CN114441166A - Ultralow temperature and micro-positive pressure coupling generation device - Google Patents
Ultralow temperature and micro-positive pressure coupling generation device Download PDFInfo
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- CN114441166A CN114441166A CN202111568710.0A CN202111568710A CN114441166A CN 114441166 A CN114441166 A CN 114441166A CN 202111568710 A CN202111568710 A CN 202111568710A CN 114441166 A CN114441166 A CN 114441166A
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- 230000008878 coupling Effects 0.000 title claims abstract description 53
- 238000010168 coupling process Methods 0.000 title claims abstract description 53
- 238000005859 coupling reaction Methods 0.000 title claims abstract description 53
- 238000012360 testing method Methods 0.000 claims abstract description 23
- 238000005259 measurement Methods 0.000 claims abstract description 10
- 239000007788 liquid Substances 0.000 claims description 33
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 28
- 230000001105 regulatory effect Effects 0.000 claims description 17
- 229910052757 nitrogen Inorganic materials 0.000 claims description 14
- 238000004321 preservation Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 4
- 230000000087 stabilizing effect Effects 0.000 claims description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 3
- 239000007791 liquid phase Substances 0.000 claims description 2
- 238000011056 performance test Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 10
- 238000009413 insulation Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000012354 overpressurization Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000013112 stability test Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/003—Machine valves
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
The invention belongs to the technical field of LNG tank top-breathing valve performance testing, and particularly relates to an ultralow-temperature and micro-positive-pressure coupling generation device capable of simulating a temperature and pressure coupling environment in which ultralow-temperature and micro-positive pressures exist simultaneously. The device comprises an ultralow temperature input unit, a positive pressure input unit, a temperature-pressure coupling unit, an adjusting unit and a testing unit, wherein each unit is connected with a measurement and control module. The device can simulate the temperature and pressure coupling environment in which the ultra-low temperature and the micro-positive pressure exist at the same time, thereby providing a prerequisite for the performance test of the LNG tank top expiration valve in the ultra-low temperature and micro-positive pressure coupling environment.
Description
Technical Field
The invention belongs to the technical field of LNG tank top-breathing valve performance testing, and particularly relates to an ultralow-temperature and micro-positive-pressure coupling generation device capable of simulating a temperature and pressure coupling environment in which ultralow-temperature and micro-positive pressures exist simultaneously.
Background
With the development of the LNG industry, the scale and number of LNG receiving stations are increasing, and the number of large LNG storage tanks is also increasing rapidly. During the work of the LNG storage tank, LNG media can be filled into the tank body, and the pressure of the media in the tank can be gradually increased along with the increase of the media in the filling process; meanwhile, when the medium in the tank body increases along with the storage time, the LNG medium can be gasified, so that the pressure in the tank body is abnormally increased. A tank top vent valve is typically installed at the top of the LNG storage tank to equalize the pressure within the tank to prevent over-pressurization of the tank. At present, the LNG tank top expiration valve basically depends on import abroad, the price is high, the supply period is long, the after-sale service response is slow, and more importantly, no related LNG tank top expiration valve test device is used for testing and detecting products in China, so that the quality performance of the products cannot be accurately evaluated.
