CN114389489B - Brushless direct current motor driving system for space flywheel - Google Patents

Brushless direct current motor driving system for space flywheel Download PDF

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Publication number
CN114389489B
CN114389489B CN202011141605.4A CN202011141605A CN114389489B CN 114389489 B CN114389489 B CN 114389489B CN 202011141605 A CN202011141605 A CN 202011141605A CN 114389489 B CN114389489 B CN 114389489B
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circuit
resistor
control circuit
driving
energy consumption
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CN114389489A (en
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李石
李嘉科
匡晓霖
魏厚震
张程煜
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Beijing Machinery Equipment Research Institute
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Beijing Machinery Equipment Research Institute
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P6/00Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
    • H02P6/30Arrangements for controlling the direction of rotation
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P6/00Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
    • H02P6/24Arrangements for stopping
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/16Mechanical energy storage, e.g. flywheels or pressurised fluids

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Control Of Motors That Do Not Use Commutators (AREA)

Abstract

The invention relates to a brushless DC motor driving system for a space flywheel, which comprises: the device comprises a drive control circuit, a BUCK step-down circuit, an energy consumption control circuit and a multi-path selection switch circuit; the drive control circuit is used for generating a drive signal for controlling switching of a switching tube in the multi-path selection switching circuit; the BUCK step-down circuit is used for converting bus voltage into driving voltage of the motor; the energy consumption control circuit comprises a primary energy consumption control circuit and a secondary energy consumption control circuit, and is used for reducing the switching point of the speed of dynamic braking and reverse braking, improving the running stability of the flywheel and reducing the power consumption; and the multi-path selection switch circuit is used for controlling the motor to drive in positive and negative rotation and brake in reverse. The problems of low control precision and stability of the space flywheel, high cost of the space flywheel, high power consumption of the space flywheel and short service life of the flywheel in the prior art are solved.

Description

Brushless direct current motor driving system for space flywheel
Technical Field
The invention relates to the technical field of circuit design, in particular to a brushless direct current motor driving system for a space flywheel.
Background
The space flywheel is a common actuating mechanism of the satellite attitude control system, and the satellite attitude control is realized by outputting reaction moment in a momentum exchange mode. The space flywheel generally adopts a brushless direct current motor, as shown in fig. 1, a current common driving circuit topology diagram of the brushless direct current motor for the flywheel adopts 4 high-low side driving control chips U1-U4 to control switching tubes Q1-Q8, and realizes on-off control of a brushless direct current motor winding UVW. The high-side control Q1 of U1 and the low-side control Q8 of U1 cannot be realized by adopting a bootstrap circuit due to higher low-side voltage, so that the high-side power supply of the chip is realized by adopting isolated DCDC. Because the isolated DCDC device is easily influenced by space irradiation environment, the isolated DCDC device for space needs special design and reinforcement treatment, has higher cost and larger volume, and has adverse effects on the volume, weight and cost of the flywheel.
In addition, the switching tube Q1 is only used as a switch in the current common design, and the motor driving control mainly uses Q2-Q7 for PWM control, and the mode enables the busbar voltage to directly act on the motor winding, so that the torque pulsation is larger when the motor rotates, the flywheel control precision is influenced, the micro-vibration aggravates the abrasion of bearing parts, and the service life of the flywheel is influenced.
In addition, in the current common design, the energy consumption circuit adopts Q8 single-tube modulation, the energy consumption resistor R1 is a fixed value, and most of the power generated by the energy consumption braking at high speed is converted into the thermal power of R1 for protecting the motor winding, so that the resistance value of R1 is at least twice the resistance of the motor line generally. Because the R1 value is larger, in order to ensure that the acceleration of the dynamic braking meets the use requirement, the switching point of the speed of the dynamic braking and the reverse braking is generally larger, such as a flywheel with rated rotation speed of 6000rpm, the switching point is about 2000rpm, the torque pulsation near the switching point is larger, and the flywheel is generally operated at about 2000rpm, so that the control stability of the flywheel is poor, and the reverse braking needs to be powered by an external power supply, so that the power consumption is larger.
Disclosure of Invention
The invention aims to provide a brushless direct current motor driving system for a space flywheel, which is used for solving the problems of low control precision and stability of the space flywheel, high cost of the space flywheel, high power consumption of the space flywheel and short service life of the flywheel in the prior art.
In order to achieve the above object, the embodiments of the present invention provide the following technical solutions:
in an embodiment of the present invention, there is provided a brushless dc motor driving system for a space flywheel, including: the device comprises a drive control circuit, a BUCK step-down circuit, an energy consumption control circuit and a multi-path selection switch circuit;
the drive control circuit is used for generating a drive signal for controlling switching of a switching tube in the multi-path selection switching circuit;
the BUCK step-down circuit is used for converting bus voltage into driving voltage of the motor;
the energy consumption control circuit comprises a primary energy consumption control circuit and a secondary energy consumption control circuit, and is used for reducing the switching point of the speed of dynamic braking and reverse braking, improving the running stability of the flywheel and reducing the power consumption;
and the multi-path selection switch circuit is used for controlling the motor to drive in positive and negative rotation and brake in reverse.
Further, the drive control circuit includes: a drive control circuit U1, a drive control circuit U2, a drive control circuit U3, a drive control circuit U4 and a drive control circuit U5;
the driving control circuit U1 is used for controlling the switching tube Q1 and the switching tube Q8, realizing the on-off control of the BUCK step-down circuit through the switching tube Q1, and realizing the on-off control of the primary energy consumption circuit of the motor through the switching tube Q8;
the driving control circuit U2 is used for controlling the switching tube Q2 and the switching tube Q5 so as to realize on-off control of the brushless direct current motor winding U;
the driving control circuit U3 is used for controlling the switching tube Q3 and the switching tube Q6 so as to realize on-off control of the brushless direct current motor winding V;
the driving control circuit U4 is used for controlling the switching tube Q4 and the switching tube Q7 so as to realize on-off control of the brushless direct current motor winding W;
the driving control circuit U5 is used for controlling the switching tube Q9 so as to realize the on-off control of the secondary energy consumption circuit of the motor.
