CN114506866B - Preparation method for continuously preparing silicon-containing pseudo-boehmite - Google Patents

Preparation method for continuously preparing silicon-containing pseudo-boehmite Download PDF

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CN114506866B
CN114506866B CN202011182287.6A CN202011182287A CN114506866B CN 114506866 B CN114506866 B CN 114506866B CN 202011182287 A CN202011182287 A CN 202011182287A CN 114506866 B CN114506866 B CN 114506866B
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reaction kettle
slurry
silicon
alkaline solution
solution
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CN114506866A (en
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刘铁斌
袁胜华
韩坤鹏
金建辉
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Sinopec Dalian Petrochemical Research Institute Co ltd
China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
Sinopec Dalian Research Institute of Petroleum and Petrochemicals
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/04Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom
    • C01F7/14Aluminium oxide or hydroxide from alkali metal aluminates
    • C01F7/141Aluminium oxide or hydroxide from alkali metal aluminates from aqueous aluminate solutions by neutralisation with an acidic agent
    • C01F7/142Aluminium oxide or hydroxide from alkali metal aluminates from aqueous aluminate solutions by neutralisation with an acidic agent with carbon dioxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/08Silica
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • B01J35/615
    • B01J35/638
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/02Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
    • C10G45/04Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/14Pore volume
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/16Pore diameter
    • C01P2006/17Pore diameter distribution

Abstract

The invention discloses a method for continuously preparing silicon-containing pseudo-boehmite. The silicon-containing pseudo-boehmite prepared by the method has stable property, has the characteristics of high silicon oxide content, larger pore diameter, pore volume and the like, can meet the requirements of hydrogenation catalyst carriers, can adopt sodium metaaluminate raw materials with higher alumina concentration, can realize continuous production, greatly improves the production efficiency, and has simple process and easy operation.

Description

Preparation method for continuously preparing silicon-containing pseudo-boehmite
Technical Field
The invention relates to a method for preparing pseudo-boehmite, in particular to a method for continuously preparing silicon-containing pseudo-boehmite.
Background
The introduction of the auxiliary agent silica into the alumina can effectively modulate the surface acidity of the alumina carrier and improve the strong interaction between the active component and the alumina carrier. Meanwhile, the silicon-containing aluminum oxide has higher specific surface area, better sintering resistance and certain acid catalytic activity.
At present, the preparation methods of the silicon-containing alumina mainly comprise a precipitation method, a mixing method and an impregnation method. The precipitation method is prepared by a method of neutralizing and precipitating alkali metal silicate (or water glass) and aluminum-containing salt to form gel; the mixing method is to mix SiO 2 Hydrogels and Al 2 O 3 Directly kneading the hydrogel to form silica-alumina gel, and then washing, drying, forming and roasting to prepare the silica-alumina gel; the impregnation method is to impregnate the silicic acid hydrogel or the dry with aluminum salt solutionAfter the gel, the gel is prepared by evaporation and drying, wherein the precipitation method is the most common.
However, the silicon source introduced in the process of preparing the silicon-containing aluminum oxide by the precipitation method is mainly sodium silicate or silica sol, the sodium silicate is selected as the silicon source, a large amount of water is consumed for washing to ensure that the product has low sodium content, the waste water generated by washing also causes environmental pollution, and the silica sol is selected as the silicon source, so that the raw material cost is greatly increased.
CN1448215A discloses a siliceous aluminum hydroxide and a preparation method thereof, which comprises the steps of reacting a sodium metaaluminate solution with the alumina concentration of 5 g/L-60 g/L, a sodium silicate solution with the silica concentration of 5 g/L-40 g/L and a carbon dioxide mixed gas with the volume ratio of 10v% to 50v% under the stirring condition, stopping the reaction when the pH value of the cement slurry is 9-12, aging for 10-60 minutes, filtering, pulping a filter cake, adding the rest sodium silicate solution, aging for 10-120 minutes at 20-35 ℃, washing for 3-5 times at 20-40 ℃, and drying at 100-150 ℃ to obtain the siliceous aluminum oxide. The method requires adding silicon source water glass for multiple times, so that the morphology of silicon oxide in the synthesized silicon-containing aluminum oxide is inconsistent, and the operation process is complicated due to the multiple addition of the silicon source and multiple ageing.
In addition, the prior preparation of the silicon-containing alumina adopts kettle type intermittent production, so the problems of low production efficiency, high energy consumption, poor product stability and the like are also existed.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a method for continuously preparing the silicon-containing pseudo-boehmite, which has the characteristics of stable property, high silicon oxide content, larger pore diameter, larger pore volume and the like, can meet the requirements of hydrogenation catalyst carriers, can adopt sodium metaaluminate raw materials with higher alumina concentration, can realize continuous production, greatly improves the production efficiency, and has simple process and easy operation.
