CN114468223B - Automatic drying type oat tablet press for oat processing - Google Patents

Automatic drying type oat tablet press for oat processing Download PDF

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Publication number
CN114468223B
CN114468223B CN202210290208.6A CN202210290208A CN114468223B CN 114468223 B CN114468223 B CN 114468223B CN 202210290208 A CN202210290208 A CN 202210290208A CN 114468223 B CN114468223 B CN 114468223B
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China
Prior art keywords
bin
oat
assembly
seat
material body
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CN114468223A (en
Inventor
余治权
郭钰
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Inner Mongolia Yangufang Whole Grain Industry Development Co ltd
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Inner Mongolia Yangufang Whole Grain Industry Development Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products
    • A23L7/117Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P10/00Shaping or working of foodstuffs characterised by the products
    • A23P10/20Agglomerating; Granulating; Tabletting
    • A23P10/28Tabletting; Making food bars by compression of a dry powdered mixture

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

The invention discloses an automatic drying oat tablet press for oat processing, which comprises the following steps: a tabletting bin; the feeding component is provided with a feeding end, and the feeding end is embedded in the tabletting bin; the fixed compression roller and the dynamic pressure roller assembly are symmetrically distributed in the tabletting bin, and can extrude a material body provided in the feeding assembly; the screen is positioned below the positioning roller and the dynamic pressure roller assembly and can intercept the leakage pressing material body; and a single-layer extrusion assembly for receiving and extruding the leakage-pressed material body on the screen; and the lower part of the screen cloth is also provided with a conveyor belt, and the lower part of the output end of the conveyor belt is provided with a collecting bin.

Description

Automatic drying type oat tablet press for oat processing
Technical Field
The invention relates to the technical field of oat tablet presses, in particular to an automatic drying type oat tablet press for oat processing.
Background
Oat processing often includes the following steps: the method comprises the steps of moistening wheat, boiling the wheat, baking the wheat, granulating, steaming the wheat, tabletting and drying and cooling, wherein during tabletting, a double-roller tablet press is often adopted for mechanically tabletting, no chemical change is generated, the food safety is improved while the nutrition components of whole grains are maintained, but the condition of pressure leakage can occur during tabletting by utilizing a rolling mode, so that a material body which is leaked is taken out in time and treated, the thickness and the tablet type of the tablet are required to be checked at fixed time, and the gap between the two rollers of the tablet is adjusted.
Accordingly, there is a need for an automatic oven-dried oat sheeter for oat processing that addresses the above-described issues.
Disclosure of Invention
In order to achieve the above purpose, the present invention provides the following technical solutions: an automatic oven-dried oat tablet press for oat processing, comprising:
a tabletting bin;
the feeding component is provided with a feeding end, and the feeding end is embedded in the tabletting bin;
the fixed compression roller and the dynamic pressure roller assembly are symmetrically distributed in the tabletting bin, and can extrude a material body provided in the feeding assembly;
the screen is positioned below the positioning roller and the dynamic pressure roller assembly and can intercept the leakage pressing material body; and
the single-layer extrusion assembly is used for receiving and extruding the leakage-pressure material body on the screen;
and the lower part of the screen cloth is also provided with a conveyor belt, and the lower part of the output end of the conveyor belt is provided with a collecting bin.
Further, preferably, a single-layer adsorption component is further arranged in the feeding component, and the single-layer adsorption component can adsorb the leaked material on the screen and send the leaked material to the single-layer extrusion component for extrusion, and the extruded material is sent back to the screen after being adsorbed by the single-layer adsorption component.
Further, preferably, the single-layer adsorption module includes:
the angle control motor is fixed in the tabletting bin and provided with an output end rotating around the central vertical axis of the angle control motor; the guide seat is vertically fixed at the output end of the angle control motor; and
the adsorption extrusion bin is arranged on the guide seat in a vertically limiting sliding manner, and is reset upwards by adopting a reset spring.
Further, as the preference, the adsorption extrusion storehouse is rectangular storehouse body structure, and a plurality of micropores have evenly been seted up to its bottom, and storehouse body one side still is provided with the negative pressure aspirator for provide the negative pressure for the storehouse body.
