CN114376150A - Kidney bean instant coarse grain bar and manufacturing method thereof - Google Patents

Kidney bean instant coarse grain bar and manufacturing method thereof Download PDF

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Publication number
CN114376150A
CN114376150A CN202210068188.8A CN202210068188A CN114376150A CN 114376150 A CN114376150 A CN 114376150A CN 202210068188 A CN202210068188 A CN 202210068188A CN 114376150 A CN114376150 A CN 114376150A
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China
Prior art keywords
fixed
frame
kidney bean
forming
heating
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CN202210068188.8A
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Chinese (zh)
Inventor
刘井山
魏敬辰
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Anhui Yanzhifang Food Co Ltd
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Anhui Yanzhifang Food Co Ltd
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Priority to CN202210068188.8A priority Critical patent/CN114376150A/en
Publication of CN114376150A publication Critical patent/CN114376150A/en
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10—Cereal-derived products
    • A23L7/117—Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/05—Mashed or comminuted pulses or legumes; Products made therefrom
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/10—Natural spices, flavouring agents or condiments; Extracts thereof
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
    • A23L5/21—Removal of unwanted matter, e.g. deodorisation or detoxification by heating without chemical treatment, e.g. steam treatment, cooking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00—Other disintegrating devices or methods
    • B02C19/20—Disintegrating by grating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08—Means for actuating the cutting member to effect the cut
    • B26D5/083—Rack-and-pinion means

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Agronomy & Crop Science (AREA)
  • Botany (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

The invention discloses a kidney bean instant coarse food grain bar and a manufacturing method thereof, and relates to the technical field of food processing. The invention comprises a mixing component, a grinding component, a heating component and a forming component; the mixing component is in threaded connection with the grinding component through a bolt; the mixing component is in threaded connection with the heating component through a bolt; the heating assembly and the forming assembly are in threaded connection through nuts. According to the invention, raw materials are put into the semi-arc grinding wallboard from the feeding connecting cylinder, and are ground by the rotary grinding cone, so that the raw materials are ground, and the immature kidney beans are prevented from being subjected to alkalosis; drive cutting rack intermittent type nature downstream through lacking the gear to under reset spring's effort, make cutting rack intermittent type nature downstream and resume, to a plurality of shaping play feed cylinder in the instant coarse grain of exhaust kidney bean carry out intermittent type nature cutting, realized the cutting of the intermittent type nature of the instant coarse grain of kidney bean and handled, improved the machining efficiency of the instant coarse grain stick of kidney bean.

Description

Kidney bean instant coarse grain bar and manufacturing method thereof
Technical Field
The invention belongs to the technical field of food processing, and particularly relates to a kidney bean instant coarse food grain bar and a manufacturing method thereof.
Background
Kidney beans are nutritious food, but seeds of kidney beans contain a toxic protein and can be destroyed only at high temperature, so that the kidney beans must be cooked thoroughly to eliminate the toxicity and better exert the nutritional benefit, otherwise the kidney beans can cause poisoning. The latent period of the poisoning is about one hour, generally not more than 5 hours, and mainly comprises gastroenteritis symptoms, such as nausea, vomiting, abdominal pain and diarrhea, dizziness, headache, chest distress, cold sweat, palpitation, stomach burning sensation and the like, the course of the disease is generally several hours or 1-2 days, the poisoning can be self-healed to a general degree, and the serious patient needs to be treated.
And in the current kidney bean instant coarse grain stick manufacture process, probably there appears grinding inadequately in the course of working to lead to it to appear heating not thorough in the in-process of high temperature heating, and lead to eater alkalescence poisoning, cause certain injury to its physical and mental health, and current kidney bean instant coarse grain stick is at the in-process of preparation, often can not be simultaneously for the cutting of a large amount of kidney bean instant coarse grain sticks, influence the efficiency of food processing. Therefore, the kidney bean instant coarse food grain bar and the manufacturing method thereof are designed to solve the problems.