Further, the drive control circuit U1 includes: the driving chip U1, the resistor R4, the resistor R84, the capacitor C3, the first high-side bootstrap circuit and the voltage stabilizing circuit;
the first high-side bootstrap circuit comprises a diode D2 and a capacitor C2 and is used for realizing high-side bootstrap power supply of the drive control chip U1;
the voltage stabilizing circuit comprises a resistor R5, a resistor R6 and a voltage stabilizing tube D3 and is used for realizing high-side voltage stabilization 13V power supply of the driving chip U1.
Further, the BUCK circuit comprises a switching tube Q1, an inductor L4, a capacitor C1 and a diode D1, and is used for converting bus voltage into required voltage to directly drive the motor.
Further, the first high-side bootstrap circuit and the voltage stabilizing circuit in the driving control circuit U1 jointly provide power for the high side of the driving chip U1, the voltage stabilizing circuit is used for realizing high-side voltage stabilizing 13V power supply at the moment when the BUCK circuit starts to work, and the first high-side bootstrap circuit is used for stably providing a power supply loop after the BUCK circuit stably works and continuously providing high-side power.
Further, the driving control circuit U2 includes a driving chip U2, a second high-side bootstrap circuit, a resistor R8, a resistor R9, and a capacitor C5;
the driving control circuit U3 comprises a driving chip U3, a third high-side bootstrap circuit, a resistor R10, a resistor R11 and a capacitor C7;
the driving control circuit U4 comprises a driving chip U4, a fourth high-side bootstrap circuit, a resistor R12, a resistor R13 and a capacitor C9;
the multi-path selection switch circuit is an inverter formed by switch tubes Q2-Q7;
the driving control circuits U2-U4 are used for controlling the multi-path selection switch circuit to realize forward and reverse rotation driving and reverse connection braking operation of the motor.
Further, the driving control circuit U5 includes a driving chip U5, a resistor R14, and a capacitor C10;
the low-side output of the driving chip U5 is used for controlling the on-off of the Q9 so as to realize the control of the operation of the secondary dynamic braking of the motor.
Further, the second, third and fourth high-side bootstrap circuits each include a diode and a capacitor, so as to realize high-side bootstrap power supply of the driving control chips U2 to U4.
Further, the primary power consumption control circuit includes: a primary energy consumption switching tube Q8 and a primary energy consumption resistor R1; the secondary energy consumption control circuit includes: a second-stage energy consumption switch tube Q9 and a second-stage energy consumption resistor R3; the flywheel uses the brushless DC motor to brake the mode in the rated speed range, use the first-level energy consumption control circuit to brake in a first-level energy consumption at high speed, use the second-level energy consumption control circuit to brake in a second-level energy consumption at medium and low speeds;
the resistance value of the primary energy consumption resistor R1 is 2-3 times of the resistance value of the motor wire, and the resistance value of the secondary energy consumption resistor R3 is within 50% of the resistance value of the motor wire.
Further, the drive control circuit U1 includes: the driving chip U1, the resistor R4, the resistor R84, the capacitor C3, the first high-side bootstrap circuit and the voltage stabilizing circuit;
the first high-side bootstrap circuit includes: a diode D2 and a capacitor C2; the low-side power supply is connected with the anode of a diode D2, and the cathode of the diode D2 is respectively connected with one end of a capacitor C2 and the high-end floating power supply voltage of a driving chip U1; the other end of the C2 is respectively connected with the offset voltage of the high-end floating power supply of the driving chip U1 and the source electrode of the switching tube Q1;
the voltage stabilizing circuit includes: a resistor R5, a resistor R6 and a voltage stabilizing tube D3; the bus voltage VCC is connected with one end of a resistor R6, the other end of the resistor R6 is connected with one end of a resistor R5, the other end of the resistor R5 is connected with the high-end floating power supply voltage of a driving chip U1, the source electrode of a switching tube Q1 is connected with the anode of a voltage stabilizing tube D3, and the cathode of the voltage stabilizing tube D3 is connected with the high-end floating power supply voltage of the driving chip U1;
the high-end output of the driving chip U1 is connected with the grid electrode of the switching tube Q1 through R4;
the low-end output of the driving chip U1 is connected with the grid electrode of the switching tube Q8 through R84;
the low end of the driving chip U1 is connected with the common end through a capacitor C3;
the logic power supply voltage of the driving chip U1 is connected with 5V input;
the ground potential end and the turn-off end of the logic circuit of the driving chip U1 are grounded;
the logic high end input of the driving chip U1 is connected with the PWMQ 1;
the logic low input of driver chip U1 is connected to PWMQ 8.
The invention has the beneficial effects that:
according to the brushless direct current motor driving circuit for the space flywheel, the high-precision stable operation of the flywheel motor is realized by utilizing the design of the BUCK step-down circuit, and the control precision and the operation stability of the flywheel are greatly improved; the design of a two-stage dynamic braking circuit is utilized to realize dynamic braking in a large range of the flywheel, the switching point of dynamic braking and reverse braking is reduced to a lower rotating speed, stable operation of the flywheel in a normal operation range is realized, and torque fluctuation and flywheel power consumption are effectively reduced; the high-side bootstrap circuit and the voltage stabilizing circuit are utilized to realize BUCK current high-side driving power supply, an expensive isolated DCDC device is perfectly replaced, and the driving power supply design with low power consumption, low cost, small size, light weight and high reliability is realized. The problems of low control precision and stability of the space flywheel, high cost of the space flywheel, high power consumption of the space flywheel and short service life of the flywheel in the prior art are solved.