Further, preferably, the single-layer extrusion assembly includes:
the connecting plate is fixedly provided with bases at four corners, wherein grooves are fixedly formed in the two bases at the bottom, and a limiting rod is connected between the two bases in the same vertical direction;
the loading screw rod is rotationally arranged on the connecting plate and is provided with power, and the loading screw rod is in transmission connection with the nut seat; and
one end of the sliding seat is connected with the nut seat, the other end of the sliding seat is connected with the driving seat, and the sliding seat is also connected with the limiting rod in a sliding manner.
Further, as the preference, sleeve sliding connection has two guide bars to one side of connecting plate, the guide bar is fixed in on the base plate and sets up mutually perpendicularly with the gag lever post, just one side of base plate is fixed with the oscillator that is used for driving the connecting plate to rock, the cover is equipped with the oscillating spring that is located the sleeve both sides on the guide bar.
Further, preferably, the feeding assembly includes:
a feeding tank, the bottom feeding end of which is funnel-shaped;
the feeding impeller is rotationally arranged in the feeding tank, and single blades of the feeding impeller are of arc-shaped structures; and
and the drying buffer net is fixedly embedded in the feed tank and positioned below the feed impeller, and is heated by external heating equipment.
Further, preferably, the dynamic pressure roller assembly includes:
the limiting seat is rotatably provided with a fine adjustment screw rod, and the fine adjustment screw rod is provided with power;
the roller seat is arranged on the limiting seat in a limiting sliding manner and is in transmission connection with the fine adjustment screw rod; and
the dynamic pressure roller is rotationally arranged in the roller seat, one side of the dynamic pressure roller is coaxially fixed with a driven synchronous wheel, the driven synchronous wheel is in transmission connection with a driving synchronous wheel by adopting a synchronous belt, and the driving synchronous wheel is driven by a driving motor;
and a tensioning roller for tensioning the synchronous belt is further arranged in the tabletting bin.
Further, preferably, a guiding slope is further embedded in the tablet pressing bin and is used for guiding the rolled material body to the screen.
Further, preferably, the screen is fixed at an output end of a vertical micro-oscillator, and the vertical micro-oscillator is fixed on a side wall of the tablet pressing bin.
Compared with the prior art, the invention provides an automatic baking type oat tablet press for oat processing, which has the following beneficial effects:
in the embodiment of the invention, the lower surface of the adsorption extrusion bin is provided with a plurality of micropores, and the adsorption extrusion bin can grasp the leakage-pressure material body on the screen in a negative pressure suction mode, so that the adsorption extrusion bin can realize single-layer adsorption in the process of adsorbing the leakage-pressure material body, and further, the extrusion with uniform thickness can be realized when a single-layer extrusion assembly is used for extrusion in the follow-up process;
according to the embodiment of the invention, the driving seat can be driven to move step by step through the rotation of the loading screw rod, and the adsorption extrusion bin can be driven to move downwards synchronously through the downward movement of the driving seat, so that the adsorption extrusion bin and the groove are driven to be matched with each other to finish extrusion by the driving seat, the adsorption extrusion bin can keep an adsorption state on a material body in the extrusion process, so that the material body is directly transferred after extrusion, and the transfer and extrusion efficiency is improved.
Drawings
Fig. 1 is a schematic overall structure of an automatic drying oat tablet press for oat processing;
FIG. 2 is a schematic view of the structure of a feed assembly and a single-layer adsorption assembly in an automatic oven-dried oat sheeter for oat processing;
fig. 3 is a schematic perspective view of a dynamic pressure roller assembly in an automatic drying type oat tablet press for oat processing;
fig. 4 is a schematic perspective view of a single-layer extrusion assembly in an automatic oven-dried oat sheeter for oat processing;
in the figure: 1. a tabletting bin; 2. a feed assembly; 3. a constant pressure roller; 4. a dynamic pressure roller assembly; 5. a screen; 6. a conveyor belt; 7. a single layer adsorption assembly; 8. a single layer extrusion assembly; 9. a collecting bin; 21. a feed tank; 22. a feeding impeller; 23. a drying buffer net; 71. adsorbing and extruding the bin; 72. a guide seat; 73. an angle control motor; 41. a movable press roll; 42. a roller seat; 43. fine tuning a lead screw; 44. a limit seat; 45. a driving motor; 46. a tension roller; 81. a groove; 82. a base; 83. loading a screw rod; 84. a slide; 85. a driving seat; 86. a limit rod; 87. a substrate; 88. shaking the guide rod; 89. an oscillator.
