CN114431499B - Energy-saving wet harmless fish meal equipment and production process thereof - Google Patents
Energy-saving wet harmless fish meal equipment and production process thereof Download PDFInfo
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- CN114431499B CN114431499B CN202210099478.9A CN202210099478A CN114431499B CN 114431499 B CN114431499 B CN 114431499B CN 202210099478 A CN202210099478 A CN 202210099478A CN 114431499 B CN114431499 B CN 114431499B
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- 235000019733 Fish meal Nutrition 0.000 title claims abstract description 120
- 239000004467 fishmeal Substances 0.000 title claims abstract description 120
- 238000004519 manufacturing process Methods 0.000 title abstract description 11
- 238000002360 preparation method Methods 0.000 claims abstract description 61
- 238000000034 method Methods 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims abstract description 9
- 238000000227 grinding Methods 0.000 claims description 121
- 230000007246 mechanism Effects 0.000 claims description 70
- 239000000843 powder Substances 0.000 claims description 61
- 238000005520 cutting process Methods 0.000 claims description 35
- 238000012216 screening Methods 0.000 claims description 35
- 239000000463 material Substances 0.000 claims description 34
- 238000009434 installation Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 230000001133 acceleration Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 3
- 241000251468 Actinopterygii Species 0.000 claims 6
- 230000010354 integration Effects 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 2
- 239000002245 particle Substances 0.000 description 4
- 235000018102 proteins Nutrition 0.000 description 4
- 102000004169 proteins and genes Human genes 0.000 description 4
- 108090000623 proteins and genes Proteins 0.000 description 4
- 241001465754 Metazoa Species 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 241000287828 Gallus gallus Species 0.000 description 2
- 241000282887 Suidae Species 0.000 description 2
- 150000001413 amino acids Chemical class 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 2
- 235000013330 chicken meat Nutrition 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000003698 anagen phase Effects 0.000 description 1
- 235000021120 animal protein Nutrition 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/12—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
- B02C18/182—Disc-shaped knives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/24—Drives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
- B02C23/12—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention discloses energy-saving wet harmless fish meal equipment and a production process thereof, which belong to the technical field of fish meal processing, and solve the problems of low crushing efficiency and low occupied area and labor consumption caused by low equipment integration degree in the existing fish meal preparation crushing process.
Description
Technical Field
The invention relates to the technical field of fish meal processing, in particular to energy-saving wet harmless fish meal equipment and a production process thereof.
Background
The fish meal is a feed raw material with high protein which is processed by the procedures of degreasing, dehydrating, crushing and the like and is mainly used for feeds of animals such as pigs, chickens and the like, and the feeds need to contain high-quality protein, especially young pigs and chickens. Because young animals are in the vigorous growth phase, the protein is required and the ratio of amino acids in the protein is required to be large, fish meal is used as animal protein, and the ratio of the amino acids in the fish meal is closest to that of the animal.
The existing fish meal can be prepared into fish meal meeting the particle size requirement only by crushing, screening, conveying and secondary or multiple crushing in the crushing process of the technical preparation process, however, the existing crusher required to be used in the process has low crushing efficiency, multiple groups of equipment are required to be matched in the screening and conveying process, the occupied area is large, and meanwhile, in the multiple crushing process, personnel are required to transport crude fish meal which does not meet the particle size, so that the time and the labor are consumed.
Based on the problems, the invention provides energy-saving wet harmless fish meal equipment and a production process thereof.
Disclosure of Invention
Aiming at the problems in the technical background, the invention aims to provide energy-saving wet harmless fish meal equipment and a production process thereof, and solves the problems of occupied space and labor consumption caused by low crushing efficiency and low equipment integration degree in the existing fish meal preparation and crushing process in the background.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the utility model provides an energy-saving wet harmless fish meal equipment, includes fish meal preparation board, its characterized in that: the fish meal preparation board internally mounted has the reciprocating vibration sieve material mechanism that the slope inboard possesses vibration sieve, the auger hoisting unit that the transportation was not sieved coarse fodder is installed to one side of reciprocating vibration sieve material mechanism, auger hoisting unit top discharge gate stretches out fish meal preparation board, simultaneously the below of auger hoisting unit top discharge gate is equipped with installs the crushing grinding mechanism at fish meal preparation board top, crushing grinding mechanism contains cutter crushing mechanism and installs the grinding mechanism in the cutter crushing mechanism outside, crushing grinding mechanism bottom is aimed at and is located fish meal preparation board is inside reciprocating vibration sieve material mechanism.