An important assessment index of the LNG tank top expiration valve is to detect the setting pressure, the recoil pressure, the action performance and the sealing performance of the LNG tank top expiration valve under the condition that an ultralow temperature medium temperature environment and a micro-positive pressure environment are simultaneously met. The test process needs to provide an ultralow temperature environment of-110 ℃ to-180 ℃ and a micro-positive pressure environment of 0.75KPa to 3 KPa. The single coupling of the ultralow temperature environment, the ultralow temperature environment and the high-pressure environment, the single coupling of the micro-positive pressure environment and the normal-temperature and micro-positive pressure environment are easy to realize, but the simulation of the ultralow-temperature and micro-positive pressure coupling environment is difficult to realize; the main reason is that the ultralow temperature medium is extremely low in temperature and has a great temperature difference with the ambient temperature, so that the pressure is easily increased to exceed the pressure range of micro-positive pressure due to heat leakage, and the performance test of the LNG tank top expiration valve in the ultralow temperature and micro-positive pressure coupling environment is very difficult and needs to be solved urgently.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide an ultralow-temperature and micro-positive-pressure coupling generation device which can simulate a temperature and pressure coupling environment in which ultralow-temperature and micro-positive-pressure exist simultaneously, so that a prerequisite condition is provided for a performance test of an LNG tank top-breathing valve in the ultralow-temperature and micro-positive-pressure coupling environment.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an ultralow temperature and pressure-fired coupling generating device which characterized in that: the device comprises an ultralow temperature input unit, a positive pressure input unit, a temperature-pressure coupling unit, an adjusting unit and a test unit, wherein each unit is connected with a measurement and control module; wherein:
an ultra-low temperature input unit: the device comprises a vapor-liquid cache tank, wherein an input port of the vapor-liquid cache tank is communicated to a liquid phase outlet of a liquid nitrogen tank through a stop valve V1 and a stop valve V2 in sequence, and an output port of the vapor-liquid cache tank is communicated with a positive pressure input unit through a stop valve V3; the ultra-low temperature input unit also comprises a heat preservation pipeline, the input end of the heat preservation pipeline is communicated to a section of pipeline between the stop valve V1 and the stop valve V2, and the output end of the heat preservation pipeline is communicated to a cold screen temperature regulator of the test unit through the stop valve V10;
a positive pressure input unit: comprising a regulating valve CV1 and a stop valve V4 connected in parallel with each other;
warm-pressing coupling unit: the device comprises a warm-pressure coupling tank, an input pipeline of the warm-pressure coupling tank is communicated with the positive pressure input unit through a stop valve V5, one output pipeline of the warm-pressure coupling tank is communicated with the adjusting unit through a stop valve V6, and the other output pipeline of the pressure stabilizing coupler is communicated with the test unit through a stop valve V7;
an adjusting unit: comprising a regulating valve CV2 and a stop valve V8 connected in parallel with each other;
test unit: the LNG tank top expiration valve comprises a first parallel pipeline which is communicated with a temperature-pressure coupling tank and consists of a regulating valve CV3 and a stop valve V9 which are connected in parallel, and the first parallel pipeline is communicated with the LNG tank top expiration valve through a cold screen temperature regulator;
an alcohol bubble counter communicated with the LNG tank top calling valve is arranged beside the LNG tank top calling valve, and a liquid level sensor L is arranged at the vapor-liquid cache tank; and the vapor-liquid cache tank, the temperature-pressure coupling tank and the LNG tank top expiration valve are respectively provided with a pressure sensor and a temperature sensor.
Preferably, safety valves are respectively arranged at the ultra-low temperature input unit, the positive pressure input unit and the temperature-pressure coupling unit.
Preferably, the measurement and control module comprises an upper computer for sending instructions and a PLC for executing the instructions.
The invention has the beneficial effects that:
1) according to the scheme, the balance of the ultra-low temperature and the micro-positive pressure can be realized, so that the temperature and pressure coupling environment existing at the same time of the ultra-low temperature and the micro-positive pressure can be simulated reliably and quickly, and finally a basic environment is provided for the performance test of the LNG tank top breathing valve.
Drawings
FIG. 1 is a block diagram showing the structure of the present invention;
FIG. 2 is a schematic view of the piping connection of the present invention.
The actual correspondence between each label and the part name of the invention is as follows:
10-ultralow temperature input unit 11-vapor-liquid buffer tank 11 a-liquid nitrogen heater
20-positive pressure input unit 30-warm pressure coupling unit 31-warm pressure coupling tank
40-adjustment unit 50-test unit
51-LNG tank top expiration valve 52-alcohol bubble counter 53-cold screen thermoregulator
60-measurement and control module
Detailed Description
For ease of understanding, the specific structure and operation of the present invention is further described herein with reference to FIGS. 1-2:
the specific structure of the invention is shown in fig. 1-2, and the invention mainly comprises an ultralow temperature input unit 10, a positive pressure input unit 20, a temperature-pressure coupling tank 31 unit, a test unit 50, an adjusting unit 40 and a measurement and control module 60. Wherein:
the ultra-low temperature input unit 10 is composed of a liquid nitrogen inlet pipeline, a vapor-liquid buffer tank 11 with a liquid nitrogen heater 11a, a liquid nitrogen outlet pipeline, a safety valve and the like. A stop valve V1 and a stop valve V2 are arranged on the liquid nitrogen liquid inlet pipeline; a temperature sensor T1, a pressure sensor T2 and a liquid level sensor L are arranged at the vapor-liquid buffer tank 11. The ultra-low temperature input unit 10 further comprises a heat insulation pipeline, one end of the heat insulation pipeline is communicated with a liquid nitrogen inlet pipeline between the stop valve V1 and the stop valve V2, and the other end of the heat insulation pipeline is communicated with the test unit 50 through the stop valve V10.