Detailed Description
In an embodiment of the present invention, as shown in fig. 1 to 4, an automatic drying type oat tablet press for oat processing includes:
a tabletting bin 1;
a feeding component 2 which is provided with a feeding end and is embedded in the tabletting bin 1;
the fixed pressure roller 3 and the dynamic pressure roller assembly 4 are symmetrically distributed in the tabletting bin 1, and the fixed pressure roller 3 and the dynamic pressure roller assembly 4 can extrude a material body provided in the feeding assembly 2;
a screen 5 which is positioned below the positioning roller 3 and the dynamic pressure roller assembly 4 and can intercept the leakage pressing material body; and
a single-layer pressing assembly 8 for receiving and pressing the leakage-pressed material body on the screen 5;
and conveyer belt 6 is still provided with to the below of screen cloth 5, the output below of conveyer belt 6 is provided with collection storehouse 9.
In the tabletting process, the tabletting flow can be controlled to be about 2T/h. The thickness and the sheet type of the sheet are checked at fixed time, the gap between the pair of rollers of the sheet is regulated, and the thickness of the sheet is generally: the instant oatmeal is 0.35-0.50mm, the fast-maturing oatmeal is 0.55-0.70mm, and the thickness is uniform. The screen cloth can select the rectangular form structure that mesh and rolled oatmeal shape correspond to guarantee that the qualified preforming of thickness can pass through wherein, and the material body that leaks the pressure then stays in the screen cloth top because of thickness restriction, and screen cloth 5 is fixed in the output of vertical micro-oscillator, vertical micro-oscillator is fixed in on the lateral wall of preforming storehouse 1, consequently can effectually vibrate the oatmeal after the roll-in through the screen cloth for its up-and-down oscillation in-process can pass the screen cloth.
In this embodiment, the feeding assembly 2 is further provided with a single-layer adsorption assembly 7, which can adsorb the leaked pressing material on the screen 5 and send the leaked pressing material to the single-layer extrusion assembly 8 for extrusion, and the extruded material is sent back to the screen 5 after being adsorbed by the single-layer adsorption assembly 7.
Specifically, as shown in fig. 2, the single-layer adsorption assembly 7 includes:
an angle control motor 73 fixed in the tablet housing 1 and having an output end rotated about its central vertical axis;
a guide holder 72 vertically fixed to an output end of the angle control motor 73; and
the adsorption extrusion bin 71 is arranged on the guide seat 72 in a vertically limited sliding manner, and is reset upwards by adopting a reset spring.
As a preferred embodiment, the adsorption extrusion chamber 71 has a rectangular chamber body structure, the bottom of which is uniformly provided with a plurality of micropores, and one side of the chamber body is further provided with a negative pressure aspirator for providing negative pressure for the chamber body.
It should be explained that, in the present embodiment, since the lower surface of the adsorption and extrusion bin 71 has a plurality of micropores, and it can grasp the leaking and pressing material body on the screen in a negative pressure suction manner, in the process of adsorbing the leaking and pressing material body, it can realize single-layer adsorption, that is, the contact area of the leaking and pressing material body and the adsorption and extrusion bin 71 is smaller than the lower surface area of the adsorption and extrusion bin 71, thereby ensuring that even and uniform thickness extrusion can be realized when extrusion is performed by the single-layer extrusion assembly 8 in the following.
In this embodiment, as shown in fig. 4, the single-layer extrusion assembly 8 includes:
the four corners of the connecting plate are respectively fixed with a base 82, wherein grooves 81 are fixed on two bases 82 at the bottom, and a limiting rod 86 is connected between the two bases in the same vertical direction;
the loading screw 83 is rotatably arranged on the connecting plate and is provided with power, and the loading screw 83 is in transmission connection with a nut seat; and
the sliding seat 84 has one end connected to the nut seat and the other end connected to the driving seat 85, and the sliding seat 84 is further slidably connected to the limit rod 86.
