CN114476156A - Automatic batch feeder - Google Patents

Automatic batch feeder Download PDF

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Publication number
CN114476156A
CN114476156A CN202111674142.2A CN202111674142A CN114476156A CN 114476156 A CN114476156 A CN 114476156A CN 202111674142 A CN202111674142 A CN 202111674142A CN 114476156 A CN114476156 A CN 114476156A
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CN
China
Prior art keywords
temporary storage
opening
rack
frame
spiral
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111674142.2A
Other languages
Chinese (zh)
Inventor
郑友林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengdu Haike Mechanical Equipment Manufacturing Co ltd
Original Assignee
Chengdu Haike Mechanical Equipment Manufacturing Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chengdu Haike Mechanical Equipment Manufacturing Co ltd filed Critical Chengdu Haike Mechanical Equipment Manufacturing Co ltd
Priority to CN202111674142.2A priority Critical patent/CN114476156A/en
Publication of CN114476156A publication Critical patent/CN114476156A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B65B1/32Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/10Methods of, or means for, filling the material into the containers or receptacles by rotary feeders
    • B65B1/12Methods of, or means for, filling the material into the containers or receptacles by rotary feeders of screw type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/52Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/005Control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/23Devices for tilting and emptying of containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/32Filling devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Quality & Reliability (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)

Abstract

The invention belongs to the technical field of batch feeders, and particularly relates to an automatic batch feeder. The technical scheme is as follows: an automatic batch feeder comprises a weighing frame, wherein a spiral storage hopper and a multi-head scale are sequentially arranged on the weighing frame from top to bottom, a circulating batch feeding temporary storage device is arranged below the multi-head scale, a bucket elevator is arranged on one side of the weighing frame, the dumping port of the bucket elevator faces the spiral storage hopper, and the discharge port of the spiral storage hopper is aligned to the multi-head scale; the circulating feeding temporary storage device comprises a conveying belt, a plurality of material boxes are connected to the conveying belt, and a discharge port of the multi-head scale is aligned to the material boxes. The invention provides an efficient automatic batch feeder.

Description

Automatic batch feeder
Technical Field
The invention belongs to the technical field of batch feeders, and particularly relates to an automatic batch feeder.
Background
At present, after the block materials of the hot pot are filled, oil-immersed hot pepper needs to be added on the surface of the bottom materials. The basic operation is as follows: manually grabbing and weighing the mixture, and then pouring the mixture into the filled hotpot condiment. Therefore, the production efficiency is low, the labor is greatly needed, and the weight of the hot pepper can not be quickly and accurately measured easily.
Disclosure of Invention
In order to solve the above problems in the prior art, the present invention provides an efficient automatic batch feeder.
The technical scheme adopted by the invention is as follows:
an automatic batch feeder comprises a weighing frame, wherein a spiral storage hopper and a multi-head scale are sequentially arranged on the weighing frame from top to bottom, a circulating batch feeding temporary storage device is arranged below the multi-head scale, a bucket elevator is arranged on one side of the weighing frame, the dumping port of the bucket elevator faces the spiral storage hopper, and the discharge port of the spiral storage hopper is aligned to the multi-head scale; the feeding temporary storage device comprises a conveying belt, a plurality of material boxes are connected to the conveying belt, and a discharge port of the multi-head scale is aligned to the material boxes.
The bucket elevator lifts materials and pours the materials into the spiral storage hopper, the spiral storage hopper conveys the materials into the multi-head scale at a constant speed, and the multi-head scale accurately weighs the materials and enables the weighed materials to fall into a material box of the feeding temporary storage device. The weight of the materials in each material box is the same, so that a plurality of material boxes can be fed. The whole process does not need manual operation, and the feeding efficiency is higher.
According to the preferable scheme, the feeding temporary storage device comprises a feeding rack, a transmission driving mechanism is arranged on the feeding rack, the output end of the transmission driving mechanism is in transmission connection with a conveyor belt, a plurality of material boxes are connected with the conveyor belt through hinges, a guide rail is arranged on the feeding rack, the guide rail surrounds and supports the plurality of material boxes, a notch is formed in the guide rail, an opening and closing mechanism is connected to the rack, and the opening and closing mechanism is located on the lower side of the notch of the guide rail.
