cutting knife 251 quickly cuts glaze lumps and is combined with the grinding knife 252 to grind the glaze lumps at a high speed.
Further, as shown in fig. 5 and 7, the cutting and grinding driving head 253 includes:
a driving motor 2535, on the outside of which a shield shell 2534 is disposed;
the driving shaft 2531 is in transmission connection with the driving motor 2535 through a coupling 2533;
a locking sleeve 2532 configured to be sleeved on the driving shaft 2531 for fixing the cutter 251 or the sharpener 252;
a knob plunger 2536 configured to be disposed outside the shield 2534 and having one end abutting on the drive shaft 2531 through the shield 2534 for locking the drive shaft 2531.
Further, as shown in fig. 1 and 3, the sealing cap 210 includes:
the housing 211 is provided with a feeding door 212, an air inlet 219, a discharging door 215 and an observation access door 214; the feeding door 212 is arranged at the top of the housing 211 and is used for feeding materials into the truss manipulator 400; the air inlet 219 and the observation access door 214 are arranged on the side wall of the housing 211 in the width direction; the discharge door 215 is movably arranged at one end of the housing 211 close to the transfer conveyor 100;
a detection switch 216 provided on a side wall of the housing 211 for detecting and observing an open/close state of the access door 214;
the charging door driving mechanism 218 is arranged on the housing 211, is in transmission connection with the discharging door 215, and is used for controlling the opening and closing of the discharging door 215;
and the air door 213 is hung on the inner side of the housing 211 and is used for sealing the air inlet 219 by gravity to prevent dust from overflowing.
Further, as shown in fig. 2 and 4, the cutting and grinding feeding unit 230 includes a driving head a 231, a distance measuring sensor 233, and a plurality of narrow supporting rollers 232, which are provided on the machine body 270; the narrow carrier rollers 232 are rotatably arranged on the machine body 270, the driving head A231 is in transmission connection with the narrow carrier rollers 232, and the narrow carrier rollers 232 are driven to move by the operation of the driving head A231; the installation height of the distance measuring sensor 233 is consistent with that of the bottom glaze drop of the refractory brick, and the distance measuring sensor is used for detecting the position of the bottom glaze drop of the prefabricated refractory brick; the width of the narrow carrier roller 232 in the axial direction is smaller than that of the prefabricated refractory bricks; so that the glaze drops are not pressed on the carrier roller; two splash guards 256 are clamped at the two ends of the narrow carrier roller 232 and used for preventing dust and slag from falling onto the narrow carrier roller 232 when the prefabricated refractory bricks are cut and ground.
Further, as shown in fig. 2 and 4, the conveying and feeding unit 240 includes a driving head B241 provided on the machine body 270 and a plurality of wide idlers 242; the wide idlers 242 are rotatably disposed on the machine body 270, and the driving heads B241 are in transmission connection with the plurality of wide idlers 242, and the wide idlers 242 are driven to move by the operation of the driving heads B241.
Further, as shown in fig. 3, a slide rail 217 is provided on the housing 211, and the observation access door 214 is slidably provided on the housing 211 by the slide rail 217.
Further, two observation access doors 214 are provided, which are respectively located on two opposite side walls of the housing 211.
Further, noise reduction and sound insulation cotton is adhered to the inner wall of the housing 211.
In the work, the prefabricated refractory brick workpieces to be ground are transferred to the lower portion of the truss manipulator 400 along with the tray, the truss manipulator 400 carries the 3D vision system 600 to rotate around the tray to scan and image the workpieces, the outline and the coordinates of each workpiece are recognized, data are imported into the system, the system determines the specification model and the cutting and grinding direction of each workpiece through comparison with a database, the grabbing sequence is formulated, the adaptive quick-change hand grab 500 is selected, then the cutting and grinding machine 200 is instructed to open the feeding door 212, the truss manipulator 400 is instructed to replace the quick-change hand grab 500, the grabbed workpieces are placed on the cutting and grinding feeding unit 230 of the cutting and grinding machine 200, and then the operation is quitted. The width of a narrow carrier roller 232 of the cutting and grinding feeding unit 230 is smaller than that of a refractory brick workpiece, only the bottom surface without glaze drops is lifted, and the forward stability of the workpiece is ensured.
After the workpiece is placed on the cutting and grinding feeding unit 230, the cutting and grinding machine 200 closes the feeding door 212, the dust removing system 300 is started, negative pressure is formed in the closed cavity of the cutting and grinding machine 200, and the air door 213 on the inner side of the sealing cover 210 is opened to suck air at a certain angle under the action of pressure difference. The system detects the position of the glaze drop of the workpiece through the distance measuring sensor 233, and the transverse driving head 259 is started to adjust the positions of the cutting knife 251 and the knife blade 252 to be consistent with the workpiece.
