CN114515927A - Welding workbench for butt joint of metal plates and butt joint method thereof - Google Patents
Welding workbench for butt joint of metal plates and butt joint method thereof Download PDFInfo
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- CN114515927A CN114515927A CN202111618884.3A CN202111618884A CN114515927A CN 114515927 A CN114515927 A CN 114515927A CN 202111618884 A CN202111618884 A CN 202111618884A CN 114515927 A CN114515927 A CN 114515927A
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- 239000002184 metal Substances 0.000 title claims abstract description 68
- 238000003466 welding Methods 0.000 title claims abstract description 39
- 210000001503 joint Anatomy 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 94
- 230000017105 transposition Effects 0.000 claims description 4
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 239000002436 steel type Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 206010063659 Aversion Diseases 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0408—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work for planar work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a welding workbench for butt joint of metal plates and a butt joint method thereof, which relate to the technical field of metal plate welding and comprise a working machine table and a plate fixing assembly, wherein a machine table groove is formed in the upper table surface of the working machine table, two sliding shafts arranged in the horizontal direction are connected between two sides in the machine table groove, and the plate fixing assembly is connected onto the sliding shafts, so that the welding workbench has the advantages that: according to the invention, the extension of the telescopic rod driven by the lifting hydraulic pressure is controlled, the inner ends of the first material bearing plate and the second material bearing plate are simultaneously jacked upwards, and the included angle formed between the upper ends of the first material bearing plate and the second material bearing plate is adjusted.
Description
Technical Field
The invention relates to the technical field of metal plate welding, in particular to a welding workbench for butt joint of metal plates and a butt joint method thereof.
Background
In the application process of metal sheet welding technique, some need be certain angle with two metal sheets and carry out welded fastening, in welding process, need laminate two metal sheets according to required butt joint angle in advance, the position of rethread each anchor clamps to two metal sheets is fixed, just at last by welding equipment to its butt joint seam welded fastening, its in-process is not only loaded down with trivial details to the fixed of metal sheet, and cause the aversion easily at the in-process of fixed metal sheet, lead to the butt joint to have the deviation, influence the quality of welding finished product work piece, so need a convenient welding bench who is certain angle to the metal sheet and carries out quick location, the concatenation.
Disclosure of Invention
The present invention is directed to a welding table for butting metal plates and a butting method thereof, so as to solve the problems of the background art.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a weldment work platform that metal sheet butt joint was used, includes the fixed subassembly of work board and plate, the board recess has been seted up to the last mesa of work board, is connected with two slide shafts that are the horizontal direction setting between the inside both sides of board recess, is connected with the fixed subassembly of plate on the slide shaft, the fixed subassembly of plate is including the first flitch and the second flitch that hold that are bilateral symmetry setting.
Preferably, the bottoms of the outer ends of the bottom surfaces of the first material bearing plate and the second material bearing plate are respectively hinged with a pair of sliding sleeves, the sliding sleeves are connected with corresponding sliding shafts in a sliding mode, the inner ends of the bottom surfaces of the first material bearing plate and the second material bearing plate are welded with hinged lugs, the hinged lugs are hinged with the upper end of the push-pull seat through pins, the bottom of the groove of the machine table is provided with a lifting hydraulic driver, a telescopic rod driven by the lifting hydraulic driver extends vertically upwards, and the upper end of the telescopic rod driven by the lifting hydraulic driver is fixedly connected with the bottom of the push-pull seat.
Preferably, the hydraulic drive mount pad has all been welded on the both sides limit of first material bearing plate, second material bearing plate, and the lateral wall of hydraulic drive mount pad passes through bolt fixedly connected with electromagnetism hydraulic drive, and the electromagnetism hydraulic drive that first material bearing plate, second material bearing plate both sides were established is the symmetry setting, and two electromagnetism hydraulic drive's telescopic link extend along opposite direction, and the equal fixedly connected with screw rod transposition seat in every electromagnetism hydraulic drive's telescopic link inner, the inboard integrated into one piece of screw rod transposition seat has the slide rail, is connected with roof pressure angle seat on the slide rail.
Preferably, the back of the top pressure angle seat is welded with a sliding seat which is matched with the sliding rail in a sliding manner and connected with the sliding rail in a sliding manner, adapter seats are arranged at two ends of the screw rod adjusting seat, screw rods are connected between the adapter seats at the two ends of the screw rod adjusting seat in a switching manner, the screw rods are connected with the middle of the sliding seat arranged at the back of the top pressure angle seat in a threaded manner, and a wrench is arranged at the outer end of each screw rod.