In the invention, the technical schemes can be mutually combined to realize more preferable combination schemes. Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and drawings.
Drawings
The drawings are only for purposes of illustrating particular embodiments and are not to be construed as limiting the invention, like reference numerals being used to refer to like parts throughout the several views.
FIG. 1 is a topology diagram of a prior art brushless DC motor drive circuit for a flywheel;
FIG. 2 is a circuit topology of a brushless DC motor drive system for a space flywheel according to one embodiment of the present application;
fig. 3 is a circuit diagram of a driving control circuit U1 of a brushless dc motor driving system for a space flywheel according to an embodiment of the present application;
fig. 4 is a circuit diagram of a driving control circuit U2 of a brushless dc motor driving system for a space flywheel according to an embodiment of the present application;
fig. 5 is a circuit diagram of a driving control circuit U3 of a brushless dc motor driving system for a space flywheel according to an embodiment of the present application;
fig. 6 is a circuit diagram of a driving control circuit U4 of a brushless dc motor driving system for a space flywheel according to an embodiment of the present application;
fig. 7 is a circuit diagram of a driving control circuit U5 of a brushless dc motor driving system for a space flywheel according to an embodiment of the present application.
Detailed Description
Preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, which form a part hereof, and together with the description serve to explain the principles of the invention, and are not intended to limit the scope of the invention.
As shown in fig. 2, in one embodiment of the present invention, a topology of a brushless dc motor driving system for a space flywheel is disclosed, comprising: the device comprises a drive control circuit, a BUCK step-down circuit, an energy consumption control circuit and a multi-path selection switch circuit;
the drive control circuit is used for generating a drive signal for controlling switching of a switching tube in the multi-path selection switching circuit;
the BUCK step-down circuit is used for converting bus voltage into driving voltage of the motor;
the energy consumption control circuit comprises a primary energy consumption control circuit and a secondary energy consumption control circuit, and is used for reducing the switching point of the speed of dynamic braking and reverse braking, improving the running stability of the flywheel and reducing the power consumption;
and the multi-path selection switch circuit is used for controlling the motor to drive in positive and negative rotation and brake in reverse.
Hereinafter, a description will be given in detail of the brushless dc motor driving system for a space flywheel and the driving control circuits U1 to U5 with reference to fig. 2 to 7
Specifically, as shown in fig. 2, the topology structure of the brushless dc motor driving system for a space flywheel includes: the power supply circuit comprises a drive control circuit, a bus BUCK switching tube Q1, a BUCK voltage stabilizing filter capacitor C1, a BUCK energy storage inductor L4, a BUCK follow current diode D1, three-phase motor switching tubes Q2-Q7, a primary energy consumption switching tube Q8, a primary energy consumption resistor R1, a secondary energy consumption switching tube Q9, a secondary energy consumption resistor R3 and a current sampling resistor R2.
The drive control circuit includes: drive control circuits U1 to U5. The drive control circuit uses 5 half-bridge high-low side drive chips U1-U5 to receive control signals PWMQ 1-PWMQ 9 sent by the front-end circuit, and isolates and amplifies the control signals to realize drive control of the switching tubes Q1-Q9. The switching tubes Q1-Q4 are driven at a high side, the switching tubes Q5-Q9 are driven at a low side, the driving control circuit U1 is used for controlling the switching tube Q1 and the switching tube Q8, the on-off control of the BUCK step-down circuit is realized through the switching tube Q1, and the on-off control of the primary energy consumption circuit of the motor is realized through the switching tube Q8; the driving control circuit U2 is used for controlling the switching tube Q2 and the switching tube Q5 so as to realize on-off control of the brushless direct current motor winding U; the driving control circuit U3 is used for controlling the switching tube Q3 and the switching tube Q6 so as to realize on-off control of the brushless direct current motor winding V; the driving control circuit U4 is used for controlling the switching tube Q4 and the switching tube Q7 so as to realize on-off control of the brushless direct current motor winding W; the driving control circuit U5 is used for controlling the switching tube Q9 so as to realize the on-off control of the secondary energy consumption circuit of the motor. Optionally, the driving chips U1-U5 can be IR2110S, and the switching tubes Q1-Q9 can be IRF540NS.
Specifically, as shown in fig. 3, the drive control circuit includes a drive control circuit U1 for controlling a switching tube Q1 and a switching tube Q8, implementing on-off control of the BUCK circuit through the switching tube Q1, and implementing on-off control of the primary energy consumption circuit of the motor through the switching tube Q8. Specifically, the drive control circuit U1 may include: the driving chip U1, the resistor R4, the resistor R84, the capacitor C3, the first high-side bootstrap circuit and the voltage stabilizing circuit; the high-end output (HO) of the driving chip U1 in the driving control circuit is connected with the grid electrode of the switching tube Q1 through R4; the low-end output (LO) of the driving chip U1 is connected with the grid electrode of the switching tube Q8 through R84; the low end of the driving chip U1 is fixedly connected with a power supply Voltage (VCC) and a public end (COM) through a capacitor C3; the logic power supply Voltage (VDD) of the driving chip U1 is connected with a 5V input; the ground potential end (VSS) and the cut-off end (SD) of the logic circuit of the driving chip U1 are grounded; the logic high end input (HIN) of the driving chip U1 is connected with the PWMQ 1; the logic Low Input (LIN) of driver chip U1 is connected to PWMQ 8.
