CN114574838B - Plating device and plating method for robot production - Google Patents

Plating device and plating method for robot production Download PDF

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Publication number
CN114574838B
CN114574838B CN202210480325.9A CN202210480325A CN114574838B CN 114574838 B CN114574838 B CN 114574838B CN 202210480325 A CN202210480325 A CN 202210480325A CN 114574838 B CN114574838 B CN 114574838B
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plating
wall
plated
plate
fixedly connected
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CN114574838A (en
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韩青江
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Wuhan Pole Technology Co ltd
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Wuhan Pole Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1617Purification and regeneration of coating baths
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1619Apparatus for electroless plating
    • C23C18/1628Specific elements or parts of the apparatus
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1619Apparatus for electroless plating
    • C23C18/1628Specific elements or parts of the apparatus
    • C23C18/163Supporting devices for articles to be coated
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1635Composition of the substrate
    • C23C18/1637Composition of the substrate metallic substrate
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1655Process features
    • C23C18/1664Process features with additional means during the plating process
    • C23C18/1669Agitation, e.g. air introduction
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1689After-treatment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention discloses a plating device and a plating method for robot production, which belong to the robot production. According to the invention, through arranging the motor, the driven fluted disc, the rotating blades, the hook, the rotating assembly and the conical fluted disc, the shaft sleeve drives the plating part on one of the support plates to rotate, so that the plating solution generates certain fluidity, the rotating direction of the rotating plating part is opposite to that of the rotating blades, and the impact force of the plating solution is increased.

Description

Plating device and plating method for robot production
Technical Field
The invention belongs to robot production, and particularly relates to a plating device and a plating method for robot production.
Background
Plating is a surface treatment technology for coating the surface of a material, and is mainly used for the aspects of tinning, galvanizing and the like of the material.
As a plating apparatus using a so-called immersion method, there is known a plating apparatus including: a plating tank for accommodating a plating solution therein; and placing the plated piece in a plating solution in a plating tank for plating.
In order to improve the plating efficiency and the single plating capacity, the general plating tank has large area and is also deeper, so that the surface plating of the metal parts of the robot can be conveniently carried out in large batch, and the plating efficiency is greatly improved.
1) And plating solution is after long-time the use, and wherein easily dope the piece of plating on the piece that drops impurity influences its plating effect, need stop plating work simultaneously in clearing up the in-process, pours into again after the processing of discharge plating solution, increases its intensity of labour, is unfavorable for carrying out efficient plating work.
2) And the mobility of plating solution is poor, and when the piece of plating is foam metal or porous metal plate spare, because the existence of the air in its inside densely covered porous structure, along with the going on of plating operation, the plating solution is difficult to even flooding in the piece of plating, causes to plate the piece inhomogeneous, influences the piece plating effect of plating.
Therefore, a plating apparatus and a plating method for robot production are needed to solve the above problems.
Disclosure of Invention
Technical problem to be solved
In order to overcome the defects of the prior art, the invention provides a plating device and a plating method for robot production, which solve the problems that after a plating solution is used for a long time, the plating solution is easy to dope scrap impurities falling off from a plated part to influence the plating effect of the plated part, meanwhile, the plating operation needs to be stopped in the cleaning process, the plating solution is discharged and then poured again after being treated, the labor intensity is increased, the efficient plating operation is not facilitated, the fluidity of the plating solution is poor, and when the plated part is a foam metal or porous metal plate, due to the existence of air in a porous structure densely distributed in the plated part, the plating solution is difficult to be uniformly soaked in the plated part along with the plating operation, so that the plating of the plated part is not uniform, and the plating effect of the plated part is influenced.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a plating device is used in robot production, includes the base, the upper surface of base and the lower fixed surface of plating case are connected, the top of plating case is provided with the roof, the lower surface of roof is connected through the upper surface fixed surface of two curb plates and base, the top of plating case is equipped with the backup pad, the equal fixedly connected with supporting component in the left and right sides of backup pad upper surface, two supporting component joints are in the roof, the upper surface of backup pad and the lower fixed surface of guard plate are connected, the lower surface of guard plate inner wall passes through the upper surface fixed surface of drive assembly and backup pad and is connected, the output fixedly connected with driving fluted disc of drive assembly, driving fluted disc and two driven fluted disc intermeshing, the middle part joint that is located the driven fluted disc of top has the rotation axis.
