Surface cleaning device for machining large-scale gear
Technical Field
The invention relates to the technical field of large-scale gear machining, in particular to a surface cleaning device for large-scale gear machining.
Background
The gear is a mechanical element with a rim on which the gear is continuously engaged to transmit motion and power, the gear is applied in transmission very early, at the end of 19 th century, the principle of generating a gear cutting method and the successive occurrence of a special machine tool and a cutter for cutting the gear by using the principle are realized, along with the development of production, the stability of gear operation is emphasized, the gear is widely applied to mechanical devices in various industries, and the large gear is mainly used for the transmission of large machinery such as mining machinery and the like.
The iron fillings that large gear cutting blank produced in-process at processing can splash peripherally, and because the outer disc of blank is great, can cooperate the coolant liquid to operate when the cutting, the iron fillings mixed cooling liquid of production often can remain in outer tooth's socket, the mode that the instrument that generally adopts handheld similar to the rake sweeps out iron fillings at present is cleared up, the work load is big and cleaning efficiency is low, generally use the towel to clear up before gear transportation packing, this mode cleaning effect is poor, the coolant liquid remains and influences the later stage and uses at the gear surface.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a surface cleaning device for machining a large gear, which solves the problems in the background art.
In order to achieve the purpose, the invention is realized by the following technical scheme: a surface cleaning device for large-scale gear processing comprises a fixed base, wherein a central shaft is fixedly connected to the top end of the fixed base, three pushing blocks are connected inside the fixed base in an array manner, an ejector rod is fixedly connected to one end, away from the central shaft, of each pushing block, a contact block is fixedly connected to one end, away from each pushing block, of each ejector rod, a rotating disc is sleeved on the outer surface of the central shaft and located above the fixed base, three guide grooves are connected to the bottom end of the rotating disc in an array manner, a toothed ring is fixedly connected to the top end of the rotating disc, a worm is rotatably connected to the outer surface of the toothed ring at the rear side of the central shaft, an extension rod is fixedly connected to the right end of the worm, a rotating frame is sleeved on the outer surface of the top portion of the central shaft, a moving rod is inserted into the rotating frame, a pushing frame is fixedly connected to the top portion of one end, close to the central shaft, of the pushing frame, a tension spring is fixedly connected to one end, and a scraper plate is slidably connected to the bottom end of the moving rod, the movable rod is far away from a bearing frame fixedly connected with one end of a rotating frame, the bearing frame is close to the inner part of one end of the movable rod and is spliced with a rotating shaft, the bottom end of the rotating shaft is fixedly connected with a contact wheel, the outer surface of the rotating shaft is positioned between the contact wheel and the bearing frame and is fixedly connected with an action wheel, the lower part of the action wheel is meshed with a driven wheel, the driven wheel is far away from one end of the action wheel and is fixedly connected with a driving gear, the inner part of the bearing frame is far away from one end of the driving gear and is fixedly connected with a reset spring, the reset spring is close to one end of the driving gear and is rotatably connected with an adjusting gear, the inner part of the bearing frame is far away from one end of the adjusting gear and is spliced with a belt, the inner part of the belt is far away from one end of the reciprocating screw and is meshed with the top end of the rotating shaft, the outer surface of the reciprocating screw is spliced with a connecting frame, the inner part of the connecting frame is spliced with a cleaning roller, the outer wall of the bearing frame is positioned inside fixedly connected with a sliding groove, the adjusting gear, the inner part of the outer wall of the connecting frame is connected with a cleaning roller, the cleaning roller is connected with a cleaning roller, a cleaning roller is positioned on the cleaning roller, a cleaning, The cleaning roller is meshed with the driving gear through a rack.
Preferably, the fixed base is internally provided with a moving groove which is connected with the pushing block in a sliding manner, the contact block is far away from the fixed base, the top end of the pushing block is provided with a guide rod which is meshed with the guide groove, and the pushing block is connected with the guide groove in a sliding manner through the guide rod.
Preferably, the rotating disc is rotatably connected with the central shaft, the toothed ring is meshed with the outer surface of the worm, and the outer wall of the central shaft is provided with a support rotatably connected with the worm.
Preferably, the rotating frame is rotatably connected with the central shaft, the rotating frame is internally provided with a jack which is slidably connected with the moving rod, the top end of the rotating frame is provided with a limiting groove, the pushing frame and the limiting groove are slidably connected, and one end of the pulling spring, which is far away from the pushing frame, is rotatably connected with the top end of the central shaft.
