CN114436816A - Method for efficiently extracting shikimic acid by ion exchange technology - Google Patents

Method for efficiently extracting shikimic acid by ion exchange technology Download PDF

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Publication number
CN114436816A
CN114436816A CN202111604552.XA CN202111604552A CN114436816A CN 114436816 A CN114436816 A CN 114436816A CN 202111604552 A CN202111604552 A CN 202111604552A CN 114436816 A CN114436816 A CN 114436816A
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shikimic acid
filtrate
filtering
equal
stirring
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CN114436816B (en
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张宗华
冯世红
杨晓芳
张晓勇
王利君
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Xinjiang Fufeng Biotechnology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/42Separation; Purification; Stabilisation; Use of additives
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/42Separation; Purification; Stabilisation; Use of additives
    • C07C51/43Separation; Purification; Stabilisation; Use of additives by change of the physical state, e.g. crystallisation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/42Separation; Purification; Stabilisation; Use of additives
    • C07C51/47Separation; Purification; Stabilisation; Use of additives by solid-liquid treatment; by chemisorption
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2601/00Systems containing only non-condensed rings
    • C07C2601/12Systems containing only non-condensed rings with a six-membered ring
    • C07C2601/16Systems containing only non-condensed rings with a six-membered ring the ring being unsaturated

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention provides a method for efficiently extracting shikimic acid by using an ion exchange technology, which comprises the following steps of 1) pretreating fermentation liquor; 2) adding EDTA into shikimic acid fermentation liquor for flocculation and precipitation, adjusting the pH to 2.5-2.8, and filtering by a plate frame to obtain filtrate; 3) adding activated carbon into the obtained filtrate for decolorization, and filtering after the decolorization is finished; 4) separating and purifying the filtrate by using continuous ion exchange; 5) concentrating and crystallizing; 6) centrifugally drying to obtain shikimic acid finished products. The method for extracting shikimic acid from the fermentation liquor can effectively remove mycoprotein, divalent cations, other impurities with strong binding force and pigments, has high product purity and extraction yield, reduces the production cost, and is suitable for large-scale industrial production.