Disclosure of Invention
The invention aims to provide a kidney bean instant coarse grain bar and a manufacturing method thereof, and solves the problems that in the existing kidney bean instant coarse grain bar manufacturing process, insufficient grinding possibly occurs in the processing process, so that the heating is incomplete in the high-temperature heating process, alkaline poisoning of eaters is caused, and certain damage is caused to physical and psychological health of the eaters, and the existing kidney bean instant coarse grain bar often cannot simultaneously cut a large number of kidney bean instant coarse grain bars in the manufacturing process, so that the food processing efficiency is influenced.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a kidney bean instant coarse food grain bar, which comprises the following raw materials: kidney bean, millet, sorghum, corn, buckwheat, oat, red bean, mung bean, seasoning and purified water;
the manufacturing method of the kidney bean based instant coarse food grain bar specifically comprises the following steps:
the first step is as follows: adding kidney beans, millet, sorghum, corn, buckwheat, oat, red beans, mung beans and seasonings of various raw materials into a mixing component, starting a grinding component, and grinding for 10-20min at a rotating speed of 60-80 r/min;
secondly, moving the formula ground by the grinding assembly in the mixing assembly in the first step from the mixing assembly to a heating assembly for further heating treatment, and introducing a certain amount of purified water into the heating assembly;
thirdly, moving the formula heated in the heating assembly in the second step from the heating assembly to a forming assembly for the next forming operation;
fourthly, forming the formula into a rod shape after the forming component in the third step is processed and formed, wherein the diameter of the rod shape is 2-3 cm;
fifthly, removing the formula formed in the fourth step from the forming assembly, and simultaneously intermittently cutting the removed and formed formula to form the instant kidney bean coarse food grain bar which can be eaten instantly;
fifthly, placing and cooling the kidney bean instant coarse food grain bars cut in the fourth step for a period of time;
and sixthly, packaging the kidney beans instant coarse food grain bars cooled in the fifth step by using a sterilized packaging box or packaging bag.
The circumferential side surface of the conical mixing cylinder is symmetrically matched with two movable discharging plates in a sliding manner; the bottoms of the two movable discharging plates are provided with movable gear bars; two symmetrical supporting plates are fixed on the circumferential side surface of the conical mixing cylinder below the movable discharging plate; a moving motor is fixed on the top of the supporting plate; a movable gear is fixed on an output shaft of the movable motor; the moving gear is meshed with the moving gear rack.
Further, the bottom end of the conical mixing cylinder is communicated with a flange sleeve; a plurality of clamping sleeves are fixed on the peripheral side surface of the top of the conical mixing barrel;
a semi-arc grinding wall plate is fixed at the top of the movable discharging plate; the side surface of the semi-arc grinding wall plate is communicated with an inclined feed inlet; the oblique feed inlet is intermittently attached to one end of the feeding connecting cylinder.
Further, in the second step, the grinding assembly comprises a mounting disc; a plurality of clamping cylinders are fixed on the peripheral side surface of the mounting disc; the clamping cylinder is clamped with the clamping sleeve, and the clamping cylinder and the clamping sleeve are in threaded connection through a nut;
a rotary grinding cone penetrates downwards through the top of the mounting disc; the rotary grinding cone is in rotary fit with the mounting disc;
a driven gear is fixed at the top end of the rotary grinding cone; a driving machine is fixed at the top of the mounting disc; a driving gear is fixed on the output shaft of the driving machine; the driving gear is meshed with the driven gear.
Further, in the second step, the heating assembly comprises a heating frame; the top of the heating frame is communicated with a fixed flange barrel; the fixed flange cylinder is in threaded connection with the flange sleeve through a fixed bolt;
the top of the heating frame is communicated with a plurality of water inlet pipes;
a plurality of fixing columns are symmetrically fixed on one side of the heating frame; a plurality of telescopic rods are fixed on the other side of the heating frame; the telescopic rod penetrates through the heating frame and extends inwards; and a material pushing plate is fixed at one end of the telescopic rod, which is positioned in the heating frame.
Furthermore, two sliding frames are symmetrically fixed at the bottom end of the heating frame; a limiting sliding rod is fixed inside the sliding frame; the sliding frame is in sliding fit with the cutting frame; a return spring is fixed between the cutting frame and the bottom in the sliding frame; the reset spring is sleeved on the limiting slide rod;
a cutting gear strip is fixed at the top of the cutting frame; a cutting motor is fixed on the other side of the heating frame; a gear-lacking wheel is fixed on the output shaft of the cutting motor; the gear lacking wheel is meshed with the cutting gear strip.
