CN114436666A - High-aluminum plastic material for sintering machine dust removal pipe and preparation method thereof - Google Patents

High-aluminum plastic material for sintering machine dust removal pipe and preparation method thereof Download PDF

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CN114436666A
CN114436666A CN202210125734.7A CN202210125734A CN114436666A CN 114436666 A CN114436666 A CN 114436666A CN 202210125734 A CN202210125734 A CN 202210125734A CN 114436666 A CN114436666 A CN 114436666A
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aluminum
plastic material
alumina
sintering machine
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罗明
汪政南
郭兴志
汪家兴
王启明
刘斌
王勇
吴振辉
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Anhui Ninghuo New Material Co ltd
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Abstract

The invention discloses a high-aluminum plastic material for a sintering machine dust removal pipe, which comprises the following raw materials in parts by mass: 55-70 parts of high-alumina bauxite, 5-10 parts of aluminum dihydrogen phosphate solution, 5-10 parts of phosphoric acid solution, 1-2 parts of brucite fiber, 0.5-1 part of magnesium aluminum hydrotalcite, 3-5 parts of magnesia, and SiO22-5 parts of micro powder and Al2O310-15 parts of micro powder. The invention also discloses a preparation method of the high-aluminum plastic material for the sintering machine dust removal pipe. The refractory plastic material has excellent high temperature stability and thermal shock resistance, and is suitable for being applied to refractory materials of dust removal pipes of sintering machines.