Description

Method for efficiently extracting shikimic acid by ion exchange technology
Technical Field
The invention belongs to the technical field of biological fermentation, and particularly relates to a method for efficiently extracting shikimic acid by using an ion exchange technology.
Background
Shikimic acid (3, 4, 5-trihydroxy-1-cyclohexene-1-carboxylic acid, SA) is a natural organic acidMolecular formula is C7H10O5Has a relative molecular weight of 174.15Da and an ionization constant of 3.85, and is present in mature and dried fruits of conifers and Magnoliaceae fructus Anisi Stellati. Shikimic acid, a biologically active substance, is an intermediate in the synthesis of compounds such as alkaloids, aromatic amino acids and phenols in plant and microbial metabolism. Modern pharmacology indicates that shikimic acid has the functions of resisting bacteria, tumors, blood coagulation, inflammation and the like.
At present, shikimic acid is mostly extracted from star anise, the yield of the shikimic acid is greatly influenced by natural environments such as climate and the like, and the shikimic acid is severely limited due to the complex extraction process, difficult control of purity and high cost. In addition, the production of shikimic acid by microbial fermentation is increasingly being studied. However, the processes for extracting shikimic acid from fermentation broth disclosed so far all have a common disadvantage: the resin has low adsorption amount to shikimic acid, low purity of eluent, large yield and purity fluctuation among different batches and the like. This results in low production efficiency and high cost of the whole extraction process, which is not suitable for industrialization.
Disclosure of Invention
The invention aims to solve the technical problem of providing a method for efficiently extracting shikimic acid by using an ion exchange technology, which effectively removes most of impurity ions with strong binding force in a shikimic acid pretreatment solution, further remarkably improves the treatment capacity, elution yield and purity of an anion exchange resin purification step, and further improves the product purity and yield.
The present invention is realized by the following method.
A method for efficiently extracting shikimic acid by using an ion exchange technology is characterized by comprising the following steps:
step 1) fermentation liquor pretreatment: filtering shikimic acid fermentation liquor through a ceramic membrane to remove macromolecular proteins, collecting filtrate, adding NaOH to adjust the pH value to 11-12, keeping the temperature for 2h at 50 ℃, adding concentrated sulfuric acid to adjust the pH value to 2-3, and stirring for 15-20 min;
step 2) flocculation precipitation filtration: adding EDTA to complex divalent cations, flocculating for 2-3h, and filtering with a plate frame;
step 3), activated carbon decolorization: adding 0.5-2% (w/v) active carbon into the filtrate, stirring at 50-55 deg.C for decolorizing for 2-2.5h, and filtering with plate-frame filter; adding 0.5-2% (w/v) active carbon into the filtrate for secondary decolorization, stirring at 50-55 deg.C for decolorizing for 2-2.5h, filtering with plate frame, and collecting filtrate;
step 4) continuous ion exchange: the filtrate is fed forward through a cation column at the feed flow rate of 1100-1300L/h, after the feeding is finished, washing is started at the water flow rate of 1700-1900L/h, and the effluent is collected when the pH of the effluent reaches 2.5-2.8; washing the effluent liquid with water after passing through anion resin, wherein the initial flow is 1200-1500L/h, the later adjustable flow is 1500-1800L/h, and washing with water until no impurities exist in the anion resin column; eluting the anion resin column by using 3 percent NaOH, controlling the flow rate to be 1800 plus 2000L/h, starting to collect the analysis liquid when determining whether the effluent liquid of the resin column contains the analysis liquid, enabling the flow rate of the analysis liquid to be 1800 plus 2000L/h to sequentially pass through the activated cation resin column, and starting to collect the acidizing liquid when the pH value of a liquid outlet is less than or equal to 4; after the analytic solution passes through the cation column, continuing washing the cation resin column with water, stopping collecting after the pH is more than 4, and combining the washing solution and the acidizing solution to obtain a mixed solution;
step 5) concentration and crystallization: concentrating the mixed solution by 2-3 times, adding alcohol with alcohol degree of 65%, adding 2-3 times of the volume of the concentrated solution, stirring for 30min after adding materials, controlling the crystallization temperature to be less than or equal to 10 ℃, crystallizing for 24-48 h, filtering when centrifuging for 30min, fully leaching the crystal material by using 95% alcohol, then centrifugally drying, collecting shikimic acid crystals, and recovering alcohol;
step 6) centrifugal drying: stirring and centrifuging shikimic acid crystals for 40-60min to obtain shikimic acid wet product, and vacuum drying the wet product to obtain shikimic acid finished product.