The weighed materials are put into each material box in sequence, and the conveying belt drives the material boxes to move. When the magazine moves to the notch area of the guide rail, the magazine is supported by the opening and closing mechanism. When a plurality of material boxes filled with materials are fully arranged on the opening and closing mechanism, the conveyor belt stops for a period of time, and the opening and closing mechanism descends, so that the plurality of material boxes can feed materials simultaneously, and the working efficiency is correspondingly improved.
As a preferred scheme of the invention, a temporary storage rack is connected to the feeding rack, the temporary storage rack is positioned at the lower side of the notch of the guide rail, a plurality of temporary storage boxes are arranged on the temporary storage rack, and the lower ends of the temporary storage boxes are opened; the both sides of the frame of keeping in all are provided with semi-closed frame, and the hypomere of a plurality of boxes of keeping in is located to two semi-closed frame cover after amalgamation, keeps in and is connected with the discharge mechanism that is used for two semi-closed frames to open or close on the frame. When the opening and closing mechanism descends, the materials of the plurality of material boxes are respectively put into the plurality of temporary storage boxes. After the conveying device on the lower side of the temporary storage frame moves in place, the discharging mechanism opens the two semi-closed frames, so that the temporary storage boxes can discharge materials simultaneously.
As a preferable scheme of the invention, the discharging mechanism comprises a discharging air cylinder arranged on the temporary storage frame, two connecting rods are hinged on a piston rod of the discharging air cylinder, the connecting rods are hinged with the lower section of the semi-closed frame, and the upper section of the semi-closed frame is hinged with the temporary storage box at the outermost side. When the piston rod of the discharging air cylinder extends out, the two connecting rods move to push the lower ends of the two semi-closed frames to be spread in the direction of mutual deviation, then the bottom opening of the temporary storage box is exposed, and materials can be accurately thrown out of the temporary storage box onto the conveying device.
As a preferred scheme of the invention, the opening and closing mechanism comprises an opening and closing air cylinder, the opening and closing air cylinder is hinged on the feeding rack, a piston rod of the opening and closing air cylinder is hinged with an opening and closing plate, the other end of the opening and closing plate is hinged with the feeding rack, and the opening and closing plate is positioned on the lower side of the notch of the guide rail. When the piston rod of the opening and closing cylinder rises, the opening and closing plate is jacked up, so that the opening and closing plate supports the material box. When the material boxes on the opening plate are the material boxes filled with materials, the piston rod of the opening and closing air cylinder descends, the opening plate rotates downwards, and the material boxes in the gap area of the guide rail all rotate downwards and pour out the materials.
As a preferred scheme of the invention, the bucket elevator comprises an elevator frame, two chains are arranged on the elevator frame, a driving sprocket shaft and a driven sprocket shaft are in transmission connection between the two chains, an elevator driving mechanism is further arranged on the elevator frame, and the output end of the elevator driving mechanism is connected with one end of the driving sprocket shaft; the lifting device is characterized by further comprising a lifting bucket, wherein a first lifting shaft and a second lifting shaft are respectively fixed at the bottom of the lifting bucket, guide chutes are respectively formed in two sides of the lifting frame, the first lifting shaft is respectively and rotatably connected with the two chains, and the second lifting shaft is respectively sleeved in the two guide chutes; the upper section of the guide chute is bent.
In the process that the transmission driving mechanism drives the chain to act, the chain drives the first lifting shaft to ascend. At this time, the second lifting shaft is located on the upper side of the first lifting shaft, and the second lifting shaft slides in the guide chute, and the opening of the lift bucket is upward and lifted upward. When the second lifting shaft moves to the bending section of the guide chute, the first lifting shaft continues to rise, and the lifting bucket is inevitably driven to overturn, so that the materials in the lifting bucket can be fully poured out. When the driving mechanism drives the chain to act reversely, the lifting bucket restores the upward direction of the opening and descends. In the whole process, the elevator bucket can be turned over only when the materials are poured, so that the condition that the materials in the elevator bucket are scattered is avoided.
As the preferable scheme of the invention, the vertical section and the bending section of the guide chute are in smooth transition. Smooth and smooth transition of the guide sliding groove ensures that the second lifting shaft is stably transited to the bending section from the vertical section of the guide sliding groove, and accordingly stable dumping of the lifting bucket is ensured.