Further, a rough feeding hole is formed in the upper left side of the fish meal preparation machine, positioning telescopic grooves inclining to the right are symmetrically formed in the front side plate and the rear side plate of the fish meal preparation machine on the right side of the rough feeding hole, and the reciprocating vibration screening mechanism is mounted on the positioning telescopic grooves in a front-back symmetrical mode.
Still further, reciprocating vibrating screen material mechanism contains vibrating screen, two sets of flexible protection casing, multiunit elastic component, telescopic link and flexible drive unit, vibrating screen runs through and installs around the symmetry on the location expansion tank, be located the symmetry is installed on the location expansion tank in vibrating screen front and back end outside flexible protection casing, be located simultaneously flexible protection casing with the vibration screen between fixed mounting have the multiunit elastic component, the other end vibrating screen middle part fixedly connected with runs through slidable mounting in flexible protection casing middle part the telescopic link, the outside end of telescopic link is the hemisphere, the telescopic link outside end is installed and is used for periodic drive flexible drive unit.
Still further, flexible drive unit contains that the wheel is the flexible drive wheel of indent, two sets of broken faces of arc and driving motor, driving motor passes through base fixed mounting the fish meal preparation board outside, driving motor's output fixed mounting has flexible drive wheel, the indent wheel of flexible drive wheel is epaxial symmetry to be installed and is used for the extrusion to promote the protruding piece that advances of telescopic link.
Still further, the symmetry is installed on the back board around the fish meal preparation board of vibrating screen right side top coarse fodder and is received the material baffle, coarse fodder receive the material baffle bottom with vibrating screen top surface contact, around fixed mounting the right side end fixedly connected with of coarse fodder receive the material baffle is on a parallel with the U type smooth groove of vibrating screen, the right side end of U type smooth groove is installed on the auger lifting unit bottom receives the material mouth, the top of auger lifting unit passes equipment penetration reservation mouth that is equipped with on the roof of fish meal preparation board right side.
Further, be equipped with the ascending cylindricality powder groove of opening on the roof at fish meal preparation board top, install L type mount pad above the roof, run through on the L type mount pad be equipped with the diameter be less than cylindricality powder groove and endocentric cylindricality location grinding groove, be located cylindricality powder groove with install in the cylindricality location grinding groove grinding mechanism with cutter crushing mechanism.
Still further, grinding mechanism contains grinding table, Y type drive pivot and grinding motor, the grinding table top is equipped with the bucket groove, bucket groove center intercommunication is established the roughly unloading hole in grinding table middle part, roughly unloading hole bottom intercommunication is established the ascending conical tank of cone angle of grinding table middle bottom, the grinding table bottom is installed in the cylindricality powder groove, the grinding motor is through being U type grind footstock fixed mounting in the grinding of cylindricality location groove top on the L type mount pad, the output fixedly connected with of grinding motor Y type drive pivot's one end, Y type drive pivot bottom both ends symmetry is installed on the conical surface of grinding table top, with be annular even fixed mounting of group grinding rod on the cylindricality powder groove bottom surface of grinding table bottom annular surface contact, be located the grinding table outside the cylindricality powder groove intercommunication is annular and runs through the grinding unloading hole of roof, be located install on the roof in the conical tank grinding mechanism.
Still further, cutter crushing mechanism contains servo motor, rotatory cutting dish, the high arc of multiunit rotates the cutter, servo motor fixed mounting is in cylindricality powder groove middle part below on the bottom surface of roof, servo motor's output fixedly connected with is installed rotatory cutting dish in the conical tank, rotatory cutting dish's top surface is the annular and installs multiunit inner ring highly is greater than the outer loop the arc rotates the cutter.
Further, the reciprocating vibration screening mechanism is located the fish meal preparation board is inside below fixed mounting has the fine powder flitch of outside slope, fine powder flitch outside end correspond on the fish meal preparation board and be equipped with the fine powder discharge gate, fine powder discharge gate below be equipped with the receiving equipment reservation mounting groove that is convenient for receive the installation of material equipment on the fish meal preparation board.