The invention provides a method for continuously preparing silicon-containing pseudo-boehmite, which comprises the following steps:
(1) Mixing the first alkaline solution and the mixed gas I containing carbon dioxide, continuously adding the mixed gas I into a first reaction kettle, reacting, and controlling the pH value of slurry in the first reaction kettle by adjusting the flow of the mixed gas I;
(2) Continuously adding a second alkaline solution from the bottom of the second reaction kettle, continuously introducing a mixed gas II containing carbon dioxide from the bottom of the second reaction kettle to react, and controlling the pH value of slurry in the second reaction kettle by adjusting the flow of the mixed gas II;
(3) When the slurry in the first reaction kettle and the second reaction kettle reach or are higher than the overflow port of the first reaction kettle and the second reaction kettle, the two slurries flow into the third reaction kettle in parallel to react, and the pH value of the slurry in the third reaction kettle is controlled;
(4) When the slurry in the third reaction kettle reaches or is higher than the overflow port of the third reaction kettle, the slurry enters an aging tank for aging, filtering is carried out after the aging is finished, and the obtained filter cake is washed and dried to obtain the silicon-containing pseudo-boehmite;
wherein the second alkaline solution is a mixed solution of an aluminum-containing alkaline solution and a silicon-containing alkaline solution.
Wherein in the step (1), the first alkaline solution is an aluminum-containing alkaline solution, and is one or more of sodium metaaluminate solution or potassium metaaluminate solution, preferably sodium metaaluminate solution; the concentration of the first alkaline solution is Al 2 O 3 And is preferably from 150 to 350g/L, more preferably from 160 to 250g/L.
In the step (1), the mixture of the first alkaline solution and the mixed gas I containing carbon dioxide is preferably mixed in a gas-liquid mixing pump; the gas-liquid mixing pump is one of a dissolved air pump, a gas-water mixing pump, a gas-mixing pump and a gas-liquid pump; the mixed gas I containing carbon dioxide can be mixed gas of carbon dioxide and air; the volume fraction of carbon dioxide in the mixed gas I containing carbon dioxide is 30-60%.
In the step (1), after gas-liquid mixing, the mixture is continuously added into a first reaction kettle from the bottom of the first reaction kettle.
In the step (1), the pH value of the slurry in the first reaction kettle after the reaction is 9.5-11.5.
In the step (1), the initial reaction temperature of the reaction is generally 15-65 ℃, the reaction is exothermic, the temperature of the system is gradually increased, the whole reaction process does not need to be cooled to keep low temperature, and the temperature of the slurry is generally 40-75 ℃ at the end of the reaction.
In the step (2), the second alkaline solution is a mixed solution of an aluminum-containing alkaline solution and a silicon-containing alkaline solution, wherein the aluminum-containing alkaline solution is one or more of a sodium metaaluminate solution or a potassium metaaluminate solution, preferably a sodium metaaluminate solution, and the silicon-containing alkaline solution is water glass. The caustic ratio of the sodium metaaluminate solution or the potassium metaaluminate solution is 1.15-1.35, preferably 1.25-1.35, and the modulus of the water glass is 2.8-3.2.
In the mixed solution, the concentration of sodium metaaluminate and/or potassium metaaluminate is calculated as Al 2 O 3 Is 1 to 30g Al 2 O 3 L, preferably 5 to 25g Al 2 O 3 Concentration of sodium silicate in terms of SiO 2 5-95 g SiO 2 L, preferably 10 to 90g SiO 2 /L。
The flow rate of the second alkaline solution is 20 mL/min-50 mL/min, preferably 25 mL/min-45 mL/min; the carbon dioxide-containing gas II can be a mixed gas of carbon dioxide and air; the volume fraction of carbon dioxide in the mixed gas II containing carbon dioxide is 50-90%.
In the step (2), the pH value of the slurry in the second reaction kettle is controlled to be 2.0-4.0.
In the step (3), the bottom water is added into the third reaction kettle before the slurry in the first reaction kettle and the slurry in the second reaction kettle enter the third reaction kettle, and the adding amount of the bottom water is 1/10-1/5 of the volume of the reaction kettle.
In step (3), the temperature of the reaction is 40 to 70 ℃, preferably 45 to 65 ℃.
In step (3), the reaction is carried out with stirring.
In the step (3), the pH value of the slurry in the reaction kettle is controlled to be 8.5-9.5 by adjusting the flow rate of the slurry in the step (1).
In the step (4), the aging tanks are preferably more than two aging tanks connected in parallel, when one aging tank collects the slurry, the aging is started, and the slurry is collected by the other aging tank.
In the step (4), the aging conditions are as follows: the temperature is 50-95 ℃ and the time is 30-120 min.
In the step (4), the washing can be performed by a washing method conventional in the art, and washing water is preferably deionized water at 50-80 ℃.
In the step (4), the drying conditions are as follows: the temperature is 100-150 ℃ and the time is 6-10 hours.
In the process of preparing the silicon-containing pseudo-boehmite, one or more auxiliary agents such as P, B or Ti can be added according to the requirement, and the mass content of the auxiliary agents is 0-6% of that of the pseudo-boehmite obtained by oxide.