Further, in the third step, the forming assembly comprises a forming frame; a plurality of fixing holes are formed in the outer side of the forming frame; the fixing hole is connected with the fixing column in a clamping mode, and the fixing hole and the fixing column are fixed through nut threads.
Furthermore, a plurality of forming discharging barrels are communicated with the outer side surface of the forming frame;
a transmission motor is fixed on the other outer side surface of the forming frame; a transmission wheel is fixed on an output shaft of the transmission motor;
a spiral transmission piece penetrates through the other outer side surface of the forming frame; the spiral transmission piece is in rotating fit with the forming frame; the spiral transmission piece is matched with the forming discharge barrel in a rotating way;
a driven transmission wheel is fixed at one end of the spiral transmission piece, which is positioned on the outer side surface of the forming frame; a toothed transmission belt is connected between the driven transmission wheel and the transmission wheel.
Furthermore, the bottom of the forming frame is clamped with a placing frame.
The invention has the following beneficial effects:
1. according to the invention, the raw materials are put in from the feeding connecting cylinder by utilizing the semi-arc grinding wall plate arranged in the material mixing component, finally enter the semi-arc grinding wall plate through the inclined feeding hole, and are ground by utilizing the rotary grinding cone arranged in the grinding component, so that the grinding of the raw materials is realized, the well-done kidney beans in the raw materials are facilitated, and the alkali poisoning of the well-done kidney beans is prevented.
2. According to the kidney bean instant coarse grain cutting device, the cutting motor is started, the gear lack rotates, the cutting gear strips are driven to intermittently move downwards, the cutting gear strips intermittently move downwards and recover due to the fact that the cutting frame is in sliding fit with the limiting sliding rod in the sliding frame and the cutting frame is fixed between the cutting frame and the bottom in the sliding frame under the action force of the return spring, kidney bean instant coarse grains discharged from the forming discharge barrels are intermittently cut, intermittent cutting processing of the kidney bean instant coarse grains is achieved, and processing efficiency of kidney bean instant coarse grain bars is improved.
3. According to the invention, the transmission motor is started, so that the transmission wheel drives the toothed transmission belt and the driven transmission wheel to rotate, the spiral transmission part rotates in the forming discharge cylinder, the kidney bean instant coarse grain raw material is formed and discharged in the forming discharge cylinder, the batch forming operation of the bean instant coarse grain is realized, and the processing efficiency of the kidney bean instant coarse grain bar is improved.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a kidney bean instant coarse food grain bar and a manufacturing method thereof.
FIG. 2 is a schematic structural view of a compounding assembly.
Fig. 3 is an enlarged schematic view of a point a in fig. 2.
Figure 4 is a front view of the compounding assembly.
FIG. 5 is a schematic view of the internal structure of the compounding assembly.
Fig. 6 is a front view of fig. 5.
FIG. 7 is a schematic view of a polishing assembly.
Fig. 8 is an elevation view of an abrasive assembly.
Fig. 9 is a schematic structural view of the heating assembly.
Fig. 10 is a front view of the heating assembly.
Fig. 11 is a side view of a heating assembly.
FIG. 12 is a schematic view of a forming assembly.
Fig. 13 is a schematic view of the internal structure of the forming assembly.