The production process of the energy-saving wet harmless fish meal equipment comprises the following steps of:
s1, throwing pressed and dried crude fish meal into a fish meal preparation machine table through a crude feed inlet, wherein the crude fish meal falls onto a vibrating filter screen, a driving motor drives a telescopic driving wheel to rotate, the telescopic driving wheel pushes a telescopic rod to move through extrusion of a convex inlet block on an inner concave wheel surface, the telescopic rod moves reversely under the rebound acting force of an elastic piece after moving, and finally, the vibrating filter screen can perform filtering and screening on fine powder contained in the crude fish meal through reciprocating vibration;
s2, the rest crude fish meal slides to a feeding hole of the auger lifting unit in an acceleration way through the U-shaped sliding groove under the action of vibration, and is conveyed into the bucket-shaped groove on the top surface of the grinding table by the auger lifting unit;
s3, enabling the crude fish meal to enter the crude blanking hole through the bucket-shaped groove, fall onto the rotary cutting disc, driving the rotary cutting disc to rotate through controlling the servo motor, driving the arc-shaped rotary cutters distributed annularly above the rotary cutting disc to perform high-speed rotary cutting on the crude fish meal, and performing further grinding and crushing between a plurality of groups of grinding rods uniformly and annularly arranged on the bottom surfaces of the grinding table and the cylindrical powder groove after rotary cutting;
s4, the generated grinding and crushing fine materials fall onto the vibration filter screen through the annularly distributed grinding blanking holes at the outer side of the bottom of the grinding table, vibration screening is carried out again, the screened fine materials fall into the fine powder blanking plate below and are discharged through the fine powder discharging hole, and the coarse fish meal which is not screened is repeatedly subjected to the steps S1-S4.
Compared with the prior art, the invention has the following advantages:
(1) According to the invention, the reciprocating vibration screening mechanism with the vibrating screening is arranged in the fish meal preparation machine, the screening efficiency of fish meal is accelerated by the reciprocating vibration screening mechanism, crude fish meal which does not meet the particle size requirement is transmitted to the crushing and grinding mechanism above by the auger lifting unit arranged on the fish meal preparation machine, and the crude fish meal is thoroughly crushed by the cutter crushing mechanism contained in the crushing and grinding mechanism after being subjected to primary cutting crushing and then enters the grinding mechanism, so that the grinding and grinding efficiency is greatly improved.
(2) According to the invention, the crushing and grinding mechanism is arranged at the top of the fish meal preparation machine, the crude fish meal screened by the reciprocating vibration screening mechanism is conveyed to the crushing and grinding mechanism through the auger lifting unit, the fish meal produced by crushing the crushing and grinding mechanism falls into the reciprocating vibration screening mechanism in the fish meal preparation machine for secondary screening, and through the integrated installation equipment, the occupied space of each equipment component is greatly saved, meanwhile, the fish meal which does not meet the required particle size can be circularly conveyed and crushed, and the problems of time consumption, labor consumption and low production efficiency of manual transportation are avoided.
Drawings
FIG. 1 is a perspective view I of an embodiment of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a perspective view of a fish meal preparation machine with a side plate removed;
FIG. 4 is a perspective view of a reciprocating vibratory screening mechanism provided by an embodiment of the invention;
FIG. 5 is a perspective view of a mechanism for removing reciprocating vibratory screen material provided by an embodiment of the present invention;
FIG. 6 is a partial cut-away perspective view of a reciprocating vibratory screen feed mechanism provided by an embodiment of the invention;
FIG. 7 is a partial cutaway perspective view of a fish meal preparation machine provided by an embodiment of the invention;
FIG. 8 is a partial perspective view I of an embodiment of the present invention;
FIG. 9 is a partial perspective view II of an embodiment of the present invention;
FIG. 10 is a partial perspective view III of an embodiment of the present invention;
FIG. 11 is a perspective view of a top plate and a polishing table according to an embodiment of the present invention;
fig. 12 is a semi-cut perspective view of a top plate according to an embodiment of the present invention.
In the figure: 1. a fish meal preparation machine; 2. a crude feed inlet; 3. a fine powder discharge port; 4. reserving an installation groove for receiving equipment; 5. vibrating the filter screen; 6. a telescopic protective cover; 7. an elastic member; 8. a telescopic rod; 9. a telescopic driving wheel; 10. a convex block; 11. a driving motor; 12. positioning the telescopic groove; 13. a fine powder blanking plate; 14. a coarse material receiving baffle plate; 15. u-shaped chute; 16. a packing auger lifting unit; 17. the equipment penetrates through the reserved opening; 18. a top plate; 19. a cylindrical powder tank; 20. grinding the blanking hole; 21. a grinding rod; 22. a servo motor; 23. rotating the cutting disc; 24. arc-shaped rotary cutters; 25. a grinding table; 26. a bucket groove; 27. a crude blanking hole; 28. a conical groove; 29. a Y-shaped driving rotating shaft; 30. an L-shaped mounting seat; 31. a cylindrical positioning grinding groove; 32. grinding the top seat; 33. and (5) grinding the motor.
