CN114589420A - Method for manufacturing reflux type washing needle - Google Patents

Method for manufacturing reflux type washing needle Download PDF

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Publication number
CN114589420A
CN114589420A CN202210380250.7A CN202210380250A CN114589420A CN 114589420 A CN114589420 A CN 114589420A CN 202210380250 A CN202210380250 A CN 202210380250A CN 114589420 A CN114589420 A CN 114589420A
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China
Prior art keywords
laser
needle
needle head
angle
washing
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Pending
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CN202210380250.7A
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Chinese (zh)
Inventor
何旭
苑士良
朱小磊
王丽
王浩
刘昆
何佳
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Individual
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Priority to CN202210380250.7A priority Critical patent/CN114589420A/en
Publication of CN114589420A publication Critical patent/CN114589420A/en
Priority to PCT/CN2023/082681 priority patent/WO2023179584A1/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • B23K26/382Removing material by boring or cutting by boring
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C19/00Dental auxiliary appliances
    • A61C19/06Implements for therapeutic treatment
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C5/00Filling or capping teeth
    • A61C5/40Implements for surgical treatment of the roots or nerves of the teeth; Nerve needles; Methods or instruments for medication of the roots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Optics & Photonics (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Dentistry (AREA)
  • Epidemiology (AREA)
  • Plasma & Fusion (AREA)
  • Animal Behavior & Ethology (AREA)
  • Veterinary Medicine (AREA)
  • Public Health (AREA)
  • Surgery (AREA)
  • Neurosurgery (AREA)
  • Neurology (AREA)
  • Biomedical Technology (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Dental Tools And Instruments Or Auxiliary Dental Instruments (AREA)

Abstract

The invention provides a method for manufacturing a reflux type washing needle head, which is characterized in that a laser device is used for punching the washing needle head, the tip part of the washing needle head is a closed end, and the method comprises the following steps: step a: setting laser parameters of laser equipment, wherein the laser parameters comprise repetition frequency, single pulse energy and focus spot size; step b: setting parameters of the diameter of a laser processing track; step c: adjusting a laser beam for aiming to a designated position of an irrigation needle head to be processed, and adjusting the direction of the laser beam and the axial direction of the irrigation needle head to form an angle, wherein the range of the angle alpha is as follows: alpha is more than or equal to 10 degrees and less than 90 degrees; and step d: and starting the laser equipment, and forming an inclined hole on the pipe wall of the washing needle head towards the closed end. The method of the present invention has laser beam controlled in computer system to punch hole in the side wall of the needle tube of the flushing needle, and the inclined hole may be designed and controlled precisely.

