CN114602429A - Process and equipment for rapidly preparing granular microbial carbon-loaded multi-metal material - Google Patents

Process and equipment for rapidly preparing granular microbial carbon-loaded multi-metal material Download PDF

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CN114602429A
CN114602429A CN202210454693.6A CN202210454693A CN114602429A CN 114602429 A CN114602429 A CN 114602429A CN 202210454693 A CN202210454693 A CN 202210454693A CN 114602429 A CN114602429 A CN 114602429A
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microbial
stirring
pipe
filtering
mixed
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CN114602429B (en
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谢建平
冯宁宁
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Central South University
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Central South University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/20Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/28Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
    • B01J20/28014Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
    • B01J20/28016Particle form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/3028Granulating, agglomerating or aggregating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/3078Thermal treatment, e.g. calcining or pyrolizing
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/28Treatment of water, waste water, or sewage by sorption
    • C02F1/281Treatment of water, waste water, or sewage by sorption using inorganic sorbents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/28Treatment of water, waste water, or sewage by sorption
    • C02F1/283Treatment of water, waste water, or sewage by sorption using coal, charred products, or inorganic mixtures containing them
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/02Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds

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  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Hydrology & Water Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
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  • Oil, Petroleum & Natural Gas (AREA)
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  • Processing Of Solid Wastes (AREA)
  • Apparatus Associated With Microorganisms And Enzymes (AREA)

Abstract

The invention discloses a process and equipment for rapidly preparing a granular microbial carbon-loaded multi-metal material, which comprises the steps of firstly drying filter residues obtained after filtering a microbial mixed multi-metal ion bacterial liquid, secondly adding an adhesive to the dried filter residues to increase the adhesion of the filter residues, granulating the filter residues again, then putting the granulated microbial granules into a pyrolysis furnace for anaerobic carbonization, and finally forming the multi-metal environment catalytic granular material; when the microbial slag and the multi-element metal ions are mixed, the metal loading capacity of the microbial slag of the mixed multi-element metal ions is detected, the microbial slag with the unqualified loading capacity after adsorption is added into the reaction barrel again to be continuously mixed and adsorbed with the multi-element metal ions, and meanwhile, when the microbial slag powder appears in the granulation process, the microbial slag powder is added into the mixed filter residue process, the filter residue powder is recycled, and the effect of reducing the loss of raw materials is achieved.

Description

Process and equipment for rapidly preparing granular microbial carbon-loaded multi-metal material
Technical Field
The invention relates to the technical field of preparation of granular microbial charcoal, in particular to a process and equipment for quickly preparing a granular microbial charcoal-loaded polymetallic material.
Background
The granular microbial charcoal is an adsorbent prepared by taking a substance mainly containing charcoal as a raw material through carbonization and activation, and is mainly characterized in that: the microporous structure is developed, the specific surface area is large, the surface chemical groups are abundant, the adsorption capacity is large, the selective adsorption capacity is strong, the regeneration performance is excellent, and the microporous structure is widely applied to the fields of high-concentration organic wastewater treatment and air purification treatment.
In the traditional preparation equipment and process method of the granular microbial carbon, the concentration of the prepared microbial carbon loaded multi-metal ions is low in the process of mixing and granulating the multi-metal ions, so that more raw materials are required to be added when high-concentration organic wastewater and air are treated, granular dust is easy to generate in the granulating process, carbonization failure is caused in the pyrolysis process due to undersize of granules in the pyrolysis process, and raw material loss is generated.
Therefore, a process and equipment for rapidly preparing the granular microbial carbon-loaded polymetallic material are provided.
Disclosure of Invention
The invention aims to provide a process and equipment for rapidly preparing granular microbial carbon-loaded polymetallic materials, so as to solve the problem that the traditional granular microbial carbon preparation equipment and process method provided in the background art have raw material loss and increase the use cost in the process of mixing and granulating multi-metal ions.
In order to achieve the purpose, the invention provides the following technical scheme: a preparation process for rapidly preparing a granular microbial carbon-loaded polymetallic material comprises the following steps:
s1: mixing multiple metal ions with microorganisms, putting the microbial bacterial dregs into the multiple metal ion solution, and stirring and mixing to fully adsorb the microbial bacterial dregs and the multiple metal ions;
s2: filtering the solution, drying the filter residue, filtering the mixed solution of the mixed microbial bacterial residue and the multi-metal ion solution, and drying;
s3: adhering, mixing filter residues, and adding an adhesive to the microbial residues with the qualified quality to increase the adhesion;
s4: carrying out microbial granulation, namely putting the microbial slag mixed with the adhesion agent into a granulator for granulation to obtain a precursor of the granular microbial carbon before carbonization;
s5: pyrolysis and carbonization, namely putting the granulated microorganism particles into a pyrolysis furnace, and performing pyrolysis and carbonization on the microorganisms to enable air holes to appear on the surfaces of the microorganisms;
s6: and (3) forming the catalytic particles in the multi-metal environment, and putting the activated carbonized granular microbial carbon into the multi-metal ion environment for further catalysis.
