CN114515823B - Method and device for cleaning surface of double-roller thin strip continuous casting roller - Google Patents

Method and device for cleaning surface of double-roller thin strip continuous casting roller Download PDF

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Publication number
CN114515823B
CN114515823B CN202210105787.2A CN202210105787A CN114515823B CN 114515823 B CN114515823 B CN 114515823B CN 202210105787 A CN202210105787 A CN 202210105787A CN 114515823 B CN114515823 B CN 114515823B
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roller
cleaning
crystallization
brush
roll
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CN114515823A (en
Inventor
宋安康
赵海峰
朱国本
谢丹丹
刘君
张宝荣
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Qingdao Zhengwang Material Co ltd
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Qingdao Zhengwang Material Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/06Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
    • B22D11/0622Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by two casting wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/06Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
    • B22D11/0637Accessories therefor
    • B22D11/0665Accessories therefor for treating the casting surfaces, e.g. calibrating, cleaning, dressing, preheating

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)
  • Cleaning In General (AREA)

Abstract

The invention belongs to the technical field of twin-roll strip casting, and particularly relates to a twin-roll strip casting roll surface cleaning method and device, wherein two groups of cleaning components are arranged up and down on the non-molten pool side of each crystallization roll, and each group of cleaning components comprises a plurality of cleaning mechanisms which are axially distributed along the crystallization roll; each cleaning mechanism comprises a brush roller, a longitudinal feeding mechanism and an angle swinging mechanism; each cleaning mechanism utilizes a longitudinal feeding mechanism to enable the brush roller to be close to or separate from the surface of the crystallization roller, and utilizes an angle swinging mechanism to enable the brush roller to swing back and forth in the direction facing the crystallization roller; the quick and effective cleaning of the roller surface of the crystallization roller is realized; the method effectively improves the surface cleaning efficiency of the crystallization roller, improves the uniformity of the surface finish of the crystallization roller, and is locally adjustable; the surface finish of the crystallization roller is reduced, thereby improving the cooling efficiency of the crystallizer.

