CN114539735B - PBT/POK composite material and application thereof - Google Patents

PBT/POK composite material and application thereof Download PDF

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Publication number
CN114539735B
CN114539735B CN202210266778.1A CN202210266778A CN114539735B CN 114539735 B CN114539735 B CN 114539735B CN 202210266778 A CN202210266778 A CN 202210266778A CN 114539735 B CN114539735 B CN 114539735B
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pbt
pok
composite material
parts
resin
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CN114539735A (en
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肖军华
陈平绪
叶南飚
张超
张永
林洁龙
叶士兵
刘纪庆
王飞
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Shanghai Kingfa Science and Technology Co Ltd
Jiangsu Kingfa New Material Co Ltd
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Shanghai Kingfa Science and Technology Co Ltd
Jiangsu Kingfa New Material Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

Abstract

The invention provides a PBT/POK composite material and application thereof, and relates to the technical field of high polymer materials. The PBT/POK composite material provided by the invention comprises the following components in parts by weight: 15-60 parts of PBT resin, 10-50 parts of POK resin, 25-35 parts of glass fiber, 1-3 parts of compatilizer and 0.3-1 part of heat-resistant agent, wherein the compatilizer is polymer ionomer, and the heat-resistant agent is polycarbodiimide. According to the invention, the PBT resin and the POK resin are used as matrix resin, and the compatibility among the components can be improved by introducing a specific compatilizer and a specific heat-resistant agent into the matrix resin, so that the prepared composite material has good high-temperature oil aging resistance.