The second aspect of the invention provides the silicon-containing pseudo-boehmite prepared by the method, which is roasted to obtain silicon-containing aluminum oxide, and the obtained silicon-containing aluminum oxide has the following properties: siO based on the weight of silicon-containing aluminum oxide 2 The content is 5-85%, the pore volume is more than or equal to 1.0mL/g, and the specific surface area is 280-360 m 2 /g; the ratio of the amount of the acid B to the amount of the acid L (C) is not less than 0.40mmol/g B /C L )≥0.05。
Preferably, the silicon-containing alumina has the following properties: siO based on the weight of silicon-containing aluminum oxide 2 The content is 15-65%, the pore volume is 1.0-2.0 mL/g, and the specific surface area is 300-360 m 2 /g; the ratio C of the amount of B acid to the amount of L acid is more than or equal to 0.40 to 0.50mmol/g B /C L ) 0.05 to 0.06.
The pore distribution of the silicon-containing aluminum oxide is as follows: the pore volume of the pores with the pore diameter smaller than 6nm accounts for less than Kong Rong percent of the total pore volume, the pore volume of the pores with the pore diameter of 6-15 nm accounts for 70-85 percent of the total pore volume, and the pore volume of the pores with the pore diameter larger than 15nm accounts for 10-25 percent of the total pore volume.
The roasting conditions are as follows: roasting for 3-6 hours at 500-700 ℃.
The third aspect of the invention provides the use of the silicon-containing pseudo-boehmite. The application is specifically to prepare a residual oil hydrogenation catalyst, in particular to prepare a residual oil hydrodesulfurization catalyst.
The method of the invention has the following advantages:
(1) The first alkaline solution is preferably firstly fed into the gas-liquid mixing pump before being fed into the reactor, and meanwhile, the suction inlet of the gas-liquid mixing pump utilizes the negative pressure to suck the mixed gas II containing carbon dioxide, the impeller of the pump rotating at high speed mixes the liquid with the gas, stirs and pressurizes the mixed gas to fully mix the gas with the liquid, so that the high-solubility solution is prepared, the pressure is rapidly reduced after the mixed gas enters the reactor, and the mixed gas is released for rapid carbonization reaction, so that the hydrolysis reaction of sodium metaaluminate can be obviously reduced to reduce the generation of alumina trihydrate even under the condition of higher temperature, and the crystallinity of the synthetic silicon-containing pseudo-boehmite is improved;
(2) The preparation method of the invention comprises the steps of reacting the second alkaline solution with the mixed gas containing carbon dioxide, and adjusting the pH value of the system to be acidic to enable Na in the water glass in the second alkaline solution + In a free state, the precursor of the silicon dioxide is combined with or adsorbed on the pseudo-boehmite crystal grain, so that the subsequent reaction of Na + Washing is easier and saves washing water.
(3) According to the invention, the first alkaline solution is firstly reacted with the mixed gas containing carbon dioxide quickly, the pH value of the obtained slurry is controlled, then the reacted slurry reacts with the second alkaline solution, and the generated crystal grains are used as primary particles generated by the absorption of crystal nucleus of parallel flow reaction, so that the prepared silicon-containing pseudo-boehmite crystal grains are large, full and complete, and larger pore volume and proper pore distribution are formed;
(4) Compared with the prior art, the silicon-containing pseudo-boehmite has high silicon content, low mass content of gibbsite and high crystallinity, and the silicon-containing aluminum oxide obtained by roasting has larger pore volume and pore diameter, stronger acidity and higher B acid content, thereby meeting the requirements of hydrogenation catalyst carriers;
(5) The preparation method overcomes the defects that the quality of the product is greatly influenced by the environment, the raw material concentration is low and the production efficiency is low in the process of preparing the silicon-containing pseudo-boehmite by the traditional method, and has simple process and easy operation.
Drawings
Figure 1 is a process flow diagram of the continuous preparation of silicon-containing pseudo-boehmite according to an embodiment of the invention,
wherein, 1 is first reation kettle, 2 is the second reation kettle, 3 is the third reation kettle, 4 is ageing jar, 5 is the mixed gas I entry that contains carbon dioxide, 6 is first alkaline solution entry, 7 is gas-liquid mixing pump, 8 is first alkaline solution entry, 9 is the mixed gas II entry that contains carbon dioxide, 10 is the agitator, 11 is the thick liquid export after ageing.
Detailed Description
The following describes the technical scheme of the present invention in detail with reference to examples.
In the invention, the pore distribution and the specific surface area are analyzed by adopting a low-temperature liquid nitrogen adsorption method; the amount of infrared acid was measured using a Nicolet 870 Fourier transform infrared spectrometer from Nicolet corporation of America.