Preferably, the first and second liquid crystal display panels are,
in the step 1), the aperture of the ceramic film is 100-200 nm.
Preferably, the first and second electrodes are formed of a metal,
in the step 1), NaOH is added to adjust the pH value to 11.5.
Preferably, the first and second electrodes are formed of a metal,
in the step 1), concentrated sulfuric acid is added to adjust the pH value to 2.5-2.8.
Preferably, the first and second electrodes are formed of a metal,
the addition amount of the EDTA is 0.1-0.2% (w/v).
Preferably, the first and second electrodes are formed of a metal,
in the step 5), the concentration conditions are as follows: 0.1-0.15MPa, concentration temperature less than or equal to 65 ℃, vacuum degree more than or equal to-0.075 MPa, and concentration for 4-5 h.
Preferably, the first and second electrodes are formed of a metal,
in the step 5), the crystallization time is 36 hours.
Preferably, the first and second liquid crystal display panels are,
in the step 6), the drying temperature is 60-70 ℃, the vacuum degree is more than or equal to-0.075 MPa, one-time stirring work is carried out at intervals of 4 hours, and the water content control requirement is less than or equal to 1.3 percent.
The beneficial effects achieved by the invention mainly comprise but are not limited to the following aspects:
1. the technical method has the advantages of high product purity and high extraction yield, realizes the continuity and automation of the production process, greatly improves the production efficiency, reduces the production cost, and is suitable for large-scale industrial production.
2. The process adopts continuous ion exchange technology, removes a large amount of impurity ions with strong binding force in the fermentation liquor, improves the product purity, can realize regeneration of resin used by the technology, avoids waste, and can greatly reduce the extraction cost of the shikimic acid.
3. The 65% alcohol is used for assisting crystallization and the 95% alcohol is used for growing crystals, the alcohol used in the process can be completely recovered, and the process can enter the shikimic acid production process again after the distillation reaches the required index, so that the repeated use of the alcohol is realized.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present application, the following will fully describe the technical solutions in conjunction with the specific embodiments of the present application.
Example 1
A method for efficiently extracting shikimic acid by ion exchange technology comprises the following specific steps:
step 1) fermentation liquor pretreatment: filtering shikimic acid fermentation liquor through a ceramic membrane with the aperture of 200nm to remove macromolecular proteins, collecting filtrate, adding NaOH to adjust the pH value to 11.5, preserving the heat at 50 ℃ for 2h, then adding concentrated sulfuric acid to adjust the pH value to 2.5, and stirring for 15 min.
Step 2) flocculation precipitation filtration: after the shikimic acid fermentation liquor is pretreated, 0.15 percent of EDTA is added to complex divalent cations, and after flocculation is carried out for 2 hours, plate-and-frame filtration is carried out.
Step 3), activated carbon decolorization: adding 1% of active carbon into the filtrate, stirring and decolorizing at 50 deg.C for 2-2.5h, and filtering with plate-frame filter; adding 1% of active carbon into the filtrate for secondary decolorization, stirring and decolorizing at 50 ℃ for 2.5h, and filtering by a plate frame, wherein the transmittance of the filtrate is over 97%.
Step 4) continuous ion exchange: the filtrate is fed forward through a cation column at the feed flow rate of 1100-1300L/h, after the feeding is finished, washing is started at the water flow rate of 1700-1900L/h, and the effluent is collected when the pH of the effluent reaches 2.5-2.8; and washing the effluent liquid with water after passing through the anion resin, wherein the initial flow is 1200-1500L/h, the later period adjustable flow is 1500-1800L/h, and washing with water until no impurities exist in the anion resin column. Eluting the anion resin column by using 3 percent NaOH, controlling the flow rate to be 1800 plus 2000L/h, starting to collect the analysis liquid when determining whether the effluent liquid of the resin column contains the analysis liquid, enabling the flow rate of the analysis liquid to be 1800 plus 2000L/h to sequentially pass through the activated cation resin column, and starting to collect the acidizing liquid when the pH value of a liquid outlet is less than or equal to 4; and (4) after the analytic solution passes through the cation column, continuing washing the cation resin column with water, stopping collecting after the pH value is more than 4, and combining the washing solution and the acidizing solution for subsequent concentration.