Description

PBT/POK composite material and application thereof
Technical Field
The invention relates to the technical field of high polymer materials, in particular to a PBT/POK composite material and application thereof.
Background
Polybutylene terephthalate (PBT) is a polymer obtained by the esterification reaction, dehydration and polycondensation of terephthalic acid and butanediol at high temperature, and is a semi-crystalline thermoplastic polyester. PBT has excellent electrical insulation property, heat resistance, processability, high cost performance and dimensional stability, and is widely applied to the fields of automobile electronics, automobile engine periphery and the like. The peripheral parts of the automobile engine are often required to be contacted with various oil products, such as gearbox oil, materials and the oil products are required to have good high-temperature compatibility, the mechanical properties of the PBT composition can be obviously reduced after the PBT composition is exposed to a high-temperature gearbox for a long time, and how to improve the oil performance of the high-temperature-resistant gearbox of the PBT composition is freshly reported.
Patent CN109280346B discloses a high-impact glass fiber reinforced halogen-free flame-retardant POK/PBT alloy and a preparation method thereof. The high-impact glass fiber reinforced halogen-free flame-retardant PBT/POK alloy has excellent normal-temperature impact strength and low-temperature impact strength, and a 1.6mm flame-retardant spline meets the UL 94V-0 level; the alloy provided by the invention has the characteristics of hydrolysis resistance, low warpage, high flow and low cost, and can be widely applied to the fields of LED lamp ornaments, automobile parts and the like. However, the invention does not make further optimization on the high temperature oil resistance of the composition. The antistatic POK/PET/PBT ternary alloy material prepared by adding an antistatic agent and adopting a blending method in the patent CN109825042A has high and durable antistatic performance, and the toughness and hardness of the POK/PET/PBT ternary alloy material can be adjusted according to different requirements. However, the high temperature resistant oil product performance of the composition of the invention is still obviously insufficient.
Disclosure of Invention
In order to solve the defects in the prior art, the main purpose of the invention is to provide a PBT/POK composite material and application thereof.
In order to achieve the above purpose, in a first aspect, the invention provides a PBT/POK composite material, which comprises the following components in parts by weight: 15-60 parts of PBT resin, 10-50 parts of POK (polyketone) resin, 25-35 parts of glass fiber, 1-3 parts of compatilizer and 0.3-1 part of heat-resistant agent, wherein the compatilizer is polymer ionomer, and the heat-resistant agent is polycarbodiimide.
The invention takes PBT resin and POK resin as matrix resin, and introduces specific compatilizer (namely polymer ionomer) and heat-resistant agent (namely polycarbodiimide) into the matrix resin, wherein the polymer ionomer is a polymer which contains a small amount of suspended acid radicals on a main chain of a macromolecule, and the suspended acid radicals are partially or completely neutralized into salt, and the ionic pairs have unique aggregation state structure under the actions of electrostatic attraction, repulsion, complexation and the like. The polymer ionomer can improve the compatibility of the blend through special interactions such as ion-ion, ion-dipole, hydrogen bond, acid-base, charge transfer, transition metal coordination complex and the like, physical cross-linking formed between polymer chains by multiple ion pairs or ion clusters and chemical reaction; while polycarbodiimides can convert/neutralize water and acids generated during thermal degradation of polymers into harmless urea. The invention combines the two materials, and the prepared composite material has good high-temperature oil aging resistance by adding the two materials into matrix resin.
As a preferred embodiment of the PBT/POK composite material of the present invention, the polymer oligomer is at least one of an ethylene acid oligomer, an ethylene acid acrylate oligomer, and an ethylene/methacrylic acid oligomer.
The inventor finds out through a large number of experiments that the prepared PBT/POK composite material can show excellent high-temperature oil aging resistance compared with the conventional compatilizer by adopting the three polymer ionomers as the compatilizer.
As a preferred embodiment of the PBT/POK composite material of the present invention, the relative molecular mass of the polycarbodiimide is 2000-3000g/mol.
The inventor finds that the relative molecular mass of the polycarbodiimide has a larger influence on the high-temperature oil aging resistance of the PBT/POK composite material, and when the relative molecular mass of the polycarbodiimide is 2000-3000g/mol, the high-temperature oil aging resistance of the prepared PBT/POK composite material is better than that of the PBT/POK composite material corresponding to the relative molecular mass of the polycarbodiimide being lower than 2000 g/mol.
As a preferred embodiment of the PBT/POK composite material of the present invention, the PBT resin has an intrinsic viscosity of 0.82-0.99dl/g.
The viscosity test method of the PBT resin is a method A in GB/T14190-2017, namely a capillary viscosimetry method, wherein the mass ratio of phenol to 1, 2-tetrachloroethane is 50:50.