Description

Method for manufacturing reflux type washing needle
Technical Field
The invention relates to the technical field of medical instruments, in particular to a manufacturing method of a reflux type washing needle head.
Background
Irrigation disinfection is a common procedure in stomatological treatments and is widely used in applications such as surgical debridement, periodontal cleaning, root canal treatment. Among them, the tissue structure of root canal system is fine and complex, the infected bacteria biomembrane is hard to cure, and it has higher requirement for the flusher of delivering chemical liquid medicine. Syringes and needles are currently commonly used for the irrigation and disinfection of root canal systems. The needles comprise open-ended needles and closed-ended needles, and the outlet of the needle comprises one or more than one. However, the existing needle has the problems of incapability of controlling the leading-out direction of the washing liquid, low speed and low safety during washing and disinfection. And the outgoing direction of the liquid of the washing needle head needs to be controlled, the guide flow limitation needs to be designed and processed on the needle head, and the backflow type washing needle head is formed, so that the effect of controlling the liquid outgoing direction and achieving the liquid backflow outgoing is achieved. In addition, the washing needle has certain difficulty in processing and manufacturing due to rigid material and small size.
Disclosure of Invention
The invention provides a manufacturing method of a reflux type flushing needle head, aiming at solving the defects in the prior art.
The invention provides a method for manufacturing a reflux type washing needle head, which is characterized in that a laser device is used for punching the washing needle head, the tip part of the washing needle head is a closed end, and the method comprises the following steps:
step a: setting laser parameters of laser equipment, wherein the laser parameters comprise repetition frequency, single pulse energy and focus spot size;
step b: setting parameters of the diameter of a laser processing track;
step c: adjusting a laser beam for aiming to a designated position of an irrigation needle head to be processed, and adjusting the direction of the laser beam and the axial direction of the irrigation needle head to form an angle, wherein the range of the angle alpha is as follows: alpha is more than or equal to 10 degrees and less than 90 degrees; and
step d: and starting the laser equipment, and forming an inclined hole on the pipe wall of the washing needle head towards the closed end.
Preferably, in step a, the laser device includes a laser, an optical path reflecting mirror, and a processing head.
Preferably, the laser and processing head are controlled by a computer.
Preferably, in the step b, the laser processing track is circular, and the diameter of the laser processing track is 90-400 micrometers.
Preferably, the distance between the designated part and the tip of the flushing needle in the step c is 0.07-16 mm.
Preferably, in step c, the angle α ranges from: alpha is more than or equal to 40 degrees and less than or equal to 70 degrees.
Preferably, in step c, the rinsing needle is fixed to an auxiliary workpiece of the table, and the desired angle α is obtained by adjusting an angle between a surface of the auxiliary workpiece and a horizontal plane.
The invention has the following beneficial effects: the method of the present invention has laser beam controlled by computer system to punch hole in the side wall of the needle tube of the flushing needle, and the hole may be designed and controlled precisely. That is, the method of the invention can punch different numbers, different sizes and different directions of water outlet holes on the side wall of the needle tube of the washing needle head according to clinical requirements, and can also carry out personalized manufacture according to different root canal shapes. In addition, the reflux-type washing needle head manufactured by the method can generate larger washing pressure and flow speed by changing the opening angle of the inclined hole of the needle head and the flow direction of washing liquid, can meet the requirement of large-scale, quick and safe washing, and greatly improves the cleaning degree and the treatment effect in the root canal.
Drawings
FIG. 1 is a flow chart of a method of manufacturing a reflux irrigation needle in accordance with a preferred embodiment of the present invention.
Fig. 2 is a schematic view of a manufacturing apparatus of a reflux irrigation needle according to a preferred embodiment of the present invention.
FIG. 3 is a schematic view of the needle angle adjustment of a preferred embodiment of the present invention.
FIG. 4 is a schematic cross-sectional view of a reflux needle tip obtained by the method of manufacture of a preferred embodiment of the invention.
Detailed Description
The embodiments of the present invention will be described below with reference to the drawings attached to the specification. It should be noted that the embodiments mentioned in the present description are not exhaustive and do not represent the only embodiments of the present invention. The following examples are given for the purpose of clearly illustrating the inventive contents of the present patent application and are not intended to limit the embodiments thereof. It will be apparent to those skilled in the art that various changes and modifications can be made in the embodiments described above, and it is intended to cover all modifications and variations of the present invention which fall within the true spirit and scope of the invention.
Throughout the specification, a part "including" a certain component means that other components may be included, but not excluded, unless there is a characteristic description contrary thereto.
Fig. 1 shows a flow chart of a method of manufacturing a reflux irrigation needle of the present invention. Fig. 2 is a schematic diagram of a manufacturing apparatus for a reflux irrigation needle according to a preferred embodiment of the present invention. FIG. 3 is a schematic view of the needle angle adjustment according to a preferred embodiment of the present invention. The process of the present invention is described in detail below with reference to FIGS. 1-3.
The method comprises the following steps of a-d.
Step a: and setting laser parameters of the laser equipment, wherein the laser parameters comprise repetition frequency, single pulse energy and focus spot size. Here, the laser apparatus includes a laser 2, an optical path mirror 3, and a processing head 4. The laser 2 is used for emitting laser beams, the light path reflector 3 is used for reflecting the laser beams to adjust the light path, and the processing head 4 is used for focusing the laser to the to-be-processed washing needle head. The irrigation needle to be processed (not shown in fig. 1) is fixed to a table 5. The laser 2 and the machining head 4 are controlled by a computer 1. The laser parameters are set according to the requirements of the process file. For example, the laser emitting laser wavelength is 100 nm-1200 nm, the pulse width is 100 ns-10 fs, the pulse frequency is 1-2000 KHz, the single pulse energy is in uj magnitude, and the single pulse energy can be specifically adjusted according to the metal material of the flushing needle head, the thickness of the tube wall, the punching inclination angle and the aperture size.
Step b: and setting the diameter parameter of the laser processing track. The parameters are set according to technical parameter requirements. Preferably, a proper processing head 4 is selected, so that a focusing light spot of laser passing through the processing head 4 is 10-30 um, and the specific numerical value is related to the size of the punched hole. The machining trajectory of the machining head 4 is precisely controlled by the computer 1. Here, in a preferred embodiment, the laser processing trace is circular and has a diameter of 90 to 400 μm. Preferably, the diameter is 90 microns. That is, the inclined holes formed on the washing needle are round holes with the diameter of 90 microns. In other embodiments, the laser machining trajectory may be an ellipse, and the angled hole formed in the irrigation needle is an elliptical hole.
Step c: adjusting a laser beam for aiming to a designated position of an irrigation needle head to be processed, and adjusting the direction of the laser beam and the axial direction of the irrigation needle head to form an angle, wherein the range of the angle alpha is as follows: alpha is more than or equal to 10 degrees and less than 90 degrees.