According to the preferable scheme, the spiral storage hopper comprises a storage rack, the storage rack is connected to a weighing rack, a trough body is arranged on the storage rack, a feeding spiral is arranged in the trough body, a spiral driving mechanism is arranged on the storage rack, the output end of the spiral driving mechanism is connected with one end of the feeding spiral, a discharge opening is formed in one end, away from the spiral driving mechanism, of the trough body, and the discharge opening is aligned to a multi-head balance pan.
The bucket elevator pours the material into the tank body, and the spiral driving mechanism drives the feeding spiral to rotate, so that the feeding spiral continuously conveys the material towards the direction of the discharging opening. The material falls into bull balance at the uniform velocity, and then bull balance can carry out the accuracy to the material and weigh to the magazine blowing by the collecting hopper, guarantees that the weight of the material in every magazine is the same.
As a preferable scheme of the invention, the bottom of the storage rack is provided with a weighing module. The weighing module can weigh whole spiral storage hopper, conveniently judges the weight of material in the spiral storage hopper.
As a preferable scheme of the invention, a material level detection mechanism is arranged at the top of the groove body. When the material in the tank body is excessive, the material pushes the sensing end of the material level detection mechanism to rotate, so that whether the material in the tank body is excessive is judged.
The invention has the beneficial effects that:
1. the bucket elevator lifts materials and pours the materials into the spiral storage hopper, the spiral storage hopper conveys the materials into the multi-head scale at a constant speed, and the multi-head scale accurately weighs the materials and enables the weighed materials to fall into a material box of the circulating feeding temporary storage device. The weight of the materials in each material box is the same, so that a plurality of material boxes can be fed. The whole process does not need manual operation, and the feeding efficiency is higher.
2. When the material box of the feeding temporary storage device moves to the gap area of the guide rail, the opening and closing mechanism supports the material box. When a plurality of material boxes filled with materials are fully arranged on the opening and closing mechanism, the conveying belt stops for a period of time, and the opening and closing mechanism descends, so that the plurality of material boxes can be simultaneously fed into the material temporary storage mechanism, the lifting mechanism at the rear notch extends out, the material is fed circularly and is continuously fed, after the material boxes are placed in place, the temporary storage mechanism is closed after the material is fed, and the working efficiency is correspondingly improved.
3. In the process that the lifting driving mechanism drives the chain to act, the chain drives the first lifting shaft to ascend. At this time, the second lifting shaft is located on the upper side of the first lifting shaft, and the second lifting shaft slides in the guide chute, and the opening of the lift bucket is upward and lifted upward. When the second lifting shaft moves to the bending section of the guide chute, the first lifting shaft continues to rise, and the lifting bucket is inevitably driven to overturn, so that the materials in the lifting bucket can be fully poured out. When the driving mechanism drives the chain to act reversely, the lifting bucket restores the upward direction of the opening and descends. In the whole process, the lifting bucket can be turned over only when the materials are poured, so that the condition that the materials in the lifting bucket are scattered is avoided.
4. The bucket elevator pours the material into the tank body, and the spiral driving mechanism drives the feeding spiral to rotate, so that the feeding spiral continuously conveys the material towards the direction of the discharging opening. The material falls into bull balance at the uniform velocity, and then bull balance can accurately weigh the material to stop to the magazine pay-off at suitable opportunity, guarantee that the weight of the material in every magazine is the same.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a left side view of the present invention;
FIG. 3 is a schematic structural diagram of a material feeding temporary storage device;
FIG. 4 is a left side view of the feeding buffer device;
FIG. 5 is an enlarged view of a portion of FIG. 4 at A;
FIG. 6 is a schematic view of a bucket elevator;
FIG. 7 is a partial enlarged view at B in FIG. 6;
fig. 8 is a bottom view of the bucket elevator;
FIG. 9 is a schematic view of the spiral storage hopper;
FIG. 10 is a cross-sectional view of a spiral storage hopper.