Description

High-aluminum plastic material for sintering machine dust removal pipe and preparation method thereof
Technical Field
The invention relates to the technical field of refractory materials, in particular to a high-aluminum plastic material for a sintering machine dust removal pipe and a preparation method thereof.
Background
The sintering machine is suitable for sintering operation of large-scale ferrous metallurgy sintering plants, is a main device in the air draft sintering process, is mainly suitable for sintering treatment of iron ore powder in large and medium-scale sintering plants, and partially eliminates harmful impurities such as sulfur, phosphorus and the like in the ore powder. The sintering machine needs to discharge a large amount of high-temperature flue gas in the operation process, and the flue gas needs to be dedusted by a pre-deduster and cooled by a cooler before entering the recycling and purifying processes such as adsorption, reaction and the like. Therefore, the dust removal pipe in the high-temperature flue gas dust removal device needs to be contacted with a large amount of high-temperature flue gas, and higher requirements are provided for the high-temperature resistance stability and the thermal shock resistance of the refractory plastic used by the dust removal pipe.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides a high-aluminum plastic material for a sintering machine dust removal pipe and a preparation method thereof.
The invention provides a high-aluminum plastic material for a sintering machine dust removal pipe, which comprises the following raw materials in parts by mass: 55-70 parts of high-alumina bauxite, 5-10 parts of aluminum dihydrogen phosphate solution, 5-10 parts of phosphoric acid solution, 1-2 parts of nano brucite fiber, 0.5-1 part of magnesium aluminum hydrotalcite, 3-5 parts of magnesia, and SiO22-5 parts of micro powder and Al2O310-15 parts of micro powder.
Preferably, the nano brucite fiber is obtained by adding natural brucite fiber and a dispersing agent into water, stirring and dispersing for 0.5-1h under the condition of 200-600r/min, and drying.
Preferably, the mass ratio of the natural brucite fibers to the dispersing agent to the water is 1: (0.1-0.2): (15-20); preferably, the dispersant is dioctyl sodium sulfosuccinate.
Preferably, the magnesium-aluminum ratio of the magnesium-aluminum hydrotalcite is (3-1): 1.
the magnesium-aluminum hydrotalcite can be prepared by a common method in the field, such as a coprecipitation method, and the preparation method is not particularly limited in the present invention.
Preferably, the high bauxite is prepared from a high bauxite aggregate with the granularity of 1-3mm and a high bauxite powder with the granularity of less than 0.074mm according to the mass ratio of 1: (0.2-0.3).
Preferably, the content of magnesium oxide in the magnesite is more than or equal to 90 wt%, and the particle size of the magnesia is less than or equal to 0.088 mm.
Preferably, the SiO2SiO in micropowder2The content is more than or equal to 50 percent, and the grain diameter is 2-5 μm.
Preferably, the Al2O3Al in the fine powder2O3The content is more than or equal to 80 percent, and the grain diameter is 2-5 mu m.
Preferably, the mass concentration of the phosphoric acid solution is 45 wt%, and the specific gravity of the aluminum dihydrogen phosphate solution is 1.5-2g/cm3
The preparation method of the high-aluminum plastic material for the dust removal pipe of the sintering machine comprises the following steps: firstly, high-alumina bauxite and SiO2Fine powder and Al2O3And uniformly mixing the micro powder, adding aluminum dihydrogen phosphate solution, phosphoric acid solution, nano brucite fiber, magnesium aluminum hydrotalcite and magnesia, and stirring to form a plastic state.
The invention has the following beneficial effects:
according to the invention, the natural brucite fiber is adopted to be compounded with the magnalium hydrotalcite and the magnesia to serve as an additive, so that magnesium ions can be introduced to promote phosphate of a binding agent, the cohesiveness of the binding agent is improved, and a uniform cordierite phase is generated, so that the effect of reinforcing the plastic material is achieved. The refractory plastic material has excellent high temperature stability and thermal shock resistance, and is suitable for being applied to refractory materials of dust removal pipes of sintering machines.
Detailed Description
The technical solution of the present invention will be described in detail below with reference to specific examples.
Example 1
The high-aluminum plastic material for the sintering machine dust removal pipe comprises the following raw materials in parts by mass: 65 portions of high bauxite with the specific gravity of 1.5g/cm38 parts of aluminum dihydrogen phosphate solution, 6 parts of phosphoric acid solution with the mass concentration of 45 wt%, 1.5 parts of nano brucite fiber, 0.8 part of magnesium aluminum hydrotalcite, 4 parts of magnesia, and SiO23 parts of micro powder and Al2O312 parts of micro powder.
The raw materials are as follows:
the preparation method of the nano brucite fiber comprises the following steps: adding natural brucite fibers and dioctyl sodium sulfosuccinate into water, stirring and dispersing for 40min under the condition of 500r/min, and drying to obtain the natural brucite fibers, dioctyl sodium sulfosuccinate and water, wherein the mass ratio of the natural brucite fibers to the water is 1: 0.15: 20.
the preparation method of the magnesium-aluminum hydrotalcite is a coprecipitation method, and comprises the following steps: adding 0.3mol of MgCl2·6H2O and 0.2mol AlCl3·6H2And adding O into 1L of water, then adding ammonia water to carry out coprecipitation reaction, controlling the pH at the end point of the reaction to be 8.5, then aging at 50 ℃ for 12h, centrifuging, washing the obtained precipitate, and drying to obtain the catalyst.
