CN114399258A - Intelligent goods shelf, warehousing system based on intelligent goods shelf and management method thereof - Google Patents
Intelligent goods shelf, warehousing system based on intelligent goods shelf and management method thereof Download PDFInfo
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- CN114399258A CN114399258A CN202210098570.3A CN202210098570A CN114399258A CN 114399258 A CN114399258 A CN 114399258A CN 202210098570 A CN202210098570 A CN 202210098570A CN 114399258 A CN114399258 A CN 114399258A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0029—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement being specially adapted for wireless interrogation of grouped or bundled articles tagged with wireless record carriers
Abstract
The invention discloses an intelligent goods shelf, a warehousing system based on the composition of the intelligent goods shelf and a management method thereof, the main body is that an image acquisition module, a processing module and a communication module are arranged on the goods shelf with a plurality of display blocks to realize the image recognition management of goods on the goods shelf at the self side/opposite side, a warehousing system is formed based on an intelligent goods shelf combination server and a management terminal, the information data of the processing module of each intelligent goods shelf is collected, the data of the goods in the whole warehouse and the corresponding goods information are processed and analyzed, the intelligent warehousing management of the goods on the intelligent goods shelf in the warehousing system is realized, the management method is configured to respectively process the warehousing management of the goods, the searching management of the goods, the checking management of the goods and the delivery management of the goods, the intelligent management of the functions of intelligent warehousing, checking, searching, fetching records and the like of the goods is realized under the improvement of small cost in a warehousing environment, the goods management system has the advantages of greatly reducing manpower, improving management efficiency and preventing goods from being mistakenly taken and stolen.
Description
Technical Field
The invention relates to the technical field of warehousing management, in particular to an intelligent shelf, a warehousing system based on the intelligent shelf and a management method thereof.
Background
With the increasing improvement of the living standard of people, the commodity economy is also developed at a high speed, so that higher requirements are provided for the warehousing management in the production, circulation and sale processes of commodity and goods, with the progress of information technology, a plurality of intelligent warehousing system schemes are provided in the prior art to update the traditional mode for replacing the manpower warehousing management, and the image identification technology and the radio frequency identification technology are adopted as the main technical basis. These systems either have the disadvantage of being costly or of being inconvenient or not fully functional. The technical scheme based on the radio frequency identification technology (namely RFID) needs to configure a corresponding RFID for each cargo, still needs to be manually arranged for the complex cargo condition, improves the cost of the commodity cargo, and has the defect of high possibility of misjudgment due to the influence of environmental factors; and based on the technical scheme of image recognition technology, along with image recognition technology is becoming mature day by day, have multiple discernment calculation method to the goods discernment so that carry out the intelligent management of storage, in order to solve the problem that can't effectively discern sheltered from at the goods, have the technical scheme that adopts unmanned aerial vehicle, walking robot combination complex construction intelligence goods shelves of design, it is comparatively complicated that the whole realization is comparatively, hardware configuration and maintenance cost are higher to the efficiency of checking is still low. Therefore, in order to solve these problems, the miniaturized storage environment, especially the typical express courier station, is obviously not suitable for the existing technical scheme.
And along with the express delivery trade obtains explosive growth under the drive of electronic commerce, the logistics service platform network platform towards community and campus is regarded as to the express delivery post, has developed rapidly in recent years, because of transforming cost and technical limit, the post is managed with traditional mode to the express delivery post now more, generally carries out following operation: firstly, when the express is put on a shelf quickly, workers need to classify and arrange the messy express and arrange the express orderly, and then code the express one by one and scan bar codes on the express to finish warehousing; secondly, the system sends a pickup short message to a pickup person; thirdly, the pickup person obtains the short message and then goes to a post house, and the staff searches for express one by one according to the serial number and personal information; and fourthly, when the express is delivered out of the warehouse, the information is often manually checked again to finish the delivery out of the warehouse. Although a certain intelligent device is used in the post management mode, the manual condition is still serious, express delivery is put on the shelf and wastes time and labor, the delivery taking process is original and complicated, the labor intensity of workers is high, the delivery efficiency is low, the risk of information leakage exists, and the development of express delivery post is severely restricted. In the prior art, an intelligent express receiving and sending point is unattended, after express is put into a warehouse, a pickup person can enter a room through scanning information codes on the periphery of a store to finish pickup, but the dispute that the express is taken by mistake or stolen exists, and intelligent management cannot be realized on warehousing and checking.
Disclosure of Invention
The invention aims to solve the technical problem of the prior art, and provides an intelligent goods shelf supporting goods checking and searching, and a warehousing system and a management method thereof, which can realize the functions of intelligent warehousing, checking, searching, goods taking record and the like of goods based on the intelligent goods shelf, so as to improve the shelving and goods taking efficiency, reduce the operation cost and optimize the user experience.