In the figure, 10-weighing frame; 20-a spiral storage hopper; 30-multi-head scale; 40-a batch feeding temporary storage device; 50-bucket elevator; 60-climbing a ladder; 11-a platform; 21-a storage rack; 22-a trough body; 23-a feed screw; 24-a screw drive mechanism; 25-kojic force weighing module; 26-a level detection mechanism; 221-discharge opening; 241-a screw motor; 242-a spiral reducer; 41-feeding machine frame; 42-a transmission drive mechanism; 43-a conveyor belt; 44-a guide rail; 45-an opening and closing mechanism; 46-temporary storage rack; 47-semi-enclosed frame; 48-a discharging mechanism; 49-a material detection device; 421-driving pulley; 422-driven pulley; 423-a tensioner; 431-a cartridge; 441-notch; 451-opening and closing air cylinder; 452-a cut-open board; 461-temporary storage box; 462-anti-drop box; 471-letting bit plate; 472-a baffle; 481-a take-off cylinder; 482-a connecting rod; 51-a hoisting frame; 52-a chain; 53-drive sprocket shaft; 54-driven sprocket shaft; 55-a lift drive mechanism; 56-a lift bucket; 57-a first lift shaft; 58-a second lifting shaft; 59-a guide chute; 511-a detection mechanism; 512-rotating shaft box cover; 551-bidirectional motor; 552-lift reducer; 561-lifting frame; 562-a charging basket; 563-stop frame.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
As shown in fig. 1 and fig. 2, the automatic batch feeder of the embodiment includes a weighing frame 10, a spiral storage hopper 20 and a multi-head scale 30 are sequentially installed on the weighing frame 10 from top to bottom, a batch temporary storage device 40 is arranged below the multi-head scale 30, a bucket elevator 50 is installed at one side of the weighing frame 10, a dumping port of the bucket elevator 50 faces the spiral storage hopper 20, and a discharge port of the spiral storage hopper 20 is aligned with the multi-head scale 30; the feeding temporary storage device 40 comprises a conveyor belt 43, a plurality of material boxes 431 are connected to the conveyor belt 43, and the discharge port of the multi-head scale 30 is aligned with the material boxes 431. A ladder stand 60 is further arranged on one side, away from the bucket elevator 50, of the weighing rack 10, and an operation platform 11 is arranged on the weighing rack 10, so that work can conveniently enter the operation platform 11 from the ladder stand 60 to be operated.
It should be noted that the material mentioned in this embodiment is oil-immersed chili for preparing the hotpot condiment.
The bucket elevator 50 of the present invention lifts and pours the material into the spiral storage hopper 20, the spiral storage hopper 20 delivers the material into the multi-head scale 30 at a constant speed, the multi-head scale 30 accurately weighs the material and makes the weighed material fall into the material box 431 of the feeding and temporary storage device 40. If the weight of the material in each magazine 431 is the same, several magazines 431 can be charged. The whole process does not need manual operation, and the feeding efficiency is higher.
Batch charging temporary storage device 40:
as shown in fig. 3 to 5, the feeding temporary storage device 40 includes a feeding frame 41, the feeding frame 41 is disposed at the lower side of the multi-head scale 30, a transmission driving mechanism 42 is installed on the feeding frame 41, an output end of the transmission driving mechanism 42 is connected with a conveyor belt 43, a plurality of material boxes 431 are connected to the conveyor belt 43 through hinges, a guide rail 44 is installed on the feeding frame 41, the guide rail 44 surrounds and supports the plurality of material boxes 431, the guide rail 44 is provided with a notch 441, an opening and closing mechanism 45 is connected to the feeding frame 41, and the opening and closing mechanism 45 is located at the lower side of the notch 441 of the guide rail 44.
The feeding rack 41 is connected with a temporary storage rack 46, the temporary storage rack 46 is positioned at the lower side of the gap 441 of the guide rail 44, a plurality of temporary storage boxes 461 are arranged on the temporary storage rack 46, and the lower ends of the temporary storage boxes 461 are open; the two sides of the temporary storage frame 46 are provided with semi-closed frames 47, the two semi-closed frames 47 are sleeved on the lower sections of the temporary storage boxes 461 after being spliced, and the temporary storage frame 46 is connected with a discharging mechanism 48 for opening or closing the two semi-closed frames 47.
During operation, weighed materials are sequentially put into each material box 431 by the multi-head scale 30, and the conveyor belt 43 drives the material boxes 431 to move. When the magazine 431 moves to the area of the notch 441 of the guide rail 44, it is supported by the opening and closing mechanism 45. When the plurality of material boxes 431 filled with the materials are full on the opening and closing mechanism 45, the conveyor belt 43 stops for a period of time, and the opening and closing mechanism 45 descends, so that the plurality of material boxes 431 can be fed simultaneously, and the working efficiency is correspondingly improved. When the opening and closing mechanism 45 is lowered, the materials of the plurality of material cartridges 431 are respectively put into the plurality of temporary storage boxes 461. After the conveyor on the lower side of the buffer 46 is moved into position, the discharging mechanism 48 opens the two semi-closed frames 47, so that a plurality of buffer boxes 461 are discharged simultaneously.
