CN114535221A - Stable laser rust removal equipment - Google Patents
Stable laser rust removal equipment Download PDFInfo
- Publication number
- CN114535221A CN114535221A CN202210288639.9A CN202210288639A CN114535221A CN 114535221 A CN114535221 A CN 114535221A CN 202210288639 A CN202210288639 A CN 202210288639A CN 114535221 A CN114535221 A CN 114535221A
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- Prior art keywords
- water
- cooling
- cooling box
- rust removal
- box
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- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims abstract description 112
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 142
- 239000000463 material Substances 0.000 claims abstract description 138
- 238000001816 cooling Methods 0.000 claims abstract description 97
- 230000005540 biological transmission Effects 0.000 claims description 58
- 238000004140 cleaning Methods 0.000 claims description 32
- 239000003651 drinking water Substances 0.000 claims description 14
- 235000020188 drinking water Nutrition 0.000 claims description 14
- 239000011324 bead Substances 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 38
- 239000007921 spray Substances 0.000 abstract description 12
- 239000002184 metal Substances 0.000 abstract description 9
- 229910052751 metal Inorganic materials 0.000 abstract description 9
- 230000003749 cleanliness Effects 0.000 abstract description 4
- 238000007667 floating Methods 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 7
- 230000006378 damage Effects 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- 239000000428 dust Substances 0.000 description 5
- 238000005086 pumping Methods 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000002351 wastewater Substances 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 239000011538 cleaning material Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 229920001821 foam rubber Polymers 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000031700 light absorption Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention relates to the relevant field of laser rust removal, in particular to a stable laser rust removal device which comprises an output box, a water tank, a water pump box and a cooling box, wherein the stable laser rust removal device cools a rust-removed material through a water spray head, so that the rust-removed material is prevented from deforming, water sprayed by the water spray head can clean the material, so that treated metal debris is prevented from floating, the cleanliness of the material is facilitated, a rust removal gun is inserted into the rust removal gun through a clamping ring to cool the laser output end of the rust removal gun, the work overload of the rust removal gun due to overhigh temperature is avoided, the service life of the device is prolonged, the rust removal gun is positioned in the device in the cooling process, the operation safety is improved, and an operator is prevented from being injured by the cooling process; the material is fixed through the material clamping component, the stability of the rust removal process is improved, the material rolling in the operation process is avoided, the material clamping component can move and rotate the material to be adjusted, the rust removal process is convenient and fast to adjust the material, and the operation process is more labor-saving.
Description
Technical Field
The invention relates to the field related to laser rust removal, in particular to stable laser rust removal equipment.
Background
The method adopts chemical, electrochemical, mechanical and other methods to remove the oxide on the surface of the equipment and parts thereof, the common rust removal methods comprise chemical rust removal, electrochemical rust removal, sand blasting rust removal, manual rust removal, laser rust removal, barrel polishing rust removal and the like, and the laser rust removal is mainly used for rust removal of raw materials, has high rust removal efficiency and is used for rust removal treatment of materials.
The laser rust removal technology developed in recent years depends on the absorption of light pulse energy by a rust layer to form plasma, so that shock waves are formed, rust on the surface is removed by the shock waves, and the laser rust removal technology has the characteristics of low price, high efficiency and high speed, is quite safe, cannot cause damage to a human body when not directly exposed to laser pulses for a long time, and cannot cause damage to a substrate; compared with the traditional cleaning methods such as mechanical friction cleaning, chemical corrosion cleaning, liquid solid strong impact cleaning, high-frequency ultrasonic cleaning and the like, the laser rust removal method does not use any chemical agent, the waste after cleaning is solid harmless powder, and the problem of environmental pollution caused by chemical cleaning can be thoroughly solved. The cleaning process is non-grinding, non-contact and non-damage to the base material. The low-cost washing can carry out accurate washing, facilitates the use to the appointed area.