Alternatively, the resistances of the resistor R4 and the resistor R84 may be 27Ω; the capacitance C3 may be 0.1 μf.
The drive control circuit U1 comprises a first high-side bootstrap circuit and a voltage stabilizing circuit, the first high-side bootstrap circuit and the voltage stabilizing circuit in the drive control circuit U1 jointly provide power for the high side of the drive chip U1, the low-side power supply +12V realizes the high-side bootstrap power supply through a fast recovery diode D2 and a nonpolar capacitor C2, the voltage stabilizing circuit is used for realizing high-side voltage stabilizing 13V power supply through R5, R6 and a voltage stabilizing tube D3 at the moment when the BUCK voltage reducing circuit starts to work, the high-side voltage stabilizing 13V power supply is realized by a bus power supply VCC, the first high-side bootstrap circuit is used for stably providing a power supply loop after the BUCK circuit stably works, high-side power supply is continued, and stable power supply of the U1 at any moment is ensured.
Specifically, the first high-side bootstrap circuit includes: the diode D2 and the capacitor C2 are used for realizing high-side bootstrap power supply of the drive control chip U1; the low-side power supply 12V is connected with the anode of the diode D2, and the cathode of the diode D2 is respectively connected with one end of the capacitor C2 and the high-end floating power supply Voltage (VB) of the driving chip U1; the other end of the C2 is respectively connected with the high-end floating power supply offset Voltage (VS) of the driving chip U1 and the source electrode of the switching tube Q1;
the voltage stabilizing circuit includes: the resistor R5, the resistor R6 and the voltage stabilizing tube D3 are used for realizing high-side voltage stabilizing 13V power supply of the driving chip U1. The bus voltage VCC is connected with one end of R6, the other end of the resistor R6 is connected with one end of the resistor R5, the other end of the resistor R5 is connected with the high-end floating power supply Voltage (VB) of the driving chip U1, the source electrode of the switching tube Q1 is connected with the anode of the voltage stabilizing tube D3, and the cathode of the voltage stabilizing tube D3 is connected with the high-end floating power supply voltage of the driving chip U1;
optionally, the fast recovery diode D2 in the first high-side bootstrap circuit may have a model number of 1N4148, and the nonpolar capacitor C2 may have a capacitance value of 2.2uF; the resistance value of the resistor R5 and the resistor R6 in the voltage stabilizing circuit can be 2.7KΩ, and the model of the voltage stabilizing tube D3 can be 2CW61.
Compared with the prior art, the power supply of the high side of the driving chip U1 is jointly provided by the first high side bootstrap circuit and the voltage stabilizing circuit, but the working process is different. The voltage stabilizing diode D3 has smaller voltage stabilizing output current, only 16mA at maximum, the aim of driving the switching tube Q1 for a long time cannot be fulfilled, after the BUCK voltage stably works, the first high-side bootstrap circuit can stably provide a power supply loop through the conducting period of the diode D1, high-side electricity is continuously provided, and the power is enough, so that the voltage stabilizing circuit mainly acts in a transition process (namely, the moment when the BUCK circuit starts to work), and after the BUCK circuit stably works, the bootstrap circuit mainly acts. If the power is supplied only through the voltage stabilizing circuit, the power of the voltage stabilizing tube needs to be selected into a high-power voltage stabilizing tube, the size is large, the power consumption is high, and meanwhile, the long-term high-load operation reliability of the voltage stabilizing diode is reduced; if the bootstrap circuit is passed only, after the BUCK circuit stops running for a certain time, the charge stored in the bootstrap capacitor C2 is exhausted, and when the BUCK circuit is attempted to restart, the bootstrap circuit cannot work because the BUCK circuit stops running and the diode D1 is not conducted and a stable bootstrap current loop is lacked, so that the Q1 tube cannot be conducted, and the flywheel motor is uncontrolled, which is unacceptable in flywheel running. Therefore, a mode of combining the bootstrap circuit and the low-power voltage stabilizing circuit is selected, so that the real-time controlled acceleration and deceleration within the rated rotating speed of the motor can be ensured, and the low-power reliable operation of the voltage stabilizing tube can be ensured.
Referring to fig. 2 and 3, a brushless dc motor driving system for a space flywheel drives a control circuit U1 to control a BUCK circuit for converting a bus voltage into a desired voltage to directly drive a motor. Specifically, the BUCK circuit includes: a switching tube Q1, an inductor L4, a capacitor C1 and a diode D1; the grid electrode of the switching tube Q1 is connected with a high-end output (HO) of the driving chip U1 through R4; the drain electrode of the switching tube Q1 is connected with the bus VCC; the source electrode of the switching tube Q1 is respectively connected with one end of the inductor L4 and the cathode of the diode D1; the other end of the inductor L4 is connected with one end of the capacitor C1, and the connection point of the inductor L4 is used as the output Vswing of the voltage reduction circuit; the anode of the diode D1 and the other end of the capacitor C1 are grounded.
Alternatively, the inductance L4 may have a inductance value of 500uH, the fast recovery diode D1 model may be 1N5809, and the capacitance value of the capacitor C1 may be 150uF.
Referring to fig. 2 and 3, the driving control circuit U1 of the brushless dc motor driving system for a space flywheel further controls a primary energy consumption control circuit for performing primary energy consumption braking at a high rotational speed using the primary energy consumption control circuit in a braking mode of the brushless dc motor for a flywheel within a rated rotational speed range. Specifically, the flywheel primary energy consumption control circuit comprises a switching tube Q8 and a resistor R1, wherein the grid electrode of the switching tube Q8 is connected with the low-end output (LO) of a driving control circuit driving chip U1 through R84, the drain electrode of the switching tube Q8 is connected with the output Vswing of the BUCK voltage reduction circuit through a primary energy consumption resistor R1, and the source electrode of the switching tube Q8 is grounded;
the size of the resistor R1 is related to the resistance value of the motor line resistor, and preferably, the resistance value of the primary energy consumption resistor is about 2-3 times of the resistance value of the motor line resistor, so that most of energy consumption power is dissipated in the energy consumption resistor R1.
