CN114400141A - Transformer winding production equipment and control method thereof - Google Patents
Transformer winding production equipment and control method thereof Download PDFInfo
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- CN114400141A CN114400141A CN202210073295.XA CN202210073295A CN114400141A CN 114400141 A CN114400141 A CN 114400141A CN 202210073295 A CN202210073295 A CN 202210073295A CN 114400141 A CN114400141 A CN 114400141A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The invention provides transformer winding production equipment and a control method of the transformer winding production equipment. The transformer winding production equipment comprises a winding device, a wire supply detector and a controller. The wire supply device comprises a plurality of winding supply assemblies for supplying windings with various wire diameters, and a wire supply detector respectively detects whether the plurality of winding supply assemblies operate or not. The controller is electrically connected with the wire supply detector and the winding device, controls the winding device to drive the insulating cylinder to rotate, and receives the running information of the actually running winding supply assemblies. By adopting the technical scheme of the invention, the technical problem of increasing the production cost of the transformer winding caused by the fact that workers select wrong winding wires to wind the winding in the production process of the transformer winding in the prior art can be effectively solved.
Description
Technical Field
The invention relates to the technical field of transformer production, in particular to transformer winding production equipment and a control method of the transformer winding production equipment.
Background
In the production process of the transformer winding, the production of various types of windings is involved. In some types of windings, in order to realize various power transformation functions, windings with different wire diameters are wound on an insulating cylinder. During production, workers need to wind the winding wires with different wire diameters at different parts of the insulating cylinder according to design requirements.
In a long-term production process, the problem that a worker selects a wrong winding to wind on the insulating cylinder can occur, if the problem of winding error is not found during winding, the problem is found in a subsequent detection process, reworking and reworking can become very troublesome, production materials are easily wasted, and the production cost of the transformer winding is increased.
Disclosure of Invention
The invention mainly aims to provide transformer winding production equipment and a control method thereof, and aims to solve the technical problem that in the prior art, the production cost of a transformer winding is increased due to the fact that workers select wrong winding wires to wind the winding in the production process of the transformer winding.
In order to achieve the above object, according to one aspect of the present invention, there is provided a transformer winding production apparatus including: the winding device is used for installing the insulating cylinder; the wire supply device comprises a plurality of winding supply components for supplying windings with various wire diameters; a wire supply detector for detecting whether the plurality of winding supply assemblies are operated; the controller is electrically connected with the wire supply detector and the winding device, controls the winding device to drive the insulating cylinder to rotate and receives running information of a plurality of actually running winding supply assemblies, matches the running information with preset information of the winding supply assemblies which are scheduled to run, controls the winding device to stop if the running information does not correspond to the preset information, and controls the winding device to run if the running information corresponds to the preset information.
In one embodiment, a winding supply assembly includes: a bobbin mounting part for mounting a bobbin for supplying a wire; and the motor part is in driving connection with the wire drum mounting part and is used for driving the wire drum mounting part to rotate and detecting whether the motor part rotates or not by the wire detector.
In one embodiment, the controller is further electrically connected to the motor part, and controls the motor part of the plurality of winding supply assemblies to stop operating if the operation information does not correspond to the preset information.
In one embodiment, the controller controls the corresponding motor part to operate according to preset information of a predetermined operating winding supply assembly, and if the supply line detector detects that the motor parts other than the corresponding motor part are operated, the controller controls the corresponding motor part to stop operating.
In one embodiment, the wire supplying device further includes an outlet control assembly installed between the plurality of winding wire supplying assemblies and the winding device, wherein the winding wire supplied from the plurality of winding wire supplying assemblies passes through the outlet control assembly and then is supplied to the winding device, the controller is electrically connected to the outlet control assembly, and the controller controls the outlet control assembly to clamp the winding wire and stop supplying the winding wire if the operation information does not correspond to the preset information.
In one embodiment, the wire supply detector is mounted on the outgoing wire control assembly, and the wire supply detector judges whether the corresponding winding wire supply assembly is operated by detecting the supplied winding wire.
In one embodiment, a winding apparatus includes: an insulating cylinder mounting member for mounting an insulating cylinder; and the winding host part is in driving connection with the insulating cylinder mounting part and is used for driving the insulating cylinder mounting part to rotate.
In order to achieve the above object, according to another aspect of the present invention, there is provided a control method of a transformer winding production apparatus, the control method including: detecting whether a winding supply assembly supplying windings of a plurality of wire diameters is operated or not; obtaining operation information of a plurality of winding supply assemblies which are actually operated; matching the running information with preset information of a winding supply assembly which is scheduled to run by a controller; if the operation information does not correspond to the preset information, controlling the winding device to stop; and if the operation information corresponds to the preset information, controlling the winding device to operate.