A preparation device for rapidly preparing granular microorganism carbon-loaded polymetallic materials comprises a reaction barrel, wherein a mixing mechanism is arranged inside the reaction barrel, and a recycling mechanism is arranged at the bottom of the reaction barrel;
the mixing mechanism consists of a spraying mechanism and a stirring mechanism, the spraying mechanism comprises a spraying support movably connected inside the reaction barrel, the inside of the spraying support is rotatably connected with a spraying rotary sealing ring, the inner wall of the spraying rotary sealing ring is communicated with a rotary spraying pipe, the top of the spraying support is fixedly connected with a lifting rod, and the top of the lifting rod is meshed with a transmission shaft;
the stirring mechanism comprises a stirring motor fixedly connected to the top of the reaction barrel, the bottom of the stirring motor is fixedly connected with a stirring main shaft, a transverse stirring shaft is meshed with the outer surface of the stirring main shaft, and the outer surface of the stirring main shaft is rotatably connected with a stirring sealing cylinder;
the recycling mechanism consists of a filtering and recycling mechanism and a granulating dust recycling mechanism, the filtering and recycling mechanism comprises a filtering through pipe fixedly connected to the bottom of the reaction barrel, the filtering through pipe consists of a filtering pipe X and a filtering pipe Y, and the top of the filtering through pipe is fixedly communicated with a Y-shaped pipe;
pelletization dust recovery mechanism is including fixed intercommunication in the mixed grain collecting pipe of Y venturi tube bottom, the inside fixedly connected with filter layer of mixed grain collecting pipe, just the fixed intercommunication in bottom of mixed grain collecting pipe has the recycling bin, the bottom overlap joint of mixed grain collecting pipe has mixed collecting bin.
Preferably, the inner side of the spraying support is slidably connected with a lifting slide block, the bottom of the lifting slide block is fixedly connected with a lifting connecting rod hinged with the top of the rotary spraying pipe, and the inner side of the rotary spraying pipe is fixedly communicated with a rotary spraying head.
Preferably, the surface sliding connection of transmission shaft has the crane, the equal fixedly connected with in both ends drive the drive gear who is connected with agitator motor transmission about the transmission shaft, just the surface fixed connection of transmission shaft has stabilizing gear, stabilizing gear's bottom joint has sliding connection in the steady slider at reaction barrel top, the bottom fixedly connected with lifting sleeve of crane, lifting sleeve's inside has been cup jointed lifting loop bar, just lifting spring has been cup jointed to lifting loop bar's bottom, lifting loop bar's surface joint has the joint pole.
Preferably, the outer fixed surface of stirring main shaft is connected with differential gear M and differential gear N, the outer fixed surface of horizontal (mixing) shaft is connected with vertical puddler, the inboard fixedly connected with rotating gear of horizontal (mixing) shaft, the cylindrical inboard fixedly connected with running gear of stirring seal, rotating gear meshes with differential gear M mutually, running gear meshes with differential gear N mutually, horizontal (mixing) shaft is provided with a plurality ofly, and is a plurality of horizontal (mixing) shaft is the heliciform and is connected with the cylindrical inner wall rotation of stirring seal, the cylindrical top of stirring seal is connected with the roof rotation of retort.
Preferably, the outside fixedly connected with negative pressure filter tube of filter tube X and filter tube Y, just filter tube X and filter tube Y's inside joint has the recovery support.
Preferably, the inner wall of the recovery support is rotatably connected with a recovery filter plate, and the inner wall of the recovery support is slidably connected with a fixed filter limiting rod.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention designs a preparation process for rapidly preparing granular microbial charcoal carrier, which comprises the steps of detecting the load of the microbial slag of mixed multi-element metal ions when the microbial slag and the multi-element metal ions are mixed, adding the microbial slag with the load not reaching the standard into a reaction barrel again to continuously mix and adsorb the multi-element metal ions, granulating the dried microbial slag mixed with an adhesive agent, recycling the microbial slag when the microbial slag powder appears, adding the microbial slag powder into the mixed filter residue, recycling the filter residue powder, improving the concentration of the multi-element metal ions in the microbial slag, carrying out efficient reaction when the microbial slag powder is used for purifying waste water and air, reducing the loss of the microbial slag powder in the process of carbonizing the microbial activity, and achieving the effect of reducing the loss of raw materials, further solves the problem that the traditional granular microbial carbon preparation equipment and the process method in the background technology have raw material loss in the process of mixing and granulating multi-metal ions, so that the use cost is increased;
2. according to the invention, through designing the mutual cooperation of the spraying support, the spraying rotary sealing ring, the rotary spraying pipe and the like, when the microbial slag is put into the reaction barrel and the multi-element metal solution is injected into the rotary spraying pipe, the spraying rotary sealing ring can be driven to rotate by the rotary spraying pipe which is rotationally distributed in the spraying rotary sealing ring, so that the space in the barrel is sprayed in a three-hundred sixty-degree rotating manner, and the microbial slag is sprayed in a multi-angle spraying manner when the microbial slag is put into the reaction barrel, so that the effect of efficiently mixing the microbial slag and the multi-element metal ion solution is achieved;