Detailed Description
The following describes specific embodiments of the present invention in detail with reference to the drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the invention, are not intended to limit the invention.
As shown in fig. 1-12, an energy-saving wet harmless fish meal device comprises a fish meal preparation machine table 1, wherein a reciprocating vibration screening mechanism with vibration screening is arranged on the inner side of the fish meal preparation machine table 1 in an inclined mode, compared with the traditional fixed screening mechanism, the reciprocating vibration screening mechanism is higher in efficiency, meanwhile, rough fish meal slides down towards one end in a vibrating mode, an auger lifting unit 16 for collecting and transporting unsieved rough meal is arranged on one side of the reciprocating vibration screening mechanism, the auger lifting unit 16 is fixed inside the fish meal preparation machine table 1 through a mounting base at the bottom, a discharge hole at the top of the auger lifting unit 16 extends out of the fish meal preparation machine table 1, a crushing and grinding mechanism arranged at the top of the fish meal preparation machine table 1 is arranged below the discharge hole at the top of the auger lifting unit 16, the discharge hole of the auger lifting unit 16 is aligned with a feed hole of the crushing and grinding mechanism, stability of fish meal transmission is improved, the crushing and grinding mechanism comprises a cutter crushing mechanism and a grinding mechanism arranged on the outer side of the cutter crushing mechanism, and the bottom of the crushing and grinding mechanism is aligned with the reciprocating vibration screening mechanism positioned inside the fish meal preparation machine table 1.
Working principle: the driving motor 11 drives the telescopic driving wheel 9 to rotate, the telescopic driving wheel 9 extrudes and pushes the telescopic rod 8 to move through the convex inlet block 10 on the concave wheel surface, the telescopic rod 8 moves and then is reversely moved by the rebound acting force of the elastic piece 7, finally, the purpose that the vibration filter screen 5 vibrates reciprocally to filter and screen fine powder contained in coarse fish meal is finally achieved, the screened coarse fish meal slides to the bottom inlet of the auger lifting unit 16 and then is transmitted to the bucket-shaped groove 26 at the top, the coarse fish meal enters the coarse blanking hole 27 through the bucket-shaped groove 26 and falls onto the rotary cutting disc 23, the rotary cutting disc 23 is driven to rotate by the control servo motor 22, the rotary cutting disc 23 drives the arc-shaped rotary cutters 24 distributed in multiple layers above to perform high-speed rotary cutting on the coarse fish meal, after rotary cutting, a plurality of groups of grinding rods 21 are uniformly and fixedly installed on the bottom surface of the cylindrical powder groove 19 in an annular mode through the grinding table 25 to further grind and crush the fine powder, the generated grinding and crushed grinding materials fall onto the vibration filter screen 5 through the annular grinding blanking holes 20 distributed on the outer side of the bottom of the grinding table 25, vibration filter screen is subjected to vibration screening again, coarse grinding and screening is performed, and coarse grinding and time-consuming screening which is performed.
As shown in fig. 1, 3 and 5, a rough feeding hole 2 is arranged above the left side of the fish meal preparation machine 1, positioning telescopic grooves 12 inclined to the right are symmetrically arranged on the front side plate and the rear side plate of the fish meal preparation machine 1 on the right side of the rough feeding hole 2, a reciprocating vibration screening mechanism is arranged on the positioning telescopic grooves 12 which are symmetrical front and rear, the rough feeding hole 2 is arranged into a slope shape so as to facilitate feeding, a reciprocating vibration screening mechanism is arranged below the inner bottom part of the rough feeding hole 2, a sealing gasket is arranged at the position of the positioning telescopic grooves 12, and dried fish meal is placed and diffused outside the fish meal preparation machine 1.
