CN114506653B

CN114506653B - Turning plate combining device and turning plate combining method

Info

Publication number: CN114506653B
Application number: CN202210094542.4A
Authority: CN
Inventors: 张同坤; 石伟; 刘硕; 李国冉; 李海玲; 时建旺
Original assignee: Beijing New Building Material Group Co Ltd
Current assignee: Beijing New Building Material Group Co Ltd
Priority date: 2022-01-26
Filing date: 2022-01-26
Publication date: 2023-07-18
Anticipated expiration: 2042-01-26
Also published as: CN114506653A

Abstract

A panel turnover device and a panel turnover method are disclosed. The turning plate combining device comprises a first conveying module and a turning module; the first conveying module comprises a plurality of conveying units arranged along the conveying direction, and the plates are positioned on the conveying units; the overturning module is arranged between the adjacent conveying units and comprises a lifting part, and the lifting part is used for lifting the first end of the plate; the second end of the plate positioned on the conveying unit moves at a speed greater than the first end lifted by the lifting part along the conveying direction, so that the plate is turned over. The turning plate combining device can efficiently and rapidly realize automatic turning plate combining operation.

Description

Turning plate combining device and turning plate combining method

Technical Field

The present application relates to, but is not limited to, sheet material production technology, and in particular to a flap panel assembly device and a flap panel assembly method.

Background

In the current mineral wool board production process, the operations of turning over and combining the mineral wool boards are required to be carried out so as to carry out the subsequent stacking and other operations. At present, the turning plate on the mineral wool board production line works, namely, the turning plate is manually turned by workers, each worker turns over about 7000 times every 8 hours, the workload is large, and the working intensity is high. Moreover, the manual turning plate mode can not meet the requirements of high-speed and automatic plate production.

Disclosure of Invention

The embodiment of the application provides a turning plate combining device and a turning plate combining method, which can efficiently and quickly realize automatic turning plate combining operation.

The embodiment of the application provides a turning plate and sheet combining device, which comprises a first conveying module and a turning module;

the turning plate combining device further comprises a second conveying module arranged at one end of the first conveying module, the second conveying module is arranged to convey the plates to the first conveying module, and the turning plate combining device comprises: the conveying speed of the second conveying module is set to be greater than that of the first conveying module, so that two adjacent plates to be combined, conveyed to the first conveying module, are abutted; a lifting plate is arranged between the first conveying module and the second conveying module, and the lifting plate is arranged to be capable of lifting to stop plates on the second conveying module so as to enable two adjacent plates to be combined to be abutted;

the first conveying module comprises a plurality of conveying units arranged along the conveying direction, and the plates are positioned on the conveying units; the turnover module comprises a lifting part, the lifting part is used for lifting the first end of the previous plate in the two adjacent plates, the second end of the previous plate is propped against the next plate, and the movement speed of the second end of the previous plate on the conveying unit along the conveying direction is greater than that of the first end lifted by the lifting part, so that the previous plate can be turned over and falls on the next plate.

Further, the overturning module comprises a rotating shaft and a rotating rod, one end of the rotating rod is installed on the rotating shaft, and the other end of the rotating rod is provided with a supporting plate which is used as the lifting part;

the position of the rotating shaft is higher than the plate on the conveying unit; when the rotating rod rotates to the position that the other end is located at the lowest point, the other end of the rotating rod is lower than the plate so as to lift the first end of the plate.

Further, the rotating rod is provided in plurality in the radial direction of the rotating shaft.

Further, the turning plate and sheet combining device further comprises a power unit, the rotating shaft is connected to the output end of the power unit, and the power unit drives the rotating rod to rotate through the rotating shaft, so that the supporting plate lifts up the first end of the plate.

Further, the number of the first conveying modules and the number of the overturning modules are multiple and correspond to each other;

the plurality of groups of first conveying modules and the turnover modules are arranged side by side.

Further, the second transport module is identical in structure to the first transport module.

The embodiment of the application also provides a turning plate combining method, which is used for the turning plate combining device and comprises the following steps:

the rear plate approaches to the front plate, and the two plates are conveyed to the turnover module;

the overturning module lifts the first end of the previous plate;

the back plate props against the second end of the front plate, and the two plates are continuously conveyed forwards;

the previous sheet is turned over and falls onto the second sheet.

Further, after the turnover module lifts the first end of the previous sheet material: the overturning module continuously lifts the first end of the previous plate to the set height.

Further, the turning plate combining device is the turning plate combining device;

when the supporting plate contacts the plate, an acute angle is formed between the rotation direction of the supporting plate and the conveying direction of the first conveying module.