In the technical scheme of the invention, the intrinsic viscosities of the PBT resins are different, and the aging resistance of the high-temperature resistant oil products of the corresponding PBT/POK composite materials are obviously different. When the intrinsic viscosity of the PBT resin is 0.82-0.99dl/g, the prepared PBT/POK composite material has better high-temperature oil aging resistance.
As a preferred embodiment of the PBT/POK composite material of the present invention, the POK resin has a melt mass flow rate of 6-60g/10min at 240℃under a load of 2.16kg according to ISO 1133-2011.
In the technical scheme of the invention, the melt mass flow rate of the POK resin also has a great influence on the aging performance of the high-temperature resistant oil product of the PBT/POK composite material. A large number of experiments show that the PBT/POK composite material prepared by POK resin with the melt mass flow rate of 6-60g/10min has better high-temperature oil aging resistance.
As a preferred embodiment of the PBT/POK composite material, the PBT/POK composite material further comprises 0.1-3 parts by weight of a processing aid.
As a preferred embodiment of the PBT/POK composite material of the present invention, the processing aid includes at least one of an antioxidant, a light stabilizer, a lubricant, and a colorant.
In the technical scheme of the invention, the antioxidant can be selected from at least one of pentaerythritol tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate (namely antioxidant 1010), phosphite ester, thioester and hindered phenol; the light stabilizer can be at least one selected from benzotriazole ultraviolet light absorbers and hindered amine light stabilizers; the lubricant can be at least one selected from pentaerythritol stearate, silicone and montan wax; the colorant can be at least one selected from carbon black, zinc sulfide, titanium dioxide and organic dye.
In a second aspect, the invention also provides an application of the PBT/POK composite material in preparing automobile engine parts. Preferably, the automotive engine part is a gearbox.
Compared with the prior art, the invention has the beneficial effects that:
according to the technical scheme, the PBT resin and the POK resin are used as matrix resin, and the compatibility among the components can be improved by introducing a specific compatilizer and a specific heat-resistant agent into the matrix resin, so that the prepared composite material has good high-temperature oil aging resistance.
Detailed Description
For a better description of the objects, technical solutions and advantages of the present invention, the present invention will be further described by means of specific examples.
The raw material sources of the examples and comparative examples of the present invention are as follows:
1. PBT resin
PBT resin 1: intrinsic viscosity 0.68dl/g, brand PBT GX110, available from Middling petrochemical company;
PBT resin 2: intrinsic viscosity 0.82dl/g, brand PBT GX112, available from Middling petrochemical company;
PBT resin 3: the intrinsic viscosity is 0.99dl/g, the brand is PBT GX121, and the product is purchased from China petrochemical instrumentation chemical company;
PBT resin 4: intrinsic viscosity 2.8dl/g, brand PBT GX236, available from Middling petrochemical company;
2. POK resin
POK resin 1: the melt mass flow rate was 6g/10min, brand POK M630A, available from Korea dawn;
POK resin 2: the melt mass flow rate was 60g/10min, brand POK M330A, available from Korea dawn;
POK resin 3: the melt mass flow rate was 150g/10min, brand POK M230A, available from Korea dawn;
3. glass fiber: are commercially available;
4. compatibilizing agent
Vinyl acid ionomers: the trademark Surlyn 8920, available from DuPont;
ethylene acid acrylate ionomers: the trade name Surlyn 9320, available from dupont;
ethylene/methacrylic acid ionomers: the brand Surlyn 9910, available from DuPont;
common compatilizer: styrene-acrylonitrile-glycidyl methacrylate copolymer, trade name SAG-005, commercially available from jia Yi Rong;
5. heat-resistant agent
Polycarbodiimide 1: the relative molecular mass is 362g/mol, with the brand name of Stabilizer, available from RASCHIG GmbH;
polycarbodiimide 2: the relative molecular mass is 2000g/mol, with the trade name Stbaxol P200, available from Rhine chemistry;
polycarbodiimide 3: the relative molecular mass is 3000g/mol, the trade name is Stbaxol P, purchased from Rhine chemistry;
6. processing aid
An antioxidant: antioxidant 1010, commercially available;
light stabilizers: UV-234, commercially available;
and (3) a lubricant: pentaerythritol stearate, commercially available;
coloring agent: carbon black, commercially available.
In the following examples and comparative examples, glass fibers and processing aids were obtained commercially, and the same was used in parallel experiments unless otherwise specified.
The preparation method of the PBT/POK composite material in the embodiment and the comparative example comprises the following steps: the components are added into a high-speed mixer according to the proportion, stirred uniformly, added into a double-screw extruder by a feeder, extruded, cooled, dried and granulated.
The relevant performance test criteria or methods in the examples and comparative examples of the present invention are as follows:
1. initial tensile Strength
The samples were injection molded into 150mm x 10mm x 4mm dumbbell bars and tested for tensile strength according to ISO 527-1-2012, at a tensile speed of 5mm/min;