In order to achieve the purpose, the invention provides an intelligent shelf which has the technical scheme that: a smart shelf, comprising:
a shelf body provided with a plurality of display blocks for displaying goods;
the image acquisition module is arranged on one side end face of the shelf body and is configured for acquiring image information outside/inside the shelf body;
the processing and storage module is configured to receive and analyze the image acquired by the image acquisition module, acquire depth information of an object in the image and store corresponding data;
the communication module is configured to be in butt joint communication with an external server to transmit goods information on the goods shelf;
the power supply module is configured to supply power to the intelligent shelf;
when the image acquisition module is configured to acquire the image information outside the shelf body, the corresponding intelligent shelves need to be matched in pairs, and the two shelf bodies are symmetrically arranged at intervals; the image acquisition module takes the shelf body on the opposite side as an image shooting target and acquires image information of the end surface area of the opposite shelf body; wherein a plurality of the goods shelf bodies are independently/jointly provided with a processing and storing module.
As a further scheme: the image acquisition modules are arranged into a plurality of numbered cameras which are uniformly distributed and can shoot image information of the target area of the opposite side/body shelf and acquire the image information in the corresponding area; and the display block is provided with a load sensor which is electrically connected with the processing and storage module.
As a further scheme: the shelf is characterized in that the shelf body is further provided with a display guide module and an infrared induction module, the display guide module is electrically connected with the processing and storage module, the display guide module is configured to guide and display the position of goods to be searched, and the infrared induction module is configured to induce human body action to form induction control information.
The invention also provides a technical scheme of a warehousing system based on the intelligent goods shelf composition, which comprises the following steps: a warehousing system based on intelligent goods shelves comprises a plurality of intelligent goods shelves, a server and a management terminal, wherein the intelligent goods shelves, the server and the management terminal are arranged in the technical scheme, and the intelligent goods shelves are spaced at proper intervals to form warehousing passages; wherein the server comprises: the central processing unit collects the information data of the processing modules of the intelligent shelves, processes and analyzes the goods data in the whole warehouse and the corresponding goods information, and provides identity authentication service and a command/data interface for external requests; the storage module is used for dynamically storing and recording information of each image acquisition module, information of each display block, corresponding cargo information and a historical operation log, and storing corresponding historical cargo warehousing, ex-warehouse and inventory information; the communication module provides an external communication interface; and the communication module is used for supplying power to the whole server. The management terminal comprises a processor module, a display module and a communication module, wherein the communication module is in communication connection with the processing and storage module and the server and is used for carrying out data query and input, image acquisition setting and control, display block attribute setting and control setting services on the server; the warehousing system is also provided with a warehouse-out terminal which is in butt joint with the server and confirms goods warehouse-out.
As a further scheme: the warehouse system also comprises a plurality of warehouse monitoring cameras which are configured to be distributed in the warehouse space and used for collecting monitoring images of the warehouse space.
The invention also provides a management method of the warehousing system based on the intelligent goods shelf composition, which adopts the technical scheme that: the storage system based on the intelligent shelf is applied to the storage system based on the intelligent shelf in the technical scheme, shelf position information is configured in a storage server in advance, and an identification mark with article information is arranged on the surface of goods, and the management method comprises the following steps:
(1) cargo warehousing management, comprising the following steps:
s1, orderly placing the warehoused goods in the vacant shelf board display blocks of the shelf body, and arranging the identification marks outwards;
s2, acquiring images of the goods shelf in real time/timing/receiving control mode corresponding to the corresponding camera in the image acquisition module;
s3, the processing and storage module analyzes and processes the collected image information to obtain goods information in the identification mark and position information of the goods in the display blocks, and the goods information contained in each display block is obtained through analysis of the corresponding relation between the camera and the display blocks;
s4, the communication module transmits the goods information and the corresponding position information contained in the display block processed by the processing and storage module to the server in a communication way, and the server updates the goods data to finish warehousing operation;
(2) goods searching management, comprising the following steps:
s1, when the goods need to be searched, the management terminal initiates a search request, and the management terminal is communicated with the server to search the corresponding information of the goods;
s2, matching the corresponding goods information, communicating with the intelligent shelf at the corresponding position of the goods through the communication module, and guiding and displaying through the display guiding module to realize quick goods searching;
(3) cargo inventory management, comprising:
the corresponding cameras in the image acquisition modules of the intelligent shelves acquire images of the target areas of the shelves in real time/timing/controlled manner, the processing and storage modules analyze and process the acquired image information to acquire goods information and corresponding position information in the identification marks, and the information is updated in the server to realize inventory;
(4) the goods delivery management comprises the following steps:
s1, when the goods need to be delivered, the management terminal initiates a delivery request, and the goods searching step is executed to find the goods to be delivered;
s2, taking the goods out of the warehouse from the intelligent shelf, transferring the goods to a warehouse-out terminal to execute warehouse-out operation, and sending warehouse-out information to a server;
and S3, the server records the details of the delivery information, removes the delivery information, and updates the information to deliver the goods.
As a further scheme: the system also comprises goods abnormity management, in the goods warehousing management and the goods inventory management, goods which are judged to be goods in the warehouse but cannot be correctly identified by the processing and storing module according to the goods outline are acquired, the position information of the goods is acquired by the acquired image, an abnormity prompting instruction is sent out through the management terminal to remind a worker to process the abnormal goods, and the display guiding module is used for implementing guiding display.