In one embodiment, the operation of the corresponding winding wire supply assembly is determined by detecting whether the motor part of the winding wire supply assembly is rotating.
In one embodiment, the operation of the corresponding winding supply assembly is determined by detecting the supplied winding.
By applying the technical scheme of the invention, when the winding device drives the insulating cylinder to rotate, the winding wire is wound on the insulating cylinder. If the wound wire is not consistent with the wire wound in the preset winding mode, the insulating cylinder can drive the wire winding supply assembly which is not matched with the wire wound in the preset winding mode to operate, the operation information is matched with the preset information through the controller, the operation information does not correspond to the preset information, the winding device is controlled to stop, and therefore the wire winding error can be avoided. If the wound winding is consistent with the winding of the preset winding, the insulating cylinder drives the winding supply assembly matched with the winding of the preset winding to operate, the controller matches the operation information with the preset information of the winding supply assembly of the preset operation at the moment, the operation information corresponds to the preset information at the moment, and the winding device continues to be controlled to operate to perform normal winding. By adopting the technical scheme of the invention, the technical problem of increasing the production cost of the transformer winding caused by the fact that workers select wrong winding wires to wind the winding in the production process of the transformer winding in the prior art can be effectively solved.
In addition to the objects, features and advantages described above, other objects, features and advantages of the present invention are also provided. The present invention will be described in further detail below with reference to the drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 shows a schematic overall structural view of an embodiment of a transformer winding production apparatus according to the present invention.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances for describing embodiments of the invention herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
Fig. 1 shows an embodiment of the transformer winding production apparatus of the present invention, which includes a winding device 10, a wire supply device 20, a wire supply detector, and a controller. The winding device 10 is used for mounting the insulation cylinder c, the wire supply device 20 includes a plurality of wire supply modules 21 for supplying wires with various wire diameters, and the wire supply detector detects whether the plurality of wire supply modules 21 are operated or not. The controller is electrically connected with the wire supply detector and the winding device 10, the controller controls the winding device to drive the insulating cylinder c to rotate and receive the running information of the plurality of winding supply assemblies 21 which actually run, the controller matches the running information with the preset information of the winding supply assemblies 21 which are scheduled to run, if the running information does not correspond to the preset information, the winding device 10 is controlled to stop, and if the running information corresponds to the preset information, the winding device 10 is controlled to run.
By applying the technical scheme of the invention, when the winding device 10 drives the insulating cylinder c to rotate, the winding wire is wound on the insulating cylinder c. If the wound wire is not consistent with the wire wound in the preset winding mode, the insulating cylinder c drives the wire winding supply assembly 21 which is not matched with the wire wound in the preset winding mode to operate, the operation information is matched with the preset information through the controller, the operation information does not correspond to the preset information, the winding device 10 is controlled to stop, and the wire winding error can be avoided. If the wound winding is consistent with the winding to be wound, the insulating cylinder c drives the winding supply assembly 21 matched with the winding to be wound to operate, at the moment, the controller matches the operation information with the preset information of the winding supply assembly 21 to be operated, at the moment, the operation information corresponds to the preset information, and the winding device 10 continues to be controlled to operate to perform normal winding. By adopting the technical scheme of the invention, the technical problem of increasing the production cost of the transformer winding caused by the fact that workers select wrong winding wires to wind the winding in the production process of the transformer winding in the prior art can be effectively solved.
Specifically, in the embodiment shown in fig. 1, the wire supplying device 20 includes two wire supplying assemblies 21 for supplying the wires with two wire diameters, and as another alternative, the number of the wire supplying assemblies 21 can be adaptively adjusted according to the production requirement.
Optionally, in the technical solution of the present embodiment, the winding wire supplying assembly 21 includes a bobbin mounting part 211 and a motor part 212, and the motor part 212 is in driving connection with the bobbin mounting part 211. In use, the bobbin d is mounted on the bobbin mounting part 211, the bobbin mounting part 211 is driven by the motor part 212 to rotate for supplying the bobbin, and whether the corresponding winding supply assembly 21 is operated or not can be determined by detecting whether the motor part 212 rotates or not. It should be noted that, normally, the motor part 212 drives the bobbin mounting part 211 to rotate to match the winding device 10 to wind the wire at a constant speed. When a worker operates a winding error, the rotation of the winding device 10 still drives the motor part 212 which is not powered on to rotate, so that whether the corresponding winding supply assembly 21 operates can be judged by detecting whether the motor part 212 rotates.
