CN114527719A - Data acquisition scheduling system for cable production - Google Patents
Data acquisition scheduling system for cable production Download PDFInfo
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- CN114527719A CN114527719A CN202210194243.8A CN202210194243A CN114527719A CN 114527719 A CN114527719 A CN 114527719A CN 202210194243 A CN202210194243 A CN 202210194243A CN 114527719 A CN114527719 A CN 114527719A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 92
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 27
- 238000005303 weighing Methods 0.000 claims abstract description 25
- 238000001514 detection method Methods 0.000 claims abstract description 14
- 238000007405 data analysis Methods 0.000 claims abstract description 8
- 238000010586 diagram Methods 0.000 claims description 13
- 238000005259 measurement Methods 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 3
- 238000013480 data collection Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 230000010354 integration Effects 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- JRBRVDCKNXZZGH-UHFFFAOYSA-N alumane;copper Chemical compound [AlH3].[Cu] JRBRVDCKNXZZGH-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003137 locomotive effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a data acquisition and scheduling system for cable production, which belongs to the technical field of cable production and comprises a data display module, an instrument detection module and a big data analysis module; the data display module comprises a production process display unit, a data summarizing display unit, a production position display unit and a large screen, and a production real-time picture of each production line and data obtained in production are displayed at the same position of the large screen; the instrument detection module comprises a weighing unit and a distance measuring unit, the weighing unit and the distance measuring unit work cooperatively on the same production line, and the obtained data are uploaded simultaneously and in real time, displayed on a large screen, and stored and backed up in a database; the big data analysis module comprises a database unit and a computer processing unit. Two sets of range finding units of general setting detect the interval value and the height value at copper wire original paper both ends, acquire the index data of copper wire original paper to the condition that the copper wire was stolen can in time be discover.
Description
Technical Field
The invention belongs to the technical field of cable production, and particularly relates to a data acquisition and scheduling system for cable production.
Background
The main characteristics of the cable are: pure conductor metal without insulating and sheathing layer, such as steel-cored aluminum stranded wire, copper-aluminum bus bar, electric locomotive wire, etc.; the processing technology mainly comprises pressure processing, such as smelting, calendering, drawing, twisting/pressing and twisting and the like.
In the production and processing flow of the cable, the processing of copper wires required in the cable is particularly important. At present, copper wires need to be weighed, drawn and the like in the processing process and then can be put into use. In the prior art, a data acquisition and scheduling system which can be used in the processing and processing process of copper wires in cable production does not exist, and can carry out real-time detection on weighing, distance measurement and related processes on a copper wire production line so as to obtain related data, so that the possibility that the copper wires are stolen in the processing process is caused.
Disclosure of Invention
The invention aims to provide a data acquisition and scheduling system for cable production, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the data acquisition and scheduling system for cable production comprises a data display module, an instrument detection module and a big data analysis module;
the data display module comprises a production flow display unit, a data summarizing display unit, a production position display unit and a large screen, and a production real-time picture of each production line and data obtained in production are displayed at the same position of the large screen;
the instrument detection module comprises a weighing unit and a distance measuring unit, the weighing unit and the distance measuring unit work cooperatively on the same production line, and the obtained data are uploaded at the same time and in real time, displayed on a large screen, stored and backed up in a database;
the big data analysis module comprises a database unit and a computer processing unit, all data obtained by a production line are uploaded to the computer processing unit at first, are displayed on a large screen after being analyzed and calculated by the computer processing unit, and are uploaded to the database for storage and backup.
As a preferred embodiment, the production flow display unit adopts a plurality of ultra-high-definition cameras to perform panoramic real-time video recording on the production line, and the obtained video pictures are analyzed and processed by the computer processing unit and then displayed on a large screen in real time.
In a preferred embodiment, the data summarization and display unit summarizes the data detected by the weighing unit and the distance measurement unit, and the obtained data is analyzed and processed by the computer processing unit and then displayed on a large screen in real time.
As a preferred embodiment, the production position display unit includes two-dimensional plane electronic version display diagrams of all production lines, and highlights the electronic version display diagrams corresponding to all production lines in the working state.
In a preferred embodiment, the weighing unit is a load cell.
As preferred embodiment, above-mentioned range unit is equipped with two sets ofly altogether, and first group sets up in the top that the copper wire original paper was weighed the department, and the second group sets up in the both sides that the copper wire original paper was weighed the department, and the vertical downward detection of first group infrared sensor equipment, the horizontal detection of second group infrared sensor equipment.
In a preferred embodiment, the database unit stores the image screen class files and the data class files, and the screen class files and the data class files corresponding to the same production line are collected in one folder.
In a preferred embodiment, the computer processing unit is a server device, and has a function of performing network uploading and caching simultaneously.