Compared with some technologies, the application has the following beneficial effects:

the turning plate and sheet combining device provided by the embodiment of the application can automatically perform turning plate and sheet combining operation, has good accuracy, and can not cause the situation that the position deviation of the turned plate is larger. The manual turning plate is not needed, and the labor intensity of operators is greatly reduced. The turning plate and laminating device has high working efficiency and is suitable for the requirements of high speed and automation of mineral wool board and other board production lines.

The turning plate combining method provided by the embodiment of the application is relatively simple in control logic, stable in work, high in reliability, convenient to implement on a plate production line and beneficial to realizing the automatic and high-speed production of plates such as mineral wool plates.

Additional features and advantages of the application will be set forth in the description which follows.

Drawings

The accompanying drawings are included to provide a further understanding of the technical aspects of the present application, and are incorporated in and constitute a part of this specification, illustrate the technical aspects of the present application and together with the examples of the present application, and not constitute a limitation of the technical aspects of the present application.

Fig. 1 is a schematic structural view (top view) of a flap device according to an embodiment of the present application;

FIG. 2 is a schematic diagram illustrating the operation of the flipping module according to the embodiment of the present application;

fig. 3 is a second schematic working diagram of the flipping module according to the embodiment of the present application;

fig. 4 is a third schematic operation diagram of the flipping module according to the embodiment of the present application.

Illustration of:

the device comprises a first conveying module, a 11-conveying unit, a 2-second conveying module, a 3-overturning module, a 31-rotating shaft, a 32-rotating rod, a 33-supporting plate, a 4-lifting plate, a 5-first group of plates, a 51-front plate, a 52-rear plate and a 6-second group of plates.

Detailed Description

For the purposes of making the objects, technical solutions and advantages of the present application more apparent, embodiments of the present application will be described in detail hereinafter with reference to the accompanying drawings. It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be arbitrarily combined with each other.

The embodiment of the application provides a turning plate and laminating device, as shown in fig. 1 to 4, the turning plate and laminating device comprises a first conveying module 1 and a turning module 3; the first conveying module 1 comprises a plurality of conveying units 11 arranged along the conveying direction, and the plates are positioned on the plurality of conveying units 11; a turnover module 3 is arranged between the adjacent conveying units 11, and the turnover module 3 comprises a lifting part which is used for lifting the first end of the plate; the second end of the plate material located on the conveying unit 11 moves at a speed in the conveying direction greater than the first end lifted by the lifting portion, so that the plate material is turned over.

When the plate conveyed on the first conveying module 1 reaches the overturning module 3, the overturning module 3 lifts the first end of the plate, and in the process of continuing the movement of the plate, the second end is still conveyed forward normally, the first end is lifted, the speed is limited, so that the movement speed of the second end of the plate is greater than that of the first end, and the second end of the plate is forward and backward, namely the plate is overturned.

The turnover module 3 is arranged between the adjacent conveying units 11, so that the turnover module 3 can lift the first end of the plate (namely the front end of the plate in the conveying direction), the arrangement position is reasonable, and interference among all the components can be avoided.

In actual operation, two plates are in close proximity, the first end of the front plate is lifted by the lifting part of the turnover module 3, the second end of the front plate is propped against the rear plate, and under the propping action of the first conveying module 1 and the rear plate, the second end of the front plate can continuously convey forwards, so that the front plate can turn over and fall on the rear plate, and the turnover plate and the lamination work of the plates are realized.

It will be appreciated that the conveying speed of the second end of the sheet is greater than that of the first end, where the speed of the first end may be 0, i.e. the first end is fully constrained from moving forward until the sheet is turned over; the speed of the first end of the plate can also be other than 0, namely, the first end is limited by the lifting part and still forwards conveyed at a smaller speed, so that the plate can be overturned integrally, the excessive supporting force required by the second end when the previous plate overturns is avoided, and the sliding of the next plate in the supporting process is avoided.

In an exemplary embodiment, as shown in fig. 2 to 4, the turnover module 3 includes a rotation shaft 31 and a rotation lever 32, one end of the rotation lever 32 is installed on the rotation shaft 31, the other end is provided with a support plate 33, and the support plate 33 serves as a lifting part; the position of the rotating shaft 31 is higher than the plate on the conveying unit 11; when the rotating rod 32 rotates to the point that the other end is at the lowest point, the other end of the rotating rod 32 is lower than the plate material to lift the first end of the plate material.

The rotating shaft 31 rotates to drive the rotating rod 32 to rotate by taking the rotating shaft 31 as the center, the supporting plate 33 at the tail end of the rotating rod 32 hooks the first end of the plate in the rotating process of the rotating rod 32, and the first end of the plate is lifted in the continuous rotating process of the rotating rod 32, so that the moving speed of the first end of the plate is limited, and the plate is turned over.