In the drawings, the components represented by the respective reference numerals are listed below:
1-mixing unit, 2-grinding unit, 3-heating unit, 4-shaping unit, 101-conical mixing bowl, 102-feed connection bowl, 103-moving discharge plate, 104-moving gear rack, 105-support plate, 106-moving motor, 107-moving gear, 108-flange sleeve, 109-clamping sleeve, 110-half arc grinding wall plate, 111-inclined feed inlet, 201-mounting disk, 202-clamping cylinder, 203-rotating grinding cone, 204-driven gear, 205-driving machine, 206-driving gear, 301-heating frame, 302-fixed flange bowl, 303-water inlet pipe, 304-fixed column, 305-telescopic rod, 306-material pushing plate, 307-sliding frame, 308-limiting slide rod, 309-cutting frame, 310-return spring, 311-cutting gear strip, 312-cutting motor, 401-forming frame, 402-fixing hole, 403-forming discharging barrel, 404-driving motor, 405-driving wheel, 406-screw driving piece, 407-driven conveying wheel, 408-toothed driving belt and 409-placing frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The invention relates to a kidney bean instant coarse food grain bar, which comprises the following raw materials: kidney bean, millet, sorghum, corn, buckwheat, oat, red bean, mung bean, seasoning and purified water;
the kidney bean instant coarse grain bar is prepared from various raw materials in parts by weight in a metering mode, wherein 50 parts by weight of kidney beans, 20 parts by weight of millets, 10 parts by weight of sorghum, 5 parts by weight of buckwheat, 5 parts by weight of oats, 2 parts by weight of red beans, 2 parts by weight of mung beans, 0.5 part by weight of seasonings and 70 parts by weight of purified water are mixed;
example 2
The invention relates to a kidney bean instant coarse food grain bar, which comprises the following raw materials: kidney bean, millet, sorghum, corn, buckwheat, oat, red bean, mung bean, seasoning and purified water;
the kidney bean instant coarse grain bar is prepared from various raw materials in parts by weight in a metering mode, wherein 55 parts by weight of kidney beans, 25 parts by weight of millets, 12.5 parts by weight of sorghum, 7.5 parts by weight of buckwheat, 7 parts by weight of oats, 2.5 parts by weight of red beans, 2.5 parts by weight of mung beans, 0.75 part by weight of seasonings and 75 parts by weight of purified water;
example 3
The invention relates to a kidney bean instant coarse food grain bar, which comprises the following raw materials: kidney bean, millet, sorghum, corn, buckwheat, oat, red bean, mung bean, seasoning and purified water;
the kidney bean instant coarse grain bar is prepared from various raw materials in parts by weight in a metering mode, wherein the kidney bean is 60 parts by weight, the millet is 30 parts by weight, the sorghum is 15 parts by weight, the buckwheat is 10 parts by weight, the oat is 10 parts by weight, the red bean is 3 parts by weight, the mung bean is 3 parts by weight, the seasoning is 1 part by weight, and the purified water is 80 parts by weight;
example 4
Referring to fig. 1-13, a manufacturing method of a kidney bean-based instant coarse food grain bar specifically includes the following steps:
the first step is as follows: adding kidney beans, millet, sorghum, corn, buckwheat, oat, red beans, mung beans and seasonings of various raw materials into a mixing component, starting a grinding component, and grinding for 10-20min at a rotating speed of 60-80 r/min;
secondly, moving the formula ground by the grinding assembly in the mixing assembly in the first step from the mixing assembly to a heating assembly for further heating treatment, and introducing a certain amount of purified water into the heating assembly;
thirdly, moving the formula heated in the heating assembly in the second step from the heating assembly to a forming assembly for the next forming operation;
fourthly, forming the formula into a rod shape after the forming component in the third step is processed and formed, wherein the diameter of the rod shape is 2-3 cm;
fifthly, removing the formula formed in the fourth step from the forming assembly, and simultaneously intermittently cutting the removed and formed formula to form the instant kidney bean coarse food grain bar which can be eaten instantly;
fifthly, placing and cooling the kidney bean instant coarse food grain bars cut in the fourth step for a period of time;
and sixthly, packaging the kidney beans instant coarse food grain bars cooled in the fifth step by using a sterilized packaging box or packaging bag.
In this embodiment, the seasoning is one or more of salt, monosodium glutamate, chicken essence, and pepper powder.
In this embodiment, the mixing assembly 1 in the first step comprises a conical mixing cylinder 101; the periphery of the conical mixing barrel 101 is symmetrically communicated with a feeding connecting barrel 102;
two movable discharging plates 103 are symmetrically matched with the peripheral side surface of the conical mixing barrel 101 in a sliding manner; the bottoms of the two movable discharging plates 103 are both provided with a movable gear rack 104; two symmetrical supporting plates 105 are fixed on the circumferential side of the conical mixing barrel 101 below the movable discharging plate 103; a moving motor 106 is fixed on the top of the supporting plate 105; a moving gear 107 is fixed on an output shaft of the moving motor 106; the moving gear 107 is engaged with the moving gear bar 104; by starting the moving motor 106, the moving gear 107 drives the moving gear rack 104 to move around the periphery of the conical mixing cylinder 101, and finally, the ground raw materials fall into the heating assembly 3 to wait for heating treatment.