Chinese patent discloses a high-stability laser rust removal device, (No. CN113600563B), the technique of the patent adopts the arrangement of electromagnetic disks, etc., which can prevent smoke from blocking sight and laser from penetrating in the laser rust removal process, and can also prevent operators from sucking harmful substances such as rust powder, etc., so as to realize environmental protection rust removal, the arrangement of a rotating motor, etc. can ensure that a first electromagnetic disk and a second electromagnetic disk synchronously rotate, the second electromagnetic disk just correspondingly rotates into a dust collection section when the first electromagnetic disk rotates out of the dust collection section, thereby realizing uninterrupted adsorption treatment of iron powder in a mixture, and simultaneously rotating and cleaning the electromagnetic disks, improving the efficiency of laser rust removal, driving the whole dust collection section to resonate by controlling a vibration motor, and further leading the rotated electromagnetic disks to shake off the residual on the iron powder under the influence of elastic clamping of an elastic fixing ring, realizes full cleaning and ensures the adsorption effect of the follow-up electromagnetic disc on the iron powder, but the device collects the processed metal scraps in a dust removal mode, but the noise is high in the dust collection process, the device vibrates in the collection process, cause wearing and tearing to the user hand, be unfavorable for the precision of worker's handheld rust cleaning, because the weight of metal fillings is great, it is lower to collect the completeness, be unfavorable for the cleanliness factor in operation ground, material temperature after the rust cleaning is higher, untimely processing leads to the material to warp, the stability of material can not be guaranteed to the rust cleaning in-process of general laser rust cleaning device, the angle that generally needs the manual regulation material is accomplished fixedly and is carried out the rust cleaning operation, operation process is comparatively hard, lead to the problem of rust cleaning inefficiency, can produce high temperature after general rust cleaning rifle work a period, if not lead to the rust cleaning rifle to damage to its timely processing, be unfavorable for the life of device. Accordingly, those skilled in the art have provided a stabilized type laser rust removing apparatus to solve the problems set forth in the above background art.
Disclosure of Invention
The invention aims to provide a stable laser derusting device to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a stable laser rust removal device comprises a device output box, a water tank, a water pump box and a cooling box, wherein the surface of the top of the device output box is provided with the water tank and the water pump box which are attached to each other, a water pump is arranged on the inner cavity wall of the water pump box, a water inlet piston is arranged on one side of the top of the water tank, the other side of the top of the water tank is connected with a cooling pipe, the side surface of the cooling pipe is provided with a snap ring, a rust removal gun is arranged in the snap ring, a laser rust removal head is arranged at the output end of the rust removal gun, a water spray head is arranged at the position, close to the laser rust removal head, of the output end of the rust removal gun, the top of the cooling pipe is connected with the cooling box, a material receiving plate is arranged below the inner cavity of the cooling box, two transmission screw rods which are horizontally parallel are arranged on the inner cavity wall of the cooling box on the two sides above the material receiving plate, and one end of the transmission screw rods is provided with a transmission motor outside the cooling box, a material clamping component is arranged between the two transmission screws in the cooling box;
the material clamping component comprises a material bearing plate, clamping plates, transmission blocks and an adjusting motor, wherein the clamping plates are arranged on the inner cavity walls of two sides of the material bearing plate, the clamping plates are provided with electric push rods on the back surfaces of the clamping plates, the transmission blocks are arranged at the bottoms of the two side surfaces of the material bearing plate, and the adjusting motor is arranged on the surface of each transmission block.
As a still further scheme of the invention: the water pump input is connected with the drinking-water pipe, the drinking-water pipe is linked together with water tank inside, and the drinking-water pipe input sets up in water tank inner chamber bottom, and the drinking-water pipe is provided with the filter screen at the input, and the water pump of being convenient for draws water, prevents simultaneously that the aquatic from having impurity in the water tank, causes the drinking-water pipe to take place to block up.
As a still further scheme of the invention: the water pump output end is connected with the outlet pipe, the outlet pipe is linked together with the sprinkler bead on the rust cleaning rifle output end, the outlet pipe adopts retractable hose to make, and the outlet pipe adopts the waterproof glue sealed with the sprinkler bead junction, and the nimble use of the rust cleaning rifle of being convenient for prevents simultaneously that the outlet pipe from leaking, causes the influence to the cable.
As a still further scheme of the invention: the output end of the equipment output box is electrically connected with the input end of the cable, the output end of the cable is electrically connected with the input end of the laser derusting head, and warning paint is sprayed on the surface of the cable.
As a still further scheme of the invention: one end card of the rust removing gun is inserted into the inner position of the clamping ring, the rust removing gun is fixed to one side of the surface of the cooling pipe through the clamping ring, and the laser rust removing head and the water spraying head are located inside the cooling pipe, so that the rust removing gun can be conveniently pulled out and inserted.