It should be noted that, whether the motor part 212 rotates may be determined by detecting the current condition of the motor part 212, if the wound wire does not conform to the predetermined wound wire, the insulating cylinder c may drive the motor part 212 that does not conform to the predetermined wound wire to rotate, so as to generate an induced current, and it may be determined whether there is a winding error condition of a worker by detecting an additional induced current.
As an alternative implementation manner, in the solution of the present embodiment, the controller is further electrically connected to the motor part 212, and if the operation information does not correspond to the preset information, the controller controls the motor parts 212 of the plurality of winding wire supplying assemblies 21 to stop operating. By controlling the motor parts 212 of the plurality of winding supply assemblies 21 to stop operating by the controller, it is possible to prevent the winding device 10 from being disordered by the continuous output of the winding after being stopped. As a more preferred embodiment, the controller controls the corresponding motor part 212 to operate according to preset information of the winding supply assembly 21 scheduled to operate, and if the supply line detector detects that the motor parts 212 other than the corresponding motor part 212 operate, the controller controls the corresponding motor part 212 to stop operating. In this way, the motor section 212 can be stopped more accurately.
As an alternative embodiment, as shown in fig. 1, the wire supplying device 20 further includes an outlet control assembly 22, the outlet control assembly 22 is installed between the plurality of winding wire supplying assemblies 21 and the winding device 10, and the winding wire supplied from the plurality of winding wire supplying assemblies 21 passes through the outlet control assembly 22 and is supplied to the winding device 10. The controller is electrically connected with the outgoing line control assembly 22, and if the operation information does not correspond to the preset information, the controller controls the outgoing line control assembly 22 to clamp the winding to stop supplying. Timely clamping of the winding to stop the supply when a worker operates a winding error can be achieved by the outgoing control assembly 22.
More preferably, as an alternative to the above-mentioned detection method, a wire supply detector may be mounted on the outgoing wire control assembly 22. In use, the thread supply detector determines whether the corresponding thread supply unit 21 is operated by detecting the supplied thread. When the winding device 10 drives the insulating cylinder c to rotate, the winding wire is wound on the insulating cylinder c, and whether the operation of a worker has errors can be judged by judging whether the wound winding wire conforms to the winding wire which is scheduled to be wound.
As shown in fig. 1, in the solution of the present embodiment, the winding device 10 includes an insulation cylinder mounting part 11 and a winding main body part 12, and the winding main body part 12 is in driving connection with the insulation cylinder mounting part 11. In use, the insulation tube c is mounted on the insulation tube mounting member 11, and the insulation tube mounting member 11 is driven to rotate by the winding main body member 12.
The invention also provides a control method of the transformer winding production equipment, which comprises the following steps:
detecting whether the winding supply assembly 21 supplying windings with various wire diameters is operated or not;
obtaining operation information of a plurality of winding supply units 21 which are actually operated;
matching the running information with the preset information of the winding supply assembly 21 scheduled to run by the controller;
if the operation information does not correspond to the preset information, controlling the winding device 10 to stop;
and if the operation information corresponds to the preset information, controlling the winding device 10 to operate.
By applying the technical scheme of the invention, when the winding device 10 drives the insulating cylinder c to rotate, the winding wire is wound on the insulating cylinder c. If the wound wire is not consistent with the wire wound in the preset winding mode, the insulating cylinder c drives the wire winding supply assembly 21 which is not matched with the wire wound in the preset winding mode to operate, the operation information is matched with the preset information through the controller, the operation information does not correspond to the preset information, the winding device 10 is controlled to stop, and the wire winding error can be avoided. If the wound winding is consistent with the winding to be wound, the insulating cylinder c drives the winding supply assembly 21 matched with the winding to be wound to operate, at the moment, the controller matches the operation information with the preset information of the winding supply assembly 21 to be operated, at the moment, the operation information corresponds to the preset information, and the winding device 10 continues to be controlled to operate to perform normal winding. By adopting the technical scheme of the invention, the technical problem of increasing the production cost of the transformer winding caused by the fact that workers select wrong winding wires to wind the winding in the production process of the transformer winding in the prior art can be effectively solved.
As an alternative embodiment, whether the corresponding winding wire supply assembly 21 is operated or not may be judged by detecting whether the motor part 212 of the winding wire supply assembly 21 is rotated or not. Normally, the motor part 212 rotates to match the winding device 10 to wind the wire at a constant speed. When a worker operates a winding error, the rotation of the winding device 10 still drives the motor part 212 which is not powered on to rotate, so that whether the corresponding winding supply assembly 21 operates can be judged by detecting whether the motor part 212 rotates.