As a further scheme: the method is characterized by further comprising warehouse-out exception management, wherein in the warehouse-out operation process, when goods are taken out of the intelligent goods shelves, the corresponding intelligent goods shelves control the image acquisition modules to perform re-checking operation on the goods to check whether the goods are taken out of the warehouse or not and the goods operated through the warehouse-out terminal are consistent, if the goods information is inconsistent, a warehouse-out exception instruction is generated by the processing and storage module and sent to the management terminal, and the warehouse-out operation of the abnormal goods is stopped.
As a further scheme: the load sensor collects the weight of goods placed on the load sensor in real time/at regular time, when the weight of the load sensor changes, the corresponding image collection module is triggered to carry out goods warehousing/inventory operation on the goods shelf plate corresponding to the display block, information updating is carried out in the server, and the processing module collects data of the load sensor and simultaneously judges whether the weight of the display block is overloaded; the intelligent goods shelf checking system comprises an infrared sensing module, a processing and storing module, a goods checking management module and a goods checking management module, wherein the infrared sensing module is used for acquiring action signals of a moving target of an outer aisle of the intelligent goods shelf in real time, level change information of the infrared sensing module is set in the processing and storing module, and when the moving target acts to trigger the infrared sensing module to generate level change, the goods checking management step is executed to perform re-checking.
As a further scheme: goods information in a server of the warehousing system is in communication connection with an external cloud server and an external terminal, and internal information is transmitted and external information is acquired.
Compared with the prior art, the invention has the beneficial effects that:
(1) the intelligent goods shelf is simple in structure, the image acquisition module, the processing and storage module, the communication module, the power supply module, the display guide module and the infrared induction module which can be arranged in a modularized mode are arranged on the end portion of one side of the intelligent goods shelf, the goods images are acquired through the image acquisition module, the processing and storage module analyzes and processes the acquired image information, so that the goods are identified and managed through the intelligent goods shelf, each modularized module can be conveniently and additionally arranged on the existing goods shelf, the intelligent improvement efficiency of the existing goods shelf is improved, and a good foundation is provided for an intelligent storage system;
(2) the invention collects the information data of the processing and storing modules of each intelligent shelf and processes and analyzes the goods data in the whole warehouse based on the warehousing system formed by the intelligent shelf combination server and the management terminal. And the management method is configured to process the operations of warehousing, searching, checking, ex-warehouse and the like of goods, is suitable for realizing the intelligent management of the warehousing environment with lower cost, has the advantages of greatly reducing manpower, improving management efficiency, preventing goods from being mistakenly taken and stolen, and has wide popularization value.
Drawings
Fig. 1 is a schematic structural diagram of an intelligent shelf embodiment 1 of the present invention.
Fig. 2 is a schematic structural diagram of an intelligent shelf embodiment 2 of the present invention.
Fig. 3 is a schematic structural diagram of an intelligent shelf embodiment 3 of the present invention.
Fig. 4 is a layout diagram of a warehousing system 4 based on intelligent shelf composition according to an embodiment of the present invention.
In fig. 1 to 4: the intelligent shelf system comprises an intelligent shelf 1, a management terminal 2, a server 3, a warehouse-out terminal 4, a monitoring camera 5, a shelf body 10, a shelf board 11, a shelf controller 12, a fixed camera 13, a light string board 14, a display block 15, a pan-tilt camera 16, a light string square frame 17 and a display screen 18.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1, the intelligent shelf is designed in the embodiment, a main body of the intelligent shelf is a shelf body 10 with a support frame, wherein the shelf body comprises the support frame and a plurality of layers of shelf boards arranged as required, a display block is formed by the shelf boards and used for displaying goods in a layered manner, the shelf body is also connected with a power module, an image acquisition module, a processing and storage module and a communication module, wherein the image acquisition module is arranged on the end surface of one side of the shelf body and used for acquiring image information outside the shelf body; the processing and storage module is integrated with the communication module and is electrically connected with the image acquisition module, the processing and storage module is used for receiving images acquired by the image acquisition module and analyzing and processing the images to acquire depth information of objects in the images, and the communication module is used for being in butt joint with an external server to communicate and transmit goods information and control instructions on the goods shelf. The image acquisition module acquires external image information, so that two intelligent shelves are needed to be matched in pairs, the two shelf bodies are symmetrically arranged at intervals, the image acquisition module on each intelligent shelf takes the shelf body on the opposite side as an image shooting target, acquires image information of the end face area of the opposite shelf body, transmits the corresponding image information to the processing and storage module, and the processing and storage module analyzes and processes the image. The image recognition technology in the prior art is very mature, and a plurality of recognition modes are provided for carrying out image recognition on goods. The embodiment adopts the identification sticker with goods information preset on goods, acquires the image of the opposite side intelligent shelf in real time/timing through the image acquisition module, processes and identifies the identification sticker appearing in the image through the processing and storage module, acquires the effective goods information contained in the identification sticker and the corresponding position information, and has higher processing efficiency because the overall calculated amount of the mode is less.