In the step, the distance between the designated part and the tip of the washing needle head is 0.07-16 mm. The designated position is the position of the inclined hole formed on the needle tube of the washing needle. Wherein 0.07 mm is the minimum wall thickness of the existing irrigation needle. 16 mm is the length of the threaded portion of the file, corresponding to the maximum distance from the side opening of the irrigation needle to the tip. Generally, the closer the angled holes are to the tip, the better the effect of the liquid backwash. Therefore, preferably, the distance from the designated position to the tip of the washing needle can be 0.07-10 mm. More preferably, the distance from the designated position to the tip of the washing needle head can be 0.07-5 mm.
In addition, a certain angle is required between the direction of the laser beam and the axial direction of the washing needle (axial direction of the needle tube). Specifically, the wash needle is fixed to an auxiliary workpiece on the table 5, and a desired angle α is obtained by adjusting an angle between a surface of the auxiliary workpiece and a horizontal plane. Preferably, the angle α between the direction of the laser beam and the axial direction of the needle is in the range of 40 ° α 70 °. In an exemplary embodiment, the angle between the direction of the laser beam and the axial direction of the needle may be 45 °, as shown in fig. 3, where the direction of the laser beam is vertically downward and the axial direction of the irrigation needle 11 forms a 45 ° angle with the laser beam. In other embodiments, such as the root canal has an undercut, an internal absorption, and an incomplete opening of the pulp angle, the angle α between the opening direction of the inclined hole and the axial direction of the needle is in the range of 10 ° to 20 °, and the flushing effect of the returned flushing fluid is better.
Finally, step d: and starting the laser device, and forming an inclined hole on the tube wall (side wall) of the needle tube of the flushing needle head towards the closed end. The angle between the direction of the oblique hole (the direction of the hole) and the axial direction of the needle is equal to the angle alpha. Preferably, the number of the formed oblique holes may be 1 to 6. In a preferred embodiment, 1 diagonal hole may be formed. In another preferred embodiment, the number of angled holes 14 is 2 or 4, and the location of 2 or 4 angled holes may be on both sides of the irrigation needle tube wall 3. In a further preferred embodiment the number of angled holes 14 is 3 or 6, and the positions of 3 or 6 angled holes may be on three side walls of the irrigation needle tubing wall at 120 degrees to each other.
As described above, the present invention originally proposes a method of manufacturing a reflux irrigation needle. The method of the present invention has laser beam controlled by computer system to punch hole in the side wall of the needle tube of the flushing needle, and the hole may be designed and controlled precisely. That is, the method of the invention can form water outlets with different quantities, sizes and directions on the side wall of the needle tube of the washing needle head according to clinical requirements, and can also carry out personalized manufacture according to different root canal shapes. This allows the infected necrotic tissue and debris from the root canal to be flushed out of the coronal canal rather than out of the apical foramen.
The invention adopts laser to punch holes on the material of the washing needle head, the quality of the punched small holes is good, and especially when a plurality of same small holes are punched, the sizes and the shapes of the small holes can be ensured to be uniform, the punching speed is high, and the production efficiency is high. And the diameter of the small holes can be as small as tens of microns, and the processing requirements can be completely met.
Fig. 4 shows a reflux-type syringe needle 11 manufactured by the method of the present invention, wherein the tip 12 of the syringe needle 11 is a closed end. The other end 16 of the irrigation needle 11 opposite the closed end is typically removably attached to a syringe 17 (shown in fig. 3) by a needle hub. The wall (outer wall) 13 of the irrigation needle 11 is opened with an inclined hole 14 towards the closed end 12, and the angle between the direction (opening direction) 15 of the inclined hole 14 and the axial direction of the needle is equal to the angle α.
As described above, the tube wall 13 of the irrigation needle 11 is provided with the inclined hole 14, so that the liquid flows into the tube wall 13 of the irrigation needle 11 to the closed end 12 and then is blocked from flowing backwards and is emitted through the inclined hole 14, the emitting direction of the liquid is controlled by the opening angle of the inclined hole 14, and the liquid backflow effect is achieved by the inclined hole diversion effect.
The reflux-type flushing needle head manufactured by the method controls the flow direction of flushing liquid by changing the opening angle of the inclined hole of the needle head, can generate larger flushing pressure and flow speed, and can meet the requirement of large-scale, quick and safe flushing, thereby greatly improving the cleaning degree and the treatment effect in the root canal.
The invention is applied to the root canal treatment, and can obviously improve two most important effects in the root canal flushing. The first are chemical effects, i.e., chemical destruction or inactivation of biofilm, killing of microorganisms and inactivation of endotoxins, dissolution of pulp tissue remnants, dentin smear layer, etc. Since this effect can only be achieved by chemically active solutions (such as sodium hypochlorite). It has been reported in the literature that a particular bacterial biofilm requires 15 minutes of immersion in a 6% strength sodium hypochlorite solution to dissolve. In the narrow root canal space, the sodium hypochlorite solution can play the most role only by continuously supplementing and updating. The irrigation needle head of the present invention produces an effective reverse flow of water, increasing the renewal efficiency of the irrigation fluid in the root canal, especially the apical portion of the root canal (apical to coronal renewal) while maintaining a minimum pressure at the apical site. The second is the mechanical effect, i.e., the application of force by the irrigant, mechanically disrupts, peels away and removes microorganisms/biofilm in the root canal system, pulp tissue remnants and dentinal debris, etc. The mechanical effect may be applied by a rinsing fluid (e.g., water, a solution for disinfecting or sequestering a drug, etc.). In the flushing process, the solution flowing reversely and at high speed generates impact force and friction force on the root canal wall, so that the contents such as bacterial biofilms, pulp tissue residues, dentin debris and the like are separated from the root canal wall and discharged to the coronal direction, and finally the root canal is filled with clear flushing liquid with a disinfection function. Since infection control is a critical factor in root canal treatment, drying and filling of the root canal can be performed at this time. Under the conditions of not adding any equipment and not needing specific training for dentists, the effect of single-method root canal treatment is ensured, and the comfortable, efficient and safe treatment concept is also met.
The reflux irrigation needle produced by the method of the present invention is not limited to the inside of a root canal, and is applicable to many fine tissue structures such as the crown and periodontal pockets. The reverse flushing can discharge the infected necrotic tissues out of the body, and promote the healing of the wound. The pressure of the flushing fluid is not released to the deep part of the tissue, thereby avoiding causing adverse consequences such as acute pain, tissue injury and the like, relieving the tension of the patient to a certain extent and leading the doctor-patient relationship to be more harmonious.
It will be apparent to those skilled in the art that the above embodiments are merely illustrative of the present invention and are not to be construed as limiting the present invention, and that changes and modifications to the above described embodiments may be made within the spirit and scope of the present invention as defined in the appended claims.