The positive pressure input unit 20 includes a positive pressure input pipe with a shut valve V4 and a positive pressure input regulating pipe in which a regulating valve CV1 is arranged, which are arranged in parallel with each other. A safety valve is also disposed on the positive pressure input unit 20.
The warm-pressure coupling unit 30 is composed of a warm-pressure coupling tank 31, a temperature sensor T2, a pressure sensor P2, a safety valve, a stop valve V5, a stop valve V6, a stop valve V7 and the like at the interface of each path. The bottom of the warm-pressure coupling tank 31 is provided with a discharge valve.
The test unit 50 comprises an output pipeline with a stop valve V9, an output adjusting pipeline with an adjusting valve CV3, a cold screen temperature regulator 53 with a cold source communicated with the heat insulation pipeline, an LNG tank top expiration valve 51, an alcohol bubble counter 52 and the like. A temperature sensor T3 and a pressure sensor P3 are also arranged at the LNG tank top-expiration valve 51. The LNG tank top-expiration valve 51 and the cold screen thermostat 53 are connected with each other through a connecting disc.
The regulating unit 40 comprises a regulating manifold with a regulating valve CV2 and a trim bypass with a shut-off valve V8.
The measurement and control module 60 is composed of a PLC, an upper computer and the like.
To facilitate an understanding of the above-described connection configuration of the present invention, a specific test method of the present invention is given herein as follows:
in order to realize the temperature-pressure coupling of ultralow temperature and micro-positive pressure, the invention needs to perform three steps of a first-order precooling process, a second-order precooling process and a pressure-stabilizing cold-keeping process:
s1, a first-order precooling process:
s11, opening the stop valve V6, the stop valve V8 and operating the regulating valve CV2 to the maximum opening;
s12, opening a stop valve V5, opening a stop valve V4, and operating a regulating valve CV1 to a maximum opening degree;
s13, opening a stop valve V1 and a stop valve V3;
s14, opening a stop valve V2, and starting to input liquid nitrogen into the vapor-liquid buffer tank 11;
s15, observing the indicating values of the temperature sensor T1, the pressure sensor P1 and the liquid level sensor T1 at the vapor-liquid buffer tank 11 to keep the indicating values at the set values, and then entering the step S2;
the main purpose of this process is to cool and pre-cool the warm-pressure coupling tank 31, and since the LNG tank top expiration valve 51 belongs to micro-positive pressure action, and the pressure generated by rapid vaporization of liquid nitrogen entering the normal temperature pipeline and container after being heated is much higher than the action pressure of the LNG tank top expiration valve 51, the warm-pressure coupling tank 31 needs to be cooled and pre-cooled independently.
S2, a second-order precooling process:
s21, opening a stop valve V10, and observing the indication value of a temperature sensor T2 at the temperature and pressure coupling tank 31 until the temperature and pressure coupling tank reaches-100 ℃;
s22, opening the stop valve V7, gradually increasing the opening degree of the regulating valve CV3, observing the indication value of the pressure sensor P2 at the temperature-pressure coupling tank 31, and enabling the indication value of the pressure sensor P2 to be always lower than the operating pressure of the LNG tank top expiration valve 51 by operating the opening degree of the regulating valve CV 3;
s23, observing indication values of the temperature sensor T3 and the temperature sensor T2 until the indication values are equal and the temperature required by the test is reached; proceeding to step S2;
the main purpose of the process is to pre-cool and adjust the temperature of the inlet pipe orifice of the LNG tank top expiration valve 51 through the cold screen temperature regulator, and then to input micro-positive pressure cold nitrogen for pre-cooling to the inlet pipe and the discharge pipe of the LNG tank top expiration valve 51 through the temperature and pressure coupling tank 31. Liquid nitrogen circulates inside the cold screen thermoregulator 53 to perform radiation precooling on the inlet pipe orifice of the LNG tank top expiration valve 51, and cold nitrogen is output by the temperature-pressure coupling tank 31 to perform convection precooling on the inlet pipe orifice of the LNG tank top expiration valve 51.