The specific process flow of the invention is as follows:
(1) The mixed gas I of carbon dioxide and the first alkaline solution enter a gas-liquid mixing pump 7 from inlets 5 and 6 respectively to be mixed with gas-liquid, then enter the first reaction kettle 1 from the bottom of the first reaction kettle 1 to react, the slurry in the reaction kettle is controlled to reach the required pH value by adjusting the flow of the mixed gas I of carbon dioxide, and after the slurry in the first reaction kettle 1 reaches an overflow port, the slurry enters a third reaction kettle 3 from the overflow port;
(2) Simultaneously, the second alkaline solution and the mixed gas II containing carbon dioxide respectively enter the second reaction kettle 2 from inlets 8 and 9 at the bottom of the second reaction kettle 2 at a certain flow rate to react, and the pH value of the slurry in the second reaction kettle 2 is reduced to a required pH value by adjusting the flow of the mixed gas II containing carbon dioxide;
(3) When the slurry in the second reaction kettle 2 reaches an overflow port, the slurry enters a third reaction kettle 3 which is added with bottom water, heated to a required temperature and started with a stirrer 10 from the overflow port to react with the slurry which is added into the first reaction kettle 1 in the step (1) in parallel flow, and the pH value of the slurry in the third reaction kettle 3 is controlled by adjusting the flow rate of the slurry in the step (1);
(4) When the slurry in the third reaction kettle 3 reaches or is higher than the overflow port of the third reaction kettle, the slurry enters an aging tank 4 for slurry collection, the aging tank for collecting the slurry starts aging, and the slurry is collected by another aging tank; and (3) after the aging is finished, the slurry flows out from the slurry outlet 11, and the obtained filter cake is washed and dried to obtain the silicon-containing pseudo-boehmite.
Example 1
(1) Mixed gas with 50 percent of carbon dioxide by volume percentage and Al with the temperature of 25 DEG and the concentration 2 O 3 The sodium metaaluminate solution with the concentration of 200g/L is respectively and continuously fed into the gas pump from the gas inlet and the liquid inlet of the gas pump to be mixed, the mixed gas and liquid are fed into the first reaction kettle from the bottom of the first reaction kettle to be reacted, the pH value of the slurry in the first reaction kettle is controlled to be 10.5 by adjusting the flow of the carbon dioxide mixed gas, the temperature of the slurry is 45 ℃, and the slurry enters the third reaction kettle from the overflow port after the slurry in the first reaction kettle reaches the overflow port.
(2) Simultaneously, a mixed solution (sodium metaaluminate solution and water glass solution, wherein the caustic ratio of the sodium metaaluminate solution is 1.30, the modulus of the water glass is 3.0) continuously enters the second reaction kettle from the inlet at the bottom of the second reaction kettle at the flow rate of 35mL/min, and the concentration of the sodium metaaluminate in the mixed solution is equal to Al 2 O 3 20g/L, and the concentration of sodium silicate in the mixed solution is calculated as SiO 2 50g/L is calculated, and simultaneously, mixed gas with the volume fraction of 60 percent of carbon dioxide is introduced from the bottom of the second reaction kettle to react, the pH value of the slurry in the second reaction kettle is controlled to be 3.5 by adjusting the flow of the mixed gas of the carbon dioxide, and when the slurry in the second reaction kettle reaches an overflow port, the slurry enters a third reaction kettle from the overflow port.
(3) When the slurry in the second reaction kettle reaches the overflow port, the slurry enters a 10000mL third reaction kettle which is added with 1000mL of bottom water, has the temperature of 60 ℃ and starts a stirrer from the overflow port to react with the slurry flowing in the step (1), the pH value of the slurry in the third reaction kettle is controlled to be 9.0 by adjusting the flow rate of the slurry in the step (1), and the temperature of the slurry in the third reaction kettle is kept constant at 60 ℃.
(4) When the slurry in the third reaction kettle reaches or is higher than the overflow port, the slurry enters an aging tank for slurry collection, the aging tank for collecting the slurry starts aging, and the slurry is collected by another aging tank; the aging temperature is controlled to be 90 ℃ for 90min, and the product is washed by deionized water with the temperature of 70 ℃ which is 25 times of the product after the aging is finished, and then the product is dried for 8 hours at 120 ℃. The result of analysis of the triple water content of the silicon-containing pseudo-boehmite A-1 of the invention is shown in Table 1.
The obtained silicon-containing pseudo-boehmite A-1 was calcined at 600℃for 3 hours to obtain silicon-containing alumina a-1, whose pore properties and infrared acid analysis results are shown in Table 1.
Example 2
Otherwise as in example 1, except that the sodium silicate is added to the mixed solution of step (2) in a concentration of SiO 2 Calculated as 70g/L, the concentration of sodium metaaluminate is calculated as Al 2 O 3 The volume fraction of carbon dioxide in the mixed gas of the carbon dioxide and the air which is calculated as 12g/L is 45%, and the silicon-containing pseudo-boehmite A-2 is obtained, and the analysis result of the content of gibbsite is shown in Table 1.
The obtained silicon-containing pseudo-boehmite A-2 was further calcined at 600℃for 3 hours to obtain silicon-containing alumina a-2, whose pore properties and infrared acid properties are shown in Table 1.
