CN114406748B - Drilling type ingot casting milling detection device and detection process thereof - Google Patents
Drilling type ingot casting milling detection device and detection process thereof Download PDFInfo
- Publication number
- CN114406748B CN114406748B CN202210032381.6A CN202210032381A CN114406748B CN 114406748 B CN114406748 B CN 114406748B CN 202210032381 A CN202210032381 A CN 202210032381A CN 114406748 B CN114406748 B CN 114406748B
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- milling
- ingot
- detection device
- punching
- rectangular groove
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- 238000003801 milling Methods 0.000 title claims abstract description 57
- 238000001514 detection method Methods 0.000 title claims abstract description 26
- 238000005266 casting Methods 0.000 title claims abstract description 20
- 238000005553 drilling Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 title abstract description 11
- 238000004080 punching Methods 0.000 claims abstract description 24
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 5
- 238000005259 measurement Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 238000005204 segregation Methods 0.000 abstract description 7
- 239000002344 surface layer Substances 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 5
- 238000005299 abrasion Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 4
- 239000010410 layer Substances 0.000 abstract description 4
- 230000002035 prolonged effect Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000007547 defect Effects 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000013078 crystal Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/22—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
- B23Q17/2233—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work for adjusting the tool relative to the workpiece
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sampling And Sample Adjustment (AREA)
- Investigating And Analyzing Materials By Characteristic Methods (AREA)
Abstract
The invention provides a punching type ingot casting milling detection device and a detection process thereof, and mainly relates to the technical field of aluminum processing industry. The utility model provides a detection device is milled to formula ingot casting of punching, includes the drilling machine body, drilling machine body below is equipped with the bottom plate, bottom plate top surface installation workstation, rectangular groove is seted up to the workstation top surface, be equipped with the fixed block in the rectangular groove, the recess is seted up to the fixed block top surface, recess one side communicates with each other with the external world, step motor is installed to rectangular groove one side. The invention has the beneficial effects that: according to the milling detection process for the cast ingot by the punching device and the punching type casting, the milling accuracy of milling equipment and the stable running state of the equipment of the milling machine can be checked, the reasonable milling amount of the surface layer of the cast ingot can be determined, the milling surface quality of the cast ingot is ensured, the milling amount of the cast ingot is reduced, the abrasion of a segregation layer of the cast ingot on the milling cutter can be reduced, the service life of the milling cutter is prolonged, waste is effectively reduced, and the cost is saved.
Description
Technical Field
The invention mainly relates to the technical field of aluminum processing industry, in particular to a punching type ingot casting milling detection device and a detection process thereof.
Background
When an aluminum alloy blank ingot is cast and crystallized, the part contacted with a crystallizer has crystallization segregation, the chemical composition of a segregation phase, the internal crystal structure and the conventional structure are different, defects such as fracture and the like can occur during rolling, the defects need to be milled before rolling, the reasonable milling quantity of the surface layer of the ingot is determined according to the analysis and exploration of the thickness of the segregation phase on the surface of the ingot on the premise of ensuring the rolling quality of a hot rolled strip, the milling quantity of an ingot shell is reduced, the milling waste is reduced, the milling yield of the ingot is improved, the existing detection process can not effectively detect whether the milling precision of a milling machine is reached or not, and the running state of equipment is stable or not; on the other hand, the milling amount of the cast ingot cannot be clearly pointed out, and the surface quality of the milled cast ingot can be ensured, so that inconvenience is brought to the aluminum alloy processing industry.
Disclosure of Invention
In order to solve the defects in the prior art, the invention provides the punching type ingot casting milling detection device and the punching type ingot casting detection process, and the punching type ingot casting milling detection device and the punching type ingot casting detection process can verify the milling accuracy of milling machine equipment and the stable running state of the equipment, determine the reasonable milling quantity of the surface layer of an ingot casting, ensure the milling surface quality of the ingot casting, reduce the milling quantity of the ingot casting, reduce the abrasion of a segregation layer of the ingot casting on a milling cutter, prolong the service life of the milling cutter, effectively reduce waste materials and save the cost.
The invention aims to achieve the aim, and the aim is achieved by the following technical scheme:
the utility model provides a formula of taking a hole ingot casting mills detection device, includes the drilling machine body, drilling machine body below is equipped with the bottom plate, bottom plate top surface installation workstation, rectangular groove is seted up to the workstation top surface, be equipped with the fixed block in the rectangular groove, fixed block and rectangular groove sliding contact cooperation, the recess is seted up to the fixed block top surface, recess one side communicates with each other with the external world, step motor is installed to rectangular groove one side, step motor pivot one end installation lead screw, the lead screw passes through the bearing and is connected with rectangular groove rotation, rectangular groove opposite side installation guide bar, nut and uide bushing are installed respectively to fixed block bottom surface both sides, nut and lead screw threaded fit, uide bushing and guide bar sliding contact fit, the scale mark has all been drawn to both sides around the workstation top surface, the instruction pole is all installed to both sides around the fixed block top surface.