Preferably, the scraper blade is "L" type setting, and the scraper blade is inclination setting, and the carriage release lever bottom is provided with the sleeve of being connected with the scraper blade, is provided with the elasticity piece in the sleeve.
Preferably, the rotation axis is connected with bearing the frame group and is rotated, and the contact wheel top is provided with the limiting plate, and the rubber sleeve has been cup jointed to the contact wheel surface, is connected through the connecting rod between follow driving wheel and the drive gear, and the connecting rod is connected with bearing the frame group and is rotated.
Preferably, the reciprocating screw rod is located above the connecting frame and is arranged to be a smooth outer surface, the outer surface of the reciprocating screw rod located below the connecting frame is provided with a thread groove, the reciprocating screw rod is rotatably connected with the bearing frame, and the connecting frame is rotatably connected with the reciprocating screw rod.
Preferably, the outer surface of the cleaning roller is provided with a groove, the cleaning roller is rotationally connected with the connecting frame, and the connecting frame is in sliding connection with the sliding groove.
The invention has the following beneficial effects:
1. this surface cleaning device for large-scale gear machining puts the device at gear central point when using, drives the worm through the extension rod and rotates, and the worm drives the ring gear and rotates, and the ring gear drives the rolling disc rotation, and the rolling disc drives the guide way and rotates, and the guide way drives and promotes the piece and removes, promotes the piece and drives the contact block through the ejector pin and remove, and unable adjustment base passes through the contact block to be fixed in gear center department, has the advantage of the operation of being convenient for.
2. When the surface cleaning device for machining the large gear is used, the pushing frame is pulled to drive the moving rod to move, the moving rod drives the contact wheel to contact with external teeth of the gear, the scraper is positioned on the outer surface of the gear, the rotating frame is pushed to drive the moving rod to rotate, the moving rod drives the contact wheel to move, the contact wheel is meshed with the outer surface of the gear to rotate, the contact wheel drives the driving wheel to rotate through the rotating shaft, the driving wheel drives the driven wheel to rotate, the driven wheel drives the driving gear to rotate, the driving gear drives the rack to rotate, the rack drives the cleaning roller to clean the outer surface of the gear, meanwhile, the rotating shaft drives the reciprocating screw rod to rotate through the belt, the reciprocating screw rod drives the connecting frame to move up and down, the problem that the cleaning roller is driven to move up and down due to the fact that the mode that the iron chips are cleaned out by a tool similar to a rake is adopted is solved, the workload is large, and the cleaning efficiency is low, has the advantage of high cleaning efficiency.
3. This surface cleaning device for large gear processing when using, the sleeve that the scraper blade passes through the carriage release lever bottom realizes with the contact of gear surface, and the runner yoke drives the scraper blade in the pivoted and concentrates the clearance with the piece of gear surface, and the scraper blade of slope collects gear center department with the piece, has solved and has used the unable problem with the coolant liquid clean up of towel, has clean thorough advantage.
Drawings
FIG. 1 is an orthogonal three-axis view of the structure of the present invention;
FIG. 2 is a schematic view of a worm according to the present invention;
FIG. 3 is a schematic view of a structural turret of the present invention;
FIG. 4 is a schematic view of a structural pushing block of the present invention;
FIG. 5 is a schematic view of a guide slot of the present invention;
FIG. 6 is a schematic view of a structural screed according to the present invention;
FIG. 7 is a schematic view of a structural adjustment gear of the present invention;
FIG. 8 is a schematic view of the structural runner of the present invention.