Step 5) concentration and crystallization: the mixture was concentrated 2.5 times, the concentrator steam pressure: 0.1-0.15MPa, the concentration temperature is less than or equal to 65 ℃, the vacuum degree is more than or equal to-0.075 MPa, the concentration is carried out for 4h, alcohol with the alcohol degree of 65% is added, the adding amount is 2.5 times of the volume of the concentrated solution, the stirring is completed after the feeding is finished for 30min, the crystallization temperature is controlled to be less than or equal to 10 ℃, the crystallization time is 36 h, the filtration is carried out when the centrifugation is carried out for 30min, and the centrifugal drying is carried out after the crystal material is fully leached by using 95% alcohol.
Step 6) centrifugal drying: stirring and centrifuging shikimic acid crystals for 40min to obtain shikimic acid wet product, and vacuum drying the wet product to obtain shikimic acid finished product. The drying temperature is 60 ℃, the vacuum degree is more than or equal to-0.075 MPa, one-time material turning operation is carried out at intervals of 4 hours, and the water content control requirement is less than or equal to 1.3 percent. The test shows that the purity of shikimic acid product is above 99.9%, and the yield of shikimic acid is 90.4%.
Example 2
A method for efficiently extracting shikimic acid by ion exchange technology comprises the following specific steps:
step 1) fermentation liquor pretreatment: filtering shikimic acid fermentation liquor through a ceramic membrane with the aperture of 100nm to remove macromolecular proteins, collecting filtrate, adding NaOH to adjust the pH value to 11.5, preserving the heat at 50 ℃ for 2h, then adding concentrated sulfuric acid to adjust the pH value to 2.8, and stirring for 20 min.
Step 2) flocculation precipitation filtration: after the shikimic acid fermentation liquor is pretreated, 0.15 percent of EDTA is added to complex divalent cations, and after flocculation is carried out for 3 hours, plate-and-frame filtration is carried out.
Step 3), activated carbon decolorization: adding 1% of active carbon into the filtrate, stirring and decolorizing at 55 deg.C for 2-2.5h, and filtering with plate-frame filter; adding 1% of activated carbon into the filtrate for secondary decolorization, stirring and decolorizing at 55 ℃ for 2.5h, and filtering by a plate frame, wherein the transmittance of the filtrate is over 97%.
Step 4) continuous ion exchange: the filtrate is fed forward through a cation column at the feed flow rate of 1100-1300L/h, after the feeding is finished, water washing is started at the water washing flow rate of 1700-1900L/h, and the effluent is collected when the pH of the effluent reaches 2.5-2.8; and washing the effluent liquid with water after passing through the anion resin, wherein the initial flow is 1200-1500L/h, the later period adjustable flow is 1500-1800L/h, and washing with water until no impurities exist in the anion resin column. Eluting the anion resin column by using 3 percent NaOH, controlling the flow rate to be 1800 plus 2000L/h, starting to collect the analysis liquid when determining whether the effluent liquid of the resin column contains the analysis liquid, enabling the flow rate of the analysis liquid to be 1800 plus 2000L/h to sequentially pass through the activated cation resin column, and starting to collect the acidizing liquid when the pH value of a liquid outlet is less than or equal to 4; and (4) after the analytic solution passes through the cation column, continuing washing the cation resin column with water, stopping collecting after the pH value is more than 4, and combining the washing solution and the acidizing solution for subsequent concentration.
Step 5) concentration and crystallization: the mixture was concentrated 2.5 times, the concentrator steam pressure: 0.1-0.15MPa, the concentration temperature is less than or equal to 65 ℃, the vacuum degree is more than or equal to-0.075 MPa, the concentration is carried out for 4-5h, alcohol with the alcohol degree of 65% is added, the adding amount is 2.5 times of the volume of the concentrated solution, the stirring is completed after the feeding is finished for 30min, the crystallization temperature is controlled to be less than or equal to 10 ℃, the crystallization time is 36 h, the filtration is carried out when the centrifugation is carried out for 30min, and the centrifugal drying is carried out after the crystal material is fully leached by using 95% alcohol.
Step 6) centrifugal drying: stirring and centrifuging shikimic acid crystals for 60min to obtain shikimic acid wet product, and vacuum drying the wet product to obtain shikimic acid finished product. The drying temperature is 70 ℃, the vacuum degree is more than or equal to-0.075 MPa, one-time material turning operation is carried out at intervals of 4 hours, and the water content control requirement is less than or equal to 1.3 percent. The test shows that the purity of shikimic acid products reaches over 99.9 percent, and the yield of shikimic acid is 90.1 percent.
While the invention has been described with reference to specific embodiments, it will be apparent to those skilled in the art that the invention is not limited thereto, and that various changes and modifications can be made without departing from the spirit and scope of the invention.