Description

Method and device for cleaning surface of double-roller thin strip continuous casting roller
Technical field:
the invention belongs to the technical field of twin-roll strip casting, and particularly relates to a twin-roll strip casting roll surface cleaning method and device. .
The background technology is as follows:
a typical production process of the twin-roll thin strip casting technology is as follows: molten steel uniformly flows and flows in a space surrounded by two casting rolls which are rotated in opposite directions and are cooled by water and a baffle plate of ceramic material to form a molten pool, the molten steel is solidified on the roll surface, and thin strip steel is formed by rolling between the two casting rolls. The double-roller thin-strip casting and rolling process eliminates a series of conventional procedures such as continuous casting (also known as ingot casting), rough rolling, hot continuous rolling, related heating, head cutting and the like, combines a sub-rapid solidification technology and hot working forming into one, and greatly shortens the production process flow of the steel materials. The double-roller thin strip casting and rolling process has the advantages of saving energy by more than 50%, saving equipment investment by about 70% and the like.
The cooling of the molten steel on the surface of the mold is very rapid, and some oxides or other impurities are precipitated and adhere to the surface of the mold, which is difficult to remove in a cold state. These substances affect the uniformity of heat transfer on the surface of the mold, affect the finish of the mold surface, and cause defects on the surface of the strip steel. In the rotating process of the surface of the copper matrix of the crystallizer, a layer of oxide film is formed on the surface due to repeated cold and hot impact, and the layer of oxide film can greatly influence the heat transfer efficiency of the crystallizer, so that the temperature of the surface of the crystallizer is increased, and the strength and the heat transfer performance of the crystallizer are reduced due to secondary crystallization and other reasons.
To prevent product quality defects caused by the above reasons, the surface of the crystallization roll needs to be cleaned. The existing cleaning method is to clean the surface of the crystallizing roller by using a rotatable steel brush roller, for example, chinese patent CN201110253468.8 discloses a double-roller thin-belt continuous casting roller surface cleaning method and device, each casting roller of the double-roller thin-belt continuous casting machine adopts two brush rollers arranged up and down to clean the surface of the casting roller, wherein the rotation direction of at least one brush roller is the same as that of the casting roller, the linear speed of the casting roller is constant and is larger than the rotation speed of the casting roller, the roller surface cleaning device controls the distance or pressure between the brush roller and the casting roller through a hydraulic cylinder fixed on a bearing seat of the casting roller, and the flattening amount is controlled to be 1-10 times of the average pit depth of the roughened casting roller surface, so that the roller surface cleaning efficiency is ensured; chinese patent CN201510641051.7 discloses a cleaning device and cleaning method for the surface of thin strip continuous casting crystallization roller, the cleaning device for the surface of thin strip continuous casting crystallization roller comprises two brush rollers, which are respectively arranged in parallel with the crystallization rollers and are arranged up and down on the non-molten pool side of each crystallization roller; the brush roller is cylindrical, and the outer Zhou Zhi of the brush roller is provided with slender wires as bristles; bearing seats are arranged at the two end parts of the hairbrush roller; the rear parts of the bearing seats are respectively provided with a pressure sensor; two motors respectively connected with the two brush rollers; the two hydraulic cylinders act on the bearing seat through the pressure sensor to drive the hairbrush roller to cling to or leave the crystallization roller; a displacement sensor is arranged on the hydraulic cylinder; the cleaning method comprises the steps of gradually increasing the jacking force of the brush roller on the roller surface of the crystallization roller according to a small gentle slope until reaching a target value, wherein the fluctuation of casting rolling force in casting operation is not more than 5% before the casting rolling force is put into a roller surface cleaning device; chinese patent application CN202010926640.0 discloses a roll surface cleaning device for continuous casting of thin strip, and control method and control device thereof, the roll surface cleaning device mainly comprises: the first brush roll and the second brush roll are positioned at one side of the active crystallization roll; a third brush roll and a fourth brush roll positioned at one side of the driven crystallization roll; first to eighth cylinders connected to the respective brush rolls; the common rod cavity air inlet pipeline of each cylinder is provided with a pressure pneumatic proportional valve; the air inlet pipeline of each rodless cavity of each cylinder is respectively provided with a flow pneumatic proportional valve; the pressure pneumatic proportional valve and each flow pneumatic proportional valve are respectively connected with the PLC; chinese patent CN200610025066.1 discloses a method for cleaning roll surface of continuous casting roll and a device cleaning method thereof: in the initial casting stage, the brush roller device is pressed on the surface of the continuous casting roller, and the initial value of the displacement sensor is x0; if the system sends a deviation signal for changing displacement to the sensor, the system drives the hydraulic cylinder to act to reach a new displacement value x=x0+deltax; the system scans the surface temperature of the continuous casting roller, compares the scanning curve with a set target curve, and continuously cleans the roller under