As a still further scheme of the invention: the cooling bottom of the box end and cooling tube top communicate mutually, and the cooling bottom of the box end and cooling tube top junction are provided with the filter, the filter passes through buckle and cooling tube inner chamber wall fixed connection, and the metal piece that can avoid handling falls scatters, prevents simultaneously that metal piece from entering into the cooling tube.
As a still further scheme of the invention: the filter sets up at cooling box upper half, cooling box lower half is the infundibulate, and the cooling box bottom is less one end, and the cooling water of being convenient for enters into the cooling tube smoothly.
As a still further scheme of the invention: a plurality of water leakage grooves are uniformly formed in the surface of the material receiving plate, and the water leakage grooves are fixedly connected with the inner cavity wall of the cooling box through bolts, so that the water leakage grooves can be conveniently detached and maintained in the later period.
As a still further scheme of the invention: the front end and the rear end of the material clamping component slide at the outer side position of the transmission screw rod, and the material clamping component is arranged at the inner position of the cooling box through the transmission screw rod.
As a still further scheme of the invention: the bottom end of the transmission block is movably connected with the transmission screw in a threaded manner, the material bearing plate is rotated at the inner side position of the transmission block through the adjusting motor, the clamping plate is installed at the inner side position of the material bearing plate through the electric push rod, and the bearing plate is located above the top surface of the cooling box.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the stable laser rust removing equipment, a material after rust removal is cooled through the water spray head, so that the material after rust removal is prevented from being deformed, the water sprayed by the water spray head can clean the material, processed metal fragments are prevented from floating, the cleanliness of the material is facilitated, the laser output end of the rust removing gun is cooled by inserting the rust removing gun into the clamping ring, the work overload of the rust removing gun due to overhigh temperature is avoided, the service life of the device is prolonged, the rust removing gun is positioned in the device in the cooling process, the operation safety is improved, and the injury to an operator in the cooling process is avoided;
2. the material is fixed through the material clamping component, the stability of the rust removing process is improved, the material rolling in the operation process is avoided, the material clamping component can move and rotate the material to be adjusted, the adjustment of the rust removing process to the material is convenient and fast, and the operation process is more labor-saving.
Drawings
FIG. 1 is a schematic structural diagram of a stable laser derusting device;
FIG. 2 is a perspective view of a stabilized laser descaling apparatus;
FIG. 3 is a perspective view of a cooling box in a stabilized laser descaling apparatus;
FIG. 4 is a schematic structural diagram of a stable type laser derusting gun in a derusting device;
FIG. 5 is a schematic structural diagram of a material clamping component in a stable laser derusting device;
fig. 6 is a schematic structural diagram of a part a in fig. 3 of a stable laser derusting apparatus.
In the figure: 1. an equipment output box; 2. a water tank; 3. a water pump tank; 4. a cooling box; 5. a material holding member; 6. a snap ring; 7. a rust removing gun; 8. a water pumping pipe; 9. a water pump; 10. a water outlet pipe; 11. a cable; 12. a laser rust removal head; 13. a sprinkler head; 14. a material receiving plate; 15. a filter plate; 16. a drive screw; 17. a drive motor; 18. a water leakage groove; 19. a material carrying plate; 20. a transmission block; 21. an electric push rod; 22. a splint; 23. adjusting the motor; 24. a water inlet piston; 25. and (7) cooling the tube.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
Referring to fig. 1 to 6, the present invention provides a technical solution: a stable laser rust removal device comprises a device output box 1, a water tank 2, a water pump box 3 and a cooling box 4, wherein the water tank 2 and the water pump box 3 are arranged on the surface of the top of the device output box 1, the water tank 2 and the water pump box 3 are attached to each other, a water pump 9 is arranged on the inner cavity wall of the water pump box 3, a water inlet piston 24 is arranged on one side of the top of the water tank 2, the other side of the top of the water tank 2 is connected with a cooling pipe 25, a snap ring 6 is arranged on the side surface of the cooling pipe 25, a rust removal gun 7 is arranged in the snap ring 6, a laser rust removal head 12 is arranged at the output end of the rust removal gun 7, a water spray head 13 is arranged at the position, close to the laser rust removal head 12, the top end of the cooling pipe 25 is connected with the cooling box 4, a material receiving plate 14 is arranged below the inner cavity of the cooling box 4, two horizontal parallel transmission screw rods 16 are arranged on the inner cavity wall of the cooling box 4 and on the two sides above the material receiving plate 14, one end of the two transmission screw rods 16 is arranged outside the cooling box 4, a material clamping component 5 is arranged between the two transmission screws 16 in the cooling box 4;
the material clamping component 5 comprises a material bearing plate 19, clamping plates 22, transmission blocks 20 and an adjusting motor 23, the clamping plates 22 are installed on the inner cavity walls of the two sides of the material bearing plate 19, electric push rods 21 are installed on the side walls of the material bearing plate 19 on the back surfaces of the two clamping plates 22, the transmission blocks 20 are installed at the bottoms of the two side surfaces of the material bearing plate 19, and the adjusting motor 23 is installed on the surface of each transmission block 20.