As shown in fig. 4 and 6, the reciprocating vibrating screen material mechanism comprises a vibrating screen 5, two groups of telescopic protection covers 6, multiple groups of elastic components 7, a telescopic rod 8 and a telescopic driving unit, wherein the vibrating screen 5 is installed on a positioning telescopic groove 12 which is symmetrical front and back, the telescopic protection covers 6 are symmetrically installed on the positioning telescopic groove 12 which is positioned on the outer side of the front end and the rear end of the vibrating screen 5, multiple groups of elastic components 7 are fixedly installed between the telescopic protection cover 6 and the vibrating screen 5 at one end, the middle part of the vibrating screen 5 at the other end is fixedly connected with a telescopic rod 8 which is installed in the middle part of the telescopic protection cover 6 in a penetrating and sliding manner, the outer side end of the telescopic rod 8 is hemispherical, a telescopic driving unit for periodically driving the telescopic rod 8 is installed on the outer side end of the telescopic rod 8, and after the vibrating screen 5 is pushed to move forwards by the telescopic driving unit, the vibrating screen 5 is subjected to backward movement by the reaction force of the multiple groups of the elastic components 7, so that the vibrating screen 5 achieves a vibrating effect.
As shown in fig. 4, the telescopic driving unit comprises a telescopic driving wheel 9 with a concave wheel surface, two groups of convex blocks 10 with arc broken surfaces and a driving motor 11, the driving motor 11 is fixedly arranged on the outer side of the fish meal preparation machine table 1 through a base, the telescopic driving wheel 9 is fixedly arranged at the output end of the driving motor 11, the convex blocks 10 for extruding and pushing the telescopic rod 8 are symmetrically arranged on the concave wheel surface of the telescopic driving wheel 9, the telescopic rod 8 is inserted into the concave surface of the telescopic driving wheel 9, and the convex blocks 10 periodically extrude the telescopic rod 8 to move in the rotation process of the telescopic driving wheel 9, so that the intermittent pushing effect is achieved.
As shown in fig. 3 and 7, the front and rear plates of the fish meal preparation machine table 1 above the right side of the vibrating screen 5 are symmetrically provided with coarse material receiving baffles 14, the bottoms of the coarse material receiving baffles 14 are in contact with the top surface of the vibrating screen 5, fish meal is placed to slide to the outer side, the right side ends of the coarse material receiving baffles 14 fixedly arranged in the front and rear are fixedly connected with a U-shaped sliding groove 15 parallel to the vibrating screen 5, the U-shaped sliding groove 15 is arranged to achieve the effect of stable material receiving, the right side end of the U-shaped sliding groove 15 is arranged on a receiving port at the bottom of the auger lifting unit 16, and the top of the auger lifting unit 16 penetrates through a reserved port 17 formed in a top plate on the right side of the fish meal preparation machine table 1.
As shown in fig. 8-12, a cylindrical powder tank 19 with an upward opening is arranged on a top plate 18 at the top of the fish meal preparation machine table 1, an L-shaped mounting seat 30 is arranged above the top plate 18, a cylindrical positioning grinding tank 31 which is concentric with the cylindrical powder tank 19 and has a smaller diameter is arranged on the L-shaped mounting seat 30 in a penetrating manner, a grinding mechanism and a cutter grinding mechanism are arranged in the cylindrical powder tank 19 and the cylindrical positioning grinding tank 31, an arc-shaped groove is arranged at the right side end of the L-shaped mounting seat 30 to fixedly mount an auger lifting unit 16, and the stability of crude fish meal transmission is improved.
As shown in fig. 8-11, the grinding mechanism comprises a grinding table 25, a Y-shaped driving rotating shaft 29 and a grinding motor 33, wherein a bucket groove 26 is formed in the top of the grinding table 25, a rough blanking hole 27 is formed in the middle of the grinding table 25 in a central communication mode, a conical groove 28 with an upward conical angle is formed in the middle bottom of the grinding table 25 in a bottom communication mode, the bottom of the grinding table 25 is installed in a cylindrical powder groove 19, the grinding motor 33 is fixedly installed on an L-shaped installation seat 30 above a cylindrical positioning grinding groove 31 through a U-shaped grinding top seat 32, the output end of the grinding motor 33 is fixedly connected with one end of the Y-shaped driving rotating shaft 29, two ends of the bottom of the Y-shaped driving rotating shaft 29 are symmetrically installed on the conical surface of the top of the grinding table 25, a plurality of groups of grinding rods 21 are uniformly and fixedly installed on the bottom surface of the cylindrical powder groove 19 in a circular shape, the cylindrical powder groove 19 located on the outer side of the grinding table 25 is communicated with the conical blanking hole 20 which penetrates through the top plate 18 in a circular shape, the top plate 18 is installed in the cylindrical powder groove 19, the grinding mechanism is installed on the top plate 18, the grinding motor 33 drives the Y-shaped driving rotating shaft 29 to rotate through the grinding motor 33, the Y-shaped driving rotating shaft 29 rotates, and the fish meal is pressed to move towards the outer side of the bottom of the cylindrical powder groove 25 in the cylindrical powder groove, and the cylindrical grinding groove is pressed by the cylindrical rotating shaft, and the cylindrical rotating shaft is pressed by the rotating shaft and the grinding rods 21, and the fish meal is pressed towards the bottom surface of the cylindrical grinding shaft, and the grinding rod 19 and moves outwards, and the fish meal is pressed.