Therefore, in implementation, the driving seat 85 can be driven to move step by step through the rotation of the loading screw rod, and the adsorption extrusion bin 71 can be driven to move downwards synchronously through the downward movement of the driving seat 85, so that the adsorption extrusion bin 71 and the groove 81 are driven to be matched with each other to finish extrusion, and the adsorption extrusion bin 71 can keep the adsorption state of a material body in the extrusion process, so that the material body is directly transferred after extrusion, the transfer and extrusion efficiency is improved, and the micro-pores of the adsorption extrusion bin 71 have negligible influence on the extrusion process due to the micro-pore structure arranged at the bottom of the adsorption extrusion bin 71.
In addition, sleeve sliding connection has two guide rods 88 in one side of connecting plate, guide rods 88 are fixed in on the base plate 87 and set up mutually perpendicularly with the gag lever post, just one side of base plate 87 is fixed with the oscillator 89 that is used for driving the connecting plate to rock, the cover is equipped with the oscillating spring that is located the sleeve both sides on the guide rods 88.
Therefore, in the implementation, when the material body screened out by the screen 5 is less, the adsorption extrusion bin 71 can be used for carrying the material body into the groove for many times, then the groove is rocked by the oscillator, the material body inside the groove is kept to be evenly spread, and finally the material body is extruded.
In this embodiment, the feeding assembly 2 includes:
a feed tank 21, the bottom feed end of which is funnel-shaped;
a feeding impeller 22 rotatably disposed in the feed tank 21, and having a single blade of an arc-shaped structure; and
and a drying buffer net 23 fixedly embedded in the feed tank 21 and positioned below the feed impeller 22, and heated by an external heating device.
The material body can be guaranteed to evenly spaced whereabouts through the periodic rotation of pay-off impeller, and single arc blade can lift the material body, slows down its decline speed to, still be provided with the stoving buffer network in this embodiment, can further cushion the material body that falls through the stoving buffer network, and play automatic stoving's effect.
In this embodiment, as shown in fig. 3, the dynamic pressure roller assembly 4 includes:
a limit seat 44 on which a fine adjustment screw 43 is rotatably provided, the fine adjustment screw 43 having power;
the roller seat 42 is arranged on the limit seat 44 in a limit sliding manner and is in transmission connection with the fine adjustment screw 43; and
the dynamic pressure roller 41 is rotatably arranged in the roller seat 42, one side of the dynamic pressure roller 41 is coaxially fixed with a driven synchronous wheel, the driven synchronous wheel is in transmission connection with a driving synchronous wheel by adopting a synchronous belt, and the driving synchronous wheel is driven by a driving motor 45;
the tabletting bin 1 is also provided with a tensioning roller 46 for tensioning the synchronous belt, and when in use, the tensioning rollers with different diameters can be replaced so as to achieve a better tensioning effect.
As a preferred embodiment, a guiding slope is also embedded in the tablet pressing bin 1, so as to guide the rolled material body onto the screen 5.
In the concrete implementation, the material body can be guaranteed to fall at even intervals through the periodic rotation of the feeding impeller, then the falling material body can be further buffered through the drying buffer net, and an automatic drying effect is achieved, then the material body falls onto the screen 5 after being matched with the pressing roller assembly and the fixed pressing roller for rolling, the rolled oatmeal can be effectively oscillated through the screen, the oatmeal can pass through the screen in the vertical oscillation process, at the moment, the adsorption transfer of the leaked pressing material body is completed through the single-layer adsorption assembly, the downward movement through the driving seat 85 can drive the adsorption extrusion bin 71 to synchronously move downwards, the adsorption extrusion bin 71 and the groove 81 are driven by the driving seat to complete extrusion, and the adsorption state of the material body can be kept in the adsorption extrusion process, so that the transfer of the material body is directly completed after extrusion, and the transfer and extrusion efficiency is improved.