2. aging resistance of high temperature oil (i.e. high temperature oil resistant tensile strength)
Adding gearbox oil into a high-pressure reaction kettle, soaking 150mm x 10mm x 4mm dumbbell-shaped sample bars into the gearbox oil, then placing the reaction kettle into a baking oven at 150 ℃, taking out the sample bars after 1000 hours, carrying out tensile strength test after conditioning for 24H at 23 ℃/50% RH, and calculating the performance retention rate compared with the original performance.
TABLE 1 content of the components (in parts by weight) of examples 1-9 and comparative examples 1-6
TABLE 2 Performance test results for examples 1-9, comparative examples 1-6
As shown in tables 1 and 2, the PBT/POK composite materials prepared in examples 1-9 have higher initial tensile strength, and the tensile strength retention rate can reach more than 70% after oil aging resistance at 150 ℃.
The PBT/POK composite material prepared in the comparative example 1 has an initial tensile strength lower than that of the PBT/POK composite materials prepared in the examples 3 and 6-7, and the PBT/POK composite materials prepared in the examples 3 and 6-7 have a tensile strength retention rate after oil aging at 150 ℃ which is significantly higher than that of the PBT/POK composite materials prepared in the comparative example 1, indicating that the PBT/POK composite materials prepared by using the polymer interpolymer as the compatibilizer have good initial tensile strength and a tensile strength retention rate after oil aging at 150 ℃.
The relative molecular masses of the heat-resistant agent polycarbodiimides in the example 3 and the examples 8-9 are different, and the tensile strength retention rate of the PBT/POK composite material prepared by the example 8 with the relative molecular mass of 362g/mol is relatively low after oil aging resistance at 150 ℃;
compared with the example 3, the comparative example 2 does not add any compatilizer, and the initial tensile strength and the retention rate of the tensile strength after oil aging resistance at 150 ℃ of the prepared PBT/POK composite material are very low, so that the requirements of automobile engine parts on mechanical properties and oil aging resistance are difficult to meet.
Compared with the example 1, the addition amount of the compatilizer in the comparative example 3 is too high, and ethylene acid or acrylic acid fragments in the polymer ionomer molecular chain can influence the regularity of crystallization of the composition, so that the initial tensile strength and the retention rate of the tensile strength of the prepared PBT/POK composite material after oil aging resistance at 150 ℃ are lower;
compared with the example 3, the comparative example 4 is free from adding the heat-resistant agent, and the initial tensile strength and the retention rate of the tensile strength after oil aging resistance at 150 ℃ of the prepared PBT/POK composite material are very low, so that the requirements of automobile engine parts on mechanical properties and oil aging resistance are difficult to meet.
Compared with the example 1, the addition amount of the heat resistant agent in the comparative example 5 is too high, the melt viscosity of the system is increased, the regularity of the crystallization of the composition is destroyed, the initial tensile strength of the prepared PBT/POK composite material, the retention rate of the tensile strength after oil aging at 150 ℃ is very low, and the extrusion processing of the material is difficult;
compared with the example 3, the addition amount of the PBT resin and the POK resin in the comparative example 6 is not in a limited range, and the tensile strength retention rate of the prepared PBT/POK composite material after oil aging resistance at 150 ℃ is very low, so that the requirements of automobile engine parts on mechanical properties and oil aging resistance are difficult to meet.
The effect of the intrinsic viscosity of the PBT resin and the melt mass flow rate of the POK resin on the performance of the PBT/POK composite material was examined based on the reference of example 2. The content of each component is shown in Table 3.
TABLE 3 content of the components (in parts by weight) of example 2, examples 10-14
TABLE 4 Performance test results for example 2, examples 10-14
As can be seen from tables 3 and 4, the intrinsic viscosities of the PBT resin only in examples 2 and 10-12 are different, and the initial tensile strength and the retention rate of the tensile strength after oil aging resistance at 150 ℃ of the PBT/POK composite materials prepared in examples 2 and 11 are higher than those of examples 10 and 12, which shows that the high-temperature oil aging resistance of the prepared PBT/POK composite materials is better when the intrinsic viscosities of the PBT resins are 0.82-0.99dl/g.
Only POK resins in examples 2 and 13-14 are different in melt mass flow rate, and the PBT/POK composite materials prepared in example 2 and example 13 are higher in initial tensile strength and tensile strength retention rate after oil aging resistance at 150 ℃ than in example 14, so that the PBT/POK composite materials prepared by using the POK resins with the melt mass flow rate of 6-60g/10min are better in high-temperature oil aging resistance.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the scope of the present invention, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention may be modified or substituted equally without departing from the spirit and scope of the technical solution of the present invention.