Further, the 9 inputs of water pump are connected with drinking-water pipe 8, and drinking-water pipe 8 is linked together with 2 insides of water tank, and the setting of 8 inputs of drinking-water pipe is in 2 inner chamber bottoms of water tank, and drinking-water pipe 8 is provided with the filter screen at the input, and the water pump of being convenient for draws water, prevents simultaneously that the aquatic from having impurity in the water tank, causes the drinking-water pipe to take place to block up.
Furthermore, the output end of the water pump 9 is connected with a water outlet pipe 10, the water outlet pipe 10 is communicated with a water spray head 13 on the output end of the derusting gun 7, the water outlet pipe 10 is made of a telescopic hose, and the joint of the water outlet pipe 10 and the water spray head 13 is sealed by waterproof glue, so that the derusting gun 7 can be flexibly used, and meanwhile, the water outlet pipe 10 is prevented from leaking, and the influence on cables is caused.
Further, the output end of the equipment output box 1 is electrically connected with the input end of the cable 11, the output end of the cable 11 is electrically connected with the input end of the laser derusting head 12, and warning paint is sprayed on the surface of the cable 11.
Furthermore, one end of the rust removing gun 7 is inserted into the inner position of the clamping ring 6 in a clamping mode, the rust removing gun 7 is fixed to one side of the surface of the cooling pipe 25 through the clamping ring 6, and the laser rust removing head 12 and the water spraying head 13 are located inside the cooling pipe 25, so that the rust removing gun 7 can be conveniently pulled out and inserted.
Further, 4 bottoms of cooling box are linked together with the 25 tops of cooling tube, and 4 bottoms of cooling box and 25 top junctions of cooling tube are provided with filter 15, and filter 15 is through buckle and 25 inner chamber walls fixed connection of cooling tube.
Further, the filter plate 15 is disposed on the upper half portion of the cooling box 4, the lower half portion of the cooling box 4 is funnel-shaped, and the bottom of the cooling box 4 is a smaller end.
Furthermore, a plurality of water leakage grooves 18 are uniformly formed in the surface of the material receiving plate 14, and the water leakage grooves 18 are fixedly connected with the inner cavity wall of the cooling box 4 through bolts, so that the water leakage grooves 18 can be conveniently detached and maintained in the later period.
Further, the front and rear ends of the material holding member 5 slide at positions outside the drive screw 16, and the material holding member 5 is mounted at positions inside the cooling box 4 by the drive screw 16.
Further, the bottom end of the transmission block 20 is movably connected with the transmission screw 16 in a threaded manner, the material bearing plate 19 rotates at the inner side position of the transmission block 20 through the adjusting motor 23, the clamping plate 22 is installed at the inner side position of the material bearing plate 19 through the electric push rod 21, and the bearing plate 19 is located above the top surface of the cooling box 4.
In the embodiment of the invention, firstly, a device is taken out, the device is placed at a use position, clean water is introduced into the inside of a water tank 2, then the device is started through an equipment output box 1, materials are taken out and placed on the upper side of a material clamping member 5, the materials are clamped, a derusting gun 7 in a clamping ring 6 is drawn out, the outer surface of the materials is derusted through a laser derusting head 12, a water pump 9 runs in the derusting process, water in the water tank 2 is drawn through a water pumping pipe 8, the water is sprayed out through a water outlet pipe 10 and a water spray head 13 to cool the derusted materials, waste water enters a cooling box 4, the waste water flows back to the inside of the water tank 2 after being filtered, a transmission screw 16 drives a transmission block 20 to do linear motion, the material clamping member 5 moves at the upper end of the cooling box 4, the position of the materials is adjusted, the angle of the materials is adjusted, when the derusting gun 7 is overheated, the derusting gun 7 is inserted into the inside of the cooling box 4 through the clamping ring 6, the water liquid seeping from the filter plate 15 cools the derusting gun 7, and finally, the derusting is finished, and the material on the material clamping component 5 is taken out.