Claims (8)

1. A method for efficiently extracting shikimic acid by using an ion exchange technology is characterized by comprising the following steps:
step 1) fermentation liquor pretreatment: filtering shikimic acid fermentation liquor through a ceramic membrane to remove macromolecular proteins, collecting filtrate, adding NaOH to adjust the pH value to 11-12, keeping the temperature for 2h at 50 ℃, adding concentrated sulfuric acid to adjust the pH value to 2-3, and stirring for 15-20 min;
step 2) flocculation precipitation filtration: adding EDTA to complex divalent cations, flocculating for 2-3h, and filtering with a plate frame;
step 3), activated carbon decolorization: adding 0.5-2% (w/v) active carbon into the filtrate, stirring at 50-55 deg.C for decolorizing for 2-2.5h, and filtering with plate-frame filter; adding 0.5-2% (w/v) active carbon into the filtrate for secondary decolorization, stirring at 50-55 deg.C for decolorizing for 2-2.5h, filtering with plate frame, and collecting filtrate;
step 4) continuous ion exchange: the filtrate is fed forward through a cation column at the feed flow rate of 1100-1300L/h, after the feeding is finished, washing is started at the water flow rate of 1700-1900L/h, and the effluent is collected when the pH of the effluent reaches 2.5-2.8; washing the effluent liquid with water after passing through anion resin, wherein the initial flow is 1200-1500L/h, the later adjustable flow is 1500-1800L/h, and washing with water until no impurities exist in the anion resin column; eluting the anion resin column by using 3 percent NaOH, controlling the flow rate to be 1800 plus 2000L/h, starting to collect the analysis liquid when determining whether the effluent liquid of the resin column contains the analysis liquid, enabling the flow rate of the analysis liquid to be 1800 plus 2000L/h to sequentially pass through the activated cation resin column, and starting to collect the acidizing liquid when the pH value of a liquid outlet is less than or equal to 4; after the analytic solution passes through the cation column, continuing washing the cation resin column with water, stopping collecting after the pH is more than 4, and combining the washing solution and the acidizing solution to obtain a mixed solution;
step 5) concentration and crystallization: concentrating the mixed solution by 2-3 times, adding alcohol with alcohol degree of 65%, adding 2-3 times of the volume of the concentrated solution, stirring for 30min after adding materials, controlling the crystallization temperature to be less than or equal to 10 ℃, crystallizing for 24-48 h, filtering when centrifuging for 30min, fully leaching the crystal material by using 95% alcohol, then centrifugally drying, collecting shikimic acid crystals, and recovering alcohol;
step 6) centrifugal drying: stirring and centrifuging shikimic acid crystals for 40-60min to obtain shikimic acid wet product, and vacuum drying the wet product to obtain shikimic acid finished product.
2. The method as claimed in claim 1, wherein in step 1), the ceramic membrane has a pore size of 100-200 nm.
3. The method as claimed in claim 1, wherein in step 1), NaOH is added to adjust the pH to 11.5.
4. The method of claim 1, wherein in step 1), concentrated sulfuric acid is added to adjust the pH to 2.5-2.8.
5. The method according to claim 1, wherein the EDTA is added in an amount of 0.1-0.2% (w/v).
6. The method according to claim 1, wherein in the step 5), the concentration conditions are as follows: 0.1-0.15MPa, concentration temperature less than or equal to 65 ℃, vacuum degree more than or equal to-0.075 MPa, and concentration for 4-5 h.
7. The method according to claim 1, wherein in the step 5), the crystallization time is 36 hours.
8. The method as claimed in claim 1, wherein in the step 6), the drying temperature is 60-70 ℃, the vacuum degree is more than or equal to-0.075 MPa, the material turning operation is carried out once every 4 hours, and the water content control requirement is less than or equal to 1.3%.
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Cited By (1)

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Publication number Priority date Publication date Assignee Title
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CN109053419A (en) * 2018-08-14 2018-12-21 南宁市黄陈生猪养殖场 A kind of extracting method of shikimic acid
CN109721487A (en) * 2019-01-15 2019-05-07 浙江海正药业股份有限公司 A kind of technique using continuous ionic switching technology efficiently purifying shikimic acid
CN111087296A (en) * 2019-12-20 2020-05-01 东莞市东阳光生物合成药有限公司 Method for extracting shikimic acid and shikimic acid extract

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Publication number Priority date Publication date Assignee Title
CN1978422A (en) * 2005-12-08 2007-06-13 中国科学院上海药物研究所 Method for separating and purifying shikimic acid
CN101759557A (en) * 2009-11-20 2010-06-30 南京泽朗医药科技有限公司 Preparation method of shikimic acid
US20160176799A1 (en) * 2014-12-19 2016-06-23 Board Of Trustees Of Michigan State University Isolation and purification of shikimic acid
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