Specifically, the image capture module of the intelligent shelf of this embodiment is set as the fixed camera 13, and the intelligent shelf at the opposite side is used as the target to capture the image at the end edge of one side of the shelf board at the middle part of the shelf body. The processing and storage module and the communication module are integrated with the shelf controller 12, an image processing program is configured in the shelf controller 12 in advance, and image processing is performed after image information acquired by the fixed camera 13 is acquired, so that specific information and position information of goods on the intelligent shelf on the opposite side are acquired. The fixed cameras are preferably selected based on the specifications of conventional shelves and the production cost, when the size of the shelf is large, a plurality of fixed cameras can be arranged to be combined so as to shoot image information of the target area of the shelf on the opposite side and be uniformly distributed, and a plurality of corresponding matched intelligent shelves can be analyzed and processed in a mode of sharing one shelf controller.
In addition, still set up the demonstration on the intelligence goods shelves and guide the module for the position of treating the seek goods guides the demonstration, and wherein show and guide the module and link to each other with goods shelves controller electrical property, set up to the LED lamp pearl that a plurality of even intervals set up in this embodiment, each LED lamp pearl butt joint forms lamp cluster board 14, and set up lamp cluster control module on goods shelves controller. When the communication module is in communication butt joint with an external server to obtain a goods searching instruction, the lamp string control module controls the corresponding LED lamp beads on the lamp string board 14 according to the positions of the goods in the display blocks, and position information is prompted by the fact that the lamp beads are normally on or twinkle. The intelligent goods shelf of the embodiment is produced according to the corresponding customization of specifications, and the connecting lines of the modules inside are subjected to preset line concentration and hidden line slot setting processing, so that the intelligent goods shelf is attractive in whole.
Example two
Referring to fig. 2, in the existing miniaturized storage environment such as an express post house, due to the narrow storage space and the different configuration, part of the shelves cannot be matched in pairs due to the limited arrangement positions, and the embodiment is designed correspondingly for the situation, compared with the first embodiment, the image acquisition module on the shelf body of the first embodiment is used for acquiring the image on the shelf of the body, wherein the image acquisition module is arranged on the end surface of one side of the shelf body and used for acquiring the image information inside the shelf body; specifically, the image acquisition module sets up to cloud platform camera 16, cloud platform camera includes the cloud platform portion that can the multiaxis action and the camera portion that is used for image acquisition, and cloud platform portion of cloud platform camera connects in the goods shelves board side end face of goods shelves body, it sets up in the rotatory increase shooting visual angle scope of camera portion rotation on its upper portion to drive in the multiaxis action process, the camera main part of camera portion corresponds the inside image of shooting, the realization carries out image acquisition's function to self goods shelves body, and carry out analysis processes by the processing and the storage module that correspond to the image of gathering, realize image recognition.
In addition because of the express delivery post house has the function that the goods is gathered and dispersed, can keep more express delivery parcel, put on goods shelves and then need the stack of superpose, superimposed parcel goods then still has different vertical position location, the event then contains the acquirement to horizontal positional information and vertical positional information in the display block to the positional information's of goods discernment, consequently, the demonstration of this embodiment guides the module to set up to a plurality of square frames 17 that are rectangular lamp cluster that set up with goods shelves storing frame side profile matching, the even interval of this lamp cluster square frame sets up LED lamp pearl, the last frame limit in four frames, lower frame limit and left frame limit, right frame limit symmetry sets up, separate through the interval of LED lamp pearl and set for different horizontal and vertical coordinate positional information. When the pan-tilt camera 16 photographs images on the shelf of the user, the horizontal position information and the vertical position information of the goods in the display area are acquired at the same time. If a plurality of goods need seek to guide, then can set for multiple lamp pearl colour and carry out corresponding scintillation, or carry out the position through the mode that sets up multiple scintillation frequency and guide.
In addition, considering that the existing storage spaces have the storage function and are provided with a large number of conventional multilayer goods shelves, if old goods shelves are directly replaced, a large amount of resources are wasted, and the intelligent goods shelf can be obtained by transformation on the basis of the old goods shelves, so that the modularized intelligent mounting plate also can be provided and comprises a mounting plate body, wherein a plurality of mounting notches are formed in the outer side surface of the mounting plate body, matched wiring sockets are formed in the mounting notches, and a power supply connector is arranged in the mounting plate body and connected with an external power supply. Wherein the installation notch sets up to match image acquisition module, demonstration as required and guides one or more in module, processing and storage module, the communication module, and wherein image acquisition module sets up to the camera that corresponds, shows that to guide the module and can set up to one kind or the arbitrary combination in display screen unit, voice broadcast unit, a plurality of LED lamp pearl unit. In addition, the rear end of the mounting plate body is provided with a connecting component corresponding to the structure of the original old goods shelf, the connecting component can be arranged into connecting structures such as clamping plates, fastening pieces and pasting plates, the connecting structure is used for connecting the mounting plate body to the upper end of the old goods shelf, an old goods shelf can be connected with the modular intelligent mounting plate provided with a plurality of the present embodiments as required, and the intelligent transformation of the old goods shelf is realized.