The temporary storage rack 46 is provided with a material detection mechanism 511, and the material detection mechanism 511 is aligned with the lower end of the temporary storage box 461 and is used for detecting whether the temporary storage box 461 is in a discharging state or not.
Furthermore, the temporary storage rack 46 is provided with a plurality of anti-falling boxes 462, the anti-falling boxes 462 are opened towards one side of the gap 441 of the guide rail 44, and the lower parts of the anti-falling boxes 462 are communicated with the temporary storage box 461. When the material in the material box 431 is poured into the temporary storage box 461, the anti-falling box 462 can block the material to prevent the material from being scattered. The material enters the temporary storage box 461 through the anti-falling box 462, thereby ensuring the material to be scattered in the transferring process.
Specifically, the discharging mechanism 48 includes a discharging cylinder 481 installed on the temporary storage rack 46, two connecting rods 482 are hinged on a piston rod of the discharging cylinder 481, the connecting rods 482 are hinged with a lower section of the semi-closed frame 47, and an upper section of the semi-closed frame 47 is hinged with the outermost temporary storage box 461. When the piston rod of the discharging cylinder 481 extends, the two connecting rods 482 move to push the lower ends of the two semi-closed frames 47 to be spread in directions away from each other, so that the bottom opening of the temporary storage box 461 is exposed, and materials can be accurately thrown out from the temporary storage box 461 onto the conveying device.
In order to avoid interference, an opening is arranged at the upper section of the semi-closed frame 47, and a position-giving plate 471 is arranged at the opening at the upper section of the semi-closed frame 47. When the link 482 pushes the lower end of the semi-closed frame 47 to open, the semi-closed frame 47 rotates around the upper end hinge point. Since an opening is formed between the position-letting plate 471 and the semi-closed frame 47, the position-letting plate 471 does not block the semi-closed frame 47 from rotating, so as to avoid movement interference. When the semi-enclosed frame 47 is rotated to a proper position, the position plate 471 can be attached to the side surfaces of the plurality of temporary storage boxes 461, so as to seal the side surfaces of the temporary storage boxes 461.
In order to reduce the material scattering, the lower end of the semi-closed frame 47 is provided with a material baffle bent away from the other side of the semi-closed frame 47. The striker plate is arranged at the lower end of the semi-closed frame 47, so that when the two semi-closed frames 47 are opened, the striker plate can block materials, and the materials are prevented from spilling.
In order to ensure smooth passage of the magazine 431 through the opening region of the rail 44, the end of the rail 44 facing the magazine 431 is formed in an arc shape. When magazine 431 moves out of or into guide rail 44, magazine 431 passes through the arc position of the end of guide rail 44, thereby avoiding guide rail 44 from being stuck to magazine 431 and ensuring that magazine 431 can pass through the end of guide rail 44 smoothly.
Specifically, transmission actuating mechanism 42 includes drive motor, and drive motor's output is connected with the transmission reduction gear, and drive motor and transmission reduction gear install in throwing material frame 41, and the output of transmission reduction gear is connected with driving pulley 421, still rotates on throwing material frame 41 to be connected with driven pulley 422, and conveyer belt 43 transmission is connected between driving pulley 421 and driven pulley 422. The driving motor drives the transmission reducer to act, and the transmission reducer drives the driving pulley 421 to rotate, so that the transmission belt 43 continuously moves between the driving pulley 421 and the driven pulley 422. The driving belt wheel 421 and the driven belt wheel 422 are located in the same horizontal plane, so that the conveying belt 43 moves in the horizontal plane, and the material box 431 is kept opening and closing upwards under the limiting effect of the conveying belt 43 and the guide rail 44, so that the materials are prevented from being scattered.
Furthermore, a plurality of tension pulleys 423 are installed on the feeding frame 41, and the tension pulleys 423 are in transmission connection with the conveyor belt 43. The tensioning wheel 423 can tension the conveyor belt 43, and ensures that the position of the magazine 431 on the conveyor belt 43 is determined, so that the magazine 431 can accurately transfer materials at the position of the notch 441 of the guide rail 44.