In this embodiment, the bottom end of the conical mixing cylinder 101 is communicated with a flange sleeve 108; a plurality of clamping sleeves 109 are fixed on the peripheral side surface of the top of the conical mixing barrel 101;
a semi-arc grinding wall plate 110 is fixed at the top of the movable discharging plate 103; the side surface of the semi-arc grinding wall plate 110 is communicated with an inclined feed port 111; the oblique feed port 111 is intermittently attached to one end of the feed connecting cylinder 102; the raw material is fed from the feeding connecting cylinder 102 and finally enters the interior of the semi-arc grinding wall plate 110 through the inclined feeding hole 111 to wait for the raw material to be ground.
In this embodiment, the second step of the grinding assembly 2 comprises a mounting disc 201; a plurality of clamping cylinders 202 are fixed on the peripheral side surface of the mounting disc 201; the clamping cylinder 202 is clamped with the clamping sleeve 109 and is in threaded connection with the clamping sleeve through a nut;
a rotary grinding cone 203 penetrates downwards through the top of the mounting disc 201; the rotary grinding cone 203 is in rotary fit with the mounting disc 201;
a driven gear 204 is fixed at the top end of the rotary grinding cone 203; the top of the mounting disc 201 is fixed with a driving machine 205; a driving gear 206 is fixed on an output shaft of the driving machine 205; the driving gear 206 is meshed with the driven gear 204; through the joint between joint cylinder 202 and the joint sleeve 109 to nut threaded connection for grinding component 2 connects inside compounding subassembly 1, starts driving machine 205, makes drive gear 206, drives driven gear 204 and rotates, and finally drives and rotates grinding cone 203 and rotate in compounding subassembly 1 is inside, has realized the grinding to raw and other materials, does benefit to the ripe of kidney bean, prevents that the alkali poisoning from appearing in the immature kidney bean.
In this embodiment, the heating assembly 3 in the second step includes a heating frame 301; the top of the heating frame 301 is communicated with a fixed flange barrel 302; the fixed flange barrel 302 is in threaded connection with the flange sleeve 108 through a fixed bolt;
the top of the heating frame 301 is communicated with a plurality of water inlet pipes 303;
a plurality of fixing columns 304 are symmetrically fixed on one side of the heating frame 301; a plurality of telescopic rods 305 are fixed on the other side of the heating frame 301; the telescopic rod 305 penetrates through the heating frame 301 and extends inwards; a material pushing plate 306 is fixed at one end of the telescopic rod 305 positioned in the heating frame 301; the fixed flange barrel 302 is butted with the flange sleeve 108 and is in threaded connection through a fixed bolt, so that the heating assembly 3 is connected to the bottom of the mixing assembly 1, and when the ground raw material enters the heating frame 301 from the flange sleeve 108, a certain amount of purified water is introduced from the water inlet pipe 303, and the heating frame 301 is heated.
In this embodiment, two sliding frames 307 are symmetrically fixed to the bottom end of the heating frame 301; a limiting slide rod 308 is fixed inside the sliding frame 307; the sliding frame 307 is slidably fitted with a cutting frame 309; a return spring 310 is fixed between the cutting frame 309 and the inner bottom of the sliding frame 307; the return spring 310 is sleeved on the limit sliding rod 308;
a cutting gear bar 311 is fixed at the top of the cutting frame 309; a cutting motor 312 is fixed on the other side of the heating frame 301; a gear 313 is fixed on the output shaft of the cutting motor 312; the missing gear 313 is meshed with the cutting gear bar 311; after the instant kidney bean coarse grain bar is formed, the cutting motor 312 is started, the gear lack 313 rotates, the cutting gear bar 311 is driven to intermittently move downwards, the cutting rack 309 is in sliding fit with the limiting sliding rod 308 in the sliding frame 307, and the return spring 310 is fixed between the cutting rack 309 and the bottom in the sliding frame 307, so that when the cutting gear bar 311 intermittently moves downwards, the instant kidney bean coarse grain discharged from the forming discharge cylinders 403 is intermittently cut, and finally the instant kidney bean coarse grain bar is formed.