The intelligent goods shelf adopts the old goods shelf as a frame foundation, and carries out modular processing on the image acquisition module, the processing and storage module, the communication module and the display guide module, so that the whole intelligent goods shelf can be integrally assembled and disassembled on the upper end of the mounting plate body according to needs, and the intelligent goods shelf is integrated to realize the functional effect.
EXAMPLE III
Referring to fig. 3, in the embodiment, an intelligent shelf is designed, compared with the first embodiment, the shelf body 10 of the first embodiment is based on the existing express self-service cabinet structure foundation, the upper end of the shelf body is in a cellular arrangement layout, a plurality of storage lattices are correspondingly arranged to form a display block for displaying and placing goods, the shelf body 10 is further connected with a power module, an image acquisition module, a processing and storage module and a communication module, wherein the image acquisition module is arranged on one side end face of the shelf body, and the storage lattices are provided with partition plates which can block the goods from a certain view, so that in the first embodiment, a fixed camera 13 is arranged corresponding to each storage lattice to acquire image information of a corresponding area; the display guidance module of the embodiment is set as a display screen 18, the display screen comprises a liquid crystal touch screen and a shelf controller connected with the rear end, and the display screen 18 displays guidance prompting goods position information of picking up goods.
In addition, the upper end of the display block 15 of the embodiment is also provided with a load sensor, wherein the load sensor is electrically connected with the processing and storage module, the load sensor is used for acquiring the change of weight parameters of goods at the upper end of the corresponding display block, and under the condition that the weight exceeds the standard, the load sensor can generate a warning signal corresponding to the shelf controller, and in addition, the load sensor can also be used as a trigger switch for sensing the goods to be taken and placed, and the shelf controller controls the image processing module to perform fixed-point image acquisition correspondingly. In addition, the upper end of the fixed camera of the embodiment is correspondingly provided with an infrared sensing module, the infrared sensing module is electrically connected with the processing and storage module, and is configured to sense human body actions to form sensing control information, and the infrared sensing module is matched with a load sensor to sense human body warehousing and ex-warehouse operations and generate corresponding sensing control information. Specifically, a PIR infrared pyroelectric induction switch probe is arranged on an infrared induction module, a human body action signal of the outside aisle movement of the intelligent shelf is collected in real time, level change information of the infrared induction module is set in a processing and storage module, and when a moving target acts to trigger the infrared induction module to generate level change, a cargo checking management step is executed to perform checking again.
Example four
Referring to fig. 4, based on the intelligent shelf design basis provided by the first, second and third embodiments, the inventor designs a warehousing system based on intelligent shelf composition, which includes a plurality of intelligent shelves 1 with different specifications, a server 3 and a management terminal 2, wherein the intelligent shelves are spaced at a proper distance to form a warehousing aisle, and the intelligent shelves adopting the image acquisition mode of the first embodiment need to be symmetrically arranged in pairs for combined use; wherein, the server 3 includes: the power supply module is used for supplying power to the server; the central processing unit collects the information data of the processing modules of the intelligent shelves, processes and analyzes the goods data in the whole warehouse and the corresponding goods information, and provides identity authentication service and a command/data interface for external requests; the storage module is used for dynamically storing and recording information (including camera numbers, positions, states, delivery attributes, corresponding shot display block numbers and the like) of each image acquisition module, information (including display block numbers, positions, states, delivery attributes, correspondingly placed goods information, goods weights and the like) of each display block, historical operation logs and storing corresponding historical goods warehousing, ex-warehouse and inventory information; the communication module provides an external communication interface; and the management terminal 2 comprises a processor module, a display module and a communication module, wherein the communication module is in communication connection with the processing module and the server and is used for carrying out services such as data query and input, image acquisition module setting and control, display block attribute setting and control and the like on the server. The corresponding relation between the camera in the image acquisition module and the display blocks can be directly set through communication between the management terminal and the server, and the corresponding relation can also be established by acquiring and identifying the display block numbers in the image information through the camera. And the management terminal is also provided with a delivery terminal 4 which is in butt joint with the server and confirms delivery of goods. In addition, the warehousing system is also provided with a plurality of warehousing monitoring cameras 5 which are distributed in the warehousing space to collect monitoring images of the warehousing space.
Specifically, the warehouse system is applied to the express post house of logistics terminal in this embodiment, that is, the establishment of warehouse system is carried out on the store storefront basis of express post house, so server and management terminal can set up the computer that has memory and treater as an organic whole, the terminal of leaving warehouse sets up the express delivery examination equipment of leaving warehouse, and dock with the computer communication, wherein intelligent goods shelves correspond store storefront space and carry out reasonable layout and place, and set up the camera probe who is used for the control at store storefront ceiling tip, and the demonstration guide module of the intelligent goods shelves that this embodiment adopted sets up to the square frame of lamp cluster in the second embodiment, can correspond vertical and horizontal coordinate position that shows the goods.