Wherein, 1 fixed base, 2 center shafts, 3 push blocks, 4 mandrils, 5 contact blocks, 6 rotating discs, 7 guide grooves, 8 toothed rings, 9 worms, 10 extension rods, 11 rotating frames, 12 moving rods, 13 push frames, 14 tension springs, 15 scraping plates, 16 bearing frames, 17 rotating shafts, 18 contact wheels, 19 driving wheels, 20 driven wheels, 21 driving gears, 22 reset springs, 23 adjusting gears, 24 reciprocating screw rods, 25 belts, 26 connecting frames, 27 cleaning rollers, 28 chutes and 29 racks.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the invention provides a surface cleaning device for large-scale gear machining, as shown in figures 1-8, the surface cleaning device comprises a fixed base 1, a central shaft 2 is fixedly connected to the top end of the fixed base 1, three pushing blocks 3 are connected in an array manner inside the fixed base 1, a moving groove which is connected with the pushing blocks 3 in a sliding manner is formed inside the fixed base 1, the moving groove is convenient to move the pushing blocks 3, a push rod 4 is fixedly connected to one end, away from the central shaft 2, of each pushing block 3, a contact block 5 is fixedly connected to one end, away from the pushing blocks 3, of each push rod 4, the contact block 5 is arranged away from the fixed base 1, a rotating disc 6 is sleeved on the outer surface of the central shaft 2 above the fixed base 1, the rotating disc 6 is connected with the central shaft 2 in a rotating manner, three guide grooves 7 are connected to the bottom end of the rotating disc 6 in an array manner, the guide grooves 7 are arranged in an arc manner, the guide grooves 7 are convenient to drive the pushing blocks 3 to move, the top end of the pushing block 3 is provided with a guide rod meshed with the guide groove 7, and the guide rod is arranged so that the rotating disc 6 can drive the pushing block 3 to move.
The pushing block 3 is connected with the guide groove 7 in a sliding mode through a guide rod, a toothed ring 8 is fixedly connected to the top end of a rotating disc 6, a worm 9 is connected to the rear side of a central shaft 2 on the outer surface of the toothed ring 8 in a rotating mode, the toothed ring 8 is meshed with the outer surface of the worm 9, a support which is connected with the worm 9 in a rotating mode is arranged on the outer wall of the central shaft 2, an extension rod 10 is fixedly connected to the right end of the worm 9, the device is placed at the center of a gear, the worm 9 is driven to rotate through the extension rod 10, the worm 9 drives the toothed ring 8 to rotate, the toothed ring 8 drives the rotating disc 6 to rotate, the rotating disc 6 drives the guide groove 7 to rotate, the guide groove 7 drives the pushing block 3 to move, the pushing block 3 drives a contact block 5 to move through a push rod 4, the fixing base 1 is fixed at the center of the gear through the contact block 5, the rotating frame 11 is connected to the outer surface of the top of the central shaft 2, a moving rod 12 is inserted into the rotating frame 11, the moving rod 12 is fixedly connected to the top of the center of the central shaft 2, a pushing frame 13 is fixedly connected to the top of the moving rod 12 close to the top, a tension spring 14 is fixedly connected to one end of the pushing frame 13 close to the central shaft 2, and the tension spring 14 is arranged to enable the moving rod 12 to move towards one end of the central shaft 2 all the time.
Rotating turret 11 constitutes to rotate with center pin 2 and is connected, rotating turret 11 is inside to be seted up and constitutes sliding connection's jack with carriage release lever 12, the spacing groove has been seted up on 11 tops of rotating turret, sliding connection is constituteed with the spacing groove to promotion frame 13, the setting of spacing groove plays limiting displacement to promotion frame 13, tension spring 14 keeps away from to promote frame 13 one end and constitutes to rotate with 2 tops of center pin and be connected, carriage release lever 12 bottom sliding connection has scraper blade 15, scraper blade 15 is "L" type setting, scraper blade 15 is inclination setting, scraper blade 15 inclination's setting is convenient for collect gear surface piece, carriage release lever 12 bottom is provided with the sleeve of being connected with scraper blade 15, be provided with the elastic sheet in the sleeve, the setting of elastic sheet makes scraper blade 15 be suitable for the gear of multiple thickness.
The movable rod 12 is kept away from 11 one end fixedly connected with of rotating turret and bears frame 16, bears the frame 16 and is close to the inside rotation axis 17 that pegs graft of 12 one end of movable rod, and rotation axis 17 constitutes with bearing frame 16 and rotates and be connected, and rotation axis 17 bottom fixedly connected with contacts wheel 18, and contact wheel 18 top is provided with the limiting plate, and contact wheel 18 surface has cup jointed the rubber sleeve, and the setting of rubber sleeve is convenient for contact wheel 18 and rotates outside the gear.