The cutting and grinding driving head 253 is started to rotate the cutter 251 and the grinder 252 at a high speed, and the cutting and grinding feeding unit 230 and the conveying and feeding unit 240 are started to operate at the same linear velocity to cut and grind the workpiece. In the cutting and grinding process, the cutter 251 cuts most of glaze burls and glaze drops into fragments and falls off, the knife 252 quickly grinds the residual small bulges, and the cutting and grinding are matched to realize quick operation. The slag that cuts off in the operation slips into and cuts sediment collection fill 220, can regularly clear up, and the dust that produces is taken away through the negative pressure by dust pelletizing system 300, and the soundproof cotton that falls of the adhesion in the sealed cowling 210 reduces the noise that cuts the mill and produce.
After the cutting and grinding operation is completed, the workpiece completely enters the conveying and feeding unit 240, at this time, the cutting and grinding driving head 253 is closed, the cutting and grinding feeding unit 230 is closed, the discharge door 215 is opened, the linear speed of the conveying and feeding unit 240 is increased, the workpiece is rapidly output to the transfer conveyor 100, then the discharge door 215 is closed, and the cutting and grinding operation of a single workpiece is completed.
Claims (9)
1. The utility model provides an automatic grinding system that cuts of prefabricated refractory brick glaze drop, including transporting conveyer (100), cut mill (200), dust pelletizing system (300), truss manipulator (400), 3D visual system (600) and with quick change tongs (500) of truss manipulator (400) adaptation, the output of cutting mill (200) is connected to the feed end of transporting conveyer (100), dust pelletizing system (300) are passed through the pipe connection and are cut mill (200), truss manipulator (400) are ridden and are striden the both sides of cutting mill (200) width direction, 3D visual system (600) are installed on truss manipulator (400), truss manipulator (400) end-to-end connection quick change tongs (500), a serial communication port, cut mill (200) and include:
a body (270) with a support at the bottom;
a sealing cover (210) mounted on the upper part of the machine body (270); the sealing cover (210) is provided with a feeding end and an output end;
the slag cutting and collecting hopper (220) is connected to the lower part of the machine body (270) and is matched with the sealing cover (210) to seal the machine body (270); is connected with the dust removal system (300) through a pipeline and is used for collecting cutting slag falling from the machine body (270) during cutting and grinding;
the conveying and feeding unit (240) is arranged inside the machine body (270), is positioned at the output end of the sealing cover (210), and is connected with the feeding end of the transfer conveyor (100);
the cutting and grinding feeding unit (230) is arranged in the machine body (270), is positioned at the feeding end of the sealing cover (210), and is connected with the feeding end of the conveying feeding unit (240);
a cutting and grinding unit (250) installed inside the body (270); the cutting and grinding unit (250) is arranged at the tail end of the cutting and grinding feeding unit (230) and is positioned below the cutting and grinding feeding unit (230) and is used for cutting and grinding the prefabricated refractory bricks; and
and the control unit (260) is installed at one side of the machine body (270), is coupled with the conveying feeding unit (240), the cutting and grinding feeding unit (230) and the cutting and grinding unit (250), and is used for controlling the operation of the cutting and grinding feeding unit (230), the conveying feeding unit (240) and the cutting and grinding unit (250).
2. The automatic cutting and grinding system for precast refractory brick glaze drops as set forth in claim 1, wherein the cutting and grinding unit (250) comprises:
a connecting frame (257) configured as a rectangular frame structure;
two guide rails (255) disposed on opposite sides of the connecting frame (257) in a length direction of the connecting frame (257);
two sliding seats (254) which are arranged to cross over the upper side of the connecting frame (257) in the width direction and are connected with the guide rails (255) in a sliding manner;
four cutting and grinding driving heads (253) which are configured to be evenly distributed on the two sliding seats (254);
the two cutters (251) are respectively arranged on the cutting and grinding driving heads (253) of the two sliding seats (254) far away from the conveying and feeding unit (240);
two sharpeners (252) respectively mounted on two sliding seats (254) adjacent to the sharpening drive head (253) of the feeding unit (240);
two splash guards (256) which are configured to cross over the connecting frame (257) in the width direction and are fixedly connected with the connecting frame (257), are positioned between the two sliding seats (254), and are provided with intervals between the two splash guards (256);
a transverse driving head (259) fixed on one broadside side of the connecting frame (257); the transverse drive head (259) is provided with an output shaft;
one end of the adjusting screw rod (258) is in transmission connection with an output shaft of the transverse driving head (259), and the other end of the adjusting screw rod sequentially penetrates through the bottoms of the two sliding seats (254); the adjusting screw rod (258) is provided with a positive and negative screw, and the adjusting screw rod (258) drives the two sliding seats (254) to move in the opposite direction or move back to back along the guide rail (255) when rotating.
3. The automatic cutting and grinding system for precast refractory brick glaze drops as set forth in claim 2, wherein the cutting and grinding driving head (253) comprises:
a drive motor (2535) having a shield shell (2534) disposed on the outside thereof;
the driving shaft (2531) is in transmission connection with the driving motor (2535) through a coupling (2533);
a locking sleeve (2532) configured to be sleeved on the driving shaft (2531) for fixing the cutter (251) or the knife (252);
a knob plunger (2536) configured to be arranged outside the shield shell (2534) and having one end abutting on the drive shaft (2531) through the shield shell (2534) for locking the drive shaft (2531).