Example 3
Otherwise as in example 1, except that the sodium metaaluminate solution concentration in step (1) is at a concentration of Al 2 O 3 Counting to be 230g/L; in the step (4), the silicon-containing pseudo-boehmite A-3 is obtained by washing with 38 times of deionized water at 60 ℃, and the analysis result of the gibbsite content is shown in Table 1.
The obtained silicon-containing pseudo-boehmite A-3 was further calcined at 600℃for 3 hours to obtain silicon-containing alumina a-3, whose pore properties and infrared acid properties are shown in Table 1.
Example 4
The same as in example 1 except that the flow rate in the step (3) was changed to 40mL/min, and the initial temperature of the third reaction kettle was 70 ℃; the pH value of the slurry in the third reaction kettle is controlled to be 9.4, and the silicon-containing pseudo-boehmite A-4 is obtained, and the analysis result of the three water content is shown in Table 1.
The obtained silicon-containing pseudo-boehmite A-4 was further calcined at 600℃for 3 hours to obtain silicon-containing alumina a-4, whose pore properties and infrared acid properties are shown in Table 1.
Example 5
(1) Mixing gas with 40% carbon dioxide by volume fraction, mixing gas with concentration of Al at 30deg.C 2 O 3 The sodium metaaluminate solution with the concentration of 170g/L is respectively and continuously fed into the gas pump from the gas inlet and the liquid inlet of the gas pump to be mixed, the mixed gas and liquid are fed into the first reaction kettle from the bottom of the first reaction kettle to be reacted, the pH value of the slurry in the first reaction kettle is controlled to be 11.0 by adjusting the flow of the carbon dioxide mixed gas, the temperature of the slurry is 55 ℃, and the slurry enters the third reaction kettle from the overflow port after the slurry in the first reaction kettle reaches the overflow port.
(2) Simultaneously, the mixed solution (sodium metaaluminate solution and water glass solution, wherein the caustic ratio of the sodium metaaluminate solution is 1.32, the modulus of the water glass is 2.8) continuously enters the second reaction kettle from the inlet at the bottom of the second reaction kettle at the flow rate of 25mL/min, wherein the concentration of the sodium metaaluminate in the mixed solution is equal to Al 2 O 3 10g/L, and the concentration of sodium silicate in the mixed solution is calculated as SiO 2 And the concentration is 35g/L, and simultaneously, mixed gas with the volume fraction of 65% of carbon dioxide is introduced from the bottom of the second reaction kettle to react, the pH value of the slurry in the second reaction kettle is controlled to be 3.0 by adjusting the flow of the mixed gas of carbon dioxide, and when the slurry in the second reaction kettle reaches an overflow port, the slurry enters the third reaction kettle from the overflow port.
(3) When the slurry in the second reaction kettle reaches the overflow port, the slurry enters a 10000mL third reaction kettle, to which 1500mL of bottom water is added, the temperature is 65 ℃ and a stirrer is started, from the overflow port to react with the slurry flowing in the step (1), the pH value of the slurry in the third reaction kettle is controlled to be 8.7 by adjusting the flow rate of the slurry in the step (1), and the temperature of the slurry in the third reaction kettle is kept constant at 65 ℃.
(4) When the slurry in the third reaction kettle reaches or is higher than the overflow port, the slurry enters an aging tank for slurry collection, the aging tank for collecting the slurry starts aging, and the slurry is collected by another aging tank; the aging temperature is controlled to be 90 ℃ for 90min, and after the aging is finished, the product is washed by deionized water with the temperature of 70 ℃ which is 20 times that of the prepared product, and then the product is dried for 8 hours at 120 ℃. The result of analysis of the triple water content of the silicon-containing pseudo-boehmite A-5 is shown in Table 1.
The obtained silicon-containing pseudo-boehmite A-5 was calcined at 600℃for 3 hours to obtain silicon-containing alumina a-5, whose pore properties and infrared acid analysis results are shown in Table 1.
Comparative example 1
(1) Mixed gas with 50 percent of carbon dioxide by volume percentage and Al with the temperature of 25 DEG and the concentration 2 O 3 The sodium metaaluminate solution with the concentration of 200g/L is respectively and continuously fed into the gas pump from the gas inlet and the liquid inlet of the gas pump to be mixed, the mixed gas and liquid are fed into the first reaction kettle from the bottom of the first reaction kettle to be reacted, the pH value of the slurry in the first reaction kettle is controlled to be 10.5 by adjusting the flow of the carbon dioxide mixed gas, the temperature of the slurry is 45 ℃, and the slurry enters the third reaction kettle from the overflow port after the slurry in the first reaction kettle reaches the overflow port.