Claims (7)

1. The utility model provides a manufacturing approach of backward flow type syringe needle, punches to the syringe needle of washing through laser equipment, the point portion of syringe needle of washing is the blind end, its characterized in that, includes the following step:
step a: setting laser parameters of laser equipment, wherein the laser parameters comprise repetition frequency, single pulse energy and focus spot size;
step b: setting parameters of the diameter of a laser processing track;
step c: adjusting a laser beam for aiming to a designated position of an irrigation needle head to be processed, and adjusting the direction of the laser beam and the axial direction of the irrigation needle head to form an angle, wherein the range of the angle alpha is as follows: alpha is more than or equal to 10 degrees and less than 90 degrees; and
step d: and starting the laser equipment, and forming an inclined hole on the pipe wall of the washing needle head towards the closed end.
2. The method for manufacturing a reflux irrigation needle head as set forth in claim 1, wherein in the step a, the laser device comprises a laser, an optical path reflecting mirror and a processing head.
3. A method of manufacturing a reflux irrigation needle as claimed in claim 2, wherein the laser and machining head are computer controlled.
4. The method of claim 3, wherein in step b, the laser processing track is circular and has a diameter of 90-400 μm.
5. The method of claim 4, wherein the distance between the designated portion and the tip of the syringe needle in step c is 0.07-16 mm.
6. The method of claim 5, wherein in step c, the angle α is in the range of: alpha is more than or equal to 40 degrees and less than or equal to 70 degrees.
7. The method of manufacturing a reflux type rinsing needle head as set forth in claim 1, wherein the rinsing needle head is fixed to an auxiliary workpiece on a table in step c, and the desired angle α is obtained by adjusting an angle between a surface of the auxiliary workpiece and a horizontal plane.
CN202210380250.7A 2022-03-25 2022-04-08 Method for manufacturing reflux type washing needle Pending CN114589420A (en)