Specifically, as shown in fig. 4, the drive control circuit includes a drive control circuit U2 for controlling the switching tube Q2 and the switching tube Q5 to realize on-off control of the brushless dc motor winding U; specifically, the drive control circuit U2 may include: the driving chip U2, the resistor R8, the resistor R9, the capacitor C5 and the second high-side bootstrap circuit; the high-end output (HO) of the driving chip U2 in the driving control circuit is connected with the grid electrode of the switching tube Q2 through R8; the low-end output (LO) of the driving chip U2 is connected with the grid electrode of the switching tube Q5 through R9; the low end of the driving chip U2 is fixedly connected with a power supply Voltage (VCC) and a public end (COM) through a capacitor C5; the logic power supply voltage end (VDD) of the driving chip U2 is connected with a 5V input; the ground potential end (VSS) and the cut-off end (SD) of the logic circuit of the driving chip U2 are grounded; the logic high end input (HIN) of the driving chip U2 is connected with the PWMQ 2; the logic Low Input (LIN) of driver chip U2 is connected to PWMQ 5. Alternatively, the resistances of the resistor R8 and the resistor R9 may be 27Ω; the capacitance C5 may be 0.1 μf.
The drive control circuit U2 includes a second high-side bootstrap circuit, specifically, the second high-side bootstrap circuit includes: a diode D4 and a capacitor C4; the high-side bootstrap power supply is used for supplying power to the high side of the driving chip U2, and the high-side bootstrap power supply is realized by the low-side power supply +12V through the fast recovery diode D4 and the nonpolar capacitor C4. The low-side power supply 12V is connected with the anode of a diode D4, and the cathode of the diode D4 is respectively connected with one end of a capacitor C4 and a high-end floating power supply voltage end (VB) of a driving chip U2; the other end of C4 is connected with the high-end floating power supply offset voltage end (VS) of the driving chip U2, and the connection points of the source electrode of the switching tube Q2 and the drain electrode of the switching tube Q5. Alternatively, the fast recovery diode D4 model may be 1N4148 and the nonpolar capacitor C4 capacitance may be 2.2uF.
Specifically, as shown in fig. 5, the drive control circuit includes a drive control circuit U3 for controlling the switching tube Q3 and the switching tube Q6 to realize on-off control of the brushless dc motor winding V; specifically, the drive control circuit U3 may include: the driving chip U3, the resistor R10, the resistor R11, the capacitor C7 and the third high-side bootstrap circuit; the high-end output (HO) of the driving chip U3 in the driving control circuit is connected with the grid electrode of the switching tube Q3 through R10; the low-end output (LO) of the driving chip U3 is connected with the grid electrode of the switching tube Q6 through R11; the low end of the driving chip U3 is connected with a power supply Voltage (VCC) and a public end (COM) through a capacitor C7; the logic power supply voltage end (VDD) of the driving chip U3 is connected with a 5V input; the ground potential end (VSS) and the cut-off end (SD) of the logic circuit of the driving chip U3 are grounded; the logic high end input (HIN) of the driving chip U3 is connected with the PWMQ 3; the logic Low Input (LIN) of driver chip U3 is connected to PWMQ 6. Alternatively, the resistance values of the resistor R10 and the resistor R11 may be 27Ω; the capacitance C7 may be 0.1 μf.
The driving control circuit U3 includes a third high-side bootstrap circuit, specifically, the third high-side bootstrap circuit includes: a diode D5 and a capacitor C6; the high-side bootstrap power supply is used for supplying power to the high side of the driving chip U3, and the high-side bootstrap power supply is realized by the low-side power supply +12V through the fast recovery diode D5 and the nonpolar capacitor C6. The low-side power supply 12V is connected with the anode of the diode D5, and the cathode of the diode D5 is respectively connected with one end of the capacitor C6 and the high-end floating power supply Voltage (VB) of the driving chip U3; the other end of C6 is connected with the high-end floating power offset Voltage (VS) of the driving chip U3 and the source electrode of the switching tube Q3 respectively. Alternatively, the fast recovery diode D5 model may be 1N4148 and the nonpolar capacitor C6 may have a capacitance of 2.2uF.
Specifically, as shown in fig. 6, the drive control circuit includes a drive control circuit U4 for controlling the switching tube Q4 and the switching tube Q7 to realize on-off control of the brushless dc motor winding W; specifically, the drive control circuit U4 may include: the driving chip U4, the resistor R12, the resistor R13, the capacitor C9 and the fourth high-side bootstrap circuit; the high-end output (HO) of the driving chip U4 in the driving control circuit is connected with the grid electrode of the switching tube Q4 through R12; the low-end output (LO) of the driving chip U4 is connected with the grid electrode of the switching tube Q7 through R13; the low end of the driving chip U4 is connected with a power supply Voltage (VCC) and a public end (COM) through a capacitor C7; the logic power supply Voltage (VDD) of the driving chip U4 is connected with a 5V input; the ground potential end (VSS) and the cut-off end (SD) of the logic circuit of the driving chip U4 are grounded; the logic high end input (HIN) of the driving chip U4 is connected with the PWMQ 4; the logic Low Input (LIN) of driver chip U4 is connected to PWMQ 7. Alternatively, the resistance values of the resistor R12 and the resistor R13 may be 27Ω; the capacitance C9 may be 0.1 μf.