(2) Simultaneously, a mixed solution (sodium metaaluminate solution and water glass solution, wherein the caustic ratio of the sodium metaaluminate solution is 1.30, the modulus of the water glass is 3.0) continuously enters the second reaction kettle from the inlet at the bottom of the second reaction kettle at the flow rate of 35mL/min, and the concentration of the sodium metaaluminate in the mixed solution is equal to Al 2 O 3 20g/L, and the concentration of sodium silicate in the mixed solution is calculated as SiO 2 50g/L is calculated, and simultaneously, mixed gas with the volume fraction of 60 percent of carbon dioxide is introduced from the bottom of the second reaction kettle to react, the pH value of the slurry in the second reaction kettle is controlled to be 6.5 by adjusting the flow of the mixed gas of the carbon dioxide, and when the slurry in the second reaction kettle reaches an overflow port, the slurry enters a third reaction kettle from the overflow port.
(3) When the slurry in the second reaction kettle reaches the overflow port, the slurry enters a 10000mL third reaction kettle which is added with 1000mL of bottom water, has the temperature of 60 ℃ and starts a stirrer from the overflow port to react with the slurry flowing in the step (1), the pH value of the slurry in the third reaction kettle is controlled to be 9.0 by adjusting the flow rate of the slurry in the step (1), and the temperature of the slurry in the third reaction kettle is kept constant at 60 ℃.
(4) When the slurry in the third reaction kettle reaches or is higher than the overflow port, the slurry enters an aging tank for slurry collection, the aging tank for collecting the slurry starts aging, and the slurry is collected by another aging tank; the aging temperature is controlled to be 90 ℃ for 90min, and the product is washed by deionized water with the temperature of 70 ℃ which is 25 times of the product after the aging is finished, and then the product is dried for 8 hours at 120 ℃. The result of analysis of the triple water content of the silicon-containing pseudo-boehmite F-1 is shown in Table 1.
The obtained silicon-containing pseudo-boehmite F-1 was calcined at 600℃for 3 hours to obtain silicon-containing alumina F-1, whose pore properties and infrared acid analysis results are shown in Table 1.
Comparative example 2
(1) The preparation modulus is 3.0, the concentration is SiO 2 Calculated as 50g/L and the concentration is calculated as Al 2 O 3 The total weight of the aluminum sulfate mixed solution is 20g/L for standby.
(2) Mixed gas with 50 percent of carbon dioxide by volume percentage and Al with the temperature of 25 DEG and the concentration 2 O 3 The sodium metaaluminate solution with the concentration of 200g/L is respectively and continuously fed into the gas pump from the gas inlet and the liquid inlet of the gas pump to be mixed, the mixed gas and liquid are fed into the first reaction kettle from the bottom of the first reaction kettle to be reacted, the pH value of the slurry in the first reaction kettle is controlled to be 10.5 by adjusting the flow of the carbon dioxide mixed gas, the temperature of the slurry is 45 ℃, and the slurry enters the third reaction kettle from the overflow port after the slurry in the first reaction kettle reaches the overflow port.
(3) Adding 1000mL of bottom water into 10000mL of a third reaction kettle, starting a stirring and heating device, adding a mixed solution into the third reaction kettle at a flow rate of 35mL/min when the temperature reaches 60 ℃, simultaneously adding the slurry in the step (2) in parallel to react, controlling the pH value of the slurry in the third reaction kettle to 9.0 by adjusting the flow rate of the slurry in the step (2), and keeping the temperature of the slurry in the third reaction kettle to be constant at 60 ℃.
(4) When the slurry in the third reaction kettle reaches or is higher than the overflow port, the slurry enters an aging tank for slurry collection, the aging tank for collecting the slurry starts aging, and the slurry is collected by another aging tank; the aging temperature is controlled to be 90 ℃ for 90min, and the product is washed by deionized water with the temperature of 70 ℃ which is 25 times of the product after the aging is finished, and then the product is dried for 8 hours at 120 ℃. The result of analysis of the triple water content of the silicon-containing pseudo-boehmite F-2 is shown in Table 1.
The obtained silicon-containing pseudo-boehmite F-2 was calcined at 600℃for 3 hours to obtain silicon-containing alumina F-2, whose pore properties and infrared acid analysis results are shown in Table 1.
Comparative example 3
(1) Caustic ratio of 1.30, concentration of Al 2 O 3 Sodium metaaluminate solution with a modulus of 3.0 and a concentration of SiO of 20g/L 2 The water glass mixed solution with the flow rate of 50g/L continuously enters the second reaction kettle from the inlet at the bottom of the second reaction kettle at the flow rate of 35mL/min, meanwhile, mixed gas with the volume fraction of 60 percent of carbon dioxide is introduced from the bottom of the second reaction kettle for reaction, the pH value of slurry in the second reaction kettle is controlled to be 3.5 by adjusting the flow rate of the mixed gas of the carbon dioxide, and when the slurry in the second reaction kettle reaches the overflow port, the slurry enters the third reaction kettle from the overflow port.