The turning bar 32 is lower than the plate height when turned to the lowest point at the other end, i.e. the lowest point reached by the support plate 33, so that the support plate 33 can lift the first end of the plate. The position of the rotating shaft 31 is high for conveying the plates on the unit 11, so that the rotating rod 32 and the rotating shaft 31 can not block the plates from going forward after the turning plate is completed.

In an exemplary embodiment, as shown in fig. 2 to 4, the rotation rods 32 are provided in plurality in the radial direction of the rotation shaft 31.

The rotating rods 32 are arranged in a plurality in the radial direction of the rotating shaft 31, and each rotating rod 32 can perform turning plate operation, so that the efficiency of turning plates is greatly improved.

In actual use, the number of the turning levers 32 may be set to 3. Of course, 2 or other numbers may be provided as desired, but the turning bar 32 should be avoided from blocking the normal passage of the sheet material during turning.

In an exemplary embodiment, the panel turnover device further includes a power unit (not shown in the figure), the rotating shaft 31 is connected to an output end of the power unit, and the power unit drives the rotating rod 32 to rotate through the rotating shaft 31, so that the supporting plate 33 lifts the first end of the board.

The power unit can be a servo motor, and the servo motor drives the rotating shaft 31 to rotate so as to drive the rotating rod 32 to perform turning plate operation.

In an exemplary embodiment, the number of the first conveying modules 1 and the turning modules 3 is plural and corresponds to the number (not shown in the figure); the plurality of groups of first conveying modules 1 and the turnover modules 3 are arranged side by side.

That is, the plate-turning and plate-combining device comprises a plurality of conveying plate-turning channels, and can simultaneously perform plate-turning and plate-combining work of a plurality of groups of plates, so that the working efficiency of the plate-turning and plate-combining device is greatly improved, and the occupied area of required equipment can be relatively reduced.

In an exemplary embodiment, as shown in fig. 1, the flap-and-sheet device further includes a second conveying module 2 disposed at the front end of the first conveying module 1, where the conveying speed of the second conveying module 2 is greater than that of the first conveying module 1; the second transport module 2 has the same structure as the first transport module 1.

The conveying speed of the second conveying module 2 is greater than that of the first conveying module 1, so that after the plates enter the first conveying module 1 from the second conveying module 2, two adjacent plates serve as a group of plates which are independent relatively and are in abutting contact with each other, and follow-up plate turning and plate combining operations are facilitated.

In an exemplary embodiment, a lifting plate 4 is provided between the first conveyor module 1 and the second conveyor module 2, the lifting plate 4 lifting to stop the sheet material on the second conveyor module 2. It should be understood that reference numeral 4 in fig. 1 indicates the installation position of the lifter plate, and the lifter plate is not illustrated in detail in fig. 1.

The lifting plate 4 can directly make two plates abut on the second conveying module 2. Because the conveying speed of the second conveying module 2 is greater than that of the first conveying module 1, the two abutted plates still can be abutted after entering the first conveying module 1, so that the follow-up operations of turning plates and laminating are facilitated.

In addition, the lifting plate 4 is arranged between the first conveying module 1 and the second conveying module 2, so that the influence caused by too close distance of the plates in the previous group in the process of overturning the plates can be effectively prevented, and the orderly operation of turning and laminating is ensured.

The embodiment of the application also provides a turning plate combining method, which is used for the turning plate combining device and comprises the following steps: the latter plate approaches to the former plate, and the two plates are conveyed to the turnover module 3; the overturning module 3 lifts the first end of the previous plate; the back plate props against the second end of the front plate, and the two plates are continuously conveyed forwards; the previous sheet is turned over and falls onto the second sheet. Fig. 2 to 4 are schematic diagrams of working sequences of the turnover module for turning over the plate.

The latter panel is close to the preceding panel, and two panels are carried to the upset module 3: two adjacent plates are used as a group of plates which are relatively independent and are in abutting contact with each other, so that the subsequent operations of turning plates and combining plates are facilitated. After two plates in a group of plates are abutted, the plates are continuously conveyed to the overturning module 3.

The overturning module 3 lifts the first end of the previous plate: the first end of the previous sheet is lifted by the lifting portion of the turnover module 3, and the speed of the first end of the previous sheet is limited such that the second end of the sheet moves at a speed greater than the speed of movement of the first end.

The second end of the previous plate is propped against the next plate, and the two plates are continuously conveyed forwards: the second end of the previous plate is propped against the next plate, and the second end of the previous plate can be continuously conveyed forwards.

The previous plate is turned over and falls on the second plate: under the abutting action of the first conveying module 1 and the rear plate, the front plate overturns and falls on the rear plate, so that the plate overturning and plate combining work of the plates is realized.