The outer wall of the rotating shaft is sleeved with a shaft sleeve which is clamped in the middle of a supporting plate, a driven fluted disc below the upper portion of the outer wall of the shaft sleeve is clamped in a driven fluted disc, a bearing is sleeved on the outer wall of the shaft sleeve, five rotating assemblies are arranged on the outer wall of the bearing, supporting plates are arranged on the bottoms of the rotating assemblies and the lower portion of the outer wall of the shaft sleeve, five groups of hooks are arranged on the lower surfaces of the supporting plates, a heater is arranged at the bottom of the inner wall of the plating box, a discharge valve is arranged in the middle of the heater, an extraction assembly is arranged on the outer wall of the discharge valve, the lower surface of the extraction assembly is fixedly connected with the lower surface of the inner wall of the base, the discharge valve is clamped at the top of the base, one end of the extraction assembly is communicated with the upper portion of the back of the plating box through a guide pipe, a dryer is arranged in the middle of the upper surface of the top plate, and two drying assemblies are arranged on the left side and the right side of the dryer, and the two corresponding drying components are clamped inside the side plates.
As a further scheme of the invention: the supporting component comprises an electric hydraulic rod, the bottom end of the electric hydraulic rod is fixedly connected with the upper surface of the supporting plate, the electric hydraulic rod is connected in a clamping mode with the top plate, a reinforcing frame is connected to the outer wall of the electric hydraulic rod in a clamping mode, and the lower surface of the reinforcing frame is fixedly connected with the upper surface of the top plate.
As a further scheme of the invention: the lower surface of the supporting plate is provided with a plurality of bulges, and the bulges are embedded in the top of the plating box.
As a further scheme of the invention: the outside of rotation axis bottom is provided with a plurality of rotating vane, and the bottom of rotation axis is provided with the protection and fills up, and the protection fills up and sets up to rubber pad.
As a further scheme of the invention: the driving assembly comprises a motor, the upper surface of the motor body is fixedly connected with the upper surface of the inner wall of the protection plate, the lower surface of the motor body is fixedly connected with the upper surface of the support plate through a fixing block, the outer wall of an output shaft of the motor is fixedly connected with the upper surface of the support plate through a stop block, and the output shaft of the motor is fixedly connected with the back of the driving toothed disc.
As a further scheme of the invention: the rotating assembly comprises a transverse plate, one side of the transverse plate is connected with the outer wall of a bearing in a clamped mode, the right side of the lower surface of the transverse plate is fixedly connected with the top end of a connecting shaft, the bottom end of the connecting shaft is fixedly connected with the upper surface of a supporting plate, a driven bevel gear is connected with the outer wall of the connecting shaft in a clamped mode, driving bevel gears are fixedly connected to the two ends of the bottom of the transverse plate, the driving bevel gears on the right side are meshed with the driven bevel gears, the driving bevel gears on the left side are meshed with a bevel gear disc, the bevel gear disc is connected with the outer wall of a shaft sleeve in a clamped mode, and the opposite faces of the two driven bevel gears are fixed through a roller shaft.
As a further scheme of the invention: the extraction assembly comprises a circulating pump, the lower surface of the circulating pump is fixedly connected with the lower surface of the inner wall of the base, the input end of the circulating pump is communicated with the filter cylinder, the lower surface of the filter cylinder is fixedly connected with the lower surface of the inner wall of the base, and the water inlet of the filter cylinder is communicated with the outer wall of the discharge valve through a connecting pipe.
As a further scheme of the invention: the lower surface of the discharge valve is provided with a collecting box, and the lower surface of the collecting box is fixedly connected with the lower surface of the inner wall of the base.
As a further scheme of the invention: the drying assembly comprises a fan cover, the fan cover is clamped in the side plate, the right side of the fan cover is communicated with an air pipe, and the other end of the air pipe is communicated with one side of the dryer.