The drive control circuit U4 includes a fourth high-side bootstrap circuit, specifically, the second high-side bootstrap circuit includes: a diode D6 and a capacitor C8; the high-side bootstrap power supply is used for supplying power to the high side of the driving chip U4, and the high-side bootstrap power supply is realized by the low-side power supply +12V through the fast recovery diode D6 and the nonpolar capacitor C8. The low-side power supply 12V is connected with the anode of a diode D6, and the cathode of the diode D6 is respectively connected with one end of a capacitor C8 and the high-end floating power supply Voltage (VB) of a driving chip U4; the other end of C8 is connected with the high-end floating power offset Voltage (VS) of the driving chip U4 and the source electrode of the switching tube Q4 respectively. Alternatively, the fast recovery diode D6 model may be 1N4148 and the nonpolar capacitor C8 may have a capacitance of 2.2uF.
The drains of the switching tubes Q2-Q4 in the multi-path selection switching circuit are connected with the output Vswing voltage of the voltage reduction circuit; the sources of the switching tubes Q5-Q7 are connected with the ground through a sampling resistor R2, and the current sampling resistor R2 converts motor current into voltage so as to facilitate the collection of an external circuit.
The grid electrode of the switching tube Q2 is connected with the high-end output (HO) of the driving chip U2 through a resistor R8; the grid electrode of the switching tube Q5 is connected with the low-end output (LO) of the driving chip U2 through a resistor R9; the source electrode of the switching tube Q2 is connected with the drain electrode of the switching tube Q5, the connection point of the switching tube Q2 is respectively connected with the capacitor C4 and the high-end floating power supply offset voltage end (VS) of the driving chip U2, and the connection point is used as a control signal to realize on-off control of the brushless direct current motor winding U.
The grid electrode of the switching tube Q3 is connected with the high-end output (HO) of the driving chip U3 through a resistor R10; the grid electrode of the switch tube Q6 is connected with the low-end output (LO) of the driving chip U3 through a resistor R11; the source electrode of the switch tube Q3 is connected with the drain electrode of the switch tube Q6, the connection point of the switch tube Q3 is respectively connected with the capacitor C6 and the high-end floating power supply offset voltage end (VS) of the driving chip U3, and the connection point is used as a control signal to realize on-off control of the brushless direct current motor winding V.
The grid electrode of the switching tube Q4 is connected with the high-end output (HO) of the driving chip U4 through a resistor R12; the grid electrode of the switch tube Q7 is connected with the low-end output (LO) of the driving chip U4 through a resistor R13; the source electrode of the switching tube Q4 is connected with the drain electrode of the switching tube Q7, the connection point of the switching tube Q4 is respectively connected with the capacitor C8 and the high-end floating power supply offset voltage end (VS) of the driving chip U4, and the connection point is used as a control signal to realize on-off control of the brushless direct current motor winding W.
Alternatively, the resistance of the sampling resistor R2 may be 0.1 to 0.5 Ω.
Specifically, as shown in fig. 7, the drive control circuit includes a drive control circuit U5 for implementing on-off control of the secondary energy consumption circuit of the motor, and the drive control circuit U5 includes: a driving chip U5, a resistor R14 and a capacitor C10; the low-end output of the driving chip U5 is connected with the grid electrode of the switching tube Q9 through R14; the low end of the driving chip U5 is fixedly connected with a power supply Voltage (VCC) and a public end (COM) through a capacitor C10; the logic power supply Voltage (VDD) of the driving chip U5 is connected with a 5V input; the ground potential end (VSS) and the cut-off end (SD) of the logic circuit of the driving chip U5 are grounded; the logic low input of driver chip U5 is connected to PWMQ 9. Alternatively, the resistance R14 may have a resistance of 27Ω; the capacitance C10 may be 0.1 μf.
Referring to fig. 2 and 7, the driving control circuit U5 of the brushless dc motor driving system for a space flywheel controls the secondary energy consumption control circuit, and is used for performing secondary energy consumption braking at a medium and low rotation speed by using the secondary energy consumption control circuit in a braking mode of the brushless dc motor for a flywheel within a rated rotation speed range. Specifically, the flywheel secondary energy consumption control circuit comprises a switching tube Q9 and a resistor R3, wherein the grid electrode of the switching tube Q9 is connected with the low-end output (LO) of the driving control circuit driving chip U5, the drain electrode of the switching tube Q9 is connected with the output Vswing of the BUCK voltage reduction circuit through the primary energy consumption resistor R3, and the source electrode of the switching tube Q9 is grounded.
The size of the resistor R3 is related to the resistance value of the motor wire, preferably, the resistance value of the secondary energy consumption resistor R3 is within 50% of the resistance value of the motor wire, the lower limit of the secondary energy consumption operation rotating speed is ensured to be reduced to be within 10% of the rated rotating speed as much as possible, and the aim of reducing the energy consumption and reverse connection speed switching point is fulfilled.
The brushless direct current motor for the flywheel needs to ensure that acceleration and deceleration are controllable within the rated rotating speed range, so that the operation can be divided into a driving mode and a braking mode, and the braking mode can be divided into a primary energy consumption braking mode, a secondary energy consumption braking mode and a reverse braking mode according to the current rotating speed, wherein the primary energy consumption braking mode is used at a high rotating speed, the secondary energy consumption braking mode is used at a medium and low rotating speed, and the reverse braking mode is used at a low rotating speed.
Since the forward and reverse rotation control process is substantially identical, hereinafter, the operation process of the driving circuit for controlling the forward rotation of the motor will be described in detail in a specific embodiment.