Specifically, the opening and closing mechanism 45 comprises an opening and closing cylinder 451, the opening and closing cylinder 451 is hinged to the feeding rack 41, a piston rod of the opening and closing cylinder 451 is hinged to an opening and closing plate 452, the other end of the opening and closing plate 452 is hinged to the feeding rack 41, and the opening and closing plate 452 is located on the lower side of a notch 441 of the guide rail 44. When the piston rod of the opening/closing cylinder 451 is raised, the opening plate 452 is pushed up, and the opening plate 452 supports the magazine 431. When all the material boxes 431 on the opening plate 452 are filled with the materials, the piston rod of the opening cylinder 451 descends, the opening plate 452 rotates downwards, and all the material boxes 431 in the area of the notch 441 of the guide rail 44 rotate downwards to pour out the materials.
The material put into the material box 431 can be hot pepper for preparing hot pot material, thereby avoiding manual ingredients.
Bucket elevator 50:
as shown in fig. 6 and 7, the bucket elevator 50 includes an elevator frame 51, a driving sprocket shaft 53 connected to a lower end of the elevator frame 51 through a bearing, a driven sprocket shaft 54 connected to an upper end of the elevator frame 51 through a bearing, and sprockets attached to both ends of the driving sprocket shaft 53 and both ends of the driven sprocket shaft 54. The lifting driving mechanism 55 is mounted on the lifting frame 51, the lifting driving mechanism 55 includes a bidirectional motor 551, an output shaft of the bidirectional motor 551 is connected with a lifting reducer 552, an output end of the lifting reducer 552 is connected with one end of the driving sprocket shaft 53, and the bidirectional motor 551 and the lifting reducer 552 are both mounted on the lifting frame 51. Two chains 52 are in transmission connection between the sprockets on the driving sprocket shaft 53 and the driven sprocket shaft 54.
The bucket elevator 50 further includes an elevator 56, a first elevator shaft 57 and a second elevator shaft 58 are respectively fixed to the bottom of the elevator 56, guide chutes 59 are respectively formed on two sides of the elevator frame 51, the first elevator shaft 57 is respectively connected with the two chains 52 through bearings, two ends of the second elevator shaft 58 are respectively connected with bearings, and the bearings on the second elevator shaft 58 are sleeved in the guide chutes 59 on the corresponding sides. The guide chute 59 comprises a vertical section and a bending section, the second bending section is horizontally arranged, and the vertical section and the bending section are in smooth transition.
During the operation of the chain 52 driven by the lifting drive mechanism 55, the chain 52 drives the first lifting shaft 57 to ascend. At this time, the second lift shaft 58 is located on the upper side of the first lift shaft 57, and the second lift shaft 58 slides in the guide chute 59, and the opening of the lift bucket 56 is upward and lifted upward. When the second lifting shaft 58 moves to the bent section of the guide chute 59, the first lifting shaft 57 continues to rise, which inevitably drives the elevator bucket 56 to turn, so that the material in the elevator bucket 56 can be sufficiently dumped. When the chain 52 is driven in reverse by the lift drive mechanism 55, the lift bucket 56 resumes an open upward direction and descends. In the whole process, the elevator bucket 56 is only turned over when the material is poured, so that the material in the elevator bucket 56 is prevented from being spilled.
The smooth transition of the guide chute 59 ensures that the second lifting shaft 58 smoothly transitions from the vertical section of the guide chute 59 to the bent section, and accordingly ensures that the lifting bucket 56 can pour materials stably.
The bi-directional motor 551 can drive the main shaft to rotate in forward and reverse directions so that the chain 52 can move in forward and reverse directions. Accordingly, the bucket 56 can be raised and lowered without tipping over.
The two ends of the second lifting shaft 58 are also connected with bearings, so that the bearings roll in the guide sliding grooves 59, and the moving smoothness of the second lifting shaft 58 is improved.
Further, as shown in fig. 8, a detection mechanism 511 for detecting the position of the lift bucket 56 is mounted on the lift frame 51, and the detection mechanism 511 is connected to the drive sprocket shaft 53. The sensing mechanism 511 determines the position of the elevator car 56 by sensing the number of rotations of the drive sprocket shaft 53 to facilitate sensing whether the elevator car 56 is at the highest or lowest point.