A plating method for robot production comprises the following steps:
s1, when the metal parts in the robot production need to be plated and strengthened, the correct geometric shape and the normal structure of the exposed base metal are obtained through the fine repair of a cutting machine tool or the polishing treatment of abrasive cloth and metallographic abrasive paper, and the surface roughness of the plated part after the surface is finished is below 5 um;
s2, performing acid washing and alkali washing on the plated part, firstly performing acid washing on the plated part through a 20-25% sulfuric acid solution, controlling the temperature of the acid washing solution to be 55-60 ℃, controlling the acid washing time to be 15-20min, and after the acid washing is completed, placing the plated part in a high-temperature 10-15% sodium hydroxide solution for alkali washing, and controlling the time to be 10-15 min;
s3, plating the plated piece processed in the S2, putting a plating solution into a plating box, controlling the pH value and the temperature of the plating solution, plating, electrifying a heater, and placing the plated piece on a plurality of groups of hooks below a support plate;
s4, secondly, controlling the two electric hydraulic rods to extend to drive the supporting plate to move downwards, so that the plurality of plated parts are completely immersed in the plating solution, and stopping the two electric hydraulic rods;
s5, electrifying the heater, heating the plating solution to form a plated film on the plated surface of the plated part, operating the motor, driving the driving fluted disc to rotate by the motor, driving the two driven fluted discs to rotate by the driving fluted disc, fixing the upper driven fluted disc with the rotating shaft, fixing the lower driven fluted disc with the shaft sleeve, enabling the rotating shaft to rotate in the direction opposite to that of the shaft sleeve, driving the rotating blades at the bottom to rotate by the rotating shaft, and driving the plated part on one support plate to rotate by the shaft sleeve to enable the plating solution to generate certain fluidity;
s6, at the moment, the driving bevel gear on one side of the bottom of the transverse plate rolls under the rotation action of the bevel gear disc and is linked with the driving bevel gear on the right side to drive the driven bevel gears to rotate, so that the driven bevel gears rotate to drive a plurality of plated parts under the support plate to rotate, and the plating solution is fully and uniformly contacted with the plated parts;
s7, in the plating work, the circulating pump works to draw the plating solution from the bottom of the plating tank, the solution filters impurities and scraps through the filter cylinder, and then the solution flows back into the plating tank through the guide pipe, so that the plating solution in the plating tank can circularly flow;
s8, after the plating work is finished, the heater is stopped to work, the two electric hydraulic rods contract and drive the supporting plate to move upwards, a plurality of plated parts rise to the upper part of the plating box, then the dryer is controlled to work, generated air enters the air pipe, and the plated parts on the plurality of groups of hooks are sprayed out from the air cover to be dried.
(III) advantageous effects
Compared with the prior art, the invention has the beneficial effects that:
1. in the invention, through arranging the motor, the driving fluted disc, the driven fluted discs, the rotating shafts, the shaft sleeves, the rotating blades, the supporting plates, the hooks, the rotating assemblies and the conical fluted discs, when the metal parts of the robot are plated, and the plated parts are arranged on a plurality of groups of hooks, the motor drives the driving fluted disc to rotate, so that the driving fluted disc drives the two driven fluted discs to rotate, the upper driven fluted disc is fixed with the rotating shaft, the lower driven fluted disc is fixed with the shaft sleeve, so that the rotating directions of the rotating shaft and the shaft sleeves are opposite, the rotating shaft drives the plurality of rotating blades at the bottom to rotate, the shaft sleeve drives the plated part on one of the supporting plates to rotate, so that the plating solution generates certain fluidity, the rotating directions of the plated part and the rotating blades are opposite, thereby increasing the impact force of the plating solution, meanwhile, the driving bevel gear at one side of the bottom of the transverse plate rolls under the rotating action of the conical fluted disc, and links the driving bevel gear at the right side to drive the driven bevel gear to rotate, make driven bevel gear rotate and drive a plurality of pieces of plating under the extension board and rotate, make plating solution abundant and even with plate a contact, to the porous piece of plating of inside densely covered, make plating solution can even flooding plate inside, improve and plate a plating effect.
2. In the invention, through arranging the circulating pump, the filter cylinder, the rotary blades, the discharge valve, the connecting pipe and the slag discharge port, in the plating work, the circulating pump works to draw the plating solution from the bottom of the plating tank, so that the solution filters impurities and scraps through the filter cylinder and then flows back into the plating tank through the guide pipe, so that the plating solution in the plating tank can circularly flow, and the plurality of rotary blades are matched to rotate in the plating solution, thereby further increasing the fluidity of the plating solution.