In addition, based on the warehousing system, a management method of the warehousing system based on the intelligent shelf composition is correspondingly configured, and the management method is applied to the warehousing system based on the intelligent shelf composition in the technical scheme, shelf position information is configured in a server of a computer in advance, and an identification mark with article information is arranged on the surface of goods. Specifically, the shelf position information comprises intelligent shelf number information, display block number information and storage position information, wherein the storage position information is set to be XY-axis coordinates formed by arranging corresponding LED interval positions of the lamp string square frame, and the positions of all the display blocks are subjected to coordinate positioning separation. And the identification mark is set as information blocks of easy identification information such as two-dimensional codes, bar codes and express bill, so that internal information can be quickly acquired during image identification, the article information is set as internal goods category, consignee information, logistics flow information and the like, wherein the specific management method comprises the following steps:
(1) cargo warehousing management, comprising the following steps:
s1, orderly placing the warehoused goods in the vacant shelf board display blocks of the shelf body, and arranging the identification marks outwards;
s2, acquiring images of the goods shelf in real time/timing/receiving control mode corresponding to the corresponding camera in the image acquisition module;
s3, the processing and storage module analyzes and processes the collected image information to obtain the article information and the storage position information in the identification mark in the image, which is specifically as follows: firstly, acquiring identification marks in image information, determining the number of the identification marks, performing partition thinning identification on each identification mark, and processing to obtain article information of goods corresponding to the identification marks. Meanwhile, the storage position of the corresponding goods in the display block is obtained through analysis according to the position of the identifier in the image;
s4, the communication module transmits the information of the articles processed by the processing and storage module, the display blocks where the information is located and the specific storage positions to the server for updating and finishing the warehousing operation;
(2) goods searching management, comprising the following steps:
s1, when goods need to be searched, the management terminal initiates a search request according to the information content of the goods, and the management terminal is communicated with the server to search the goods shelf position information corresponding to the goods information;
s2, matching the corresponding shelf position information, communicating with the corresponding intelligent shelf by the communication module, and guiding and displaying the storage position in the corresponding display block by the display guiding module to realize the positioning and searching of the goods position by guiding;
(3) cargo inventory management, comprising:
the corresponding cameras in the image acquisition modules of the intelligent shelves acquire images of target areas of the shelves in real time/timing/controlled manner, the processing and storage modules analyze and process the acquired image information to acquire article information in the identification marks, display blocks where the article information is located and specific storage positions, and the server updates the information to realize inventory;
(4) the goods delivery management comprises the following steps:
s1, when the goods need to be delivered, the management terminal initiates a delivery request, and the goods to be delivered are found by the steps of firstly executing goods searching management;
s2, taking the goods out of the warehouse from the intelligent shelf, transferring the goods to a warehouse-out terminal to execute warehouse-out operation, and sending warehouse-out information to a server;
s3, the server records details of the delivery information, removes the delivery information, and updates the information to deliver the goods;
(5) in the cargo warehousing management and the cargo inventory management, for the cargo of which the processing module cannot effectively identify the cargo information, the information of the shelf position where the cargo is located is obtained through the acquired image, the management terminal sends an abnormal prompt instruction to remind a worker to process the abnormal cargo, and the display guide module carries out guide display;
(6) and (4) abnormal ex-warehouse management, wherein after the ex-warehouse operation is detected, the opposite intelligent shelf controls the image acquisition module to perform re-checking operation on the ex-warehouse goods so as to verify whether the actual goods taking and the ex-warehouse goods operated through the ex-warehouse terminal are consistent, if the goods information is inconsistent, an ex-warehouse abnormal instruction is generated and sent to the management terminal, and the ex-warehouse operation of the abnormal goods is terminated.
Further: the display system comprises display blocks, a processing and storage module, a load sensor, an image acquisition module and a server, wherein the display blocks are provided with the load sensors, the load sensors are used for acquiring the weights of goods placed on the display blocks in real time/at regular time, when the weights of the load sensors change, the corresponding image acquisition modules are triggered to perform goods warehousing/inventory operation on the display blocks, information updating is performed in the server, and the processing and storage module is used for judging whether the display blocks are overloaded or not by acquiring data of the load sensors and sending overload signals in time.
Further: goods information in a server of the warehousing system is in communication connection with an external cloud server and an external terminal, and internal information is transmitted and external information is acquired.
Further: in the goods delivery management, a mobile phone terminal of a goods owner sends a goods taking instruction, the goods taking instruction is transmitted to a computer, the computer carries out a step of searching for goods taking, finally, delivery operation is carried out at the delivery terminal, and whether information is consistent or not is verified to realize delivery operation.
Specifically, the express courier station management method comprises the following steps: express delivery parcel pastes the identification sign (have the express delivery bill of two-dimensional code promptly) at its parcel terminal surface when posting out, carries out the logistics transportation transfer by the logistics company, and the arrangement is categorised to corresponding express delivery posthouse website, and the logistics company is regularly once lifted the parcel that corresponds the posthouse website off, and the parcel goods is put in storage and is managed for: the post station management personnel place the parcel goods in the vacant position of intelligent goods shelves in the post station, and set up the terminal surface that will paste the identification sign openly outwards, after accomplishing the sign indicating, the initiative control computer carries out goods warehouse entry management program, and the computer collects the image processing information of each intelligent goods shelves processing and storage module, generates new warehouse entry goods information, confirms with the logistics company by post station management personnel, accomplishes handing-over of goods. After the warehousing operation is completed, the server transmits the goods warehousing information to the mobile phone terminal of the goods owner in a communication mode at regular time to remind the goods owner to take the goods in time.