In this embodiment, the forming assembly 4 in the third step comprises a forming frame 401; a plurality of fixing holes 402 are formed on one outer side of the forming frame 401; the fixing hole 402 is clamped with the fixing column 304 and the fixing column is fixed with the fixing column 304 through a nut thread; the forming component 4 is clamped on one side of the heating component 3 by clamping the fixing holes 402 with the fixing columns 304 and fixing the fixing columns with nuts in a threaded mode.
In this embodiment, a plurality of forming discharging barrels 403 are communicated with an outer side surface of the forming frame 401;
a transmission motor 404 is fixed on the other outer side surface of the forming frame 401; a driving wheel 405 is fixed on the output shaft of the driving motor 404;
a spiral transmission member 406 penetrates through the other outer side surface of the forming frame 401; the screw 406 is in rotational engagement with the forming frame 401; the screw drive 406 is rotationally engaged in the form tap barrel 403;
a driven transmission wheel 407 is fixed at one end of the screw transmission member 406 positioned on the outer side surface of the forming frame 401; a toothed transmission belt 408 is connected between the driven transmission wheel 407 and the transmission wheel 405; the driving motor 404 is activated to rotate the driving wheel 405, which drives the toothed belt 408 and the driven transmission wheels 407 to rotate simultaneously, so that the spiral transmission elements 406 rotate simultaneously in the forming discharge cylinders 403, and the instant coarse kidney beans are finally formed and discharged in the forming discharge cylinders 403.
In this embodiment, the bottom of the forming frame 401 is clamped with a placing frame 409; the cut kidney bean instant coarse food grain bars are placed on the top of the forming frame 401, and are packaged after being cooled.
One specific application of this embodiment is:
the raw material is put in from the feeding connecting cylinder 102 and finally enters the interior of the semi-arc grinding wall plate 110 through the inclined feeding hole 111, the raw material is waited for grinding, the driving machine 205 is started to drive the rotary grinding cone 203 to rotate in the interior of the mixing component 1, after the grinding is sufficient, the driving machine 205 is closed, the moving motor 106 is started at the same time, the moving gear 107 drives the moving gear strip 104 to move on the peripheral side surface of the conical mixing cylinder 101, finally the ground raw material drops into the interior of the heating component 3, a certain amount of purified water is introduced from the water inlet pipe 303, the heating component 3 is heated, after the ground raw material in the interior is completely cooked, the telescopic rod 305 is started, the pushing plate 306 is pushed, the well cooked raw material enters the interior of the forming frame 401 through the side surface of the heating frame 301, then the driving motor 404 is started, the driving wheel 405 rotates to drive the toothed driving belt 408 and the driven transmission wheels 407 to rotate simultaneously, so that the plurality of spiral transmission members 406 simultaneously rotate in the plurality of forming discharge cylinders 403, the instant kidney bean coarse food grain raw materials are formed and discharged in the forming discharge cylinders 403, finally, the cutting motor 312 is started, the missing gear 313 rotates and drives the cutting gear bar 311 to intermittently move downwards, the instant kidney bean coarse food grains discharged from the plurality of forming discharge cylinders 403 are intermittently cut due to the fact that the cutting frame 309 is in sliding fit with the limit slide rod 308 in the sliding frame 307 and the cutting frame is fixed between the cutting frame 309 and the bottom in the sliding frame 307 under the action force of the return spring 310, the cutting gear bar 311 intermittently moves downwards and recovers, and the instant kidney bean coarse food grains are finally formed and are packaged after being cooled on the forming frame 401, so that the grinding of the raw materials is realized, the maturity of kidney beans is facilitated, the alkali poisoning of immature kidney beans is prevented, and the intermittent cutting treatment of the instant kidney beans is also realized, the processing efficiency of the kidney bean instant coarse grain bar is improved.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (10)

1. A kidney bean instant coarse grain bar is characterized in that: the kidney bean instant coarse food grain bar comprises the following raw materials: kidney bean, millet, sorghum, corn, buckwheat, oat, red bean, mung bean, seasoning and purified water;
the kidney bean instant coarse grain bar is prepared from various raw materials in parts by weight in a metering mode, wherein 50-60 parts of kidney beans, 20-30 parts of millets, 10-15 parts of sorghum, 5-10 parts of buckwheat, 5-10 parts of oats, 2-3 parts of red beans, 2-3 parts of mung beans, 0.5-1 part of seasonings and 70-80 parts of purified water are mixed;
the manufacturing method of the kidney bean instant coarse food grain bar specifically comprises the following steps:
the first step is as follows: adding kidney beans, millet, sorghum, corn, buckwheat, oat, red beans, mung beans and seasonings of various raw materials into a mixing component, starting a grinding component, and grinding for 10-20min at a rotating speed of 60-80 r/min;
secondly, moving the formula ground by the grinding assembly in the mixing assembly in the first step from the mixing assembly to a heating assembly for further heating treatment, and introducing a certain amount of purified water into the heating assembly;
thirdly, moving the formula heated in the heating assembly in the second step from the heating assembly to a forming assembly for the next forming operation;
fourthly, forming the formula into a rod shape after the forming component in the third step is processed and formed, wherein the diameter of the rod shape is 2-3 cm;
fifthly, removing the formula formed in the fourth step from the forming assembly, and simultaneously intermittently cutting the removed and formed formula to form the instant kidney bean coarse food grain bar which can be eaten instantly;
fifthly, placing and cooling the kidney bean instant coarse food grain bars cut in the fourth step for a period of time;
and sixthly, packaging the kidney beans instant coarse food grain bars cooled in the fifth step by using a sterilized packaging box or packaging bag.