3. according to the invention, through designing the mutual matching of the stirring motor, the stirring main shaft, the transverse stirring shaft and other devices, when microbial slag and a multi-element metal ion solution are required to be fully mixed, the stirring motor is started to drive the stirring main shaft to start rotating, the differential gear is fixedly connected to the outer surface of the stirring main shaft, the stirring sealing cylinder and the transverse stirring shaft can be driven to simultaneously rotate, and meanwhile, through the difference of the diameters of the differential gear, the rotating speeds of the stirring sealing cylinder and the transverse stirring shaft are different, so that the differential mixing is carried out on different areas in the reaction barrel, and the effect of fully adsorbing the multi-element metal ions by the microbial slag is achieved;
4. according to the invention, through designing the mutual matching of the filtering through pipe, the filtering pipe X, the filtering pipe Y and other devices, after microbial slag and a multi-element metal ion solution are mixed in a reaction barrel, the electromagnetic valve on one side of the Y-shaped pipe close to the filtering recovery mechanism is opened, the mixed solution is poured into the filtering through pipe, then the water solution in the mixed solution is filtered through the filtering pipe X and the filtering pipe Y arranged at the top and the left side of the filtering through pipe, and the microbial filter residue is filtered to the position where the filter residue is collected at the bottom of the filtering through pipe, so that the mixed solution can be rapidly filtered, and the efficient filtering effect is achieved;
5. according to the invention, through designing the mutual cooperation of the mixed particle collecting pipe, the filtering layer, the recycling barrel and other devices, after the adhesion agent and the dried microbial filter residue are put into the reaction barrel, the adhesion agent and the dried microbial filter residue are mixed through the mixing device, then the electromagnetic valve on one side of the Y-shaped pipe close to the granulating dust recycling mechanism is opened, the microbial filter residue after the adhesion agent is mixed is rolled down into the mixed collecting barrel from the obliquely arranged mixed particle collecting pipe to wait for granulation, and in the process, the microbial filter residue crushed residue in the rolling-down process is recycled through the filtering layer, so that the effect of recycling the sanitary filter residue crushed residue is achieved, and the loss of the granular microbial carbon in the raw material preparation process is reduced.
Drawings
FIG. 1 is a block flow diagram of the present invention;
FIG. 2 is a schematic view of the overall structure of the present invention;
FIG. 3 is an internal cross-sectional view of a reaction barrel structure of the present invention;
FIG. 4 is an enlarged view of the structure of FIG. 3 at C in accordance with the present invention;
FIG. 5 is a schematic view of the sliding connection between the spray bracket and the lifting link according to the present invention;
FIG. 6 is a schematic view of the sliding connection between the lifting link and the lifting slider structure according to the present invention;
FIG. 7 is an enlarged view of the structure of FIG. 2;
FIG. 8 is a schematic view of the transmission connection between the stirring spindle and the transmission shaft according to the present invention;
FIG. 9 is an enlarged view of the structure of FIG. 3 at B in accordance with the present invention;
FIG. 10 is a schematic view of the recovery filter plate of the present invention in a fixed position perpendicular to the direction of the flowing liquid;
FIG. 11 is a schematic view of the recovery filter plate of the present invention positioned parallel to the direction of the flowing liquid;
FIG. 12 is a front cross-sectional view of a mixed particle collection tube configuration of the present invention.
In the figure:
1. a reaction barrel; 2. a mixing mechanism; 3. a recycling mechanism; 4. a spraying mechanism; 41. spraying a bracket; 42. spraying a rotary sealing ring; 421. a lifting slide block; 422. a lifting connecting rod; 43. rotating the spray pipe; 431. rotating the spray header; 44. a lifting rod; 45. a drive shaft; 451. a lifting frame; 452. a transmission gear; 453. a stabilizing gear; 454. stabilizing the slide block; 46. a lifting sleeve; 461. a lifting loop bar; 462. a lift spring; 463. a clamping and connecting rod; 5. a stirring mechanism; 51. a stirring motor; 52. a stirring main shaft; 521. a differential gear M; 522. a differential gear N; 53. a transverse stirring shaft; 531. a longitudinal stirring rod; 532. a rotating gear; 54. stirring the sealed cylinder; 541. a rotating gear; 6. a filtration recovery mechanism; 61. filtering the through pipe; 611. recovering the bracket; 612. recovering the filter plate; 613. fixing a filtering limiting rod; 62. a filter tube X; 63. a filter tube Y; 64. a Y-shaped tube; 65. a negative pressure filter tube; 7. a granulating dust recycling mechanism; 71. a mixed particle collecting pipe; 72. a filter layer; 73. a recycling bin; 74. and (4) mixing and collecting the barrels.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
This example is an example of a process for the rapid preparation of particulate microbial carbon-supported polymetallic materials.
Referring to fig. 1 to 12, the present embodiment provides a technical solution:
a preparation process for rapidly preparing a granular microbial carbon-loaded polymetallic material comprises the following steps:
s1: mixing multiple metal ions with microorganisms, putting the microbial bacterial dregs into the multiple metal ion solution, and stirring and mixing to fully adsorb the microbial bacterial dregs and the multiple metal ions;
s2: filtering the solution, drying the filter residue, filtering the mixed solution of the mixed microbial bacterial residue and the multi-metal ion solution, and drying;
s3: adhering, mixing filter residues, and adding an adhesive to the microbial residues with the qualified quality to increase the adhesion;
s4: carrying out microbial granulation, namely putting the microbial slag mixed with the adhesion agent into a granulator for granulation to obtain a precursor of the granular microbial carbon before carbonization;
s5: pyrolysis and carbonization, namely putting the granulated microorganism particles into a pyrolysis furnace, and carrying out pyrolysis and carbonization on microorganisms to enable the surfaces of the microorganisms to have air holes;
s6: and (3) forming the catalytic particles in the multi-metal environment, and putting the activated carbonized granular microbial carbon into the multi-metal ion environment for further catalysis.