In the structure, the side surface of the water tank 2 can be made of transparent materials, so that the water level condition in the water tank 2 can be observed conveniently after long-time use, the water tank 2 can be added with water in time, the bottom condition of the water tank 2 can be observed conveniently, and metal debris impurities are contained when the bottom of the water tank 2 is checked, so that the interior of the water tank 2 can be cleaned in time, the normal operation of the water pump 9 is ensured, the water suction pipe 8 or the water outlet pipe 10 is prevented from being blocked, and the normal operation of the whole machine is ensured;
or a water level sensor can be arranged inside the water tank 2, when the water level is not enough, an alarm sound is sent, the water tank 2 is prevented from being added with water in the using process, and therefore the derusting efficiency is influenced.
In fig. 3: a material receiving plate 14 is arranged at the upper end in the cooling box 4, a filter plate 15 is arranged at the position, corresponding to the position of a transmission screw 16, of the lower end in the cooling box 4, a transmission motor 17 is arranged at the position, corresponding to the position of the transmission screw 16, of one side of the cooling box 4, a water leakage groove 18 is formed in the upper side of the material receiving plate 14, the transmission screw 16 rotates at the position in the cooling box 4 through the transmission motor 17, the upper end of the cooling box 4 is communicated with a cooling pipe 25 through the filter plate 15, the outer surface of a material is subjected to rust removing operation through a laser rust removing head 12, a water pump 9 runs in the rust removing process, water in a water tank 2 is extracted through a water pumping pipe 8 and is sprayed out through a water outlet pipe 10 and a water spray head 13 to cool the material after rust removing, wastewater enters the cooling box 4 through the water leakage groove 18 and flows back to the inside the water tank 2 after being filtered by the filter plate 15, and the transmission motor 17 runs to drive the transmission screw 16 to rotate in the rust removing process, the transmission screw 16 drives the material clamping component 5 to move at the upper end of the cooling box 4, the position of the material is adjusted, when the derusting gun 7 is overheated, the derusting gun 7 is inserted into the cooling box 4 through the clamping ring 6, and the water liquid seeping under the filter plate 15 cools the derusting gun 7.
In the structure, the material receiving plate 14 and the filter plate 15 can be replaced according to actual working requirements, so that meshes of the filter plate 15 can meet the filtering requirements, the material receiving plate 14 can replace the water leakage groove 18, the density is higher, the safety of materials in rust removal is ensured, and the materials are prevented from falling into the cooling box 4 to influence the rust removal efficiency;
to filter 15's material, can select according to the actual material rust cleaning material, to the material of iron content, cobalt, nickel composition, the inside corresponding magnet piece of multiplicable of filter 15, the filter 15 of being convenient for is better collects the metal piece, and to the material that does not contain iron, cobalt, nickel composition, the magnet piece can be got rid of to filter 15 inside, whole filter 15 adopts stainless steel matter to make simultaneously, can effectively prevent long-time the use, produce the problem of corruption, increase life.
In fig. 5, 6: the material clamping component 5 comprises a material bearing plate 19, transmission blocks 20 are respectively arranged on the front side and the rear side of the material bearing plate 19, an adjusting motor 23 is arranged on the front side of each transmission block 20, electric push rods 21 are respectively arranged at the positions corresponding to the front side and the rear side of the material bearing plate 19, clamping plates 22 are respectively arranged at the front end and the rear end of the inner side of the material bearing plate 19, a transmission screw 16 rotates at the lower end position of each transmission block 20, the material bearing plate 19 rotates at the inner side position of each transmission block 20 through the adjusting motor 23, the clamping plates 22 are arranged at the inner side positions of the material bearing plate 19 through the electric push rods 21, the materials are taken out and placed on the upper side of the material bearing plate 19 through a starting device of the equipment output box 1, the electric push rods 21 operate to push the clamping plates 22 to clamp the materials, a derusting gun 7 inside a clamping ring 6 is taken out, the outer surface derusting operation of the materials is carried out through a laser derusting head 12, and a water pump 9 operates in the derusting process, the water liquid in the water tank 2 is extracted through the water pumping pipe 8 and is sprayed out through the water outlet pipe 10 and the water spraying head 13, the materials after rust removal are cooled, the transmission motor 17 operates to drive the transmission screw 16 to rotate in the rust removal process, the transmission screw 16 drives the transmission block 20 to do linear motion, the material clamping component 5 moves at the upper end of the cooling box 4, the position of the materials is adjusted, the adjustment motor 23 operates to drive the material bearing plate 19 to rotate on the inner side of the transmission block 20, the angle of the materials is adjusted, when the rust removal gun 7 is overheated, the rust removal gun 7 is inserted into the cooling box 4 through the clamping ring 6, the water liquid seeped under the filter plate 15 cools the rust removal gun 7, finally, the rust removal is completed, the electric push rod 21 drives the clamping plate 22 to contract, and the materials on the material bearing plate 19 are taken out.