3. In the invention, by arranging the air pipe, the fan cover, the dryer, the support plate, the conical fluted disc, the hook, the electric hydraulic rod, the bearing and the transverse plate, after the plating work of the plated parts is finished, the two electric hydraulic rods contract and drive the supporting plate to move upwards, so that the plated parts are lifted to the upper part of the plating box, secondly, the dryer is controlled to work, the generated air enters the air pipe and is sprayed out from the fan cover to dry the plating parts on the plurality of groups of hooks, because the support plate drives the plated part to continuously rotate, the aim of drying the plated part in multiple directions is fulfilled, the bearing effectively supports the transverse plates through the mutual matching among the bearing, the bevel gear plate and the transverse plates, meanwhile, the bevel gear plate is matched to drive the driving bevel gear to rotate, so that the stability of the support plate driving the plated part to move is improved, a plurality of supporting plates and the rotating blade are linked to synchronously work through a single motor, so that the operation difficulty is reduced, and the equipment operation cost is reduced.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic rear perspective view of the present invention;
FIG. 3 is a schematic bottom view of the coating chamber of the present invention;
FIG. 4 is a schematic structural view of a cross section of a coating tank according to the present invention;
FIG. 5 is a bottom view of the support plate of the present invention;
FIG. 6 is a schematic view of the connection between the driving assembly and the rotating assembly according to the present invention;
in the figure: 1. a base; 2. a plating tank; 3. a top plate; 4. a support plate; 5. a support assembly; 501. an electro-hydraulic lever; 502. a reinforcing frame; 6. a side plate; 7. a protection plate; 8. a drive assembly; 801. a stopper; 802. a motor; 803. a fixed block; 9. a driving fluted disc; 10. a driven fluted disc; 11. a rotating shaft; 12. a shaft sleeve; 13. a bearing; 14. a rotating assembly; 141. a transverse plate; 142. a drive bevel gear; 143. a connecting shaft; 144. a driven bevel gear; 15. a support plate; 16. hooking; 17. a rotating blade; 18. a protective pad; 19. a conical fluted disc; 20. a heater; 21. a discharge valve; 22. an extraction assembly; 221. a connecting pipe; 222. a filter cartridge; 223. a circulation pump; 224. a slag discharge port; 23. a conduit; 24. a collection box; 25. a dryer; 26. a drying assembly; 261. a fan housing; 262. and (7) an air pipe.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
As shown in fig. 1 to 6, the present invention provides a technical solution: the utility model provides a plating device is used in robot production, which comprises a base 1, the upper surface of base 1 is connected with the lower fixed surface of plating case 2, the top of plating case 2 is provided with roof 3, the lower surface of roof 3 is connected with the upper surface fixed surface of base 1 through two curb plates 6, the top of plating case 2 is equipped with backup pad 4, the equal fixedly connected with supporting component 5 in the left and right sides of backup pad 4 upper surface, two 5 joints of supporting component are in roof 3, the upper surface of backup pad 4 is connected with the lower fixed surface of guard plate 7, the lower surface of guard plate 7 inner wall passes through the last fixed surface of drive assembly 8 with backup pad 4 and is connected, the output fixedly connected with of drive assembly 8 owner fluted disc 9, initiative fluted disc 9 and two driven fluted disc 10 intermeshing, the middle part joint that is located driven fluted disc 10 in top has rotation axis 11.
The outer wall of the rotating shaft 11 is sleeved with a shaft sleeve 12, the shaft sleeve 12 is clamped in the middle of the supporting plate 4, the upper part of the outer wall of the shaft sleeve 12 is clamped with the driven fluted disc 10 below, the outer wall of the shaft sleeve 12 is sleeved with a bearing 13, the bearing 13 effectively supports a plurality of transverse plates 141 through the mutual matching between the bearing 13, the bevel fluted disc 19 and the transverse plates 141, the bearing 13 is matched with the bevel fluted disc 19 to drive the driving bevel gear 142 to rotate, the stability of the driving bevel gear 142 to drive the plating piece to move by the support plate 15 is improved, the outer wall of the bearing 13 is provided with five rotating assemblies 14, the bottom of the rotating assemblies 14 and the lower part of the outer wall of the shaft sleeve 12 are both provided with the support plate 15, the lower surface of the support plate 15 is provided with five groups of hooks 16, the bottom of the inner wall of the plating box 2 is provided with a heater 20, the middle part of the heater 20 is provided with a discharge valve 21, the outer wall of the discharge valve 21 is provided with an extraction assembly 22, and the lower surface of the extraction assembly 22 is fixedly connected with the lower surface of the inner wall of the base 1, discharge valve 21 joint is at the top of base 1, and the one end of extraction subassembly 22 is linked together through the top at pipe 23 with the plating case 2 back, and the middle part of roof 3 upper surface is equipped with drying-machine 25, and drying-machine 25's the left and right sides all is provided with two stoving subassemblies 26, and corresponds the inside of two stoving subassemblies 26 joints at curb plate 6.
Specifically, as shown in fig. 1, 4 and 5, the supporting component 5 includes an electric hydraulic rod 501, the bottom end of the electric hydraulic rod 501 is fixedly connected with the upper surface of the supporting plate 4, the electric hydraulic rod 501 is connected in the top plate 3, a reinforcing frame 502 is connected with the outer wall of the electric hydraulic rod 501 in a clamping manner, the lower surface of the reinforcing frame 502 is fixedly connected with the upper surface of the top plate 3, the lower surface of the supporting plate 4 is provided with a plurality of protrusions, the protrusions are embedded in the top of the plating box 2, the outer side of the bottom end of the rotating shaft 11 is provided with a plurality of rotating blades 17, the bottom of the rotating shaft 11 is provided with a protective pad 18, and the protective pad 18 is arranged as a rubber cushion block.