1) The flywheel starts from rest and accelerates from positive rotation, the drive control circuit U1 controls the switching tube Q1 according to the front end input signal PWMQ1 to carry out PWM switching operation, the drive control circuit U1 controls the switching tube Q8 to be turned off, so that voltage regulation control from VCC to Vblank is realized, and at the moment, high-side power supply of the drive chip U1 is mainly provided by a first high-side bootstrap circuit; the driving control circuits U2 to U4 respectively control corresponding switching tubes Q2 to Q7 according to front-end input signals PWMQ2 to PWMQ7, so that forward commutation conduction of the motor is realized; meanwhile, the driving control circuit U5 controls the switching tube Q9 to be turned off. At this time, the motor Current is converted into a voltage signal current_v through a sampling resistor R2, and the front-end circuit reads the signal and calculates to output a proper PWM signal to realize the controlled acceleration operation of the motor.
2) The flywheel is decelerated under a high-speed state, the flywheel works in a primary energy consumption braking mode, the driving control circuit U1 controls the switching tube Q1 to be turned off, the BUCK step-down circuit stops working, the driving control circuit U1 controls the switching tube Q8 according to a front-end input signal PWMQ8 to perform PWM switching operation, the driving control circuits U2-U4 control the switching tubes Q2-Q7 to be turned off, and meanwhile the driving control circuit U5 controls the switching tube Q9 to be turned off. At this time, the motor current passes through the body diode of the switching transistors Q2 to Q7, the resistor R1, the switching transistor Q8 and the sampling resistor R2, and most of the power consumption is consumed through the resistor R1 due to the large resistance of R1, so that the energy consumption braking of the motor is realized. Meanwhile, the front-end circuit reads the voltage signal current_v and calculates in real time so as to output a proper PWM signal to realize the Current controllability of the motor, thereby realizing the controllability of the primary energy consumption braking of the motor.
3) The flywheel is decelerated under a medium-speed state, the flywheel works in a secondary energy consumption braking mode, the driving control circuit U1 controls the switching tube Q1 to be turned off, the BUCK step-down circuit stops working, the driving control circuit U1 controls the switching tube Q8 to be turned off, the driving control circuits U2-U4 control the switching tubes Q2-Q7 to be turned off, and meanwhile the driving control circuit U5 controls the switching tube Q9 according to a front-end input signal PWMQ9 to perform PWM switching operation. At this time, the motor current passes through the body diode of the switching tubes Q2 to Q7, the resistor R3, the switching tube Q9 and the resistor R2, and since the motor is at a medium speed at this time, the reverse motor is smaller, and if the second-stage energy consumption resistor R3 still uses the same resistance value as the first-stage energy consumption resistor R1, a sufficient motor current cannot be generated, so that the resistance value of the second-stage energy consumption resistor R3 should be greatly reduced, preferably less than half of the resistance of the motor wire, and most of the power consumption is consumed through the motor winding at this time, thereby realizing the second-stage energy consumption braking of the motor. Meanwhile, the front-end circuit reads the voltage signal current_v and calculates in real time so as to output a proper PWM signal to realize the Current controllability of the motor, thereby realizing the controllability of the secondary energy consumption braking of the motor.
4) The flywheel motor is decelerated in a low-speed state, and if the secondary energy consumption is continuously used, the generated motor current is too small to meet the control requirement, so that a reverse braking mode is needed. At this time, the driving control circuit U1 controls the switching tube Q1 according to the front end input signal PWMQ1 to perform PWM switching operation, the driving control circuit U1 controls the switching tube Q8 to be turned off, so that voltage regulation control from VCC to Vblank is realized, at this time, the high-side power supply of the driving chip U1 is firstly supplied by the voltage stabilizing circuit, and after the BUCK circuit stably operates, the bootstrap circuit supplies power; the driving control circuits U2 to U4 respectively control corresponding switching tubes Q2 to Q7 according to front-end input signals PWMQ2 to PWMQ7, and conduct control according to motor reverse commutation logic; and meanwhile, the driving control circuit U5 controls the Q9 to be turned off. At this time, the motor Current is I-V converted into a voltage signal current_V through a sampling resistor R2, and the front-end circuit reads the signal and calculates to output a proper PWM signal to realize the motor controlled reverse braking operation.
Those skilled in the art will appreciate that all or part of the flow of the methods of the embodiments described above may be accomplished by way of a computer program to instruct associated hardware, where the program may be stored on a computer readable storage medium. Wherein the computer readable storage medium is a magnetic disk, an optical disk, a read-only memory or a random access memory, etc.
The present invention is not limited to the above-mentioned embodiments, and any changes or substitutions that can be easily understood by those skilled in the art within the technical scope of the present invention are intended to be included in the scope of the present invention.

Claims (9)

1. A brushless dc motor drive system for a space flywheel, the drive system comprising: the device comprises a drive control circuit, a BUCK step-down circuit, an energy consumption control circuit and a multi-path selection switch circuit;
the drive control circuit is used for generating a drive signal for controlling switching of a switching tube in the multi-path selection switching circuit;
the BUCK step-down circuit is used for converting bus voltage into driving voltage of the motor;
the energy consumption control circuit comprises a primary energy consumption control circuit and a secondary energy consumption control circuit, and is used for reducing the switching point of the speed of dynamic braking and reverse braking, improving the running stability of the flywheel and reducing the power consumption;
the multi-path selection switch circuit is used for controlling the motor to drive in a positive and negative rotation mode and brake in a reverse connection mode;
the primary energy consumption control circuit includes: a primary energy consumption switching tube Q8 and a primary energy consumption resistor R1; the secondary energy consumption control circuit includes: a second-stage energy consumption switch tube Q9 and a second-stage energy consumption resistor R3; the flywheel uses the brushless DC motor to brake the mode in the rated speed range, use the first-level energy consumption control circuit to brake in a first-level energy consumption at high speed, use the second-level energy consumption control circuit to brake in a second-level energy consumption at medium and low speeds;
the resistance value of the primary energy consumption resistor R1 is 2-3 times of the resistance value of the motor wire, and the resistance value of the secondary energy consumption resistor R3 is within 50% of the resistance value of the motor wire.