As shown in fig. 11 and 12, the cutter crushing mechanism comprises a servo motor 22 and a rotary cutting disc 23, wherein a plurality of groups of arc-shaped rotary cutters 24 with different heights are arranged, the servo motor 22 is fixedly arranged on the bottom surface of the top plate 18 below the middle part of the cylindrical powder tank 19, the output end of the servo motor 22 is fixedly connected with the rotary cutting disc 23 arranged in the conical groove 28, a plurality of groups of arc-shaped rotary cutters 24 with inner rings with heights larger than that of the outer rings are annularly arranged on the top surface of the rotary cutting disc 23, the rotary cutting disc 23 is driven to rotate at a high speed by the servo motor 22, and the rotary cutting disc 23 drives the plurality of layers of arc-shaped rotary cutters 24 with annular distribution on the top surface to rotationally cut the crude fish meal so as to prepare for grinding.
As shown in fig. 1-3, the reciprocating vibration screening mechanism is located in the fish meal preparation machine 1, the fine powder blanking plate 13 inclining outwards is fixedly arranged below the reciprocating vibration screening mechanism, the fine powder discharge port 3 is correspondingly arranged on the fish meal preparation machine 1 at the outer side end of the fine powder blanking plate 13, the material receiving equipment reserved mounting groove 4 which is convenient for mounting material receiving equipment is arranged on the fish meal preparation machine 1 below the fine powder discharge port 3, transmission equipment can be mounted in the material receiving equipment reserved mounting groove 4, transportation and packaging are carried out on produced fish meal, and the high cutting degree of process flow equipment mounting is improved.
The production process of the energy-saving wet harmless fish meal equipment comprises the following steps of:
s1, throwing the pressed and dried crude fish meal into a fish meal preparation machine 1 through a crude feed inlet 2, enabling the crude fish meal to fall onto a vibrating filter screen 5, driving a telescopic driving wheel 9 to rotate by a driving motor 11, pushing a telescopic rod 8 to move by extrusion of a convex inlet block 10 on a concave wheel surface by the telescopic driving wheel 9, and reversely moving the telescopic rod 8 under the rebound acting force of an elastic piece 7 after moving, so that the purpose of filtering and screening fine powder contained in the crude fish meal by reciprocating vibration of the vibrating filter screen 5 is finally achieved;
s2, under the action of vibration, the residual crude fish meal slides to a feeding hole of the auger lifting unit 16 in an acceleration way through the U-shaped material sliding groove 15, and is conveyed into a bucket groove 26 on the top surface of the grinding table 25 at the top by the auger lifting unit 16;
s3, the crude fish meal enters a crude blanking hole 27 through a bucket-shaped groove 26 and falls onto a rotary cutting disc 23, the rotary cutting disc 23 is driven to rotate by controlling a servo motor 22, the rotary cutting disc 23 drives a plurality of layers of arc rotary cutters 24 distributed annularly above to perform high-speed rotary cutting on the crude fish meal, and a plurality of groups of grinding rods 21 are uniformly and fixedly arranged on the bottom surface of a cylindrical powder groove 19 in an annular shape through a grinding table 25 after rotary cutting for further grinding and crushing;
s4, the generated grinding and crushing fine materials fall onto the vibrating filter screen 5 through annularly distributed grinding blanking holes 20 at the outer side of the bottom of the grinding table 25, vibration screening is carried out again, the screened fine materials fall into the fine powder blanking plate 13 below and are discharged through the fine powder discharging hole 3, and the unsieved crude fish meal repeats the steps S1-S4.