Specifically, as shown in fig. 1, 5 and 6, the driving assembly 8 includes a motor 802, an upper surface of a body of the motor 802 is fixedly connected to an upper surface of an inner wall of the protection plate 7, the motor 802 is provided, a plurality of support plates 15 and the rotating blades 17 are linked to synchronously work through the single motor 802, so as to reduce operation difficulty and equipment operation cost, a lower surface of the body of the motor 802 is fixedly connected to an upper surface of the support plate 4 through a fixing block 803, an outer wall of an output shaft of the motor 802 is fixedly connected to the upper surface of the support plate 4 through a stopper 801, the output shaft of the motor 802 is fixedly connected to a back surface of the driving toothed disc 9, the driving toothed disc 9 drives two driven toothed discs 10 to rotate through the driving toothed disc 9, since the upper driven toothed disc 10 is fixed to the rotating shaft 11 and the lower driven toothed disc 10 is fixed to the shaft sleeve 12, the rotating direction of the rotating shaft 11 is opposite to that of the rotating shaft sleeve 12, and the rotating plated part is opposite to the rotating blades 17, thereby increase the impact force of plating solution, improve the plating effect, rotating assembly 14 includes diaphragm 141, one side of diaphragm 141 and bearing 13's outer wall joint, the right side of diaphragm 141 lower surface and the top fixed connection of connecting axle 143, the bottom of connecting axle 143 and the last fixed surface of extension board 15 are connected, the outer wall joint of connecting axle 143 has driven bevel gear 144, the equal fixedly connected with drive bevel gear in both ends of diaphragm 141 bottom, right side drive bevel gear 142 and driven bevel gear 144 intermeshing, left side drive bevel gear 142 and bevel gear 19 intermeshing, bevel gear 19 and axle sleeve 12's outer wall joint, the opposite face of two driven bevel gear 144 is fixed mutually through the roller.
Specifically, as shown in fig. 1, 2 and 3, the drawing assembly 22 includes a circulating pump 223, a lower surface of the circulating pump 223 is fixedly connected to a lower surface of an inner wall of the base 1, an input end of the circulating pump 223 is communicated with the filter cartridge 222, the plating solution is drawn from the bottom of the plating tank 2 by the circulating pump 223, so that the solution passes through the filter cartridge 222 to filter impurities and debris, and then flows back into the plating tank 2 through the conduit 23, so that the plating solution in the plating tank 2 flows circularly, thereby not affecting the normal plating operation, reducing the workload and facilitating the efficient plating operation, a lower surface of the filter cartridge 222 is fixedly connected to a lower surface of an inner wall of the base 1, a water inlet of the filter cartridge 222 is communicated with an outer wall of the discharge valve 21 through a connecting pipe 221, a collection box 24 is disposed on a lower surface of the discharge valve 21, and a lower surface of the collection box 24 is fixedly connected to a lower surface of an inner wall of the base 1, drying assembly 26 includes fan housing 261, and fan housing 261 joint is in curb plate 6, and the right side intercommunication of fan housing 261 has tuber pipe 262, and the other end of tuber pipe 262 and one side switch-on of drying-machine 25, through the setting of drying-machine 25, make its work produce wind and enter into in the tuber pipe 262 to carry out drying process to the piece of plating on the multiunit couple 16 from the blowout of fan housing 261, because extension board 15 drives the piece of plating and continuously rotates, realize diversified purpose to plating a stoving.