Through the technical scheme, when microbial slag and multi-element metal ions are mixed, metal load capacity detection is carried out on the microbial slag of the mixed multi-element metal ions, the non-standard microbial slag load capacity is added into the reaction barrel 1 again to continue mixing and adsorbing the multi-element metal ions, meanwhile, when the microbial slag after drying and mixing of an adhesion agent is granulated, when the microbial slag powder appears, the microbial slag powder is recycled, the microbial slag powder is added into the mixed filter residue, the filter residue powder is recycled, therefore, the concentration of the multi-element metal ions in the microbial slag can be improved, efficient reaction is carried out when the microbial slag powder is subjected to wastewater and air purification, meanwhile, the loss of the microbial slag powder is reduced in the microbial activity carbonization process, and the effect of reducing the loss of raw materials is achieved.
Simultaneously at the filter solution, when dry filter residue, can through put into the contrast around putting into the quality detector on the dry back filter residue of microorganism filter residue on per hundred grams of microorganism filter residue mixes, when adsorbing the ion less, the condition that the quality is not up to standard can appear, drop into reaction barrel 1 again with the filter residue that is not up to standard this moment, continue to mix, adsorb many first metal ions, when granulating after mixing the microorganism adhesion simultaneously, retrieve the granule that microorganism granule dust and diameter are not up to standard undersize, add it into reaction barrel 1, continue to utilize, thereby reach the effect that reduces the raw and other materials loss.
Example two
This example is an example of a device for the rapid preparation of particulate microbial charcoal-supported polymetallic materials.
A preparation device for rapidly preparing granular microorganism carbon-loaded polymetallic materials comprises a reaction barrel 1, wherein a mixing mechanism 2 is arranged inside the reaction barrel 1, and a recycling mechanism 3 is arranged at the bottom of the reaction barrel 1;
the mixing mechanism 2 comprises a spraying mechanism 4 and a stirring mechanism 5, the spraying mechanism 4 comprises a spraying support 41 movably connected to the inside of the reaction barrel 1, the inside of the spraying support 41 is rotatably connected with a spraying rotary sealing ring 42, the inner wall of the spraying rotary sealing ring 42 is communicated with a rotary spraying pipe 43, the top of the spraying support 41 is fixedly connected with a lifting rod 44, and the top of the lifting rod 44 is engaged with a transmission shaft 45;
the stirring mechanism 5 comprises a stirring motor 51 fixedly connected to the top of the reaction barrel 1, the bottom of the stirring motor 51 is fixedly connected with a stirring main shaft 52, a transverse stirring shaft 53 is meshed with the outer surface of the stirring main shaft 52, and the outer surface of the stirring main shaft 52 is rotatably connected with a stirring sealing cylinder 54;
the recycling mechanism 3 is composed of a filtering and recycling mechanism 6 and a granulating dust recycling mechanism 7, the filtering and recycling mechanism 6 comprises a filtering through pipe 61 fixedly connected to the bottom of the reaction barrel 1, the filtering through pipe 61 is composed of a filtering pipe X62 and a filtering pipe Y63, and the top of the filtering through pipe 61 is fixedly communicated with a Y-shaped pipe 64;
the granulating dust recycling mechanism 7 comprises a mixed particle collecting pipe 71 fixedly communicated with the bottom of the Y-shaped pipe 64, a filter layer 72 is fixedly connected inside the mixed particle collecting pipe 71, a recycling bin 73 is fixedly communicated with the bottom of the mixed particle collecting pipe 71, and a mixed collecting bin 74 is lapped on the bottom of the mixed particle collecting pipe 71.
As an embodiment of the present invention, as shown in fig. 3, 4, 5 and 6, a lifting slider 421 is slidably connected to the inner side of the shower support 41, a lifting link 422 hinged to the top of the rotary shower pipe 43 is fixedly connected to the bottom of the lifting slider 421, and a rotary shower head 431 is fixedly connected to the inner side of the rotary shower pipe 43.
The during operation, rotatory shower 43 is about spraying rotatory sealing ring 42 rotational symmetry and distributes, thereby when rotatory shower 43 receives the spun reverse action power influence of inside water solution, can drive rotatory shower 43 and begin to rotate, make and spray rotatory sealing ring 42 and begin to rotate, thereby drive lift slider 421 and go up and down in spray bracket 41 inboard, it begins the tilting to carry out the multi-angle in reaction barrel 1 to drive rotatory shower 431, the material of rotatory shower 43 sets up to the flexible glue matter pipe that can be crooked during.