Furthermore, two telescopic rods are arranged on the front side and the rear side of the groove, and the movable rods of the two telescopic rods positioned on the same side of the groove are fixedly connected through clamping plates.
Furthermore, the scale marks are marked by adopting fluorescent materials.
A punching type ingot casting milling detection process comprises the following steps:
step one: measuring the thickness of the gate end and the expansion end of the cast ingot before milling;
step two: fixing the cast ingot on a punching device, punching a first hole at the position 100mm away from the tail part of the expansion end, and sequentially punching a plurality of holes at intervals of 5mm towards the gate end;
step three: after the whole surface is perforated, cleaning aluminum scraps and sundries in eyes, vertically inserting a vernier caliper into the small holes, measuring data, reading after the numerical value is stable, and recording data, wherein the perforation depth is more than 10 mm;
step four: and then turning over the cast ingot, performing the hole punching operation on the other surface according to the steps one to three, and measuring and recording data.
In the third step, before the vernier caliper is vertically inserted into the small hole, the vernier caliper is cleared to zero for calibrating the vernier caliper.
Further, in the third step, when data measurement is performed, each eye is measured for multiple times to obtain an average value
Compared with the prior art, the invention has the beneficial effects that:
according to the milling detection process for the cast ingot by the punching device and the punching type casting, the milling accuracy of milling equipment and the stable running state of the equipment of the milling machine can be checked, the reasonable milling amount of the surface layer of the cast ingot can be determined, the milling surface quality of the cast ingot is ensured, the milling amount of the cast ingot is reduced, the abrasion of a segregation layer of the cast ingot on the milling cutter can be reduced, the service life of the milling cutter is prolonged, waste is effectively reduced, and the cost is saved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is an enlarged view of the A-direction view of FIG. 1;
FIG. 3 is a right side view of the fixed block;
FIG. 4 is a schematic diagram of ingot casting perforation;
the reference numbers shown in the drawings: 1. a drilling machine body; 2. a bottom plate; 3. a work table; 4. rectangular grooves; 5. a fixed block; 6. a groove; 7. a stepping motor; 8. a screw rod; 9. a guide rod; 10. a nut; 11. a guide sleeve; 12. scale marks; 13. an indication rod; 14. a telescopic rod; 15. and (3) clamping plates.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific embodiments. It is to be understood that these examples are illustrative of the present invention and are not intended to limit the scope of the present invention. Further, it will be understood that various changes or modifications may be made by those skilled in the art after reading the teachings of the invention, and such equivalents are intended to fall within the scope of the invention as defined herein.
Examples:
when the device is used, firstly, an ingot is placed in a groove 6 on a fixed block 5, the ingot is fixed on the fixed block 5 through a clamping plate 15, then a stepping motor 7 works to drive the fixed block 6 to move in a rectangular groove 4 until the position of the expansion end of the ingot is 100mm away from the tail part, the stepping motor 7 stops working, then a drilling machine body 1 is perforated, then the stepping motor 7 is operated again, a plurality of eyes are sequentially perforated to a sprue end every 5mm through data indication of an indication rod 13 on a scale mark 12, after the whole surface perforation is finished, aluminum scraps and sundries in the eyes are cleaned, a vernier caliper is vertically inserted into a small hole to perform data measurement, reading is performed after the numerical value is stable, the perforation depth is more than 10mm, and data are recorded; and then turning over the cast ingot, performing another surface punching operation according to the steps, and measuring and recording data.
According to the milling detection process for the cast ingot by the punching device and the punching type casting, the milling accuracy of milling equipment and the stable running state of the equipment of the milling machine can be checked, the reasonable milling amount of the surface layer of the cast ingot can be determined, the milling surface quality of the cast ingot is ensured, the milling amount of the cast ingot is reduced, the abrasion of a segregation layer of the cast ingot on the milling cutter can be reduced, the service life of the milling cutter is prolonged, waste is effectively reduced, and the cost is saved.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (5)
1. The utility model provides a detection device is milled to punching type ingot casting, includes drilling machine body (1), its characterized in that: the drilling machine comprises a drilling machine body (1), wherein a bottom plate (2) is arranged below the drilling machine body (1), a workbench (3) is arranged on the top surface of the bottom plate (2), a rectangular groove (4) is formed in the top surface of the workbench (3), a fixed block (5) is arranged in the rectangular groove (4), the fixed block (5) is in sliding contact with the rectangular groove (4), a groove (6) is formed in the top surface of the fixed block (5), one side of the groove (6) is communicated with the outside, a stepping motor (7) is arranged on one side of the rectangular groove (4), a screw rod (8) is arranged at one end of a rotating shaft of the stepping motor (7), the screw rod (8) is rotationally connected with the rectangular groove (4) through a bearing, a guide rod (9) is arranged on the other side of the rectangular groove (4), a nut (10) and a guide sleeve (11) are respectively arranged on two sides of the bottom surface of the fixed block (5), the nut (10) is in threaded fit with the screw rod (8), the guide sleeve (11) is in sliding contact with the guide rod (9), scale marks (12) are respectively drawn on the front and the back of the top surface of the workbench (3), and the two sides of the top surface of the fixed block (5) are respectively provided with a milling indicator for detecting the following steps, and the following detection device comprises a milling step and a milling step detection device.