the condition of the pressing force of the existing brush roller device, if the trend is abnormal, verifies whether the temperature of cooling water of the continuous casting roller is abnormal, if so, the controller calculates the displacement deviation required by the brush roller according to a formula and sends the displacement deviation to a displacement sensor, the displacement sensor drives a hydraulic cylinder to act, a control program continuously circulates, if not, the data of the surface temperature scanning curve is required to be subjected to filtering treatment, and the controller calculates the displacement fluctuation deviation required by the cleaning device according to the filtered data and drives the hydraulic cylinder to act correspondingly. However, the prior devices and methods all have the following disadvantages: (1) The defect that a deeper groove is formed on the surface of the crystallization roller is caused in the cleaning process of the steel brush, so that the cooling efficiency of the crystallization roller is affected; (2) lower cleaning efficiency; (3) the uniformity of the surface treatment of the crystallization roller is insufficient.
The invention comprises the following steps:
the invention aims to overcome the defects in the prior art and provide a method and a device for cleaning the surface of a double-roller thin strip continuous casting roller, which decompose a traditional large brush roller into a plurality of small brush rollers which are arranged at intervals, increase the swing of the small brush rollers and improve the cleaning effect and the cleaning efficiency.
In order to achieve the above purpose, the invention provides a method for cleaning a double-roll thin strip continuous casting roll surface, which comprises the following specific steps:
(1) Two groups of cleaning components are arranged up and down on the non-molten pool side of each crystallization roller, and each group of cleaning components comprises a plurality of cleaning mechanisms which are axially arranged along the crystallization roller; each cleaning mechanism comprises a brush roller, a longitudinal feeding mechanism and an angle swinging mechanism;
(2) Setting the longitudinal feeding amount, the reciprocating swing angle and the speed of each brush roller in the process of cleaning the roller surface; each cleaning mechanism utilizes a longitudinal feeding mechanism to enable the brush roller to be close to or separate from the surface of the crystallization roller, and utilizes an angle swinging mechanism to enable the brush roller to swing back and forth in the direction facing the crystallization roller; the quick and effective cleaning of the roller surface of the crystallization roller is realized.
Further, each cleaning mechanism further comprises an axial reciprocating mechanism, and the axial reciprocating mechanism can enable the brush roller to do linear reciprocating motion in the axial direction of the parallel crystallization roller.
Further, the speed of the axial linear reciprocating motion of the brush roller is 10-300mm/s, and the distance of the axial linear reciprocating motion is L+80mm of the interval distance between the two brush rollers.
Further, the longitudinal feeding amount of the brush roller is 1-5mm.
Further, the swinging angle of the brush roller is 0-90 degrees, and the swinging speed is 1-60 degrees/s.
Further, the rotating speed of the brush roller is 300-3000r/min.
Further, the brush roller is a steel brush or a thousand-impeller, the mesh number of the thousand-impeller is 100-600 meshes, and the width is 30-60 mm.
The invention also provides a double-roller thin strip continuous casting roller surface cleaning device, the main structure comprises a plurality of cleaning mechanisms which are axially arranged along the crystallization rollers on the non-molten pool side of each crystallization roller, and each cleaning mechanism comprises a brush roller, a longitudinal feeding mechanism and an angle swinging mechanism; the angle swinging mechanism enables the brush roller to swing back and forth in the direction facing the crystallization roller; the longitudinal feeding mechanism enables the brush roller to perform longitudinal movement close to or away from the roller surface of the crystallizer.
Further, the device also comprises an axial reciprocating mechanism, and the axial reciprocating mechanism can enable the brush roller to do linear reciprocating motion in the axial direction of the parallel crystallization roller.
Compared with the prior art, the invention breaks down a traditional large brush roller into a plurality of small brush rollers which are arranged at intervals, solves the problem of different contact forces of the existing brush rollers, can control the contact force of the corresponding small brush rollers according to the local surface condition of the crystallization roller, and improves the cleaning effect; by increasing the left-right swing of the small brush roller, the surface of the crystallization roller is subjected to cross cleaning from multiple directions, and the surface of the crystallization roller is effectively covered by the linear reciprocating motion of the small brush roller, so that cleaning blank spots are avoided; the method effectively improves the surface cleaning efficiency of the crystallization roller, improves the uniformity of the surface finish of the crystallization roller, and is locally adjustable; the surface finish of the crystallization roller is reduced, thereby improving the cooling efficiency of the crystallizer.
Description of the drawings:
fig. 1 is a schematic view of the general structural principle of a twin roll strip casting roll surface cleaning device according to the present invention.
Fig. 2 is a schematic side view of a schematic side structure of a twin roll strip casting roll surface cleaning apparatus according to the present invention.
The specific embodiment is as follows:
the invention will now be further illustrated by means of specific examples in connection with the accompanying drawings.
Example 1:
the embodiment relates to a cleaning method for a double-roller thin strip continuous casting roller surface, which specifically comprises the following steps:
(1) Two groups of cleaning components are arranged up and down on the non-molten pool side of each crystallization roller, and each group of cleaning components comprises a plurality of cleaning mechanisms which are arranged at intervals along the axial direction of the crystallization roller; each cleaning mechanism comprises a brush roller, a longitudinal feeding mechanism, an axial reciprocating mechanism and an angle swinging mechanism;
(2) Setting the longitudinal feeding amount, the axial linear reciprocating speed and distance, the reciprocating swing angle and speed of each brush roller in the process of cleaning the roller surface; each cleaning mechanism firstly makes the brush roller close to or separate from the surface of the crystallization roller by using a longitudinal feeding mechanism, then makes the brush roller do linear reciprocating motion in the axial direction of the parallel crystallization roller by using an axial reciprocating mechanism, and makes the brush roller do reciprocating motion in the direction facing the crystallization roller by using an angle swinging mechanism at the same time of making the brush roller do reciprocating motion; the quick and effective cleaning of the roller surface of the crystallization roller is realized.
The speed of the axial linear reciprocating motion of the brush roller is 10-300mm/s, and the distance of the axial linear reciprocating motion is L+80mm of the interval distance between the two brush rollers; l is the distance between the two brush rolls.
The longitudinal feeding amount of the brush roller is 1-5mm.
The swinging angle of the brush roller is 0-90 degrees, and the swinging speed is 1-60 degrees/s.
The rotating speed of the brush roller is 300-3000r/min.
The brush roller is a steel brush or a thousand impellers.
The mesh number of the thousand impellers is 100-600 meshes, and the width is 30-60 mm.
Example 2:
the embodiment relates to a double-roller thin-belt continuous casting roller surface cleaning device, which comprises a main body structure, wherein the main body structure comprises a plurality of cleaning mechanisms which are uniformly distributed on the non-molten pool side of each crystallization roller 1 along the axial direction of the crystallization roller at intervals, each cleaning mechanism comprises a brush roller 2, a longitudinal feeding mechanism, an axial reciprocating mechanism and an angle swinging mechanism 7, and the brush roller 2 and a motor 3 are driven by a belt 4 to realize the rotation of the brush roller; the brush roller 2 and the motor 3 are both fixed on the support frame 6; the roller brush 2, the motor 3 and the belt 4 are used as a whole to realize left and right reciprocating swing through an angle swinging mechanism 7; the bottom of the angle swinging mechanism 7 is provided with a first sliding block 5 matched with the longitudinal guide rail 8 for use; the longitudinal feeding mechanism comprises a longitudinal guide rail 8 and a servo motor, and the longitudinal guide rail 8 is positioned at the top end of a lower bracket 9 of the angle swinging mechanism 7; the bottom of the bracket 9 is provided with a second sliding block 11 matched with the transverse guide rail 10 for use; the axial reciprocating mechanism comprises a transverse guide rail 10 and a servo motor, and the transverse guide rail 10 is parallel to the axial direction of the crystallization roller 1; the length of the transverse guide rail 10 is longer than that of the crystallization roller 1; the brush roller 2, the motor 3 and the angle swinging mechanism 7 are used as a whole to make longitudinal movement close to or away from the roller surface of the crystallizer on a longitudinal guide rail 8 through a servo motor of a longitudinal feeding mechanism; the roller brush 2, the motor 3, the longitudinal guide rail 5, the angle swinging mechanism 7 and the bracket 9 as a whole reciprocate on the transverse guide rail 10 along the axial direction of the crystallizer by a servo motor of an axial reciprocating mechanism.
The brush roll 2 is a thousand impellers.
The angle swinging mechanism 7 is a bearing, the bearing is connected with the brush roller 2 in a conventional way, and the bearing drives the brush roller 2 to swing in a left-right reciprocating way; the driving force of the bearing may be from the motor 3, or a servo motor driving bearing may be separately provided.
The double-roll thin strip continuous casting roll surface cleaning device further comprises an external control system, and the longitudinal feeding amount, the rotation angle and the transverse reciprocating distance of each cleaning mechanism are accurately controlled.
Each cleaning mechanism can be controlled independently or uniformly.
Example 3:
this example is an effective application of the method of example 1 and the apparatus of example 2.
By setting different oscillation angles, the change in roughness of the surface of the crystallization roll (copper roll) was detected, and the results are shown in table 1. As can be seen from table 1, compared with the conventional cleaning mode without swinging, under the same conditions, the swinging of the thousand impellers can reduce the surface roughness of the copper roller, and the effect of reducing the surface roughness of the copper roller is better along with the increase of the swinging angle.
TABLE 1 roughness variation of copper roller surfaces treated at different swing angles
Thousand impeller width Number of meshes Feed amount/mm Rotational speed r/min Swing angle/° Roughness Ra/. Mu.m
30 400 1.5 2000 0 0.22
30 400 1.5 2000 5 0.21
30 400 1.5 2000 10 0.2
30 400 1.5 2000 15 0.19
30 400 1.5 2000 20 0.17
30 400 1.5 2000 25 0.16
By setting different feeding amounts, the change in the cleaning effect of the surface of the crystallization roll was detected, and the results are shown in Table 2. It can be seen from Table 2 that under the same conditions, the larger the feed amount, the larger the consumption of the crystallization roll, i.e., the better the cleaning effect.
TABLE 2 relationship between different feed amounts and cleaning effect