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CN202210380250.7A CN114589420A (en) 2022-04-08 2022-04-08 Method for manufacturing reflux type washing needle
PCT/CN2023/082681 WO2023179584A1 (en) 2022-03-25 2023-03-21 Manufacturing method of backflow type irrigation needle tip, and backflow type irrigation needle tip

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Application Number Priority Date Filing Date Title
CN202210380250.7A CN114589420A (en) 2022-04-08 2022-04-08 Method for manufacturing reflux type washing needle

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023179584A1 (en) * 2022-03-25 2023-09-28 何旭 Manufacturing method of backflow type irrigation needle tip, and backflow type irrigation needle tip
WO2023178886A1 (en) * 2022-03-25 2023-09-28 何旭 Backflow type flushing needle head

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1045722A (en) * 1989-03-24 1990-10-03 詹运吉 The laser drilling of side wall of syringe needle
CN1839772A (en) * 2005-03-29 2006-10-04 学校法人松本齿科大学 Liquid injection needle for jetting a liquid in a predetermined angle range and method of producing the same
CN104759754A (en) * 2015-04-14 2015-07-08 大族激光科技产业集团股份有限公司 Laser processing equipment applied to circular tube materials
CN105473272A (en) * 2013-09-02 2016-04-06 三菱重工业株式会社 Composite processing device and composite processing method
JP2017000496A (en) * 2015-06-11 2017-01-05 株式会社片岡製作所 Needle processing method, laser beam processing machine, and needle
US20170258552A1 (en) * 2014-11-25 2017-09-14 Ghassan YARED Dental irrigation, cleaning and debridement system, device and instrument
DE102016121414A1 (en) * 2016-11-09 2018-05-09 Arges Gmbh Method of working a needle
CN108422109A (en) * 2018-05-15 2018-08-21 广东工业大学 A kind of laser processing device and laser processing of controllable ovality micropore
CN213857666U (en) * 2020-11-09 2021-08-03 贵阳博锐精工智能科技有限公司 Femtosecond laser punching device

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1045722A (en) * 1989-03-24 1990-10-03 詹运吉 The laser drilling of side wall of syringe needle
CN1839772A (en) * 2005-03-29 2006-10-04 学校法人松本齿科大学 Liquid injection needle for jetting a liquid in a predetermined angle range and method of producing the same
US20060223026A1 (en) * 2005-03-29 2006-10-05 Matsumoto Dental University Liquid injection needle element capable of jetting a liquid in a predetermined angle range and method of producing the same
CN105473272A (en) * 2013-09-02 2016-04-06 三菱重工业株式会社 Composite processing device and composite processing method
US20170258552A1 (en) * 2014-11-25 2017-09-14 Ghassan YARED Dental irrigation, cleaning and debridement system, device and instrument
CN104759754A (en) * 2015-04-14 2015-07-08 大族激光科技产业集团股份有限公司 Laser processing equipment applied to circular tube materials
JP2017000496A (en) * 2015-06-11 2017-01-05 株式会社片岡製作所 Needle processing method, laser beam processing machine, and needle
DE102016121414A1 (en) * 2016-11-09 2018-05-09 Arges Gmbh Method of working a needle
CN108422109A (en) * 2018-05-15 2018-08-21 广东工业大学 A kind of laser processing device and laser processing of controllable ovality micropore
CN213857666U (en) * 2020-11-09 2021-08-03 贵阳博锐精工智能科技有限公司 Femtosecond laser punching device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023179584A1 (en) * 2022-03-25 2023-09-28 何旭 Manufacturing method of backflow type irrigation needle tip, and backflow type irrigation needle tip
WO2023178886A1 (en) * 2022-03-25 2023-09-28 何旭 Backflow type flushing needle head

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