The outer surface of the rotating shaft 17 is located between the contact wheel 18 and the bearing frame 16 and is fixedly connected with a driving wheel 19, a driven wheel 20 is meshed below the driving wheel 19, the driven wheel 20 is far away from one end of the driving wheel 19 and is fixedly connected with a driving gear 21, the driven wheel 20 is connected with the driving gear 21 through a connecting rod, the connecting rod is rotatably connected with the bearing frame 16, one end of the driving gear 21, which is far away from the inside of the bearing frame 16, is fixedly connected with a return spring 22, one end of the return spring 22, which is close to the driving gear 21, is rotatably connected with an adjusting gear 23, and the rack 29 is always in a tightening state due to the arrangement of the return spring 22.
Bear 16 inside keeping away from adjusting gear 23 one end and peg graft and have reciprocal lead screw 24, reciprocal lead screw 24 top has cup jointed belt 25, belt 25 inside keeps away from reciprocal lead screw 24 one end and the meshing of rotation axis 17 top, reciprocal lead screw 24 surface has cup jointed link 26, reciprocal lead screw 24 is located link 26 top and sets up to smooth surface, reciprocal lead screw 24 is located link 26 below surface and has seted up the thread groove, the structure of being convenient for of setting up of reciprocal lead screw 24 surface is connected.
The reciprocating screw rod 24 is rotatably connected with the bearing frame 16, the connecting frame 26 is rotatably connected with the reciprocating screw rod 24, a cleaning roller 27 is inserted into the connecting frame 26, a groove is formed in the outer surface of the cleaning roller 27, the cleaning roller 27 is convenient to contact with the gear outer teeth, the cleaning effect is improved, the cleaning roller 27 is rotatably connected with the connecting frame 26, the pushing frame 13 is pulled to drive the moving rod 12 to move, the moving rod 12 drives the contact wheel 18 to contact with the gear outer teeth, the scraper 15 is arranged on the outer surface of the gear, the rotating frame 11 is pushed to drive the moving rod 12 to rotate, the moving rod 12 drives the contact wheel 18 to move, the contact wheel 18 is meshed with the outer surface of the gear to rotate, the contact wheel 18 drives the driving wheel 19 to rotate through the rotating shaft 17, the driving wheel 19 drives the driven wheel 20 to rotate, the driven wheel 20 drives the driving gear 21 to rotate, the driving gear 21 drives the rack 29 to rotate, the rack 29 drives the cleaning roller 27 to clean the outer surface of the gear, meanwhile, the rotating shaft 17 drives the reciprocating screw rod 24 to rotate through the belt 25, the reciprocating screw rod 24 drives the connecting frame 26 to move up and down, the connecting frame 26 drives the cleaning roller 27 to move up and down, the outer wall of the bearing frame 16 is located inside the connecting frame 26 and fixedly connected with a sliding groove 28, the connecting frame 26 and the sliding groove 28 form sliding connection, the sliding groove 28 plays a limiting and guiding role on the connecting frame 26, and the adjusting gear 23, the cleaning roller 27 and the driving gear 21 are meshed through a rack 29.
When the device is used, the device is placed at the center of a gear, the worm 9 is driven to rotate through the extension rod 10, the worm 9 drives the gear ring 8 to rotate, the gear ring 8 drives the rotating disc 6 to rotate, the rotating disc 6 drives the guide groove 7 to rotate, the guide groove 7 drives the pushing block 3 to move, the pushing block 3 drives the contact block 5 to move through the ejector rod 4, the fixed base 1 is fixed at the center of the gear through the contact block 5, the pushing frame 13 is pulled to drive the moving rod 12 to move, the moving rod 12 drives the contact wheel 18 to contact with the external teeth of the gear, the scraping plate 15 is positioned on the outer surface of the gear at the moment, the rotating frame 11 is pushed to drive the moving rod 12 to rotate, the moving rod 12 drives the contact wheel 18 to move, the contact wheel 18 is meshed with the outer surface of the gear to rotate, the contact wheel 18 drives the driving wheel 19 to rotate through the rotating shaft 17, the driving wheel 19 drives the driven wheel 20 to rotate, and the driven wheel 20 drives the driving gear 21 to rotate, the driving gear 21 drives the rack 29 to rotate, the rack 29 drives the cleaning roller 27 to clean the outer surface of the gear, meanwhile, the rotating shaft 17 drives the reciprocating screw rod 24 to rotate through the belt 25, the reciprocating screw rod 24 drives the connecting frame 26 to move up and down, and the connecting frame 26 drives the cleaning roller 27 to move up and down.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.