Step one: measuring the thickness of the gate end and the expansion end of the cast ingot before milling;
step two: fixing the cast ingot on a punching device, punching a first hole at the position 100mm away from the tail part of the expansion end, and sequentially punching a plurality of holes at intervals of 5mm towards the gate end;
step three: after the whole surface is perforated, cleaning aluminum scraps and sundries in eyes, vertically inserting a vernier caliper into the small holes, measuring data, reading after the numerical value is stable, and recording data, wherein the perforation depth is more than 10 mm;
step four: and then turning over the cast ingot, performing the hole punching operation on the other surface according to the steps one to three, and measuring and recording data.
2. The perforated ingot milling detection device of claim 1, wherein: two telescopic rods (14) are arranged on the front side and the rear side of the groove (6), and movable rods of the two telescopic rods (14) positioned on the same side of the groove (6) are fixedly connected through clamping plates (15).
3. The perforated ingot milling detection device of claim 1, wherein: the scale marks (12) are characterized by adopting fluorescent materials.
4. The perforated ingot milling detection device of claim 1, wherein: in the third step, before the vernier caliper is vertically inserted into the small hole, the vernier caliper is cleared to zero for calibrating the vernier caliper.
5. The perforated ingot milling detection device of claim 1, wherein: in the third step, when data measurement is performed, each eye is measured for a plurality of times and an average value is obtained.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210032381.6A CN114406748B (en) | 2022-01-12 | 2022-01-12 | Drilling type ingot casting milling detection device and detection process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210032381.6A CN114406748B (en) | 2022-01-12 | 2022-01-12 | Drilling type ingot casting milling detection device and detection process thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114406748A CN114406748A (en) | 2022-04-29 |
| CN114406748B true CN114406748B (en) | 2024-03-26 |
Family
ID=81272540
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210032381.6A Active CN114406748B (en) | 2022-01-12 | 2022-01-12 | Drilling type ingot casting milling detection device and detection process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114406748B (en) |
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| CN112008120A (en) * | 2020-09-01 | 2020-12-01 | 天津昱和天晟金属制品有限公司 | Aviation hardware casting equipment adjusted through terminal control |
| CN112025407A (en) * | 2020-09-09 | 2020-12-04 | 东莞市龙飞数控科技有限公司 | Milling device capable of detecting tool wear state for machining special-shaped crank arm |
| CN212350517U (en) * | 2020-06-15 | 2021-01-15 | 卧龙电气驱动集团股份有限公司 | Processing device for tangential key groove of motor shaft |
| CN213411187U (en) * | 2020-10-15 | 2021-06-11 | 国丰建设集团有限公司 | Novel perforating machine |
| CN213497624U (en) * | 2020-09-10 | 2021-06-22 | 天津市顺泽采油设备有限公司 | Workpiece step milling and drilling device |
| CN215035781U (en) * | 2021-07-19 | 2021-12-07 | 重庆昌源精密模具有限公司 | Feeding supporting device of perforating machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9403252B2 (en) * | 2014-06-18 | 2016-08-02 | Sean Edward Gordon | Vise square device and method of use |
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2022
- 2022-01-12 CN CN202210032381.6A patent/CN114406748B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20170014780A (en) * | 2015-07-31 | 2017-02-08 | 유상철 | Jig Workpiece for CNC milling machine |
| CN210789294U (en) * | 2019-10-22 | 2020-06-19 | 句容泰通机械有限公司 | Hole drilling machine with accurate positioning function |
| CN110614507A (en) * | 2019-11-11 | 2019-12-27 | 赣州逸豪新材料股份有限公司 | Copper foil waste surface gel removing equipment and method |
| CN212350517U (en) * | 2020-06-15 | 2021-01-15 | 卧龙电气驱动集团股份有限公司 | Processing device for tangential key groove of motor shaft |
| CN112008120A (en) * | 2020-09-01 | 2020-12-01 | 天津昱和天晟金属制品有限公司 | Aviation hardware casting equipment adjusted through terminal control |
| CN112025407A (en) * | 2020-09-09 | 2020-12-04 | 东莞市龙飞数控科技有限公司 | Milling device capable of detecting tool wear state for machining special-shaped crank arm |
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| CN215035781U (en) * | 2021-07-19 | 2021-12-07 | 重庆昌源精密模具有限公司 | Feeding supporting device of perforating machine |
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| Publication number | Publication date |
|---|---|
| CN114406748A (en) | 2022-04-29 |
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