As an embodiment of the present invention, as shown in fig. 2, 7 and 8, an elevation frame 451 is slidably connected to an outer surface of the transmission shaft 45, transmission gears 452 which are drivingly connected to the agitator motor 51 are fixedly connected to both left and right ends of the transmission shaft 45, a stabilizing gear 453 is fixedly connected to an outer surface of the transmission shaft 45, a stabilizing slider 454 which is slidably connected to a top of the reaction barrel 1 is fastened to a bottom of the stabilizing gear 453, an elevation sleeve 46 is fixedly connected to a bottom of the elevation frame 451, an elevation loop bar 461 is sleeved inside the elevation sleeve 46, an elevation spring 462 is sleeved to a bottom of the elevation loop bar 461, and a fastening bar 463 is fastened to an outer surface of the elevation loop bar 461.
During operation, when microorganism fungus sediment and many first metal ion solution mix, extrude downwards through lift spring 462, can drive lift loop bar 461 and slide downwards, descend to at lift loop bar 461: the transmission gear 452 fixedly connected to the outer surface of the transmission shaft 45 is engaged with the output shaft of the stirring motor 51, the clamping rod 463 is clamped to the inner walls of the lifting sleeve 461 and the lifting sleeve 46 to stabilize the height of the lifting sleeve 461, and then the stirring motor 51 drives the stirring main shaft 52, namely the stirring shaft, to rotate, and drives the lifting rod 44 to lift, so as to drive the spraying bracket 41 to lift, so that the rotary spraying pipe 43 rotates up and down in the reaction barrel 1 through the rotary spraying head 431 and sprays by rotating by three hundred sixty degrees, and simultaneously drives the whole spraying bracket 41 to move up and down, so as to drive the rotary spraying head 431 to spray up and down in the reaction barrel 1, and the effect of efficiently spraying the dropped microbial slag by the multi-metal ion solution is achieved;
meanwhile, the outer surface of the transmission shaft 45 is fixedly connected with a stabilizing gear 453, when the reaction barrel 1 mixes the dried microorganism filter residue with the adhesive, the lifting rod 44 is driven to start lifting by the stirring main shaft 52, the spraying bracket 41 is lifted to the top space in the reaction barrel 1, and then by drawing the clamping rod 463 out of the inner wall of the lifting sleeve rod 461, then, by sliding the stabilizing slide 454 to the bottom of the stabilizing gear 453, the driving shaft 45 is integrally lifted by the slope provided at the top of the stabilizing slide 454, then, when the driving shaft 45 is lifted to the highest position, the position of the driving shaft 45 is stabilized by the engagement of the stabilizing gear 453 and the recess at the top of the stabilizing slider 454, therefore, the transmission shaft 45 is separated from the rotary table meshed with the stirring main shaft 52, the mixing operation of the stirring main shaft 52 on the dried microorganism filter residue mixed with the adhesive is not influenced, and meanwhile, the position of the transmission shaft 45 can be positioned and fixed.
As an embodiment of the present invention, as shown in fig. 3, a differential gear M521 and a differential gear N522 are fixedly connected to an outer surface of the stirring main shaft 52, a longitudinal stirring rod 531 is fixedly connected to an outer surface of the transverse stirring shaft 53, a rotating gear 532 is fixedly connected to an inner side of the transverse stirring shaft 53, a rotating gear 541 is fixedly connected to an inner side of the stirring sealing cylinder 54, the rotating gear 532 is engaged with the differential gear M521, the rotating gear 541 is engaged with the differential gear N522, the plurality of transverse stirring shafts 53 are provided, the plurality of transverse stirring shafts 53 are rotatably connected to an inner wall of the stirring sealing cylinder 54 in a spiral shape, and a top of the stirring sealing cylinder 54 is rotatably connected to a top wall of the reaction tub 1.
During operation, when the stirring main shaft 52 rotates, the diameter of the differential gear M521 is larger than that of the differential gear N522, so that the linear velocity of the outer surface of the differential gear M521 is larger than that of the differential gear N522, and when the differential gear M521 drives the rotary gear 532 to rotate, the stirring sealing cylinder 54 can be driven to rotate by the meshing of the differential gear N522 and the rotary gear 541, so as to drive the plurality of longitudinally-arranged transverse stirring shafts 53 to rotate, and simultaneously drive the transversely-arranged transverse stirring shafts 53 to rotate automatically, so that the mixing degree of the microbial slag and the multi-element metal ion solution is improved, and the speed of adsorbing the multi-element metal ions by the microbial slag is increased;
meanwhile, the transverse stirring shaft 53 which is longitudinally arranged is set to be spiral, so that when the stirring sealing cylinder 54 drives the transverse stirring shaft 53 to rotate, the mixed solution is driven up and down, the mixed solution in the reaction barrel 1 is driven to roll up and down, and the effect of improving the mixing degree of the microbial bacterial residues and the multi-element metal ion solution is achieved.
As an embodiment of the present invention, as shown in fig. 2, 10 and 11, a negative pressure filtering pipe 65 is fixedly connected to the outer sides of the filtering pipe X62 and the filtering pipe Y63, and a recovery support 611 is clamped inside the filtering pipe X62 and the filtering pipe Y63.