The high-alumina bauxite is prepared from high-alumina aggregate with the granularity of 1-3mm and high-alumina bauxite powder with the granularity of less than 0.074mm according to the mass ratio of 1: 0.25; the content of magnesium oxide in the magnesia is more than or equal to 90 wt%, and the grain diameter is less than or equal to 0.088 mm; SiO 22SiO in micropowder2The content is more than or equal to 50 percent, and the grain diameter is 2-5 mu m; al (Al)2O3Al in the fine powder2O3The content is more than or equal to 80 percent, and the grain diameter is 2-5 mu m.
The preparation method of the high-aluminum plastic material for the dust removal pipe of the sintering machine comprises the following steps: firstly, high-alumina bauxite and SiO2Fine powder and Al2O3And uniformly mixing the micro powder, adding aluminum dihydrogen phosphate solution, phosphoric acid solution, nano brucite fiber, magnesium aluminum hydrotalcite and magnesia, and stirring to form a plastic state.
Example 2
The high-aluminum plastic material for the sintering machine dust removal pipe comprises the following raw materials in parts by mass: 55 parts of bauxite with the specific gravity of 1.5gcm35 parts of aluminum dihydrogen phosphate solution, 5 parts of phosphoric acid solution with the mass concentration of 45 wt%, 1 part of nano brucite fiber, 0.5 part of magnesium aluminum hydrotalcite, 3 parts of magnesia, and SiO22 parts of micro powder and Al2O310 parts of micro powder.
The raw materials are as follows:
the preparation method of the nano brucite fiber and the magnesium aluminum hydrotalcite is the same as that of the example 1.
The high-alumina bauxite is prepared from high-alumina aggregate with the granularity of 1-3mm and high-alumina bauxite powder with the granularity of less than 0.074mm according to the mass ratio of 1: 0.2; the content of magnesium oxide in the magnesia is more than or equal to 90 wt%, and the grain diameter is less than or equal to 0.088 mm; SiO 22SiO in micropowder2The content is more than or equal to 50 percent, and the grain diameter is 2-5 mu m; al (Al)2O3Al in the fine powder2O3The content is more than or equal to 80 percent, and the grain diameter is 2-5 mu m.
The preparation method of the high-aluminum plastic material for the dust removing pipe of the sintering machine is the same as that of the example 1.
Example 3
The high-aluminum plastic material for the sintering machine dust removal pipe comprises the following raw materials in parts by mass: 70 parts of high bauxite with the specific gravity of 2g/cm310 parts of aluminum dihydrogen phosphate solution, 10 parts of phosphoric acid solution with the mass concentration of 45 wt%, 2 parts of nano brucite fiber, 1 part of magnesium aluminum hydrotalcite, 5 parts of magnesia and SiO25 parts of micro powder and Al2O315 parts of micro powder.
The raw materials are as follows:
the preparation method of the nano brucite fiber and the magnesium aluminum hydrotalcite is the same as that of the example 1.
The high-alumina bauxite is prepared from high-alumina aggregate with the granularity of 1-3mm and high-alumina bauxite powder with the granularity of less than 0.074mm according to the mass ratio of 1: (0.2-0.3, the content of magnesium oxide in the magnesite is more than or equal to 90 wt%, the grain diameter is less than or equal to 0.088mm, SiO2SiO in micropowder2The content is more than or equal to 50 percent, and the grain diameter is 2-5 mu m; al (Al)2O3Al in the fine powder2O3The content is more than or equal to 80 percent, and the grain diameter is 2-5 mu m.
The preparation method of the high-aluminum plastic material for the dust removing pipe of the sintering machine is the same as that of the example 1.
Comparative example 1
The high-aluminum plastic material for the sintering machine dust removal pipe comprises the following raw materials in parts by mass: 65 portions of high bauxite with the specific gravity of 1.5g/cm38 parts of aluminum dihydrogen phosphate solution, 6 parts of phosphoric acid solution with the mass concentration of 45 wt%, 6.3 parts of magnesia and SiO23 parts of micro powder and Al2O312 parts of micro powder.
The raw materials are as follows:
the high-alumina bauxite is prepared from high-alumina aggregate with the granularity of 1-3mm and high-alumina bauxite powder with the granularity of less than 0.074mm according to the mass ratio of 1: 0.25; the content of magnesium oxide in the magnesia is more than or equal to 90 wt%, and the grain diameter is less than or equal to 0.088 mm; SiO 22SiO in micropowder2The content is more than or equal to 50 percent, and the grain diameter is 2-5 mu m; al (aluminum)2O3Al in the fine powder2O3The content is more than or equal to 80 percent, and the grain diameter is 2-5 mu m.
The preparation method of the high-aluminum plastic material for the dust removal pipe of the sintering machine comprises the following steps: firstly, high-alumina bauxite and SiO2Fine powder and Al2O3And uniformly mixing the micro powder, adding aluminum dihydrogen phosphate solution, phosphoric acid solution and magnesia, and stirring to form a plastic state.
Test examples
The moldable material of example 1 and comparative example 1 was formed into test specimens, and the properties thereof were measured under the conditions and results shown in Table 1.
The method for testing the thermal shock stability comprises the following steps: heating the sample to 1100 ℃, preserving heat for 20min, cooling the sample to room temperature by using fast flowing water for 3min, circularly heating and cooling until the sample cracks, and recording the times of rapid cooling and rapid heating.
TABLE 1
Figure BDA0003500256860000051
Figure BDA0003500256860000061
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (10)