A plating method for robot production, comprising the steps of:
s1, when the metal parts in the robot production need to be plated and strengthened, the correct geometric shape and the normal structure of the exposed base metal are obtained through the fine repair of a cutting machine tool or the polishing treatment of abrasive cloth and metallographic abrasive paper, and the surface roughness of the plated part after the surface is finished is below 5 um;
s2, performing acid washing and alkali washing on the plated part, firstly, performing acid washing on the plated part by using a 20-25% sulfuric acid solution, controlling the temperature of the acid washing solution to be 55-60 ℃, controlling the acid washing time to be 15-20min, and after the acid washing is completed, placing the plated part in a high-temperature 10-15% sodium hydroxide solution for alkali washing, and controlling the time to be 10-15 min;
s3, plating the plated parts processed in the S2, putting a plating solution into the plating box 2, controlling the pH value and the temperature of the plating solution, performing plating, electrifying the heater 20, and placing the plated parts on the groups of hooks 16 below the support plate 15;
s4, secondly, controlling the two electric hydraulic rods 501 to extend to drive the support plate 4 to move downwards, so that the plating parts are completely immersed in the plating solution, and stopping the two electric hydraulic rods 501;
s5, electrifying the heater 20, heating the plating solution to form a plated film on the plated surface of the plated part, operating the motor 802, driving the driving fluted disc 9 to rotate by the motor 802, driving the driving fluted disc 9 to drive the two driven fluted discs 10 to rotate, wherein the upper driven fluted disc 10 is fixed to the rotating shaft 11, and the lower driven fluted disc 10 is fixed to the shaft sleeve 12, so that the rotating directions of the rotating shaft 11 and the shaft sleeve 12 are opposite, the rotating shaft 11 drives the plurality of rotating blades 17 at the bottom to rotate, and the shaft sleeve 12 drives the plated part on one of the support plates 15 to rotate, so that the plating solution generates a certain fluidity;
s6, at this time, the driving bevel gear 142 on one side of the bottom of the transverse plate 141 rolls under the rotation action of the bevel gear disc 19 and is linked with the driving bevel gear 142 on the right side to drive the driven bevel gear 144 to rotate, so that the driven bevel gear 144 rotates to drive a plurality of plated parts under the support plate 15 to rotate, and the plating solution is fully and uniformly contacted with the plated parts;
s7, in the plating operation, the circulating pump 223 is operated to draw the plating solution from the bottom of the plating tank 2, and the solution passes through the filter cartridge 222 to filter impurities and debris, and then returns to the plating tank 2 through the conduit 23 to circulate the plating solution in the plating tank 2;
s8, when the plating work is finished, the work of the heater 20 is stopped, the two electric hydraulic rods 501 contract and drive the supporting plate 4 to move upwards, a plurality of plated parts rise above the plating box 2, then the dryer 25 is controlled to work, generated air enters the air pipe 262, and the plated parts on the plurality of groups of hooks 16 are sprayed out from the air cover 261 to be dried, and the plated parts are driven to continuously rotate by the supporting plate 15, so that the aim of drying the plated parts in multiple directions is fulfilled.
To sum up, the following results are obtained:
by arranging the motor 802, the driving fluted disc 9, the driven fluted discs 10, the rotating shaft 11, the shaft sleeve 12, the rotating blades 17, the supporting plates 15, the hooks 16, the rotating assembly 14 and the bevel fluted disc 19, when metal parts of the robot are plated, and plated parts are arranged on a plurality of groups of hooks 16, the motor 802 drives the driving fluted disc 9 to rotate, so that the driving fluted disc 9 drives the two driven fluted discs 10 to rotate, the upper driven fluted disc 10 is fixed with the rotating shaft 11, the lower driven fluted disc 10 is fixed with the shaft sleeve 12, so that the rotating directions of the rotating shaft 11 and the shaft sleeve 12 are opposite, the rotating shaft 11 drives a plurality of rotating blades 17 at the bottom to rotate, the shaft sleeve 12 drives the plated part on one of the supporting plates 15 to rotate, so that the plating solution generates certain fluidity, the rotating direction of the plated part is opposite to the rotating direction of the rotating blades 17, thereby increasing the impact force of the plating solution, and simultaneously, the driving bevel gear 142 at one side of the bottom of the transverse plate 141 rolls under the rotating action of the bevel fluted disc 19, and the right driving bevel gear 142 is linked to drive the driven bevel gear 144 to rotate, so that the driven bevel gear 144 rotates to drive the plurality of plated parts under the support plate 15 to rotate, the plating solution is fully and uniformly contacted with the plated parts, and for the porous plated parts densely distributed in the plated parts, the plating solution is uniformly soaked in the plated parts, so that the plating effect of the plated parts is improved.
By providing the circulation pump 223, the filter cartridge 222, the rotary blade 17, the discharge valve 21, the connection pipe 221 and the slag discharge port 224, in the plating operation, the circulation pump 223 is operated to draw the plating solution from the bottom of the plating tank 2, so that the solution passes through the filter cartridge 222 to filter impurities and debris, and then flows back into the plating tank 2 through the conduit 23, so that the plating solution in the plating tank 2 can flow circularly, and the plurality of rotary blades 17 are matched to rotate in the plating solution, thereby further increasing the fluidity of the plating solution.
By arranging the air pipe 262, the air cover 261, the dryer 25, the support plates 15, the bevel gear disc 19, the hooks 16, the electric hydraulic rods 501, the bearings 13 and the transverse plates 141, after the plating work of the plated parts is finished, the two electric hydraulic rods 501 shrink and drive the support plate 4 to move upwards, so that the plated parts ascend to the upper part of the plating box 2, then the dryer 25 is controlled to work, generated air enters the air pipe 262, and the plated parts sprayed out from the air cover 261 dry a plurality of groups of hooks 16, because the support plates 15 drive the plated parts to continuously rotate, the aim of drying the plated parts in multiple directions is fulfilled, through the mutual matching between the bearings 13, the bevel gear disc 19 and the transverse plates 141, the bearings 13 effectively support the transverse plates 141, and simultaneously cooperate with the bevel gear disc 19 to drive the driving bevel gear 142 to rotate, the stability of the support plates 15 to drive the plated parts to move is improved, a single motor 802 is used for linking the support plates 15 and the rotating blades 17 to work synchronously, the operation difficulty is reduced, and the equipment running cost is reduced.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.