When the device is in operation, after the microbial dregs fully adsorb the multi-element metal ions, the multi-element metal ions flow into the filtering through pipe 61, and then the solution in the filtering pipe X62 and the filtering pipe Y63 is sucked through the negative pressure filtering pipe 65, so that the filtering speed of the mixed solution is accelerated.
As an embodiment of the present invention, as shown in fig. 10 and 11, a recovery filter plate 612 is rotatably connected to an inner wall of the recovery holder 611, and a fixed filter stopper 613 is slidably connected to the inner wall of the recovery holder 611.
During operation, a plurality of recovery filter plates 612 are arranged in the recovery support 611, the first recovery filter plate 612 close to the filter residue output pipe of the filter through pipe 61 is in a state perpendicular to the flow direction of the solution in the filter pipe, the solution is filtered, and the subsequent recovery filter plates 612 are in a state parallel to the flow direction of the solution in the filter pipe;
two groups of limit holes are arranged in the recycling filter plate 612, one group of limit holes is parallel limit holes, the other group of limit holes is vertical limit holes, four fixed filtering limit rods 613 are arranged, when the position of the recycling filter plate 612 needs to be fixed, two groups of fixed filtering limit rods 613 corresponding to the horizontal direction and the vertical direction are inserted into the corresponding limit holes in the recycling filter plate 612, the fixing operation of the recycling filter plate 612 is completed, meanwhile, when the first recycling filter plate 612 is attached with excessive microorganism filter residues, the fixed filtering limit rods 613 inserted in the recycling filter plate 612 can be drawn out, the first recycling filter plate 612 is overturned along with the flow of water flow, so that the filter residues on the first recycling filter plate 612 are scattered into a mixed solution and participate in the filtering process again, and by analogy, the filter residues attached to the previous recycling filter plate 612 can be recycled in the filtering process, the effect of reducing the loss of raw materials is achieved.
The working principle is as follows: when the device works, when microbial slag is put into the reaction barrel 1, when the multi-element metal solution is injected into the rotary spraying pipe 43, the rotary spraying pipe 43 distributed in the spraying rotary sealing ring 42 is rotated to drive the spraying rotary sealing ring 42 to start rotating, so that the space in the barrel is sprayed in a three-hundred sixty-degree rotating manner, when the microbial slag is put into the reaction barrel 1, the microbial slag is sprayed in a multi-angle spraying manner, and the effect of efficiently mixing the microbial slag and the multi-element metal ion solution is achieved;
based on the above, the rotary spray pipes 43 are rotationally and symmetrically distributed about the spray rotary sealing ring 42, so that when the rotary spray pipes 43 are influenced by the reverse acting force of the spraying of the internal aqueous solution, the rotary spray pipes 43 are driven to rotate, the spray rotary sealing ring 42 is driven to rotate, the lifting slide block 421 is driven to lift at the inner side of the spray bracket 41, the rotary spray head 431 is driven to rotate up and down to spray the inside of the reaction barrel 1 at multiple angles, and the material of the rotary spray pipes 43 is set to be a flexible colloid pipe;
based on the above, when the microbial slag is mixed with the multi-element metal ion solution, the lifting spring 462 extrudes downwards to drive the lifting sleeve 461 to slide downwards, and the lifting sleeve 461 descends to: the transmission gear 452 fixedly connected to the outer surface of the transmission shaft 45 is engaged with the output shaft of the stirring motor 51, the clamping rod 463 is clamped to the inner walls of the lifting sleeve 461 and the lifting sleeve 46 to stabilize the height of the lifting sleeve 461, and then the stirring motor 51 drives the stirring main shaft 52, namely the stirring shaft, to rotate, and drives the lifting rod 44 to lift, so as to drive the spraying bracket 41 to lift, so that the rotary spraying pipe 43 rotates up and down in the reaction barrel 1 through the rotary spraying head 431 and sprays by rotating by three hundred sixty degrees, and simultaneously drives the whole spraying bracket 41 to move up and down, so as to drive the rotary spraying head 431 to spray up and down in the reaction barrel 1, and the effect of efficiently spraying the dropped microbial slag by the multi-metal ion solution is achieved;
based on the above, at the same time, the stabilizing gear 453 is fixedly connected to the outer surface of the transmission shaft 45, when the reaction barrel 1 mixes the dried microbial filter residue with the adhesive, the lifting rod 44 is driven by the stirring main shaft 52 to start lifting, the spraying bracket 41 is lifted to the top space in the reaction barrel 1, the clamping rod 463 is drawn out from the inner wall of the lifting sleeve 461, the stabilizing slider 454 is slid to the bottom of the stabilizing gear 453, the transmission shaft 45 is integrally lifted by the inclined plane arranged at the top of the stabilizing slider 454, the transmission shaft 45 is lifted to the highest position, the stabilizing gear 453 is engaged with the groove at the top of the stabilizing slider 454 to stabilize the position of the transmission shaft 45, so that the transmission shaft 45 is disengaged from the turntable engaged with the stirring main shaft 52, and the mixing operation of the stirring main shaft 52 on the dried microbial filter residue mixed with the adhesive is not affected, meanwhile, the position of the transmission shaft 45 can be positioned and fixed;
based on the above, when the microbial bacterial residues and the multi-element metal ion solution need to be fully mixed, the stirring motor 51 is started to drive the stirring main shaft 52 to start rotating, the differential gear is fixedly connected to the outer surface of the stirring main shaft 52 and can drive the stirring sealing cylinder 54 and the transverse stirring shaft 53 to simultaneously rotate, and the rotating speeds of the stirring sealing cylinder 54 and the transverse stirring shaft 53 are different through the different diameters of the differential gear, so that the differential mixing is performed on different areas in the reaction barrel 1, and the effect that the microbial bacterial residues fully adsorb the multi-element metal ions is achieved;