The data acquisition and scheduling system for cable production has the technical effects and advantages that:
the infrared distance measuring device comprises two groups of universal distance measuring units, wherein the first group is arranged above a weighing position of a copper wire original piece, the second group is arranged on two sides of the weighing position of the copper wire original piece, an infrared distance measuring technology is adopted, the first group of infrared sensor equipment emits infrared light vertically downwards to detect the distance value between two ends of the copper wire, the second group of infrared sensor equipment emits horizontal infrared light to detect the height value of the copper wire original piece, and the weight data obtained by the weighing units are matched, when the copper wire is not stolen, the obtained three groups of data are in a determined and reasonable range, so that the condition that the copper wire is stolen can be found in time;
panoramic real-time video recording of the production line is carried out through a plurality of ultrahigh-definition cameras of the production flow display unit, the ultrahigh-definition cameras carry out collaborative video recording from different angles, pictures of each detail drop point of the production line are covered, personnel can conveniently check the pictures of each position of the production line, status information of the production line can be known in real time, and detection can be conveniently carried out according to the pictures when faults or accidents occur;
by correspondingly displaying the pictures recorded by the ultra-high-definition cameras of the same production line and the data obtained during production of the production line, personnel can know the pictures of a certain production line and the data obtained by detection of the production line by directly checking a large screen, and the work of the personnel is facilitated;
through the arranged two-dimensional plane electronic version display diagram, the electronic version display diagrams corresponding to all production lines in the working state are highlighted, so that personnel can know the working state of each production line by looking up the two-dimensional plane electronic version display diagram, the special conditions such as faults and the like on the production lines can be conveniently and rapidly checked, and the workload is reduced;
through the database unit that sets up, keep image picture class file and data class file, and picture class file and data class file that same production line corresponds gather in a folder, and follow-up personnel of being convenient for operate computer processing unit and carry out file access, realize intelligent and information-based data integration processing and gathering.
Drawings
Fig. 1 is a block diagram of a workflow of an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Please refer to the data acquisition and scheduling system for cable production shown in fig. 1, which includes a data display module, an instrument detection module and a big data analysis module;
the data display module comprises a production flow display unit, a data summarizing display unit, a production position display unit and a large screen, and the production real-time image and the data obtained in production of each production line are displayed at the same position of the large screen, so that related personnel can conveniently obtain related information in time, and can conveniently come to the site in time for processing when some special conditions occur;
the instrument detection module comprises a weighing unit and a distance measurement unit, the weighing unit and the distance measurement unit work in a same production line in a coordinated mode, obtained data are uploaded at the same time in real time, displayed on a large screen and stored and backed up in a database, and therefore whether the phenomena of work stealing, material reduction or theft occur or not can be fed back conveniently according to the weighing and distance measurement results of the copper wires;
the big data analysis module comprises a database unit and a computer processing unit, all data obtained by a production line are uploaded to the computer processing unit at first, are displayed on the large screen after being analyzed and calculated by the computer processing unit, and are uploaded to the database for storage and backup.
The production flow display unit preferably adopts a plurality of ultrahigh-definition cameras to carry out panoramic real-time video recording on the production line, the ultrahigh-definition cameras carry out collaborative video recording from different angles to cover pictures of each detail drop point of the production line, the obtained video pictures are analyzed and processed by the computer processing unit and then displayed on a large screen in real time, and the whole process is completed by carrying out intelligent control by taking the computer processing unit as a center without manual operation and control;
the data summarization display unit summarizes the data obtained by the detection of the weighing unit and the distance measurement unit, and displays the data on the large screen in real time after the data are analyzed and processed by the computer processing unit, and it is worth noting that the picture recorded by the ultra-high-definition camera of the same production line is correspondingly displayed with the data obtained during the production of the production line, so that a person can know the picture of a certain production line and the data obtained by the detection of the production line by directly looking up the large screen;
the production position display unit comprises two-dimensional plane electronic version display diagrams of all production lines, all the electronic version display diagrams corresponding to the production lines in a normal working state are enabled to be in green highlight display, the electronic version display diagrams corresponding to the production lines in a production line working state in a fault working state are enabled to be in red highlight display, the electronic version display diagrams corresponding to the production lines in a non-working state are enabled to be in white highlight display, personnel can know which production lines are in the working state by checking the two-dimensional plane electronic version display diagrams, the special conditions such as faults and the like appearing on the production lines can be conveniently and rapidly checked, and the workload is reduced.
The weighing unit adopts a weighing sensor, the production line sends the original copper wire element to the position above the weighing sensor, and the original copper wire element is subjected to standing and weighing treatment;
the range finding unit is equipped with two sets ofly altogether, first group sets up in the top that the copper wire original paper was weighed the department, the second group sets up in the both sides that the copper wire original paper was weighed the department, preferred infrared distance measurement technique, first infrared sensor equipment of group sends vertical decurrent infrared light, learn the interval value at copper wire both ends, the infrared sensor equipment of second group sends horizontally infrared light, detect the height value of copper wire original paper, through the measurement of carrying out the height to the copper wire under the state of spiraling when weighing, thereby can in time discover the condition that the copper wire was stolen.
The database unit stores the image picture files and the data files, and the picture files and the data files corresponding to the same production line are collected in a folder, so that subsequent personnel can conveniently operate the computer processing unit to access the files, and intelligent and informationized data integration processing and collection are realized;
the computer processing unit is server equipment, has huge data processing capacity, has the functions of simultaneously uploading and caching in a network, receives, processes and uploads the image and picture files obtained by the production process display unit in real time, and receives, processes, calculates and uploads the data files obtained by the data summarizing display unit in real time.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the equivalent replacement or change according to the technical solution and the inventive concept of the present invention should be covered by the scope of the present invention.