Through above integration fish meal preparation board, possess occupation place little, pulverization is efficient, screens filtration efficiency high and avoided the link of manual handling, improved production efficiency when having saved manufacturing cost.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. Energy-saving wet harmless fish meal equipment comprises a fish meal preparation machine (1), and is characterized in that: the fish meal preparation machine table (1) is internally provided with a reciprocating vibration screening mechanism which is inclined to the inner side and provided with a vibration screen, one side of the reciprocating vibration screening mechanism is provided with an auger lifting unit (16) for collecting and transporting unsieved coarse materials, a top discharge hole of the auger lifting unit (16) extends out of the fish meal preparation machine table (1), meanwhile, a crushing and grinding mechanism arranged at the top of the fish meal preparation machine table (1) is arranged below the top discharge hole of the auger lifting unit (16), the crushing and grinding mechanism comprises a cutter crushing mechanism and a grinding mechanism arranged at the outer side of the cutter crushing mechanism, and the bottom of the crushing and grinding mechanism is aligned with the reciprocating vibration screening mechanism positioned in the fish meal preparation machine table (1);
a cylindrical powder groove (19) with an upward opening is formed in a top plate (18) at the top of the fish meal preparation machine table (1), an L-shaped mounting seat (30) is arranged above the top plate (18), a cylindrical positioning grinding groove (31) which is concentric with the cylindrical powder groove (19) and has a diameter smaller than that of the cylindrical powder groove (19) is arranged on the L-shaped mounting seat (30) in a penetrating manner, and the grinding mechanism and the cutter grinding mechanism are arranged in the cylindrical powder groove (19) and the cylindrical positioning grinding groove (31);
the grinding mechanism comprises a grinding table (25), a Y-shaped driving rotating shaft (29) and a grinding motor (33), wherein a bucket-shaped groove (26) is formed in the top of the grinding table (25), a rough blanking hole (27) in the middle of the grinding table (25) is formed in the center of the bucket-shaped groove (26) in a communicating mode, a conical groove (28) with an upward conical angle is formed in the bottom of the grinding table (25) in a communicating mode, the bottom of the grinding table (25) is installed in the cylindrical powder groove (19), the grinding motor (33) is fixedly installed on an L-shaped installation seat (30) above the cylindrical positioning grinding groove (31) through a U-shaped grinding top seat (32), the output end of the grinding motor (33) is fixedly connected with one end of the Y-shaped driving rotating shaft (29), two ends of the bottom of the Y-shaped driving rotating shaft (29) are symmetrically installed on the conical surface of the top of the grinding table (25), the bottom of the cylindrical powder groove (19) in annular contact with the annular surface of the bottom of the grinding table (25) is evenly and fixedly installed on the annular surface of the bottom of the cylindrical powder groove (19), a plurality of groups of grinding rods (19) are fixedly installed on the annular grinding rods (19) and are communicated with the grinding rods (20), the cutting knife crushing mechanism is arranged on the top plate (18) positioned in the conical groove (28);
the cutter crushing mechanism comprises a servo motor (22) and a rotary cutting disc (23), wherein a plurality of groups of arc-shaped rotary cutters (24) with different heights are arranged on the bottom surface of the top plate (18) below the middle part of the cylindrical powder groove (19), the output end of the servo motor (22) is fixedly connected with the rotary cutting disc (23) arranged in the conical groove (28), and a plurality of groups of arc-shaped rotary cutters (24) with inner ring heights larger than that of the outer ring are annularly arranged on the top surface of the rotary cutting disc (23);
the fish powder preparation machine comprises a fish powder preparation machine table (1), wherein a reciprocating vibration screening mechanism is positioned below the fish powder preparation machine table (1), a fine powder blanking plate (13) inclining outwards is fixedly arranged below the fish powder preparation machine table (1), a fine powder discharge port (3) is correspondingly arranged on the fish powder preparation machine table (1) at the outer side end of the fine powder blanking plate (13), and a material receiving equipment reserved mounting groove (4) which is convenient for mounting material receiving equipment is arranged on the fish powder preparation machine table (1) below the fine powder discharge port (3).
2. The energy-saving wet harmless fish meal equipment according to claim 1, wherein a rough feeding port (2) is arranged above the left side of the fish meal preparation machine (1), positioning telescopic grooves (12) inclined to the right side are symmetrically arranged on the front side plate and the rear side plate of the fish meal preparation machine (1) on the right side of the rough feeding port (2), and the reciprocating vibration screening mechanism is mounted on the positioning telescopic grooves (12) which are symmetrical front and rear.