In the structure, the output end of the electric push rod 21 can be fixedly connected with the clamping plate 22 in a bolt or buckle mode according to actual requirements, so that the clamping plate 22 can be conveniently replaced according to different materials to be borne by the material bearing plate 19, the replaced clamping plate 22 can better clamp the materials, the clamping plate 22 can be better attached to the materials, falling off in a rust removal project can be prevented, and the working efficiency of the whole device can be influenced;
to splint 22 surface, can lay covering rubber pad or foam-rubber cushion on splint 22 surface according to the material of centre gripping material, prevent that splint 22 centre gripping dynamics is too big, cause the damage to the surface of material to influence holistic material rust cleaning effect.
The working principle of the invention is as follows: firstly, a device is taken out, the device is placed at a use position, clean water is introduced into the water tank 2, then the device is started through the equipment output box 1, materials are taken out and placed on the upper side of a material bearing plate 19, an electric push rod 21 runs, a clamping plate 22 is pushed to clamp the materials, a derusting gun 7 in a clamping ring 6 is drawn out, the outer surface of the materials is subjected to derusting operation through a laser derusting head 12, a water pump 9 runs in the derusting process, water liquid in the water tank 2 is drawn through a water pumping pipe 8 and sprayed out through a water outlet pipe 10 and a water spraying head 13 to cool the derusted materials, waste water enters a cooling box 4 through a water leakage groove 18, the waste water flows back to the inside of the water tank 2 after being filtered by a filter plate 15, a transmission motor 17 runs to drive a transmission screw 16 to rotate in the derusting process, the transmission screw 16 drives a transmission block 20 to do linear motion, and a material clamping component 5 moves at the upper end of the cooling box 4, the position of the material is adjusted, the operation of the adjusting motor 23 drives the material bearing plate 19 to rotate on the inner side of the transmission block 20, the angle of the material is adjusted, when the derusting gun 7 is overheated, the derusting gun 7 is inserted into the cooling box 4 through the clamping ring 6, water liquid seeping under the filter plate 15 cools the derusting gun 7, finally, derusting is completed, the electric push rod 21 drives the clamping plate 22 to contract, and the material on the material bearing plate 19 is taken out.
According to the stable laser rust removing equipment, materials after rust removal are cooled through the water spray head 6, the materials after rust removal are prevented from being deformed, water sprayed by the water spray head 6 can clean the materials, treated metal scraps are prevented from floating, the cleanliness of the materials is facilitated, the laser output end of the rust removing gun 7 is cooled by inserting the rust removing gun 7 into the clamping ring 6, the work overload of the rust removing gun 7 caused by overhigh temperature is avoided, the service life of the device is prolonged, the rust removing gun 7 is positioned in the device in the cooling process, the operation safety is improved, and the injury to an operator in the cooling process is avoided; fix the material through material clamping component 5, improve the stability of rust cleaning process, avoid the operation process material to roll, and material clamping component 5 can remove, rotate the regulation to the material, and the adjustment convenient and fast of rust cleaning process to the material, the more laborsaving of operation process.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. The utility model provides a laser rust cleaning equipment of stable form, includes equipment output box (1), water tank (2), water pump box (3) and cooling box (4), its characterized in that: equipment delivery case (1) top surface mounting has water tank (2) and water pump case (3), and laminates between water tank (2) and water pump case (3) mutually, install water pump (9) on water pump case (3) inner chamber wall, water inlet piston (24) are installed to water tank (2) top one side, water tank (2) top opposite side is connected with cooling tube (25), cooling tube (25) side surface is provided with snap ring (6), install rust cleaning rifle (7) in snap ring (6), laser rust cleaning head (12) are installed to rust cleaning rifle (7) output, the output of rust cleaning rifle (7) closes on the position department of laser rust cleaning head (12) and is provided with sprinkler bead (13), cooling tube (25) top is connected with cooling box (4), cooling box (4) inner chamber below is installed and is connect flitch (14), connect flitch (14) top both sides to install two parallel biography of level on cooling box (4) inner chamber wall The cooling device comprises movable screw rods (16), a transmission motor (17) is arranged at one end of each of the two transmission screw rods (16) on the outer side of the cooling box (4), and a material clamping component (5) is arranged between the two transmission screw rods (16) in the cooling box (4);
material clamping member (5) include material loading board (19), splint (22), transmission piece (20) and accommodate motor (23), splint (22) are installed to cavity wall in material loading board (19) both sides, two splint (22) back installs electric putter (21) in material loading board (19) lateral wall, transmission piece (20) are installed to material loading board (19) both sides face bottom, transmission piece (20) surface mounting has accommodate motor (23).