The foregoing description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical solution of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (7)

1. An automatic drying type oat tablet press for oat processing, which is characterized in that: comprising the following steps:
a tabletting bin (1);
a feed assembly (2) having a feed end, the feed end being embedded in the tabletting bin (1);
the fixed pressure roller (3) and the dynamic pressure roller assembly (4) are symmetrically distributed in the tabletting bin (1), and the fixed pressure roller (3) and the dynamic pressure roller assembly (4) can extrude a material body provided in the feeding assembly (2);
the screen (5) is positioned below the positioning roller (3) and the dynamic pressure roller assembly (4) and can intercept the leakage pressing material body; and
a single-layer extrusion assembly (8) for receiving and extruding the leakage-pressed material body on the screen (5);
a conveyor belt (6) is arranged below the screen (5), and a collecting bin (9) is arranged below the output end of the conveyor belt (6);
the feeding assembly (2) is also provided with a single-layer adsorption assembly (7) which can adsorb the pressure-leakage material body on the screen (5) and send the material body to the single-layer extrusion assembly (8) for extrusion, and the extruded material body is sent back to the screen (5) after being adsorbed by the single-layer adsorption assembly (7);
the single-layer adsorption assembly (7) comprises:
an angle control motor (73) fixed in the tablet housing (1) and having an output end rotating around its central vertical axis;
the guide seat (72) is vertically fixed at the output end of the angle control motor (73); and
the adsorption extrusion bin (71) is arranged on the guide seat (72) in a vertically limited sliding manner, and is reset upwards by adopting a reset spring;
the adsorption extrusion bin (71) is of a rectangular bin body structure, a plurality of micropores are uniformly formed in the bottom of the adsorption extrusion bin, and a negative pressure aspirator is further arranged on one side of the bin body and used for providing negative pressure for the bin body.
2. The automatic oven-dried oat sheeter for oat processing of claim 1 wherein: the single layer extrusion assembly (8) comprises:
the connecting plate is characterized in that the four corners of the connecting plate are respectively fixed with a base (82), wherein grooves (81) are fixed on two bases (82) at the bottom, and a limiting rod (86) is connected between the two bases in the same vertical direction;
the loading screw rod (83) is rotatably arranged on the connecting plate and is provided with power, and a nut seat is connected to the loading screw rod (83) in a transmission manner; and
and one end of the sliding seat (84) is connected with the nut seat, the other end of the sliding seat is connected with the driving seat (85), and the sliding seat (84) is also connected with the limiting rod (86) in a sliding manner.
3. An automatic oven-dried oat sheeter for oat processing of claim 2 wherein: one side of connecting plate adopts sleeve sliding connection to have two guide bars (88), guide bar (88) are fixed in on base plate (87) and set up mutually perpendicularly with the gag lever post, just one side of base plate (87) is fixed with oscillator (89) that are used for driving the connecting plate to rock, the cover is equipped with the oscillating spring that is located the sleeve both sides on guide bar (88).
4. The automatic oven-dried oat sheeter for oat processing of claim 1 wherein: the feed assembly (2) comprises:
a feed tank (21) with a hopper-shaped bottom feed end;
the feeding impeller (22) is rotatably arranged in the feeding tank (21), and single blades of the feeding impeller are of an arc-shaped structure; and
and the drying buffer net (23) is fixedly embedded in the feed tank (21) and is positioned below the feed impeller (22), and is heated by external heating equipment.
5. The automatic oven-dried oat sheeter for oat processing of claim 1 wherein: the dynamic pressure roller assembly (4) comprises:
the limiting seat (44) is rotatably provided with a fine adjustment screw rod (43), and the fine adjustment screw rod (43) is provided with power;
the roller seat (42) is arranged on the limiting seat (44) in a limiting sliding manner and is in transmission connection with the fine adjustment screw rod (43); and
the dynamic pressure roller (41) is rotatably arranged in the roller seat (42), one side of the dynamic pressure roller (41) is coaxially fixed with a driven synchronous wheel, the driven synchronous wheel is in transmission connection with a driving synchronous wheel by adopting a synchronous belt, and the driving synchronous wheel is driven by a driving motor (45);
the tabletting bin (1) is also provided with a tensioning roller (46) for tensioning the synchronous belt.
6. The automatic oven-dried oat sheeter for oat processing of claim 1 wherein: the tablet pressing bin (1) is also embedded with a guiding slope for guiding the rolled material body to the screen (5).
7. The automatic oven-dried oat sheeter for oat processing of claim 1 wherein: the screen (5) is fixed at the output end of the vertical micro-oscillator, and the vertical micro-oscillator is fixed on the side wall of the tabletting bin (1).
CN202210290208.6A 2022-03-23 2022-03-23 Automatic drying type oat tablet press for oat processing Active CN114468223B (en)

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