2. The kidney bean instant coarse grain bar according to claim 1, wherein the seasoning is one or more of salt, monosodium glutamate, chicken essence and pepper powder.
3. The kidney bean instant coarse food grain bar according to claim 1, characterized in that the mixing assembly (1) comprises a conical mixing drum (101) in a first step; the outer peripheral surface of the conical mixing barrel (101) is symmetrically communicated with a feeding connecting barrel (102);
the circumferential side surface of the conical mixing cylinder (101) is symmetrically matched with two movable discharging plates (103) in a sliding manner; the bottoms of the two movable discharging plates (103) are provided with movable gear bars (104); two symmetrical supporting plates (105) are fixed on the peripheral side surface of the conical mixing cylinder (101) below the movable discharging plate (103); a moving motor (106) is fixed at the top of the supporting plate (105); a moving gear (107) is fixed on an output shaft of the moving motor (106); the moving gear (107) is engaged with the moving gear rack (104).
4. The kidney bean instant coarse grain bar according to claim 3, wherein a flange sleeve (108) is communicated with the bottom end of the conical mixing barrel (101); a plurality of clamping sleeves (109) are fixed on the peripheral side surface of the top of the conical mixing barrel (101);
a semi-arc grinding wall plate (110) is fixed at the top of the movable discharging plate (103); the side surface of the semi-arc grinding wall plate (110) is communicated with an inclined feed inlet (111); the oblique feed inlet (111) and one end of the feeding connecting cylinder (102) are mutually attached intermittently.
5. The kidney bean instant roughage bar according to claim 4, characterized in that in the second step the grinding assembly (2) comprises a mounting disc (201); a plurality of clamping cylinders (202) are fixed on the peripheral side surface of the mounting disc (201); the clamping cylinder (202) is clamped with the clamping sleeve (109) and is in threaded connection with the clamping sleeve through a nut;
a rotary grinding cone (203) penetrates downwards through the top of the mounting disc (201); the rotary grinding cone (203) is in rotary fit with the mounting disc (201);
a driven gear (204) is fixed at the top end of the rotary grinding cone (203); a driving machine (205) is fixed at the top of the mounting disc (201); a driving gear (206) is fixed on an output shaft of the driving machine (205); the driving gear (206) is meshed with the driven gear (204).
6. The kidney bean instant coarse food grain bar according to claim 5, wherein the heating assembly (3) comprises a heating frame (301) in the second step; the top of the heating frame (301) is communicated with a fixed flange barrel (302); the fixed flange barrel (302) is in threaded connection with the flange sleeve (108) through a fixed bolt;
the top of the heating frame (301) is communicated with a plurality of water inlet pipes (303);
a plurality of fixing columns (304) are symmetrically fixed on one side of the heating frame (301); a plurality of telescopic rods (305) are fixed on the other side of the heating frame (301); the telescopic rod (305) penetrates through the heating frame (301) and extends inwards; and a material pushing plate (306) is fixed at one end of the telescopic rod (305) positioned in the heating frame (301).