Preferably, the top pressure angle seat is an angle steel type support body, and the inner side surface of the top pressure angle seat is an inclined surface of 40-60 degrees.
Preferably, the guide seats are welded on two side edges of the first material bearing plate and the second material bearing plate, a guide slide rod is welded on the outer side surface of each screw rod position adjusting seat and corresponds to the position of each guide seat, the guide slide rods are inserted and slidably connected along the middle of each guide seat, and the sliding direction of each guide slide rod is consistent with the telescopic direction of the telescopic rod driven by the electromagnetic hydraulic pressure.
A method of butt-jointing a welding bench for butt-jointing metal plates as described above, comprising the steps of:
the method comprises the following steps: pre-adjustment of the welding angle: the inner ends of the first material bearing plate and the second material bearing plate are simultaneously jacked upwards by controlling the extension of a telescopic rod driven by lifting hydraulic pressure, sliding sleeves hinged to the bottoms of the outer ends of the first material bearing plate and the second material bearing plate slide inwards along a sliding shaft to stably support the bottoms of the first material bearing plate and the second material bearing plate, an included angle formed between the upper ends of the first material bearing plate and the second material bearing plate is an included angle formed when two metal plates are butted, and the included angle between the first material bearing plate and the second material bearing plate is adjusted according to the included angle requirement required by a welding workpiece to complete the pre-adjustment of the welding angle;
step two: fixing metal plates, namely respectively placing two butted metal plates on the upper surfaces of a first material bearing plate and a second material bearing plate, pushing two screw rod positioning seats inwards by controlling the extension of an electromagnetic hydraulic driven telescopic rod, adjusting the two jacking angle seats to the positions which are not clamped with the side edges of the metal plates, respectively supporting the two ends of the bottom of each metal plate by the two jacking angle seats, turning a wrench at the lower end of each screw rod, controlling the jacking angle seats to slide along the guide direction of a slide rail, pushing the metal plates upwards to enable the upper ends of the two metal plates to be abutted and attached, finally controlling the electromagnetic hydraulic driven telescopic rod to continue to extend, and abutting and fixing the two side edges of the metal plates;
step three: removing materials of the machined part: after the two pairs of metal plates are fixed based on the steps, the joint seams of the two metal plates can be welded and fixed by welding equipment, the welding of the machined parts is completed, and when the materials are removed, the two jacking angle seats are separated from the abutting fixation of the side edges of the metal plates by controlling the retraction of the two electromagnetic hydraulic drive telescopic rods, so that the quick material removal of the machined parts is completed.
The invention has the technical effects and advantages that:
1. according to the invention, the extension of the telescopic rod driven by lifting hydraulic pressure is controlled, the inner ends of the first material bearing plate and the second material bearing plate are simultaneously jacked upwards, and the included angle formed between the upper ends of the first material bearing plate and the second material bearing plate is adjusted;
2. according to the invention, two ends of the bottom of a metal plate are respectively supported by two jacking angle seats, then a wrench at the lower end of a screw is rotated to control the jacking angle seats to slide along the guide of a slide rail, the metal plate is pushed upwards, so that the upper ends of the two metal plates are butted and attached, finally, an electromagnetic hydraulic driven telescopic rod is controlled to continue to extend, two side edges of the metal plate are pressed and fixed, and the fixing is rapid;
3. when the stripping machine is used for stripping materials, the two jacking angle seats are separated from the abutting fixation of the side edges of the metal plate by controlling the retraction of the two electromagnetic hydraulic driven telescopic rods, so that the rapid stripping of the machined parts is completed.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic view of the present invention illustrating the butt joint of the plates with an angle.
Fig. 3 is a front cross-sectional view of the structure of the present invention.
Fig. 4 is a view at a-a in fig. 3.
Fig. 5 is a sectional view at B-B in fig. 4.