(2) When the slurry in the second reaction kettle reaches the overflow port, the slurry enters a 10000mL third reaction kettle with 1000mL of bottom water, 60 ℃ temperature and started stirrer from the overflow port, and simultaneously, al with the concentration is added in parallel flow 2 O 3 The pH value of the slurry in the third reaction kettle is controlled to be 9.0 by adjusting the flow rate of the sodium metaaluminate solution, and the temperature of the slurry in the third reaction kettle is kept constant at 60 ℃.
(3) When the slurry in the third reaction kettle reaches or is higher than the overflow port, the slurry enters an aging tank for slurry collection, the aging tank for collecting the slurry starts aging, and the slurry is collected by another aging tank; the aging temperature is controlled to be 90 ℃ for 90min, and the product is washed by deionized water with the temperature of 70 ℃ which is 25 times of the product after the aging is finished, and then the product is dried for 8 hours at 120 ℃. The result of analysis of the triple water content of the silicon-containing pseudo-boehmite F-3 is shown in Table 1.
The obtained silicon-containing pseudo-boehmite F-3 was calcined at 600℃for 3 hours to obtain silicon-containing alumina F-3, whose pore properties and infrared acid analysis results are shown in Table 1.
Example 6
150g of silicon-containing pseudo-boehmite prepared in example 1 was weighed, 3g of sesbania powder, 4.5g of 65% nitric acid and 270g of deionized water were added, kneaded, extruded, shaped, dried at 120℃for 6 hours, and calcined at 700℃for 3 hours to obtain a catalyst carrier.
Soaking the carrier in Mo-Ni-P solution, drying at 120deg.C for 6 hr, and roasting at 450deg.C for 3 hr to obtain catalyst A C Catalyst properties are shown in Table 2 and catalyst evaluation results are shown in Table 4.
Example 7
Catalyst A was obtained in the same manner as in example 6 except that the silicon-containing pseudo-boehmite prepared in example 5 was changed to silicon-containing pseudo-boehmite C The properties of-5 are shown in Table 2, and the results of the catalyst evaluation are shown in Table 4.
Comparative example 4
150g of silicon-containing pseudo-boehmite prepared in comparative example 1 was weighed, 3g of sesbania powder, 4.5g of 65% nitric acid and 270g of deionized water were added, kneaded, extruded, molded, dried at 120℃for 6 hours, and calcined at 700℃for 3 hours to obtain a catalyst carrier.
Soaking the carrier in Mo-Ni-P solution, drying at 120deg.C for 6 hr, and calcining at 450deg.C for 3 hr to obtain catalyst F C Catalyst properties are shown in Table 2 and catalyst evaluation results are shown in Table 4.
Comparative example 5
Catalyst F was obtained in the same manner as in comparative example 4 except that the silicon-containing pseudo-boehmite was changed to the silicon-containing pseudo-boehmite prepared in comparative example 2 C The properties of-2 are shown in Table 2, and the results of the catalyst evaluation are shown in Table 4.
Comparative example 6
Catalyst F was obtained in the same manner as in comparative example 4 except that the silicon-containing pseudo-boehmite was changed to the silicon-containing pseudo-boehmite prepared in comparative example 3 C The properties of-3 are shown in Table 2, and the results of the catalyst evaluation are shown in Table 4.
TABLE 1 analysis of pseudo-boehmite and alumina
Table 2 properties of the catalysts prepared in examples and comparative examples
Catalyst numbering A C -1 A C -5 F C -1 F C -2 F C -3
Pore volume, mL/g 0.645 0.652 0.503 0.508 0.509
Specific surface area, m 2 /g 188 190 212 192 189
Average pore diameter, nm 13.7 13.7 9.5 10.6 10.8
Pore distribution, percent
<6.0nm 4.8 4.3 19.7 15.4 23
6.0-15.0nm 79.4 80.3 61.2 66.4 59.9
>15.0nm 15.8 15.4 19.1 18.2 17.1
Metal content, wt%
MoO 3 16.5 16.3 16.4 16.6 16.4
NiO 4.1 4.0 4.0 4.1 3.9
The prepared catalyst was subjected to activity evaluation on a medium residue hydrotreater, wherein properties and evaluation conditions of the residue are shown in table 3, and evaluation results are shown in table 4.