Claims (9)

1. A cleaning method for a double-roller thin-belt continuous casting roller surface is characterized by comprising the following specific steps:
(1) Two groups of cleaning components are arranged up and down on the non-molten pool side of each crystallization roller, and each group of cleaning components comprises a plurality of cleaning mechanisms which are axially arranged along the crystallization roller; each cleaning mechanism comprises a brush roller, a longitudinal feeding mechanism and an angle swinging mechanism;
(2) Setting the longitudinal feeding amount, the reciprocating swing angle and the speed of each brush roller in the process of cleaning the roller surface; each cleaning mechanism uses a longitudinal feeding mechanism to enable the brush roller and the angle swinging mechanism to be close to or separate from the surface of the crystallization roller as a whole, and uses the angle swinging mechanism to enable the brush roller to swing back and forth in the direction facing the crystallization roller, so that the surface of the crystallization roller is cleaned in a cross manner from multiple directions; the method realizes the rapid and effective cleaning of the roller surface of the crystallization roller and improves the uniformity of the surface finish of the crystallization roller.
2. The method for cleaning the surface of a twin roll strip casting roll according to claim 1, wherein each cleaning mechanism further comprises an axial reciprocating mechanism, and the axial reciprocating mechanism enables the brush roll to reciprocate linearly in the axial direction of the parallel crystallization roll, so that the surface of the crystallization roll is effectively covered, and cleaning blank spots are avoided.
3. The twin roll strip casting roll surface cleaning method as claimed in claim 2, wherein the brush rolls have a speed of 10-300mm/s in the axial linear reciprocating motion, and the distance of the axial linear reciprocating motion is the distance l+80mm between the two brush rolls.
4. The twin roll strip casting roll surface cleaning method as defined in claim 1 where the brush rolls are fed in a longitudinal direction of 1-5mm.
5. The twin roll strip casting roll surface cleaning method as defined in claim 1 where the brush rolls are oscillated at an angle of 0-90 ° and an oscillation speed of 1-60 °/s.
6. The twin roll strip casting roll surface cleaning method of claim 1 where the brush roll has a rotational speed of 300-3000r/min.
7. The method for cleaning the surface of a twin-roll strip casting roll according to claim 1, wherein the brush roll is a steel brush or a thousand impellers, the number of the thousand impellers is 100-600 meshes, and the width is 30-60 mm.
8. The double-roller thin-belt continuous casting roller surface cleaning device is characterized in that the main body structure comprises a plurality of cleaning mechanisms which are arranged along the axial direction of the crystallization rollers on the non-molten pool side of each crystallization roller, and each cleaning mechanism comprises a brush roller, a longitudinal feeding mechanism and an angle swinging mechanism; the angle swinging mechanism enables the brush roller to swing back and forth in the direction facing the crystallization roller; the longitudinal feeding mechanism enables the brush roller and the angle swinging mechanism to move longitudinally close to or away from the roller surface of the crystallizer as a whole.
9. The twin roll strip casting roll surface cleaning apparatus as defined in claim 8, further comprising an axial reciprocating mechanism that enables the brush rolls to reciprocate linearly in a direction parallel to the axial direction of the crystallization roll.
CN202210105787.2A 2022-01-28 2022-01-28 Method and device for cleaning surface of double-roller thin strip continuous casting roller Active CN114515823B (en)

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CN115625202A (en) * 2022-09-27 2023-01-20 张家港中美超薄带科技有限公司 Method for improving local high points of hot-rolled thin strip steel
CN117680497B (en) * 2024-01-25 2024-04-26 厦门琪鑫金属制品有限公司 Guiding device with cleaning function for rolling long metal product

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