1. The high-aluminum plastic material for the sintering machine dust removal pipe is characterized by comprising the following raw materials in parts by mass: 55-70 parts of high-alumina bauxite, 5-10 parts of aluminum dihydrogen phosphate solution, 5-10 parts of phosphoric acid solution, 1-2 parts of nano brucite fiber, 0.5-1 part of magnesium aluminum hydrotalcite, 3-5 parts of magnesia, and SiO22-5 parts of micro powder and Al2O310-15 parts of micro powder.
2. The high-aluminum plastic material for the dust removal pipe of the sintering machine as claimed in claim 1, wherein the nano brucite fiber is obtained by adding natural brucite fiber and a dispersing agent into water, stirring and dispersing for 0.5-1h under the condition of 200-600r/min, and drying.
3. The high-aluminum plastic material for the dust removal pipe of the sintering machine as claimed in claim 2, wherein the mass ratio of the natural brucite fibers, the dispersant and the water is 1: (0.1-0.2): (15-20); preferably, the dispersant is dioctyl sodium sulfosuccinate.
4. The high-aluminum plastic material for the dust removing pipe of the sintering machine as claimed in claim 1, wherein the magnesium-aluminum hydrotalcite has a magnesium-aluminum ratio of (3-1): 1.
5. the plastic high-alumina material for dust-removing tubes of sintering machines as claimed in claim 1, wherein the high-alumina is prepared from high-alumina aggregate with a particle size of 1-3mm and high-alumina powder with a particle size of less than 0.074mm, by mass ratio of 1: (0.2-0.3).
6. The high-aluminum plastic material for the dust removal pipe of the sintering machine as claimed in claim 1, wherein the magnesia content in the magnesite is not less than 90 wt%, and the particle size thereof is not more than 0.088 mm.
7. The plastic high-alumina material for dust-removing tubes of sintering machines as claimed in claim 1, wherein said SiO is selected from the group consisting of2SiO in micropowder2The content is more than or equal to 50 percent, and the grain diameter is 2-5 mu m.
8. The plastic high-alumina material for dust-removing tubes of sintering machines as claimed in claim 1, wherein said Al is selected from the group consisting of2O3Al in the fine powder2O3The content is more than or equal to 80 percent, and the grain diameter is 2-5 mu m.
9. The high-aluminum plastic material for dust-removing tubes of sintering machines as claimed in claim 1, wherein the mass concentration of the phosphoric acid solution is 45 wt%, and the specific gravity of the aluminum dihydrogen phosphate solution is 1.5-2g/cm3
10. A method for preparing the high-alumina plastic material for the dust removing pipe of the sintering machine according to any one of claims 1 to 9, which comprises the following steps: firstly, high-alumina bauxite and SiO2Fine powder and Al2O3And uniformly mixing the micro powder, adding aluminum dihydrogen phosphate solution, phosphoric acid solution, nano brucite fiber, magnesium aluminum hydrotalcite and magnesia, and stirring to form a plastic state.
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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN115304384A (en) * 2022-08-09 2022-11-08 宜兴摩根热陶瓷有限公司 Alkali-return-preventing aluminum-silicon castable and preparation method thereof
CN117585987A (en) * 2024-01-18 2024-02-23 河北国亮新材料股份有限公司 Tundish coating material and preparation method thereof

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CN117585987B (en) * 2024-01-18 2024-03-19 河北国亮新材料股份有限公司 Tundish coating material and preparation method thereof

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