In the figure: 1. a working machine platform; 101. a machine table groove; 2. a slide shaft; 201. a sliding sleeve; 3. a first material bearing plate; 301. a second material bearing plate; 4. a hydraulic drive mounting seat; 5. electromagnetic hydraulic drive; 6. a screw rod position adjusting seat; 601. a slide rail; 7. a screw; 701. a wrench; 8. pressing the angle seat; 9. a guide seat; 10. a guide slide bar; 11. a push-pull seat; 12. and (5) lifting hydraulic drive.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a welding workbench for butt joint of metal plates, which comprises a workbench 1 and a plate fixing assembly, and is characterized in that: the upper table surface of the working machine table 1 is provided with a machine table groove 101, two sliding shafts 2 arranged in the horizontal direction are connected between two sides of the interior of the machine table groove 101, a plate fixing component is connected onto each sliding shaft 2, and the plate fixing component comprises a first material bearing plate 3 and a second material bearing plate 301 which are arranged in a bilateral symmetry mode.
Referring to fig. 2 and 3, a pair of sliding sleeves 201 are hinged to the bottom of the outer ends of the bottom surfaces of the first material bearing plate 3 and the second material bearing plate 301, the sliding sleeves 201 are slidably connected with the corresponding sliding shafts 2, hinge lugs are welded to the inner ends of the bottom surfaces of the first material bearing plate 3 and the second material bearing plate 301, the hinge lugs are hinged to the upper end of the push-pull seat 11 through pins, a lifting hydraulic driver 12 is arranged at the bottom of the machine table groove 101, a telescopic rod of the lifting hydraulic driver 12 extends vertically upwards, and the upper end of the telescopic rod of the lifting hydraulic driver 12 is fixedly connected with the bottom of the push-pull seat 11.
Referring to fig. 1, 4 and 5, the hydraulic drive mount pad 4 is welded on both sides of the first material receiving plate 3 and the second material receiving plate 301, the outer side wall of the hydraulic drive mount pad 4 is fixedly connected with an electromagnetic hydraulic drive 5 through bolts, the electromagnetic hydraulic drives 5 arranged on both sides of the first material receiving plate 3 and the second material receiving plate 301 are symmetrically arranged, the telescopic rods of the two electromagnetic hydraulic drives 5 extend along opposite directions, the inner end of the telescopic rod of each electromagnetic hydraulic drive 5 is fixedly connected with a screw rod positioning seat 6, a slide rail 601 is integrally formed on the inner side of the screw rod positioning seat 6, and the slide rail 601 is connected with a top pressure angle seat 8.
The back of the top pressure angle seat 8 is welded with a sliding seat which is matched with the sliding rail 601 for sliding connection, adapter seats are arranged at two ends of the screw rod adjusting seat 6, a screw rod 7 is connected between the adapter seats at two ends of the screw rod adjusting seat 6 in a rotating mode, the screw rod 7 is connected with the middle of the sliding seat arranged at the back of the top pressure angle seat 8 through a threaded relation, and a wrench 701 is arranged at the outer end of the screw rod 7.
As shown in fig. 1 and 5, the top pressure angle seat 8 is an angle steel type support body for supporting the side surface and the bottom surface of the metal plate, the inner side surface of the top pressure angle seat 8 is an inclined surface of 40-60 degrees, when the two top pressure angle seats 8 clamp the side edge of the metal plate, the metal plate tends to be pressed downward, so that the metal plate is tightly attached to the surface of the first material bearing plate 3 or the second material bearing plate 301, and the metal plate is prevented from tilting and shifting, thereby affecting the accuracy of the welding angle.
The guide seats 9 are welded on two side edges of the first material bearing plate 3 and the second material bearing plate 301, a guide slide rod 10 is welded on the outer side surface of each screw rod position adjusting seat 6 and the position corresponding to the guide seat 9, the guide slide rods 10 penetrate along the middle of the guide seats 9 in a sliding mode, the sliding direction of the guide slide rods 10 is consistent with the telescopic rod stretching direction of the electromagnetic hydraulic drive 5, and under the guide of the guide slide rods 10, the stability of the screw rod position adjusting seats 6 during position adjusting is guaranteed.