2. A stable laser descaling apparatus according to claim 1, wherein: the water pump (9) input is connected with drinking-water pipe (8), drinking-water pipe (8) are linked together with water tank (2) inside, and drinking-water pipe (8) input sets up in water tank (2) inner chamber bottom, and drinking-water pipe (8) are provided with the filter screen at the input.
3. A stable laser descaling apparatus according to claim 1, wherein: the water pump (9) output is connected with outlet pipe (10), outlet pipe (10) are linked together with sprinkler bead (13) on rust cleaning rifle (7) output, outlet pipe (10) adopt retractable's hose to make, and outlet pipe (10) and sprinkler bead (13) junction adopt the waterproof glue to seal.
4. A stable laser descaling apparatus according to claim 1, wherein: the output end of the equipment output box (1) is electrically connected with the input end of the cable (11), the output end of the cable (11) is electrically connected with the input end of the laser rust removing head (12), and warning paint is sprayed on the surface of the cable (11).
5. A stable laser descaling apparatus according to claim 1, wherein: one end card of rust cleaning rifle (7) is inserted in the inside position department of snap ring (6), rust cleaning rifle (7) are fixed in cooling tube (25) surface one side position department through snap ring (6), and laser rust cleaning head (12) and sprinkler bead (13) are located inside cooling tube (25).
6. A stable laser descaling apparatus according to claim 1, wherein: the bottom end of the cooling box (4) is communicated with the top end of the cooling pipe (25), a filter plate (15) is arranged at the joint of the bottom end of the cooling box (4) and the top end of the cooling pipe (25), and the filter plate (15) is fixedly connected with the inner cavity wall of the cooling pipe (25) through a buckle.
7. A stable laser derusting apparatus according to claim 6, wherein: the filter plate (15) is arranged on the upper half part of the cooling box (4), the lower half part of the cooling box (4) is funnel-shaped, and the bottom of the cooling box (4) is a smaller end.
8. A stable laser descaling apparatus according to claim 1, wherein: the surface of the material receiving plate (14) is uniformly provided with a plurality of water leakage grooves (18), and the water leakage grooves (18) are fixedly connected with the inner cavity wall of the cooling box (4) through bolts.
9. A stable laser descaling apparatus according to claim 1, wherein: the front end and the rear end of the material clamping component (5) slide at the outer side position of the transmission screw rod (16), and the material clamping component (5) is arranged at the inner position of the cooling box (4) through the transmission screw rod (16).
10. A stable laser descaling apparatus according to claim 1, wherein: the material loading plate is characterized in that the bottom end of the transmission block (20) is movably connected with the transmission screw (16) in a threaded manner, the material loading plate (19) is rotated at the inner side position of the transmission block (20) through an adjusting motor (23), the clamping plate (22) is installed at the inner side position of the material loading plate (19) through an electric push rod (21), and the loading plate (19) is located above the top surface of the cooling box (4).
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| CN202210288639.9A CN114535221B (en) | 2022-03-22 | 2022-03-22 | Stable laser rust removal equipment |
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| CN202210288639.9A CN114535221B (en) | 2022-03-22 | 2022-03-22 | Stable laser rust removal equipment |
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| CN114535221B CN114535221B (en) | 2024-05-07 |
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| CN117943345A (en) * | 2024-03-27 | 2024-04-30 | 兴化市宁思制刷有限公司 | Steel wire brushing device |
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| CN114535221B (en) | 2024-05-07 |
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