In order to ensure safety, the lifting frame 51 is connected with a rotating shaft box cover 512, the driving chain wheel shaft 53 and the detection mechanism 511 are both positioned in the rotating shaft box cover 512, and a handle is arranged on the rotating shaft box cover 512. The shaft box cover 512 can protect the driving sprocket shaft 53 and the shaft box cover 512, and avoid the situation that the lifting bucket 56 descends to exceed the limit position to crush the driving sprocket shaft 53 or the detection mechanism 511 when the equipment fails.
Specifically, the lift bucket 56 includes a lift frame 561, and a bucket 562 is disposed in the lift frame 561. Charging bucket 562 is replaceable, and is convenient for lifting and pouring different materials. The lifting frame 561 is connected with a blocking frame 563 for blocking the charging bucket 562 from falling out through a connecting buckle. After the charging bucket 562 is placed on the lifting frame 561, the blocking frame 563 is pressed on a part of the charging bucket 562, and then the blocking frame 563 is connected with the lifting frame 561 through a connecting buckle, so that the blocking frame 563 can block the charging bucket 562 from falling out of the lifting frame 561.
The bucket elevator 50 may be provided with a control device electrically connected to both the bidirectional motor 551 and the detection mechanism 511, and the detection mechanism 511 is electrically connected to the bidirectional motor 551. The position of the elevator bucket 56 is detected by the detection mechanism 511 and a signal is sent to the control device after the elevator bucket 56 has moved into position, and the right control device drives the bi-directional motor 551 to rotate forward, reverse or stop.
Spiral storage hopper 20:
as shown in fig. 9 and 10, the spiral storage hopper 20 includes a storage rack 21, the storage rack 21 is connected to the weighing rack 10, a trough 22 is provided on the storage rack 21, a feeding spiral 23 is installed in the trough 22, a spiral driving mechanism 24 is installed on the storage rack 21, an output end of the spiral driving mechanism 24 is connected to one end of the feeding spiral 23, a discharge opening 221 is provided at one end of the trough 22 far from the spiral driving mechanism 24, and the discharge opening 221 is aligned to the multi-head scale 30.
The bucket elevator 50 pours the material into the trough 22, and the screw driving mechanism 24 drives the feeding screw 23 to rotate, so that the feeding screw 23 continuously conveys the material towards the discharging opening 221. The materials fall into the multi-head scale 30 at a constant speed, so that the multi-head scale 30 can accurately weigh the materials, and stop feeding the materials to the material boxes 431 at a proper time, thereby ensuring that the weight of the materials in each material box 431 is the same.
Further, a weighing module 25 is mounted at the bottom of the magazine frame 21. The weighing module 25 can weigh the whole spiral storage hopper 20, and the weight of the material in the spiral storage hopper 20 is conveniently judged.
Furthermore, a material level detection mechanism 26 is installed at the top of the tank body 22. When the material in the tank body 22 is excessive, the material pushes the sensing end of the material level detection mechanism 26 to rotate, so as to judge whether the material in the tank body 22 is excessive.
The screw driving mechanism 24 includes a screw motor 241, an output end of the screw motor 241 is connected with a screw reducer 242, the screw motor 241 and the screw reducer 242 are both mounted on the storage rack 21, and an output end of the screw reducer 242 is connected with one end of the feeding screw 23. Both ends of the feeding screw 23 are connected with the storage rack 21 through bearings.
The invention is not limited to the above alternative embodiments, and any other various forms of products can be obtained by anyone in the light of the present invention, but any changes in shape or structure thereof, which fall within the scope of the present invention as defined in the claims, fall within the scope of the present invention.

Claims (10)

1. An automatic batch feeder is characterized by comprising a weighing rack (10), wherein a spiral storage hopper (20) and a multi-head scale (30) are sequentially arranged on the weighing rack (10) from top to bottom, a circulating feeding temporary storage device (40) is arranged below the multi-head scale (30), a bucket elevator (50) is arranged on one side of the weighing rack (10), a dumping port of the bucket elevator (50) faces towards the spiral storage hopper (20), and a discharge port of the spiral storage hopper (20) is aligned to the multi-head scale (30); the circulating feeding temporary storage device (40) comprises a conveyor belt (43), a plurality of material boxes (431) are connected to the conveyor belt (43), and the discharge port of the multi-head scale (30) is aligned to the material boxes (431).