The goods arrival information is received by a goods owner and the goods are fetched from an express post station, a goods fetching instruction is executed through the operation of a mobile phone terminal, the steps of goods delivery management are received and implemented by a computer, the post station management personnel or the post station management personnel extract the parcel goods to a delivery terminal to execute delivery operation, and whether the information is consistent or not is verified to realize delivery operation.
The goods checking management comprises that the goods in the intelligent goods shelves are changed along with the change of the taken goods and the positions of the goods are changed by managers, the managers can control the computer to perform checking management operation, and the information of the goods in the post house is updated, so that the checking is realized.
The warehousing system and the management method thereof are applied to the warehousing management of the express post house in the embodiment, and can be matched with various warehouses, storehouses, article rooms and the like to perform adaptability improvement application according to user requirements, and can be realized in a slight adjustment mode during actual application.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. An intelligent shelf, comprising:
a shelf body provided with a plurality of display blocks for displaying goods;
the image acquisition module is arranged on one side end face of the shelf body and is configured for acquiring image information outside/inside the shelf body;
the processing and storage module is configured to receive and analyze the image acquired by the image acquisition module, acquire depth information of an object in the image and store corresponding data;
the communication module is configured to be in butt joint communication with an external server to transmit goods information on the goods shelf;
the power supply module is configured to supply power to the intelligent shelf;
when the image acquisition module is configured to acquire the image information outside the shelf body, the corresponding intelligent shelves need to be matched in pairs, and the two shelf bodies are symmetrically arranged at intervals; the image acquisition module takes the shelf body on the opposite side as an image shooting target and acquires image information of the end surface area of the opposite shelf body; wherein a plurality of the goods shelf bodies are independently/jointly provided with a processing and storing module.
2. The intelligent shelf according to claim 1, wherein: the image acquisition modules are arranged into a plurality of numbered cameras which are uniformly distributed and can shoot image information of the target area of the opposite side/body shelf and acquire the image information in the corresponding area; and the display block is provided with a load sensor which is electrically connected with the processing and storage module.
3. The intelligent shelf according to any one of claims 1-2, wherein: the shelf is characterized in that the shelf body is further provided with a display guide module and an infrared induction module, the display guide module is electrically connected with the processing and storage module, the display guide module is configured to guide and display the position of goods to be searched, and the infrared induction module is configured to induce human body action to form induction control information.
4. A warehousing system based on intelligent shelf composition, characterized by comprising a plurality of intelligent shelves according to claim 3, a server and a management terminal, wherein the intelligent shelves are spaced at a proper distance to form a warehousing aisle; wherein the server comprises: the central processing unit collects the information data of the processing modules of the intelligent shelves, processes and analyzes the goods data in the whole warehouse and the corresponding goods information, and provides identity authentication service and a command/data interface for external requests; the storage module is used for dynamically storing and recording information of each image acquisition module, information of each display block, corresponding cargo information and a historical operation log, and storing corresponding historical cargo warehousing, ex-warehouse and inventory information; the communication module provides an external communication interface; the communication module is used for supplying power to the whole server; the management terminal comprises a processor module, a display module and a communication module, wherein the communication module is in communication connection with the processing and storage module and the server and is used for carrying out data query and input, image acquisition setting and control, display block attribute setting and control setting services on the server; the warehousing system is also provided with a warehouse-out terminal which is in butt joint with the server and confirms goods warehouse-out.
5. The warehousing system based on intelligent shelf composition of claim 4, further comprising a plurality of warehousing monitoring cameras configured to be distributed in the warehousing space for monitoring image acquisition of the warehousing space.
6. A method for managing a warehousing system based on intelligent shelf composition, which is applied to the warehousing system based on intelligent shelf composition as claimed in any one of claims 4 to 5, characterized in that shelf position information is configured in a warehousing server in advance, and an identification mark with article information is provided on the surface of goods, the method for managing comprises:
(1) cargo warehousing management, comprising the following steps:
s1, orderly placing the warehoused goods in the vacant shelf board display blocks of the shelf body, and arranging the identification marks outwards;
s2, acquiring images of the goods shelf in real time/timing/receiving control mode corresponding to the corresponding camera in the image acquisition module;
s3, the processing and storage module analyzes and processes the collected image information to obtain goods information in the identification mark and position information of the goods in the display blocks, and the goods information contained in each display block is obtained through analysis of the corresponding relation between the camera and the display blocks;
s4, the communication module transmits the goods information and the corresponding position information contained in the display block processed by the processing and storage module to the server in a communication way, and the server updates the goods data to finish warehousing operation;
(2) goods searching management, comprising the following steps:
s1, when the goods need to be searched, the management terminal initiates a search request, and the management terminal is communicated with the server to search the corresponding information of the goods;
s2, matching the corresponding goods information, communicating with the intelligent shelf at the corresponding position of the goods through the communication module, and guiding and displaying through the display guiding module to realize quick goods searching;
(3) cargo inventory management, comprising:
the corresponding cameras in the image acquisition modules of the intelligent shelves acquire images of the target areas of the shelves in real time/timing/controlled manner, the processing and storage modules analyze and process the acquired image information to acquire goods information and corresponding position information in the identification marks, and the information is updated in the server to realize inventory;
(4) the goods delivery management comprises the following steps:
s1, when the goods need to be delivered, the management terminal initiates a delivery request, and the goods searching step is executed to find the goods to be delivered;
s2, taking the goods out of the warehouse from the intelligent shelf, transferring the goods to a warehouse-out terminal to execute warehouse-out operation, and sending warehouse-out information to a server;
and S3, the server records the details of the delivery information, removes the delivery information, and updates the information to deliver the goods.