A butt joint method of a welding workbench for butt joint of metal plates comprises the following steps:
the method comprises the following steps: pre-adjustment of the welding angle: the extension of an expansion link of the lifting hydraulic drive 12 is controlled, the inner ends of the first material bearing plate 3 and the second material bearing plate 301 are simultaneously jacked upwards, a sliding sleeve 201 hinged to the bottom of the outer end of the first material bearing plate 3 and the bottom of the outer end of the second material bearing plate 301 slides inwards along a sliding shaft 2, the bottom of the first material bearing plate 3 and the bottom of the second material bearing plate 301 are stably supported, an included angle formed between the upper ends of the first material bearing plate 3 and the second material bearing plate 301 is an included angle formed when two metal plates are butted, and the included angle between the first material bearing plate 3 and the second material bearing plate 301 is adjusted according to the included angle requirement required by a welding workpiece, so that the pre-adjustment of the welding angle is completed;
step two: fixing metal plates, namely placing two butted metal plates on the upper surfaces of a first material bearing plate 3 and a second material bearing plate 301 respectively, pushing two screw rod positioning seats 6 inwards by controlling the extension of an expansion link of an electromagnetic hydraulic drive 5, adjusting two top pressure angle seats 8 to positions which are not clamped with the side edges of the metal plates, supporting two ends of the bottom of each metal plate by the two top pressure angle seats 8 respectively, turning a wrench 701 at the lower end of a screw rod 7, controlling the top pressure angle seats 8 to slide along the guide of a slide rail 601, pushing the metal plates upwards to enable the upper ends of the two metal plates to be abutted and attached, and finally controlling the expansion link of the electromagnetic hydraulic drive 5 to extend continuously to press and fix the two side edges of the metal plates;
step three: removing materials of the machined part: after the two pairs of metal plates are fixed based on the steps, the joint seams of the two metal plates can be welded and fixed by welding equipment to complete the welding of the machined parts, and when the materials are removed, the two jacking angle seats 8 are separated from the abutting fixation of the side edges of the metal plates by controlling the telescopic rods of the two electromagnetic hydraulic drives 5 to retract, so that the quick material removal of the machined parts is completed.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (7)
1. The utility model provides a weldment work platform that metal sheet butt joint was used, includes that work board (1) and plate fix the subassembly, its characterized in that: board recess (101) have been seted up to the last mesa of work board (1), are connected with two sliding shaft (2) that are the horizontal direction setting between the inside both sides of board recess (101), are connected with the fixed subassembly of plate on sliding shaft (2), the fixed subassembly of plate is including being first material bearing plate (3) and second material bearing plate (301) that bilateral symmetry set up.
2. A welding station for the butt joining of metal sheets according to claim 1, characterized in that: the bottom surface outside end bottom of first material bearing plate (3), second material bearing plate (301) all articulates there is a pair of sliding sleeve (201), and sliding sleeve (201) and corresponding sliding shaft (2) sliding connection, and the welding of the bottom surface medial extremity of first material bearing plate (3), second material bearing plate (301) has articulated ear, and its articulated ear is articulated mutually with the upper end of push-and-pull seat (11) simultaneously through the pin, the bottom of board recess (101) is equipped with lift hydraulic drive (12), and the telescopic link of lift hydraulic drive (12) upwards extends perpendicularly, and the telescopic link upper end and the push-and-pull seat (11) bottom fixed connection of lift hydraulic drive (12).
3. A welding station for the butt joining of metal sheets according to claim 1, characterized in that: the utility model discloses a hydraulic drive assembly line, including first material bearing plate (3), second material bearing plate (301), hydraulic drive mount pad (4) have all been welded on the both sides limit of first material bearing plate (3), second material bearing plate (301), the lateral wall of hydraulic drive mount pad (4) passes through bolt fixedly connected with electromagnetism hydraulic drive (5), and electromagnetism hydraulic drive (5) that first material bearing plate (3), second material bearing plate (301) both sides were established are the symmetry and set up, and the telescopic link of two electromagnetism hydraulic drive (5) extends along relative direction, the equal fixedly connected with screw rod transposition seat (6) in the telescopic link of every electromagnetism hydraulic drive (5), the inboard integrated into one piece of screw rod transposition seat (6) has slide rail (601), is connected with roof pressure angle seat (8) on slide rail (601).
4. A welding station for the butt joining of metal sheets according to claim 3, characterized in that: the back of the top pressure angle seat (8) is welded with a sliding seat and a sliding rail (601) which are matched and connected in a sliding mode, adapter seats are arranged at two ends of the screw rod adjusting seat (6), a screw rod (7) is connected between the adapter seats at two ends of the screw rod adjusting seat (6) in a switching mode, the middle of the sliding seat arranged on the back of the screw rod (7) and the top pressure angle seat (8) is connected in a threaded mode, and a wrench (701) is arranged at the outer end of the screw rod (7).