S3, a voltage stabilizing and cold preserving process:
when both the temperature and the pressure meet the requirements of ultralow temperature and micro-positive pressure required by the test, an ultralow temperature and micro-positive pressure coupling environment can be formed, and the temperature and the pressure are stabilized;
s31, with the progress of the test and the heat leakage of the system, the measurement and control module 60 controls the opening and closing of the stop valve V1 and the stop valve V10 to adjust the temperature change;
and S32, controlling the opening degrees of the regulating valve CV1 and the regulating valve CV2 and the power of the liquid nitrogen heater 11a at the vapor-liquid cache tank 11 by the measurement and control module 60 along with the change of the pressure generated by the test.
During actual operation, the PID adjusting algorithm program of multivariable input conditions can be considered in the pressure stabilizing and cold keeping process to control the ultralow temperature parameter and the micro-positive pressure parameter required by the stability test, the specific control mode is completed through an upper computer, and the PLC is responsible for executing commands of the upper computer and driving each unit to execute corresponding actions so as to flexibly and controllably form the ultralow temperature and micro-positive pressure coupling environment required by the test.
It will, of course, be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but rather includes the same or similar structures that may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
The techniques not described in detail in the present invention are all known techniques.
Claims (3)
1. The utility model provides an ultralow temperature and pressure-fired coupling generating device which characterized in that: the device comprises an ultralow temperature input unit (10), a positive pressure input unit (20), a temperature-pressure coupling unit (30), an adjusting unit (40) and a test unit (50), wherein each unit is connected with a measurement and control module (60); wherein:
ultra-low temperature input unit (10): the device comprises a vapor-liquid buffer tank (11), wherein an input port of the vapor-liquid buffer tank (11) is communicated to a liquid phase outlet of a liquid nitrogen tank through a stop valve V1 and a stop valve V2 in sequence, and an output port of the vapor-liquid buffer tank (11) is communicated with a positive pressure input unit (20) through a stop valve V3; the ultralow temperature input unit (10) further comprises a heat preservation pipeline, the input end of the heat preservation pipeline is communicated to a section of pipeline between the stop valve V1 and the stop valve V2, and the output end of the heat preservation pipeline is communicated to a cold screen temperature regulator (53) of the test unit (50) through the stop valve V10;
positive pressure input unit (20): comprising a regulating valve CV1 and a stop valve V4 connected in parallel with each other;
warm-pressure coupling unit (30): the device comprises a warm-pressure coupling tank (31), an input pipeline of the warm-pressure coupling tank (31) is communicated with the positive pressure input unit (20) through a stop valve V5, one output pipeline of the warm-pressure coupling tank (31) is communicated with the adjusting unit (40) through a stop valve V6, and the other output pipeline of the pressure stabilizing coupler is communicated with the test unit (50) through a stop valve V7;
adjusting unit (40): comprising a regulating valve CV2 and a stop valve V8 connected in parallel with each other;
test cell (50): the LNG tank top expiration valve comprises a first parallel pipeline which is communicated with a warm-pressure coupling tank (31) and is composed of a regulating valve CV3 and a stop valve V9 which are connected in parallel, the first parallel pipeline is communicated with an LNG tank top expiration valve (51) through a cold screen thermostat (53), and the stop valve V9 is used for providing a large-flow channel and ensuring the smooth action of the LNG tank top expiration valve;
an alcohol bubble counter (52) communicated with the LNG tank top expiration valve (51) is arranged beside the LNG tank top expiration valve (51), and a liquid level sensor L is arranged at the vapor-liquid buffer tank (11); and the vapor-liquid buffer tank (11), the temperature-pressure coupling tank (31) and the LNG tank top expiration valve (51) are respectively provided with a pressure sensor and a temperature sensor.
2. The ultra-low temperature and micro-positive pressure coupling generating device according to claim 1, wherein: safety valves are respectively arranged at the ultralow temperature input unit (10), the positive pressure input unit (20) and the temperature-pressure coupling unit (30).
3. The ultra-low temperature and micro-positive pressure coupling generating device according to claim 1, wherein: the measurement and control module (60) comprises an upper computer for sending instructions and a PLC for executing the instructions.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111568710.0A CN114441166B (en) | 2021-12-21 | 2021-12-21 | Ultralow temperature and micro-positive pressure coupling generating device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111568710.0A CN114441166B (en) | 2021-12-21 | 2021-12-21 | Ultralow temperature and micro-positive pressure coupling generating device |
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| CN114441166A true CN114441166A (en) | 2022-05-06 |
| CN114441166B CN114441166B (en) | 2024-02-20 |
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2021
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