In an exemplary embodiment, after the first end of the previous sheet is lifted by the flipping module 3: the flipping module 3 continues to raise the first end of the previous sheet to the set height.

The first end of the front plate is lifted, so that the front plate can be turned over more easily, and the abutting force of the rear plate required by the turning over of the front plate is reduced. The situation that the latter plate slides due to overlarge abutting force is avoided, and failure of the turning plate is avoided.

In an exemplary embodiment, the flap assembly device is the aforementioned flap assembly device; when the support plate 33 contacts the sheet material, the rotation direction of the support plate 33 is at an acute angle to the conveying direction of the first conveying module 1.

As shown in fig. 3 and 4, when the supporting plate 33 contacts the plate in the process of turning over the plate, the rotation direction of the supporting plate 33 is an acute angle with the conveying direction of the first conveying module 1, so that the first end of the previous plate is still conveyed forward (but not driven to move backward by the turning over module 3), the stable turning over of the previous plate is ensured, the situation that the turning over module 3 pushes the previous plate backward to cause the previous plate to push the next plate to slide together is avoided, and failure of turning over the plate is avoided.

It will be appreciated that in actual operation the flipping module will always rotate in one direction, the term "when the support plate 33 contacts the sheet material" being defined herein only for the purpose of accurately determining the direction of rotation.

In the description of the present application, it should be noted that the directions or positional relationships indicated by "upper", "lower", "one end", "one side", etc. are based on the directions or positional relationships shown in the drawings, and are merely for convenience of description of the present application and simplification of the description, and are not indicative or implying that the structure referred to has a specific direction, is configured and operated in a specific direction, and therefore, should not be construed as limiting the present application.

In the description of the embodiments of the present application, unless explicitly specified and limited otherwise, the terms "connected," "assembled," and "mounted" are to be construed broadly, and for example, the term "connected" may be a fixed connection, a removable connection, or an integral connection; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art in a specific context.

The embodiments described herein are intended to be illustrative and not limiting, and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the embodiments described herein. Although many possible combinations of features are shown in the drawings and discussed in the detailed description, many other combinations of the disclosed features are possible. Any feature or element of any embodiment may be used in combination with or in place of any other feature or element of any other embodiment unless specifically limited.

The present application includes and contemplates combinations of features and elements known to those of ordinary skill in the art. The embodiments, features and elements disclosed in this application may also be combined with any conventional features or elements to form a unique solution as defined by the claims. Any feature or element of any embodiment may also be combined with features or elements from other claims to form another unique claim as defined in the claims. Thus, it should be understood that any of the features shown and/or discussed in this application may be implemented alone or in any suitable combination. Accordingly, the embodiments are not to be restricted except in light of the attached claims and their equivalents. Further, various modifications and changes may be made within the scope of the appended claims.

Claims

1. The turnover plate combining device is characterized by comprising a first conveying module and a turnover module;

the first conveying module comprises a plurality of conveying units arranged along the conveying direction, and the plates are positioned on the conveying units; the turnover module comprises a lifting part, the lifting part is used for lifting the first end of the previous plate in the two adjacent plates, the second end of the previous plate is propped against the next plate, and the movement speed of the second end of the previous plate on the conveying unit along the conveying direction is greater than that of the first end of the previous plate lifted by the lifting part, so that the previous plate can be turned over and falls on the next plate.

2. The turning plate combining device according to claim 1, wherein the turning module comprises a rotating shaft and a rotating rod, one end of the rotating rod is installed on the rotating shaft, and a supporting plate is arranged at the other end of the rotating rod and serves as the lifting part;

3. The flap fitting apparatus according to claim 2, wherein the rotation lever is provided in plurality in the radial direction of the rotation shaft.

4. The flap fitting device according to claim 2, further comprising a power unit, wherein the rotating shaft is connected to an output end of the power unit, and the power unit drives the rotating rod to rotate through the rotating shaft, so that the supporting plate lifts up the first end of the plate.

5. The flap panel assembly of claim 1, wherein the number of the first conveying modules and the number of the turning modules are plural and correspond to each other;

6. The flap assembly according to any one of claims 1 to 5, wherein the second transport module has the same structure as the first transport module.

7. A flap-fitting method for a flap-fitting device as claimed in any one of claims 1 to 6, comprising:

the overturning module lifts the first end of the previous plate;

the previous sheet is turned over and falls onto the second sheet.

8. The flap-fitting method according to claim 7, characterized in that, after the first end of the preceding sheet is lifted by the turning module: the overturning module continuously lifts the first end of the previous plate to the set height.

9. The flap-closing method according to claim 7, wherein the flap-closing device is the flap-closing device according to claim 2;