based on the above, when the stirring main shaft 52 rotates, the diameter of the differential gear M521 is greater than that of the differential gear N522, so that the linear velocity of the outer surface of the differential gear M521 is greater than that of the differential gear N522, and when the differential gear M521 drives the rotary gear 532 to rotate, the stirring sealing cylinder 54 can be driven to start rotating by the engagement of the differential gear N522 and the rotary gear 541, so as to drive the plurality of longitudinally-arranged transverse stirring shafts 53 to start rotating, and simultaneously drive the transversely-arranged transverse stirring shafts 53 to perform self-rotation, so as to improve the mixing degree of the microbial bacterial residues and the multi-metal ion solution, thereby accelerating the speed of adsorbing the multi-metal ions by the microbial bacterial residues;
based on the above, the longitudinal transverse stirring shaft 53 is spiral, so that when the stirring sealing cylinder 54 drives the transverse stirring shaft 53 to rotate, the mixed solution can be driven up and down to drive the mixed solution in the reaction barrel 1 to roll up and down, thereby achieving the effect of improving the mixing degree of the microbial slag and the multi-element metal ion solution;
based on the above, after the microbial bacterial dregs and the multi-element metal ion solution are mixed in the reaction barrel 1, the mixed solution is poured into the filtering through pipe 61 by opening the electromagnetic valve on the side of the Y-shaped pipe 64 close to the filtering recovery mechanism 6, then the water solution in the mixed solution is filtered by the filtering pipes X62 and Y63 arranged at the top and the left side of the filtering through pipe 61, and the microbial filter residues are filtered to the position where the filter residues are collected at the bottom of the filtering through pipe 61, so that the mixed solution can be rapidly filtered, and the efficient filtering effect is achieved;
based on the above, after the microbial dregs sufficiently adsorb the multi-element metal ions, the microbial dregs flow into the filtering through pipe 61, and then the solution in the filtering pipe X62 and the filtering pipe Y63 is sucked through the negative pressure filtering pipe 65, so that the filtering speed of the mixed solution is accelerated;
based on the above, a plurality of recovery filter plates 612 are arranged inside the recovery support 611, the first recovery filter plate 612 near the residue output pipe of the through-filtration pipe 61 is in a state perpendicular to the flow direction of the solution in the through-filtration pipe, and filters the solution, and the subsequent recovery filter plates 612 are in a state parallel to the flow direction of the solution in the through-filtration pipe;
based on the above, when the position of the recycling filter plate 612 needs to be fixed, two sets of fixed filtering limiting rods 613 corresponding to the horizontal direction and the vertical direction are inserted into the corresponding limiting holes inside the recycling filter plate 612, so as to complete the fixing operation of the recycling filter plate 612, and meanwhile, when the first recycling filter plate 612 is attached with excessive microorganism filter residues, the inserted fixed filtering limiting rods 613 inside the recycling filter plate 612 can be drawn out, so that the first recycling filter plate 612 is turned over along with the flow of water, so that the filter residues on the first recycling filter plate 612 are scattered into the mixed solution and participate in the filtering process again, and by analogy, the filter residues attached to the previous recycling filter plate 612 can be recycled in the filtering process, the effect of reducing the loss of raw materials is achieved;
based on the above, behind the microorganism filter residue after reaction barrel 1 to input adhesion agent and drying, mix it through mixing arrangement, open the solenoid valve that Y venturi tube 64 is close to pelletization dust recovery mechanism 7 one side after that, the microorganism filter residue after will mixing the adhesion agent rolls from the mixed grain collecting pipe 71 that the slope set up and falls to mix collecting barrel 74 in, wait for the pelletization, at this in-process, retrieve the microorganism filter residue disintegrating slag of the in-process that rolls through filter layer 72, reach the effect of recycle health filter residue disintegrating slag, reduce the loss of granule microorganism charcoal in raw and other materials preparation process.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. A preparation process for rapidly preparing a granular microbial carbon-loaded polymetallic material is characterized by comprising the following steps of:
s1: mixing multiple metal ions with microorganisms, putting the microbial bacterial dregs into the multiple metal ion solution, and stirring and mixing to fully adsorb the microbial bacterial dregs and the multiple metal ions;
s2: filtering the solution, drying the filter residue, filtering the mixed solution of the mixed microbial bacterial residue and the multi-metal ion solution, and drying;
s3: adhering, mixing filter residues, and adding an adhesive to the microbial residues with the qualified quality to increase the adhesion;
s4: carrying out microbial granulation, namely putting the microbial slag mixed with the adhesion agent into a granulator for granulation to obtain a precursor of the granular microbial carbon before carbonization;
s5: pyrolysis and carbonization, namely putting the granulated microorganism particles into a pyrolysis furnace, and carrying out pyrolysis and carbonization on microorganisms to enable the surfaces of the microorganisms to have air holes;
s6: and (3) forming the catalytic particles in the multi-metal environment, and putting the activated carbonized granular microbial carbon into the multi-metal ion environment for further catalysis.