4. The automatic cutting and grinding system for precast refractory brick glaze drops as set forth in claim 1, 2 or 3, characterized in that the sealing cover (210) comprises:
the housing (211) is provided with a feeding door (212), an air inlet (219), a discharging door (215) and an observation access door (214); the feeding door (212) is arranged at the top of the housing (211) and is used for the truss manipulator (400) to feed materials; the air inlet (219) and the observation access door (214) are arranged on the side wall of the housing (211) in the width direction; the discharge door (215) is movably arranged at one end of the housing (211) close to the transfer conveyor (100);
a detection switch (216) which is arranged on the side wall of the housing (211) and is used for detecting and observing the opening and closing state of the access door (214);
the charging door driving mechanism (218) is arranged on the housing (211), is in transmission connection with the discharging door (215), and is used for controlling the opening and closing of the discharging door (215);
and the air door (213) is hung on the inner side of the housing (211) and is used for plugging the air inlet (219) through gravity to prevent dust from overflowing.
5. The automatic cutting and grinding system for precast refractory brick glaze drops as set forth in claim 2 or 3, characterized in that the cutting and grinding feeding unit (230) comprises a driving head A (231), a distance measuring sensor (233) and a plurality of narrow supporting rollers (232) arranged on the machine body (270); the narrow carrier rollers (232) are rotatably arranged on the machine body (270), the driving head A (231) is in transmission connection with the narrow carrier rollers (232), and the narrow carrier rollers (232) are driven to move by the operation of the driving head A (231); the distance measuring sensor (233) is used for detecting the position of the glaze drop at the bottom of the prefabricated refractory brick; the width of the narrow carrier roller (232) in the axial direction is smaller than that of the prefabricated refractory bricks.
6. The automatic cutting and grinding system for precast refractory brick glaze drops as set forth in claim 2 or 3, characterized in that the conveying and feeding unit (240) comprises a driving head B (241) and a plurality of wide idlers (242) provided on the body (270); the wide carrier rollers (242) are rotatably arranged on the machine body (270), the driving heads B (241) are in transmission connection with the wide carrier rollers (242), and the wide carrier rollers (242) are driven to move through the operation of the driving heads B (241).
7. The automatic cutting and grinding system for the precast refractory brick glaze drops is characterized in that the housing (211) is provided with a slide rail (217), and the observation access door (214) is slidably arranged on the housing (211) through the slide rail (217).
8. The automatic cutting and grinding system for precast refractory brick glaze drops as set forth in claim 4, wherein the observation access door (214) is provided in two, respectively located on two opposite side walls of the housing (211).
9. The automatic cutting and grinding system for the precast refractory brick glaze drops as recited in claim 4, characterized in that noise reduction and sound insulation cotton is pasted on the inner wall of the housing (211).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210288973.4A CN114603709B (en) | 2022-03-23 | 2022-03-23 | Automatic cutting and grinding system for prefabricated refractory brick glaze drops |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210288973.4A CN114603709B (en) | 2022-03-23 | 2022-03-23 | Automatic cutting and grinding system for prefabricated refractory brick glaze drops |
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| CN114603709A true CN114603709A (en) | 2022-06-10 |
| CN114603709B CN114603709B (en) | 2024-02-23 |
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| CN202210288973.4A Active CN114603709B (en) | 2022-03-23 | 2022-03-23 | Automatic cutting and grinding system for prefabricated refractory brick glaze drops |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0136555A1 (en) * | 1983-09-06 | 1985-04-10 | Alois Arnheiter | Device for the production of cleaved and embossed blocks |
| KR20200089133A (en) * | 2019-01-16 | 2020-07-24 | 한전원자력연료 주식회사 | The System of cutting fireproof brick |
| CN211194500U (en) * | 2019-10-22 | 2020-08-07 | 恩平市华昌陶瓷有限公司 | Automatic ceramic tile dry cutting machine |
| CN113911736A (en) * | 2021-10-22 | 2022-01-11 | 马鞍山瑞恒精密制造有限公司 | Brick stacking system of automatic refractory brick detection platform and operation method |
-
2022
- 2022-03-23 CN CN202210288973.4A patent/CN114603709B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0136555A1 (en) * | 1983-09-06 | 1985-04-10 | Alois Arnheiter | Device for the production of cleaved and embossed blocks |
| KR20200089133A (en) * | 2019-01-16 | 2020-07-24 | 한전원자력연료 주식회사 | The System of cutting fireproof brick |
| CN211194500U (en) * | 2019-10-22 | 2020-08-07 | 恩平市华昌陶瓷有限公司 | Automatic ceramic tile dry cutting machine |
| CN113911736A (en) * | 2021-10-22 | 2022-01-11 | 马鞍山瑞恒精密制造有限公司 | Brick stacking system of automatic refractory brick detection platform and operation method |
Non-Patent Citations (1)
| Title |
|---|
| 牛奕翔;孙凤;陈建春;崔琪林;余杰;: "耐火砖砖坯压制成型自动化生产线设计", 内江科技, no. 04, 25 April 2020 (2020-04-25), pages 33 - 34 * |
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| CN114603709B (en) | 2024-02-23 |
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