Claims (2)

1. A plating device for robot production, includes base (1), its characterized in that: the upper surface of base (1) and the lower fixed surface of plating case (2) are connected, top of plating case (2) is provided with roof (3), the lower surface of roof (3) is connected with the upper fixed surface of base (1) through two curb plates (6), the top of plating case (2) is equipped with backup pad (4), the equal fixedly connected with supporting component (5) of the left and right sides of backup pad (4) upper surface, two supporting component (5) joint are in roof (3), the upper surface of backup pad (4) and the lower fixed surface of guard plate (7) are connected, the lower surface of guard plate (7) inner wall passes through the upper fixed surface of drive assembly (8) and backup pad (4) and is connected, the output fixedly connected with of drive assembly (8) moves fluted disc (9), it meshes with two driven fluted discs (10) each other to move fluted disc (9), a rotating shaft (11) is clamped in the middle of the upper driven fluted disc (10);
the outer wall of the rotating shaft (11) is sleeved with a shaft sleeve (12), the shaft sleeve (12) is clamped in the middle of the supporting plate (4), the upper portion of the outer wall of the shaft sleeve (12) is clamped with a driven fluted disc (10) below, the outer wall of the shaft sleeve (12) is sleeved with a bearing (13), the outer wall of the bearing (13) is provided with five rotating assemblies (14), supporting plates (15) are arranged at the bottoms of the rotating assemblies (14) and the lower portion of the outer wall of the shaft sleeve (12), five groups of hooks (16) are arranged on the lower surfaces of the supporting plates (15), a heater (20) is arranged at the bottom of the inner wall of the plating box (2), a discharge valve (21) is arranged in the middle of the heater (20), an extraction assembly (22) is arranged on the outer wall of the discharge valve (21), and the lower surface of the extraction assembly (22) is fixedly connected with the lower surface of the inner wall of the base (1), the discharge valve (21) is clamped at the top of the base (1), one end of the extraction component (22) is communicated with the upper part of the back surface of the plating box (2) through a guide pipe (23), a dryer (25) is arranged in the middle of the upper surface of the top plate (3), two drying components (26) are arranged on the left side and the right side of the dryer (25), and the two drying components (26) are clamped inside the side plate (6);
the supporting assembly (5) comprises an electric hydraulic rod (501), the bottom end of the electric hydraulic rod (501) is fixedly connected with the upper surface of the supporting plate (4), the electric hydraulic rod (501) is connected in a clamped mode in the top plate (3), a reinforcing frame (502) is connected to the outer wall of the electric hydraulic rod (501) in a clamped mode, the lower surface of the reinforcing frame (502) is fixedly connected with the upper surface of the top plate (3), a plurality of bulges are arranged on the lower surface of the supporting plate (4) and embedded in the top of the plating box (2), a plurality of rotating blades (17) are arranged on the outer side of the bottom end of the rotating shaft (11), a protecting pad (18) is arranged at the bottom of the rotating shaft (11), the protecting pad (18) is arranged to be a rubber cushion block, the driving assembly (8) comprises a motor (802), the upper surface of the body of the motor (802) is fixedly connected with the upper surface of the protecting plate (7), the lower surface of the body of the motor (802) is fixedly connected with the upper surface of the supporting plate (4) through a fixing block (803), the outer wall of an output shaft of the motor (802) is fixedly connected with the upper surface of the supporting plate (4) through a baffle block (801), and the output shaft of the motor (802) is fixedly connected with the back of the driving fluted disc (9);
the rotating assembly (14) comprises a transverse plate (141), one side of the transverse plate (141) is clamped with the outer wall of the bearing (13), the right side of the lower surface of the transverse plate (141) is fixedly connected with the top end of a connecting shaft (143), the bottom end of the connecting shaft (143) is fixedly connected with the upper surface of a support plate (15), a driven bevel gear (144) is clamped on the outer wall of the connecting shaft (143), two ends of the bottom of the transverse plate (141) are fixedly connected with driving bevel gears, a right driving bevel gear (142) is meshed with the driven bevel gears (144), a left driving bevel gear (142) is meshed with a bevel gear disc (19), the bevel gear disc (19) is clamped with the outer wall of the shaft sleeve (12), opposite surfaces of the two driven bevel gears (144) are fixed through roller shafts, the extracting assembly (22) comprises a circulating pump (223), the lower surface of the circulating pump (223) is fixedly connected with the lower surface of the inner wall of the base (1), the input end of the circulating pump (223) is communicated with a filter cylinder (222), the lower surface of the filter cylinder (222) is fixedly connected with the lower surface of the inner wall of the base (1), the water inlet of the filter cylinder (222) is communicated with the outer wall of the discharge valve (21) through a connecting pipe (221), and a slag discharge port (224) is formed in the filter cylinder (222);
the lower surface of bleeder valve (21) is provided with collects box (24), the lower surface of collecting box (24) and the lower fixed surface of base (1) inner wall are connected, stoving subassembly (26) include fan housing (261), fan housing (261) joint is in curb plate (6), the right side intercommunication of fan housing (261) has tuber pipe (262), the other end of tuber pipe (262) and one side switch-on of drying-machine (25).