As another alternative, whether the corresponding winding wire supply unit 21 is operated or not may be judged by detecting the supplied winding wire. In use, the thread supply detector determines whether the corresponding thread supply unit 21 is operated by detecting the supplied thread. When the winding device 10 drives the insulating cylinder c to rotate, the winding wire is wound on the insulating cylinder c, and whether the operation of a worker has errors can be judged by judging whether the wound winding wire conforms to the winding wire which is scheduled to be wound.
The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
In the description of the present invention, it is to be understood that the orientation or positional relationship indicated by the orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc. are usually based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and in the case of not making a reverse description, these orientation words do not indicate and imply that the device or element being referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore, should not be considered as limiting the scope of the present invention; the terms "inner and outer" refer to the inner and outer relative to the profile of each component itself.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A transformer winding production apparatus, comprising:
the winding device (10), the winding device (10) is used for installing the insulating cylinder (c);
a wire supply device (20), wherein the wire supply device (20) comprises a plurality of winding wire supply assemblies (21) for supplying winding wires with various wire diameters;
a thread supply detector for detecting whether the plurality of thread winding supply assemblies (21) are operated or not;
the controller, with supply the line detector with coiling device (10) electricity is connected, the controller control the coiling device drive insulating cylinder (c) rotates, and receive actual moving a plurality of the operation information of winding supply subassembly (21), the controller will operation information matches with the predetermined information of presetting of predetermined moving winding supply subassembly (21), if operation information with preset information does not correspond, then control coiling device (10) are shut down, if operation information with preset information corresponds, then control coiling device (10) operation.
2. The transformer winding production apparatus according to claim 1, wherein the winding supply assembly (21) comprises:
a bobbin mounting member (211) for mounting a bobbin (d) for supplying a wire;
and the motor part (212) is in driving connection with the bobbin mounting part (211) and is used for driving the bobbin mounting part (211) to rotate, and the wire supply detector detects whether the motor part (212) rotates or not.
3. The transformer winding production apparatus according to claim 2, wherein the controller is further electrically connected to the motor parts (212), and controls the motor parts (212) of the plurality of winding supply assemblies (21) to stop operating if the operation information does not correspond to the preset information.
4. A transformer winding production apparatus according to claim 3, wherein the controller controls the operation of the corresponding motor part (212) according to preset information of a predetermined operation of the winding supply assembly (21), and controls the stop operation of the corresponding motor part (212) if the supply line detector detects the operation of the motor parts (212) other than the corresponding motor part (212).
5. The apparatus for producing transformer windings according to claim 1, wherein the wire supplying means (20) further comprises an outgoing control assembly (22), the outgoing control assembly (22) is installed between the plurality of winding supplying assemblies (21) and the winding device (10), the winding supplied from the plurality of winding supplying assemblies (21) is fed to the winding device (10) after passing through the outgoing control assembly (22), and the controller is electrically connected to the outgoing control assembly (22), and controls the outgoing control assembly (22) to clamp the winding to stop supplying if the operation information does not correspond to the preset information.
6. The transformer winding production apparatus according to claim 5, wherein the wire supply detector is mounted on the outgoing wire control assembly (22), and the wire supply detector judges whether the corresponding winding wire supply assembly (21) is operated by detecting the supplied winding wire.
7. A transformer winding production apparatus according to claim 1, characterized in that the winding device (10) comprises:
an insulating cylinder mounting member (11) for mounting an insulating cylinder (c);
and the winding main machine part (12) is in driving connection with the insulating cylinder mounting part (11) and is used for driving the insulating cylinder mounting part (11) to rotate.
8. A control method of a transformer winding production apparatus, characterized by comprising:
detecting whether a winding supply unit (21) supplying windings of a plurality of winding diameters is operating;
obtaining operating information of a plurality of said winding supply assemblies (21) in actual operation;
matching the running information with preset information of a winding supply assembly (21) which is scheduled to run by the controller;
if the running information does not correspond to the preset information, controlling the winding device (10) to stop;
and if the operation information corresponds to the preset information, controlling the winding device (10) to operate.
9. The control method of a transformer winding production apparatus according to claim 8, characterized in that whether the corresponding winding supply assembly (21) is operated is judged by detecting whether the motor part (212) of the winding supply assembly (21) is rotated.
10. The control method of a transformer winding production apparatus according to claim 8, characterized in that whether or not the corresponding winding supply unit (21) is operated is judged by detecting the supplied winding.
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| CN202210073295.XA CN114400141A (en) | 2022-01-21 | 2022-01-21 | Transformer winding production equipment and control method thereof |
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| CN202210073295.XA CN114400141A (en) | 2022-01-21 | 2022-01-21 | Transformer winding production equipment and control method thereof |
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