2. The system according to claim 1, wherein the drive control circuit includes: drive control circuits U1 to U5;
the driving control circuit U1 is used for controlling the switching tube Q1 and the switching tube Q8, realizing the on-off control of the BUCK step-down circuit through the switching tube Q1, and realizing the on-off control of the primary energy consumption circuit of the motor through the switching tube Q8;
the driving control circuit U2 is used for controlling the switching tube Q2 and the switching tube Q5 so as to realize on-off control of the brushless direct current motor winding U;
the driving control circuit U3 is used for controlling the switching tube Q3 and the switching tube Q6 so as to realize on-off control of the brushless direct current motor winding V;
the driving control circuit U4 is used for controlling the switching tube Q4 and the switching tube Q7 so as to realize on-off control of the brushless direct current motor winding W;
the driving control circuit U5 is used for controlling the switching tube Q9 so as to realize the on-off control of the secondary energy consumption circuit of the motor.
3. The brushless dc motor driving system for a space flywheel according to claim 2, wherein the driving control circuit U1 includes: the driving chip U1, the resistor R4, the resistor R7, the capacitor C3, the first high-side bootstrap circuit and the voltage stabilizing circuit;
the first high-side bootstrap circuit comprises a diode D2 and a capacitor C2 and is used for realizing high-side bootstrap power supply of the drive control chip U1;
the voltage stabilizing circuit comprises a resistor R5, a resistor R6 and a voltage stabilizing tube D3 and is used for realizing high-side voltage stabilization 13V power supply of the driving chip U1.
4. The system according to claim 1, wherein the BUCK circuit includes a switching tube Q1, an inductor L4, a capacitor C1 and a diode D1 for converting the bus voltage into a desired voltage to directly drive the motor.
5. A brushless DC motor driving system for a space flywheel as claimed in any one of claims 1 to 4, wherein,
the first high-side bootstrap circuit and the voltage stabilizing circuit in the driving control circuit U1 jointly provide power supply for the high side of the driving chip U1, the voltage stabilizing circuit is used for realizing high-side voltage stabilization 13V power supply at the moment when the BUCK voltage reducing circuit starts to work, and the first high-side bootstrap circuit is used for stably providing a power supply loop after the BUCK circuit stably works and continuously providing high-side power.
6. A brushless DC motor driving system for a space flywheel as claimed in claim 2, wherein,
the driving control circuit U2 comprises a driving chip U2, a second high-side bootstrap circuit, a resistor R8, a resistor R9 and a capacitor C5;
the driving control circuit U3 comprises a driving chip U3, a third high-side bootstrap circuit, a resistor R10, a resistor R11 and a capacitor C7;
the driving control circuit U4 comprises a driving chip U4, a fourth high-side bootstrap circuit, a resistor R12, a resistor R13 and a capacitor C9;
the multi-path selection switch circuit is an inverter formed by switch tubes Q2-Q7;
the driving control circuits U2-U4 are used for controlling the multi-path selection switch circuit to realize forward and reverse rotation driving and reverse connection braking operation of the motor.
7. The brushless dc motor driving system for a space flywheel according to claim 2, wherein the driving control circuit U5 includes a driving chip U5, a resistor R14, and a capacitor C10;
the low-side output of the driving chip U5 is used for controlling the on-off of the Q9 so as to realize the control of the operation of the secondary dynamic braking of the motor.
8. The system of claim 6, wherein the second, third and fourth high-side bootstrap circuits each include a diode and a capacitor for implementing high-side bootstrap power supply of the driving control chips U2 to U4.
9. A brushless DC motor driving system for a space flywheel as claimed in claim 2, wherein,
the drive control circuit U1 includes: the driving chip U1, the resistor R4, the resistor R7, the capacitor C3, the first high-side bootstrap circuit and the voltage stabilizing circuit;
the first high-side bootstrap circuit includes: a diode D2 and a capacitor C2; the low-side power supply is connected with the anode of a diode D2, and the cathode of the diode D2 is respectively connected with one end of a capacitor C2 and the high-end floating power supply voltage of a driving chip U1; the other end of the C2 is respectively connected with the offset voltage of the high-end floating power supply of the driving chip U1 and the source electrode of the switching tube Q1;
the voltage stabilizing circuit includes: a resistor R5, a resistor R6 and a voltage stabilizing tube D3; the bus voltage VCC is connected with one end of a resistor R6, the other end of the resistor R6 is connected with one end of a resistor R5, the other end of the resistor R5 is connected with the high-end floating power supply voltage of a driving chip U1, the source electrode of a switching tube Q1 is connected with the anode of a voltage stabilizing tube D3, and the cathode of the voltage stabilizing tube D3 is connected with the high-end floating power supply voltage of the driving chip U1;
the high-end output of the driving chip U1 is connected with the grid electrode of the switching tube Q1 through a resistor R4;
the low-end output of the driving chip U1 is connected with the grid electrode of the switching tube Q8 through a resistor R7;
the low end of the driving chip U1 is connected with the common end through a capacitor C3;
the logic power supply voltage of the driving chip U1 is connected with 5V input;
the ground potential end and the turn-off end of the logic circuit of the driving chip U1 are grounded;
the logic high end input of the driving chip U1 is connected with the PWMQ 1;
the logic low input of driver chip U1 is connected to PWMQ 8.
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