Claims (8)
1. The data acquisition and scheduling system for cable production is characterized by comprising a data display module, an instrument detection module and a big data analysis module;
the data display module comprises a production flow display unit, a data summarizing display unit, a production position display unit and a large screen, and a production real-time picture of each production line and data obtained in production are displayed at the same position of the large screen;
the instrument detection module comprises a weighing unit and a distance measuring unit, the weighing unit and the distance measuring unit work cooperatively on the same production line, and the obtained data are uploaded at the same time and in real time, displayed on a large screen, and stored and backed up in a database;
the big data analysis module comprises a database unit and a computer processing unit, all data obtained by a production line are uploaded to the computer processing unit at first, are displayed on a large screen after being analyzed and calculated by the computer processing unit, and are uploaded to the database for storage and backup.
2. The data acquisition and scheduling system for cable production according to claim 1, wherein the production flow display unit performs production line panoramic real-time video recording by using a plurality of ultra-high-definition cameras, and the obtained video images are analyzed and processed by the computer processing unit and then displayed on a large screen in real time.
3. The data acquisition and scheduling system for cable production according to claim 2, wherein the data summarization and display unit summarizes the data detected by the weighing unit and the distance measurement unit, and the obtained data is analyzed and processed by the computer processing unit and then displayed on a large screen in real time.
4. The system according to claim 3, wherein the production location display unit includes two-dimensional electronic version display diagrams of all production lines, and highlights the electronic version display diagrams corresponding to all production lines in the operating state.
5. The data acquisition and scheduling system for cable production according to claim 1, wherein the weighing unit employs a load cell.
6. The data acquisition and scheduling system for cable production according to claim 5, wherein the distance measurement units are provided in two groups, the first group is disposed above a weighing place of a copper wire element, the second group is disposed on two sides of the weighing place of the copper wire element, the first group of infrared sensor devices vertically detects downwards, and the second group of infrared sensor devices horizontally detects.
7. The data collection and scheduling system for cable production according to claim 1, wherein the database unit stores the image class files and the data class files, and the image class files and the data class files corresponding to the same production line are collected in a folder.
8. The data acquisition and scheduling system for cable production according to claim 7, wherein the computer processing unit is a server device having a function of simultaneously performing network uploading and caching.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210194243.8A CN114527719A (en) | 2022-03-01 | 2022-03-01 | Data acquisition scheduling system for cable production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210194243.8A CN114527719A (en) | 2022-03-01 | 2022-03-01 | Data acquisition scheduling system for cable production |
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| CN114527719A true CN114527719A (en) | 2022-05-24 |
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| CN202210194243.8A Pending CN114527719A (en) | 2022-03-01 | 2022-03-01 | Data acquisition scheduling system for cable production |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103148776A (en) * | 2013-03-20 | 2013-06-12 | 邵金杰 | Electric wire and cable detecting instrument |
| CN109326239A (en) * | 2018-11-20 | 2019-02-12 | 上海交大智邦科技有限公司 | HVRT Digital Display system |
| US20200285222A1 (en) * | 2019-03-06 | 2020-09-10 | Komax Holding Ag | Computer-implemented method for the monitoring of a plurality of cable-processing machines, and a monitoring system |
| CN212378870U (en) * | 2020-07-16 | 2021-01-19 | 苏州美昱高分子材料有限公司 | Automatic weighing equipment for producing halogen-free low-smoke cable material |
-
2022
- 2022-03-01 CN CN202210194243.8A patent/CN114527719A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103148776A (en) * | 2013-03-20 | 2013-06-12 | 邵金杰 | Electric wire and cable detecting instrument |
| CN109326239A (en) * | 2018-11-20 | 2019-02-12 | 上海交大智邦科技有限公司 | HVRT Digital Display system |
| US20200285222A1 (en) * | 2019-03-06 | 2020-09-10 | Komax Holding Ag | Computer-implemented method for the monitoring of a plurality of cable-processing machines, and a monitoring system |
| CN212378870U (en) * | 2020-07-16 | 2021-01-19 | 苏州美昱高分子材料有限公司 | Automatic weighing equipment for producing halogen-free low-smoke cable material |
Non-Patent Citations (1)
| Title |
|---|
| 刘进进;吴辉;叶伟;: "基于可视化生产调度***的应用与研究", 工业控制计算机, no. 05, 25 May 2019 (2019-05-25) * |
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Address after: 620500 No. 1, Floor 1, Unit 1, Building 3, No. 11, Section 2, Xing'an Avenue, Shigao Street, Renshou County, Meishan City, Sichuan Province Applicant after: SICHUAN TONGSHENG CABLE GROUP CO.,LTD. Address before: 620500 Economic Development Zone, Shigao Town, Renshou County, Sichuan Province Applicant before: SICHUAN TONGSHENG CABLE GROUP CO.,LTD. |
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