2. The utility model provides a prepare equipment of granule microorganism charcoal-many metallic materials fast, includes reaction barrel (1), its characterized in that: the reaction barrel (1) is internally provided with a mixing mechanism (2), and the bottom of the reaction barrel (1) is provided with a recycling mechanism (3);
the mixing mechanism (2) is composed of a spraying mechanism (4) and a stirring mechanism (5), the spraying mechanism (4) comprises a spraying support (41) movably connected to the inside of the reaction barrel (1), the inside of the spraying support (41) is rotatably connected with a spraying rotary sealing ring (42), the inner wall of the spraying rotary sealing ring (42) is communicated with a rotary spraying pipe (43), the top of the spraying support (41) is fixedly connected with a lifting rod (44), and the top of the lifting rod (44) is meshed with a transmission shaft (45);
the stirring mechanism (5) comprises a stirring motor (51) fixedly connected to the top of the reaction barrel (1), the bottom of the stirring motor (51) is fixedly connected with a stirring main shaft (52), a transverse stirring shaft (53) is meshed with the outer surface of the stirring main shaft (52), and the outer surface of the stirring main shaft (52) is rotatably connected with a stirring sealing cylinder (54);
the recycling mechanism (3) is composed of a filtering and recycling mechanism (6) and a granulating and dust recycling mechanism (7), the filtering and recycling mechanism (6) comprises a filtering through pipe (61) fixedly connected to the bottom of the reaction barrel (1), the filtering through pipe (61) is composed of a filtering pipe X (62) and a filtering pipe Y (63), and the top of the filtering through pipe (61) is fixedly communicated with a Y-shaped pipe (64);
pelletization dust recovery mechanism (7) are including fixed intercommunication in mixed grain collecting pipe (71) of Y venturi tube (64) bottom, the inside fixedly connected with filter layer (72) of mixed grain collecting pipe (71), just the fixed intercommunication in bottom of mixed grain collecting pipe (71) has recycling bin (73), the bottom overlap joint of mixed grain collecting pipe (71) has mixed collecting bin (74).
3. The apparatus for rapidly preparing granular microorganism-loaded carbon-polymetallic material as claimed in claim 2, wherein: the inner side of the spraying support (41) is slidably connected with a lifting slide block (421), the bottom of the lifting slide block (421) is fixedly connected with a lifting connecting rod (422) hinged with the top of the rotary spraying pipe (43), and the inner side of the rotary spraying pipe (43) is fixedly communicated with a rotary spraying head (431).
4. The apparatus for rapidly preparing granular microorganism-loaded carbon-polymetallic material as claimed in claim 2, wherein: the surface sliding connection of transmission shaft (45) has crane (451), the equal fixedly connected with in both ends drive gear (452) of being connected with agitator motor (51) transmission about transmission shaft (45), just the surface fixed connection of transmission shaft (45) has stabilizing gear (453), the bottom joint of stabilizing gear (453) has stable slider (454) of sliding connection in reaction barrel (1) top, the bottom fixedly connected with lifting sleeve (46) of crane (451), lifting sleeve (46)'s inside has cup jointed lifting loop pole (461), just lifting spring (462) have been cup jointed to lifting loop pole (461)'s bottom, the surface joint of lifting loop pole (461) has joint pole (463).
5. The apparatus for rapidly preparing granular microbial carbon-supported polymetallic material as claimed in claim 2, wherein: the outer fixed surface of stirring main shaft (52) is connected with differential gear M (521) and differential gear N (522), the outer fixed surface of horizontal (53) is connected with vertical puddler (531), the inboard fixedly connected with rotary gear (532) of horizontal (53), the inboard fixedly connected with rotating gear (541) of stirring sealing cylinder (54), rotating gear (532) and differential gear M (521) mesh mutually, rotating gear (541) and differential gear N (522) mesh mutually, horizontal (53) of stirring shaft is provided with a plurality ofly, and is a plurality of horizontal (53) are the inner wall rotation of heliciform and stirring sealing cylinder (54) and are connected, the top of stirring sealing cylinder (54) is connected with the roof rotation of reaction barrel (1).
6. The apparatus for rapidly preparing granular microorganism-loaded carbon-polymetallic material as claimed in claim 2, wherein: the outside fixedly connected with negative pressure filter tube (65) of filter tube X (62) and filter tube Y (63), and the inside joint of filter tube X (62) and filter tube Y (63) has recovery support (611).
7. The apparatus for rapidly preparing granular microorganism-loaded carbon-polymetallic material as claimed in claim 6, wherein: the inner wall of the recovery support (611) is rotatably connected with a recovery filter plate (612), and the inner wall of the recovery support (611) is slidably connected with a fixed filter limiting rod (613).
CN202210454693.6A 2022-04-26 2022-04-26 Process and equipment for rapidly preparing granular microbial carbon-supported multi-metal material Active CN114602429B (en)

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