7. The management method of the warehousing system based on intelligent shelf composition as claimed in claim 6, characterized in that: the system also comprises goods abnormity management, in the goods warehousing management and the goods inventory management, goods which are judged to be goods in the warehouse but cannot be correctly identified by the processing and storing module according to the goods outline are acquired, the position information of the goods is acquired by the acquired image, an abnormity prompting instruction is sent out through the management terminal to remind a worker to process the abnormal goods, and the display guiding module is used for implementing guiding display.
8. The management method of the warehousing system based on intelligent shelf composition as claimed in claim 6, characterized in that: the method is characterized by further comprising warehouse-out exception management, wherein in the warehouse-out operation process, when goods are taken out of the intelligent goods shelves, the corresponding intelligent goods shelves control the image acquisition modules to perform re-checking operation on the goods to check whether the goods are taken out of the warehouse or not and the goods operated through the warehouse-out terminal are consistent, if the goods information is inconsistent, a warehouse-out exception instruction is generated by the processing and storage module and sent to the management terminal, and the warehouse-out operation of the abnormal goods is stopped.
9. The management method of the warehousing system based on the intelligent shelf composition as claimed in claim 6, wherein the load sensor performs real-time/timed collection of the weight of goods placed thereon, when the weight of the load sensor changes, the corresponding image collection module is triggered to perform warehousing/inventory operation of goods on the shelf board corresponding to the display block, and information is updated in the server, and the processing module simultaneously judges whether the display block is overloaded by weight by collecting data of the load sensor; the intelligent goods shelf checking system comprises an infrared sensing module, a processing and storing module, a goods checking management module and a goods checking management module, wherein the infrared sensing module is used for acquiring action signals of a moving target of an outer aisle of the intelligent goods shelf in real time, level change information of the infrared sensing module is set in the processing and storing module, and when the moving target acts to trigger the infrared sensing module to generate level change, the goods checking management step is executed to perform re-checking.
10. The method for managing a warehousing system based on intelligent shelves according to any one of claims 6 to 9, characterized in that: goods information in a server of the warehousing system is in communication connection with an external cloud server and an external terminal, and internal information is transmitted and external information is acquired.
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| CN114873045A (en) * | 2022-06-10 | 2022-08-09 | 广州数美生物科技有限公司 | Skin care products containing box |
| CN115180324A (en) * | 2022-07-06 | 2022-10-14 | 合肥哈工机器人有限公司 | Intelligent robot storage operation system |
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| CN116957979A (en) * | 2023-07-29 | 2023-10-27 | 京品高科信息科技（北京）有限公司 | Goods display supervision method, container and server |
| CN117173239A (en) * | 2023-11-02 | 2023-12-05 | 深圳市金大智能创新科技有限公司 | Control method for searching article record of intelligent equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114873045A (en) * | 2022-06-10 | 2022-08-09 | 广州数美生物科技有限公司 | Skin care products containing box |
| CN115180324A (en) * | 2022-07-06 | 2022-10-14 | 合肥哈工机器人有限公司 | Intelligent robot storage operation system |
| CN115841290A (en) * | 2022-09-07 | 2023-03-24 | 广州市综合交通枢纽有限公司 | Railway logistics whole-course management and control system based on Internet of things |
| CN115903682A (en) * | 2022-10-31 | 2023-04-04 | 天津大学 | Intelligent three-dimensional library management system for intelligent automobile manufacturing |
| CN115903682B (en) * | 2022-10-31 | 2024-04-19 | 天津大学 | Intelligent three-dimensional library management system for intelligent automobile manufacturing |
| CN116957979A (en) * | 2023-07-29 | 2023-10-27 | 京品高科信息科技（北京）有限公司 | Goods display supervision method, container and server |
| CN117173239A (en) * | 2023-11-02 | 2023-12-05 | 深圳市金大智能创新科技有限公司 | Control method for searching article record of intelligent equipment |
| CN117173239B (en) * | 2023-11-02 | 2024-04-02 | 深圳市金大智能创新科技有限公司 | Control method for searching article record of intelligent equipment |
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