TABLE 3 Properties of raw oil and evaluation conditions
TABLE 4 evaluation results of catalysts prepared in examples and comparative examples of the present invention
Catalyst numbering A C -1 A C -5 F C -1 F C -2 F C -3
Removal rate, wt%
Desulfurization rate 82.7 82.5 73.3 74.4 75.2
Carbon residue removal rate 60.1 59.7 48.6 48.9 49.7
Ni+V removal rate 63.7 63.5 52.3 52.8 52.9

Claims (14)

1. A method for continuously preparing pseudo-boehmite, comprising the steps of:
(1) Mixing the first alkaline solution and the mixed gas I containing carbon dioxide in a gas-liquid mixing pump, continuously adding the mixed gas I into a first reaction kettle, reacting, and controlling the pH value of slurry in the first reaction kettle by adjusting the flow of the mixed gas I;
(2) Continuously adding a second alkaline solution from the bottom of the second reaction kettle, continuously introducing a mixed gas II containing carbon dioxide from the bottom of the second reaction kettle to react, and controlling the pH value of slurry in the second reaction kettle by adjusting the flow of the mixed gas II;
(3) When the slurry in the first reaction kettle and the second reaction kettle reach or are higher than the overflow port of the first reaction kettle and the second reaction kettle, the two slurries flow into the third reaction kettle in parallel to react, and the pH value of the slurry in the third reaction kettle is controlled;
(4) When the slurry in the third reaction kettle reaches or is higher than the overflow port of the third reaction kettle, the slurry enters an aging tank for aging, filtering is carried out after the aging is finished, and the obtained filter cake is washed and dried to obtain the silicon-containing pseudo-boehmite;
wherein in the step (1), the first alkaline solution is an aluminum-containing alkaline solution, and the concentration of the first alkaline solution is Al 2 O 3 Counting to 150-350 g/L;
in the step (1), the pH value of the slurry in the first reaction kettle after the reaction is 9.5-11.5;
in step (2), theThe second alkaline solution is a mixed solution of an aluminum-containing alkaline solution and a silicon-containing alkaline solution, wherein the concentration of the aluminum-containing alkaline solution in the second alkaline solution is Al 2 O 3 Is 1 to 30g Al 2 O 3 L; concentration of the alkaline solution containing silicon as SiO 2 5-95 g SiO 2 /L;
In the step (2), the pH value of the slurry in the second reaction kettle is controlled to be 2.0-4.0.
2. A method according to claim 1, characterized in that: in the step (1), the first alkaline solution is one or more of sodium metaaluminate solution or potassium metaaluminate solution; the concentration of the first alkaline solution is Al 2 O 3 The total weight is 160-250 g/L.
3. A method according to claim 1, characterized in that: in the step (1), the mixed gas I containing carbon dioxide is a mixed gas of carbon dioxide and air; the volume fraction of carbon dioxide in the mixed gas I containing carbon dioxide is 30-60%.
4. A method according to claim 1, characterized in that: in the step (2), the aluminum-containing alkaline solution is one or more of sodium metaaluminate solution and potassium metaaluminate solution, and the silicon-containing alkaline solution is water glass.
5. The method of claim 4, wherein: in the step (2), the caustic ratio of the sodium metaaluminate solution or the potassium metaaluminate solution is 1.15-1.35, and the modulus of the water glass is 2.8-3.2.
6. The method according to claim 5, wherein: in the step (2), the caustic ratio of the sodium metaaluminate solution or the potassium metaaluminate solution is 1.25-1.35.
7. The method of claim 4, wherein: in step (2), sodium metaaluminate and/or in the second alkaline solutionConcentration of potassium metaaluminate as Al 2 O 3 5-25 gAl 2 O 3 L; in the second alkaline solution, the concentration of sodium silicate is SiO 2 Is 10 to 90g SiO 2 /L。
8. A method according to claim 1, characterized in that: in the step (2), the gas II containing carbon dioxide is a mixed gas of carbon dioxide and air; the volume fraction of carbon dioxide in the mixed gas II containing carbon dioxide is 50-90%.
9. A method according to claim 1, characterized in that: in the step (3), the temperature of the reaction is 40-70 ℃.
10. The method according to claim 9, wherein: in the step (3), the temperature of the reaction is 45-65 ℃.
11. A method according to claim 1, characterized in that: in the step (3), the pH value of the slurry in the reaction kettle is controlled to be 8.5-9.5 by adjusting the flow rate of the slurry in the step (1).
12. A method according to claim 1, characterized in that: in the step (4), the aging conditions are as follows: the temperature is 50-95 ℃ and the time is 30-120 min.
13. A silicon-containing pseudoboehmite prepared according to any one of claims 1-12 characterized in that: the silicon-containing pseudo-boehmite is roasted to obtain silicon-containing aluminum oxide, and the obtained silicon-containing aluminum oxide has the following properties: siO based on the weight of silicon-containing aluminum oxide 2 The content is 5-85%, the pore volume is more than or equal to 1.0mL/g, and the specific surface area is 280-360 m 2 /g; the infrared acid amount is more than or equal to 0.40mmol/g, and the ratio of the acid amount of B acid to the acid amount of L acid is more than or equal to 0.05;
the pore distribution of the silicon-containing aluminum oxide is as follows: the pore volume of the pores with the pore diameter smaller than 6nm accounts for less than 5 percent of the total pore volume, the pore volume of the pores with the pore diameter of 6-15 nm accounts for 70-85 percent of the total pore volume, and the pore volume of the pores with the pore diameter larger than 15nm accounts for 10-25 percent of the total pore volume.
14. Use of a silicon-containing pseudoboehmite prepared according to any one of claims 1-12 or a silicon-containing pseudoboehmite according to claim 13 in the preparation of a residuum hydrogenation catalyst.
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