2. The automatic batch feeder according to claim 1, wherein the circulating batch feeding temporary storage device (40) comprises a batch feeding rack (41), a transmission driving mechanism (42) is installed on the batch feeding rack (41), an output end of the transmission driving mechanism (42) is in transmission connection with a conveyor belt (43), a plurality of material boxes (431) are connected with the conveyor belt (43) through hinges, a guide rail (44) is installed on the batch feeding rack (41), the guide rail (44) surrounds and supports the plurality of material boxes (431), the guide rail (44) is provided with notches (441) corresponding to the plurality of material boxes (431), an opening and closing mechanism (45) is connected to the rack, and the opening and closing mechanism (45) is located on the lower side of the notches (441) of the guide rail (44).
3. The automatic batch feeder according to claim 2, characterized in that a temporary storage rack (46) is connected to the batch feeder frame (41), the temporary storage rack (46) is located at the lower side of the gap (441) of the guide rail (44), a plurality of temporary storage boxes (461) are arranged on the temporary storage rack (46), and the lower ends of the temporary storage boxes (461) are open; semi-closed frames (47) are arranged on two sides of the temporary storage frame (46), the lower sections of the temporary storage boxes (461) are sleeved after the two semi-closed frames (47) are spliced, and a discharging mechanism (48) used for opening or closing the two semi-closed frames (47) is connected to the temporary storage frame (46).
4. An automatic batch feeder according to claim 3, characterized in that the discharging mechanism (48) comprises a discharging cylinder (481) mounted on the temporary storage rack (46), the piston rod of the discharging cylinder (481) is hinged with two connecting rods (482), the connecting rods (482) are hinged with the lower section of the semi-closed frame (47), and the upper section of the semi-closed frame (47) is hinged with the outermost temporary storage box (461).
5. The automatic batch feeder according to claim 2, characterized in that the opening and closing mechanism (45) comprises an opening and closing cylinder (451), the opening and closing cylinder (451) is hinged on the feeding rack (41), a piston rod of the opening and closing cylinder (451) is hinged with an opening and closing plate (452), the other end of the opening and closing plate (452) is hinged with the feeding rack (41), and the opening and closing plate (452) is located on the lower side of the notch (441) of the guide rail (44).
6. The automatic batch feeder according to claim 1, characterized in that the bucket elevator (50) comprises an elevator frame (51), two chains (52) are arranged on the elevator frame (51), a driving sprocket shaft (53) and a driven sprocket shaft (54) are connected between the two chains (52) in a transmission manner, an elevator driving mechanism (55) is further mounted on the elevator frame (51), and an output end of the elevator driving mechanism (55) is connected with one end of the driving sprocket shaft (53); the lifting device is characterized by further comprising a lifting bucket (56), wherein a first lifting shaft (57) and a second lifting shaft (58) are respectively fixed at the bottom of the lifting bucket (56), guide chutes (59) are respectively formed in two sides of the lifting frame (51), the first lifting shaft (57) is respectively rotatably connected with the two chains (52), and the second lifting shaft (58) is respectively sleeved in the two guide chutes (59); the upper section of the guide chute (59) is bent.
7. An automatic batch feeder according to claim 6, characterised in that the vertical and the bent sections of the guide chute (59) are rounded off.
8. The automatic batch feeder according to claim 1, characterized in that the spiral storage hopper (20) comprises a storage rack (21), the storage rack (21) is connected to the weighing rack (10), a trough body (22) is arranged on the storage rack (21), a feeding spiral (23) is arranged in the trough body (22), a spiral driving mechanism (24) is arranged on the storage rack (21), the output end of the spiral driving mechanism (24) is connected with one end of the feeding spiral (23), a discharge opening (221) is arranged at one end, far away from the spiral driving mechanism (24), of the trough body (22), and the discharge opening (221) is aligned with the multi-head scale (30).
9. An automatic batch feeder according to claim 8, characterised in that the bottom of the magazine frame (21) is fitted with a Korea weighing module (25).
10. An automatic batch feeder according to claim 8, characterised in that a level detection mechanism (26) is mounted at the top of the trough (22).
CN202111674142.2A 2021-12-31 2021-12-31 Automatic batch feeder Pending CN114476156A (en)

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