Claims (8)

1. The PBT/POK composite material is characterized by comprising the following components in parts by weight: 15-60 parts of PBT resin, 10-50 parts of POK resin, 25-35 parts of glass fiber, 1-3 parts of compatilizer and 0.3-1 part of heat-resistant agent, wherein the compatilizer is polymer ionomer, and the heat-resistant agent is polycarbodiimide;
the polymer ionomer is an ethylene/methacrylic acid ionomer.
2. The PBT/POK composite material of claim 1, wherein the polycarbodiimide has a relative molecular mass of 2000-3000g/mol.
3. The PBT/POK composite material of claim 1, wherein the PBT resin has an intrinsic viscosity of 0.82-0.99dl/g according to GB/T14190-2017.
4. The PBT/POK composite material of claim 1, wherein the POK resin has a melt mass flow rate of 6-60g/10min at 240 ℃ under a load of 2.16kg according to ISO 1133-2011.
5. The PBT/POK composite material of claim 1, further comprising 0.1 to 3 parts by weight of a processing aid.
6. The PBT/POK composite material of claim 5, wherein the processing aid comprises at least one of an antioxidant, a light stabilizer, a lubricant, and a colorant.
7. Use of the PBT/POK composite material according to any one of claims 1 to 6 for the manufacture of automotive engine parts.
8. The use of claim 7, wherein the automotive engine part is a gearbox.
CN202210266778.1A 2022-03-17 2022-03-17 PBT/POK composite material and application thereof Active CN114539735B (en)

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JP2006341021A (en) * 2005-06-10 2006-12-21 Sri Sports Ltd Golf ball
CN101155874A (en) * 2005-02-07 2008-04-02 纳幕尔杜邦公司 Thermoplastic vulcanisate blend
CN105419253A (en) * 2015-11-20 2016-03-23 金发科技股份有限公司 Polybutylene terephthalate composition and preparation method thereof
CN108034204A (en) * 2017-12-28 2018-05-15 广东聚石化学股份有限公司 A kind of low-temperature impact-resistant polymer blend and preparation method thereof
CN109280346A (en) * 2018-09-07 2019-01-29 广东聚石化学股份有限公司 A kind of high impact resistance fiberglass enhancing halogen-free flameproof POK/PBT alloy and preparation method thereof
CN109825042A (en) * 2019-01-14 2019-05-31 广东壹豪新材料科技股份有限公司 A kind of POK/PET/PBT ternary-alloy material and its preparation process
CN110698809A (en) * 2019-11-28 2020-01-17 青岛中新华美塑料有限公司 Anti-aging and anti-impact composite material and preparation method thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7094861B2 (en) * 2003-12-30 2006-08-22 General Electric Company Thermoplastic composition containing polymeric anti-static salt, method of making, and use thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101155874A (en) * 2005-02-07 2008-04-02 纳幕尔杜邦公司 Thermoplastic vulcanisate blend
JP2006341021A (en) * 2005-06-10 2006-12-21 Sri Sports Ltd Golf ball
CN105419253A (en) * 2015-11-20 2016-03-23 金发科技股份有限公司 Polybutylene terephthalate composition and preparation method thereof
CN108034204A (en) * 2017-12-28 2018-05-15 广东聚石化学股份有限公司 A kind of low-temperature impact-resistant polymer blend and preparation method thereof
CN109280346A (en) * 2018-09-07 2019-01-29 广东聚石化学股份有限公司 A kind of high impact resistance fiberglass enhancing halogen-free flameproof POK/PBT alloy and preparation method thereof
CN109825042A (en) * 2019-01-14 2019-05-31 广东壹豪新材料科技股份有限公司 A kind of POK/PET/PBT ternary-alloy material and its preparation process
CN110698809A (en) * 2019-11-28 2020-01-17 青岛中新华美塑料有限公司 Anti-aging and anti-impact composite material and preparation method thereof

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