5. A welding station for the butt joining of metal sheets according to claim 4, characterized in that: the top pressure angle seat (8) is an angle steel type support body, and the inner side surface of the top pressure angle seat (8) is an inclined surface of 40-60 degrees.
6. A welding station for the butt joining of metal sheets according to claim 3, characterized in that: the guide bases (9) are welded on two side edges of the first material bearing plate (3) and the second material bearing plate (301), a guide slide rod (10) is welded on the outer side surface of each screw rod position adjusting base (6) and the position corresponding to each guide base (9), the guide slide rods (10) penetrate through the middle of each guide base (9) in a sliding mode, and the sliding direction of each guide slide rod (10) is consistent with the telescopic rod stretching direction of the electromagnetic hydraulic drive (5).
7. A method of butt-jointing welding stations for butt-jointing metal sheets according to claims 1-6, comprising the steps of:
the method comprises the following steps: pre-adjustment of the welding angle: the inner ends of a first material bearing plate (3) and a second material bearing plate (301) are simultaneously jacked upwards by controlling the extension of a telescopic rod of a lifting hydraulic drive (12), a sliding sleeve (201) hinged to the bottom of the outer end of the first material bearing plate (3) and the bottom of the outer end of the second material bearing plate (301) slides inwards along a sliding shaft (2), the bottom of the first material bearing plate (3) and the bottom of the second material bearing plate (301) are stably supported, an included angle formed between the upper ends of the first material bearing plate (3) and the second material bearing plate (301) is an included angle formed when two metal plates are in butt joint, the included angle between the first material bearing plate (3) and the second material bearing plate (301) is adjusted according to the included angle requirement required by a welding workpiece, and the pre-adjustment of the welding angle is completed;
step two: fixing metal plates, namely respectively placing two butted metal plates on the upper surfaces of a first material bearing plate (3) and a second material bearing plate (301), pushing two screw rod positioning seats (6) inwards by controlling the extension of a telescopic rod of an electromagnetic hydraulic drive (5), adjusting two jacking angle seats (8) to positions which are not clamped with the side edges of the metal plates, respectively supporting the two ends of the bottom of each metal plate by the two jacking angle seats (8), turning a wrench (701) at the lower end of a screw rod (7), controlling the jacking angle seats (8) to slide along the guide of a slide rail (601), pushing the metal plates upwards, enabling the upper ends of the two metal plates to be abutted and attached, finally controlling the telescopic rod of the electromagnetic hydraulic drive (5) to continue to extend, and abutting and fixing the two side edges of each metal plate;
step three: removing materials of the machined part: after the two pairs of metal plates are fixed based on the steps, the joint seams of the two metal plates can be welded and fixed by welding equipment to complete the welding of the machined parts, and when the materials are removed, the telescopic rods of the two electromagnetic hydraulic drives (5) are controlled to retract, so that the two jacking angle seats (8) are separated from the abutting and pressing fixation of the side edges of the metal plates, and the rapid material removal of the machined parts is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111618884.3A CN114515927B (en) | 2021-12-28 | 2021-12-28 | Welding workbench for butt joint of metal plates and butt joint method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111618884.3A CN114515927B (en) | 2021-12-28 | 2021-12-28 | Welding workbench for butt joint of metal plates and butt joint method thereof |
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| CN114515927A true CN114515927A (en) | 2022-05-20 |
| CN114515927B CN114515927B (en) | 2024-04-19 |
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| CN115255744A (en) * | 2022-09-26 | 2022-11-01 | 山东博尔特电梯有限公司 | Plate welding equipment |
| CN115673652A (en) * | 2022-12-28 | 2023-02-03 | 山东海纳等离子科技有限公司 | Antifriction plate welding machine |
| CN117697264A (en) * | 2024-02-05 | 2024-03-15 | 金言实业集团有限公司 | Aluminum steel plate welding production system |
| CN118002999A (en) * | 2024-04-08 | 2024-05-10 | 南通陆威金属制品有限公司 | Welding device and method for mounting water-stop steel plate |
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| CN115255744B (en) * | 2022-09-26 | 2022-12-27 | 山东博尔特电梯有限公司 | Plate welding equipment |
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| CN117697264B (en) * | 2024-02-05 | 2024-04-12 | 金言实业集团有限公司 | Aluminum steel plate welding production system |
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