7. The kidney bean instant coarse food grain bar according to claim 6, characterized in that two sliding frames (307) are symmetrically fixed at the bottom end of the heating frame (301); a limiting sliding rod (308) is fixed inside the sliding frame (307); the sliding frame (307) is slidably fitted with a cutting frame (309); a return spring (310) is fixed between the cutting frame (309) and the inner bottom of the sliding frame (307); the reset spring (310) is sleeved on the limiting sliding rod (308);
a cutting gear rack (311) is fixed at the top of the cutting frame (309); a cutting motor (312) is fixed on the other side of the heating frame (301); a gear lack (313) is fixed on an output shaft of the cutting motor (312); the missing gear (313) is meshed with the cutting gear rack (311).
8. A kidney bean instant roughage bar according to claim 7, characterized in that in a third step the shaping assembly (4) comprises a shaping frame (401); a plurality of fixing holes (402) are formed in one outer side of the forming frame (401); the fixing hole (402) is clamped with the fixing column (304), and the fixing hole and the fixing column are fixed through nut threads.
9. The kidney bean instant coarse food grain bar according to claim 8, wherein a plurality of forming discharge barrels (403) are communicated with one outer side surface of the forming frame (401);
a transmission motor (404) is fixed on the other outer side surface of the forming frame (401); a driving wheel (405) is fixed on an output shaft of the driving motor (404);
a spiral transmission piece (406) penetrates through the other outer side surface of the forming frame (401); the screw drive (406) is rotationally engaged with the forming frame (401); the screw drive (406) is rotationally engaged in the forming ram (403);
a driven transmission wheel (407) is fixed at one end of the spiral transmission piece (406) positioned on the outer side surface of the forming frame (401); a toothed transmission belt (408) is connected between the driven transmission wheel (407) and the transmission wheel (405).
10. The kidney bean instant coarse food grain bar according to claim 9, characterized in that a placing rack (409) is clamped at the bottom of the forming frame (401).
CN202210068188.8A 2022-01-20 2022-01-20 Kidney bean instant coarse grain bar and manufacturing method thereof Pending CN114376150A (en)

Priority Applications (1)

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CN202210068188.8A CN114376150A (en) 2022-01-20 2022-01-20 Kidney bean instant coarse grain bar and manufacturing method thereof

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Application Number Priority Date Filing Date Title
CN202210068188.8A CN114376150A (en) 2022-01-20 2022-01-20 Kidney bean instant coarse grain bar and manufacturing method thereof

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CN114376150A true CN114376150A (en) 2022-04-22

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4496606A (en) * 1983-04-29 1985-01-29 Nabisco Brands, Inc. Guar gum food bar
US20080008789A1 (en) * 2006-07-10 2008-01-10 Tatsumi Miyazaki Rolled food product that rolls up pieces of wholly granular food material and method of producing the same
US20080248180A1 (en) * 2007-04-03 2008-10-09 Michelle Latrese Barnett Extruded legume snack food
JP2013051938A (en) * 2011-09-06 2013-03-21 Yoshiaki Nagaura Method and apparatus for processing instant rod noodles
JP2013059305A (en) * 2011-09-15 2013-04-04 Yoshiaki Nagaura Processing method for instant stick noodle and device therefor
CN109645320A (en) * 2019-02-28 2019-04-19 北京万莱康营养与健康食品科学技术研究院有限公司 A kind of light jejunitas full nutrient formulation can brew instant stick and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4496606A (en) * 1983-04-29 1985-01-29 Nabisco Brands, Inc. Guar gum food bar
US20080008789A1 (en) * 2006-07-10 2008-01-10 Tatsumi Miyazaki Rolled food product that rolls up pieces of wholly granular food material and method of producing the same
US20080248180A1 (en) * 2007-04-03 2008-10-09 Michelle Latrese Barnett Extruded legume snack food
JP2013051938A (en) * 2011-09-06 2013-03-21 Yoshiaki Nagaura Method and apparatus for processing instant rod noodles
JP2013059305A (en) * 2011-09-15 2013-04-04 Yoshiaki Nagaura Processing method for instant stick noodle and device therefor
CN109645320A (en) * 2019-02-28 2019-04-19 北京万莱康营养与健康食品科学技术研究院有限公司 A kind of light jejunitas full nutrient formulation can brew instant stick and preparation method thereof

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