3. The energy-saving wet harmless fish meal equipment according to claim 2, wherein the reciprocating vibrating screen material mechanism comprises a vibrating screen (5), two groups of telescopic protective covers (6), a plurality of groups of elastic components (7), telescopic rods (8) and a telescopic driving unit, the vibrating screen (5) is installed on the positioning telescopic grooves (12) which are symmetrical front and back, the telescopic protective covers (6) are symmetrically installed on the positioning telescopic grooves (12) which are positioned on the outer sides of the front and back ends of the vibrating screen (5), a plurality of groups of elastic components (7) are fixedly installed between the telescopic protective covers (6) and the vibrating screen (5) at one end, the middle part of the vibrating screen (5) at the other end is fixedly connected with the telescopic rods (8) which are installed in the middle part of the telescopic protective covers (6) in a penetrating and sliding mode, and the outer ends of the telescopic rods (8) are hemispherical, and the telescopic driving unit for periodically driving and stretching is installed on the outer ends of the telescopic rods (8).
4. An energy-saving wet harmless fish meal device according to claim 3, characterized in that the telescopic driving unit comprises a telescopic driving wheel (9) with a concave wheel surface, two groups of convex blocks (10) with arc broken surfaces and a driving motor (11), the driving motor (11) is fixedly arranged on the outer side of the fish meal preparation machine table (1) through a base, the telescopic driving wheel (9) is fixedly arranged at the output end of the driving motor (11), and the convex blocks (10) for extruding and pushing the telescopic rod (8) are symmetrically arranged on the concave wheel surface of the telescopic driving wheel (9).
5. The energy-saving wet harmless fish meal equipment according to claim 4, wherein coarse material receiving baffles (14) are symmetrically arranged on front and rear plates of the fish meal preparation machine table (1) above the right side of the vibrating filter screen (5), the bottoms of the coarse material receiving baffles (14) are in contact with the top surface of the vibrating filter screen (5), the right side ends of the coarse material receiving baffles (14) which are fixedly arranged front and rear are fixedly connected with U-shaped chute (15) parallel to the vibrating filter screen (5), the right side ends of the U-shaped chute (15) are arranged on receiving ports at the bottom of the auger lifting unit (16), and the top of the auger lifting unit (16) penetrates through equipment penetrating reserved ports (17) arranged on the top plate on the right side of the fish meal preparation machine table (1).
6. The process for producing an energy-saving wet harmless fish meal device according to claim 5, comprising the steps of:
s1, throwing the pressed and dried crude fish meal into a fish meal preparation machine (1) through a crude feed inlet (2), wherein the crude fish meal falls onto a vibrating filter screen (5), a driving motor (11) drives a telescopic driving wheel (9) to rotate, the telescopic driving wheel (9) is pressed and pushed by a convex block (10) on a concave wheel surface to move by a telescopic rod (8), and the telescopic rod (8) is reversely moved by the rebound acting force of an elastic piece (7) after moving, so that the reciprocating vibration of the vibrating filter screen (5) is finally realized to filter and screen fine powder contained in the crude fish meal;
s2, the rest crude fish meal slides to a feeding hole of the auger lifting unit (16) in an acceleration way through the U-shaped chute (15) under the action of vibration, and is conveyed into the bucket-shaped groove (26) on the top surface of the grinding table (25) at the top by the auger lifting unit (16);
s3, enabling the crude fish meal to enter the crude discharging hole (27) through the bucket-shaped groove (26), falling onto the rotary cutting disc (23), driving the rotary cutting disc (23) to rotate by controlling the servo motor (22), enabling the rotary cutting disc (23) to drive the arc-shaped rotary cutters (24) distributed annularly in multiple layers above to conduct high-speed rotary cutting on the crude fish meal, and enabling the crude fish meal to pass through the grinding table (25) and the cylindrical powder groove (19) to be uniformly and annularly fixedly provided with a plurality of groups of grinding rods (21) for further grinding and crushing after rotary cutting;
s4, the generated grinding and crushing fine materials fall onto the vibration filter screen (5) through the annularly distributed grinding blanking holes (20) at the outer side of the bottom of the grinding table (25), vibration screening is carried out again, the screened fine materials fall into the fine powder blanking plate (13) below and are discharged through the fine powder discharging hole (3), and the unsieved crude fish meal is subjected to repeating the steps S1-S4.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210099478.9A CN114431499B (en) | 2022-01-27 | 2022-01-27 | Energy-saving wet harmless fish meal equipment and production process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210099478.9A CN114431499B (en) | 2022-01-27 | 2022-01-27 | Energy-saving wet harmless fish meal equipment and production process thereof |
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| CN114431499A CN114431499A (en) | 2022-05-06 |
| CN114431499B true CN114431499B (en) | 2024-04-16 |
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|---|---|
| CN114431499A (en) | 2022-05-06 |
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