2. A plating method of a plating apparatus for robot production according to claim 1, comprising the steps of:
s1, when the metal parts in the robot production need to be plated and strengthened, the correct geometric shape and the normal structure exposing the base metal are obtained through the fine repair of a cutting machine tool or the grinding treatment by using abrasive cloth and metallographic abrasive paper, and the surface roughness of the plated part after finishing is below 5 mu m;
s2, performing acid washing and alkali washing on the plated part, firstly performing acid washing on the plated part through a 20-25% sulfuric acid solution, controlling the temperature of the acid washing solution to be 55-60 ℃, controlling the acid washing time to be 15-20min, and after the acid washing is completed, placing the plated part in a high-temperature 10-15% sodium hydroxide solution for alkali washing, and controlling the time to be 10-15 min;
s3, plating the plated piece processed in the S2, putting a plating solution into a plating box (2), controlling the pH value and the temperature of the plating solution, plating, electrifying a heater (20), and placing the plated piece on a plurality of groups of hooks (16) below a support plate (15);
s4, secondly, controlling the two electric hydraulic rods (501) to extend to drive the support plate (4) to move downwards, so that a plurality of plated parts are completely immersed in the plating solution, and stopping the two electric hydraulic rods (501) at the moment;
s5, electrifying the heater (20), heating the plating solution to form a plated film on the plated surface of the plated part, operating the motor (802), driving the driving fluted disc (9) to rotate by the motor (802), driving the two driven fluted discs (10) to rotate by the driving fluted disc (9), wherein the upper driven fluted disc (10) is fixed with the rotating shaft (11), and the lower driven fluted disc (10) is fixed with the shaft sleeve (12), so that the rotating directions of the rotating shaft (11) and the shaft sleeve (12) are opposite, the rotating shaft (11) drives a plurality of rotating blades (17) at the bottom to rotate, the shaft sleeve (12) drives the plated part on one support plate (15) to rotate, and the plating solution generates certain fluidity;
s6, at the moment, the driving bevel gear (142) on one side of the bottom of the transverse plate (141) rolls under the rotating action of the bevel gear disc (19) and is linked with the driving bevel gear (142) on the right side to drive the driven bevel gear (144) to rotate, so that the driven bevel gear (144) rotates to drive a plurality of plated parts under the support plate (15) to rotate, and the plating solution is fully and uniformly contacted with the plated parts;
s7, in the plating operation, the circulating pump (223) is operated to draw the plating solution from the bottom of the plating tank (2), the solution passes through the filter cartridge (222) to filter impurities and debris, and then the solution flows back into the plating tank (2) through the conduit (23), so that the plating solution in the plating tank (2) can flow circularly;
s8, after finishing plating work, stop heater (20) work, two electric hydraulic rods (501) shrink and drive backup pad (4) rebound, make a plurality of pieces of plating rise to plating case (2) top, secondly control drying-machine (25) work, produce wind and enter into tuber pipe (262), and carry out drying process to the piece of plating on multiunit couple (16) from fan housing (261) blowout, because extension board (15) drive and plate the piece and continuously rotate, realize the diversified mesh of drying to plating the piece.
CN202210480325.9A 2022-05-05 2022-05-05 Plating device and plating method for robot production Active CN114574838B (en)

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KR20070058310A (en) * 2005-12-02 2007-06-08 도쿄 엘렉트론 가부시키가이샤 Electroless plating apparatus and electroless plating method
US7611584B2 (en) * 2005-12-13 2009-11-03 Lg Electronics Inc. Electroless metal film-plating system
CN210916248U (en) * 2019-10-18 2020-07-03 苏州迪飞金属制品有限公司 Metal part surface gold plating device
CN111560643A (en) * 2020-05-20 2020-08-21 王艳军 Metal sheet plating device convenient to rare metal of negative pole is retrieved
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