CN114375967A - Active oxygen disinfection material and preparation method of active oxygen disinfection fresh-keeping cloth - Google Patents

Active oxygen disinfection material and preparation method of active oxygen disinfection fresh-keeping cloth Download PDF

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Publication number
CN114375967A
CN114375967A CN202011506569.7A CN202011506569A CN114375967A CN 114375967 A CN114375967 A CN 114375967A CN 202011506569 A CN202011506569 A CN 202011506569A CN 114375967 A CN114375967 A CN 114375967A
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sodium
parts
chlorite
chlorine dioxide
active oxygen
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胡永刚
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Henan Jingyun New Materials Co ltd
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Henan Jingyun New Materials Co ltd
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N59/00Biocides, pest repellants or attractants, or plant growth regulators containing elements or inorganic compounds
    • A01N59/02Sulfur; Selenium; Tellurium; Compounds thereof
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N37/00Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having three bonds to hetero atoms with at the most two bonds to halogen, e.g. carboxylic acids
    • A01N37/36Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having three bonds to hetero atoms with at the most two bonds to halogen, e.g. carboxylic acids containing at least one carboxylic group or a thio analogue, or a derivative thereof, and a singly bound oxygen or sulfur atom attached to the same carbon skeleton, this oxygen or sulfur atom not being a member of a carboxylic group or of a thio analogue, or of a derivative thereof, e.g. hydroxy-carboxylic acids
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N59/00Biocides, pest repellants or attractants, or plant growth regulators containing elements or inorganic compounds
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N59/00Biocides, pest repellants or attractants, or plant growth regulators containing elements or inorganic compounds
    • A01N59/06Aluminium; Calcium; Magnesium; Compounds thereof
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N59/00Biocides, pest repellants or attractants, or plant growth regulators containing elements or inorganic compounds
    • A01N59/08Alkali metal chlorides; Alkaline earth metal chlorides
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01NPRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
    • A01N59/00Biocides, pest repellants or attractants, or plant growth regulators containing elements or inorganic compounds
    • A01N59/26Phosphorus; Compounds thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/34Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
    • A23L3/3454Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of liquids or solids
    • A23L3/3463Organic compounds; Microorganisms; Enzymes
    • A23L3/3481Organic compounds containing oxygen
    • A23L3/3508Organic compounds containing oxygen containing carboxyl groups
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/34Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
    • A23L3/3454Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of liquids or solids
    • A23L3/3463Organic compounds; Microorganisms; Enzymes
    • A23L3/3535Organic compounds containing sulfur
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/34Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
    • A23L3/3454Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of liquids or solids
    • A23L3/358Inorganic compounds
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A41D13/11Protective face masks, e.g. for surgical use, or for use in foul atmospheres
    • A41D13/1192Protective face masks, e.g. for surgical use, or for use in foul atmospheres with antimicrobial agent
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/04Materials specially adapted for outerwear characterised by special function or use
    • A41D31/30Antimicrobial, e.g. antibacterial
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/07Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Plant Pathology (AREA)
  • Pest Control & Pesticides (AREA)
  • Dentistry (AREA)
  • Inorganic Chemistry (AREA)
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  • Zoology (AREA)
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  • Chemical Kinetics & Catalysis (AREA)
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  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
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  • Physical Education & Sports Medicine (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

The invention discloses an active oxygen disinfection material, which comprises the following raw materials in parts by weight: 15-35 parts of potassium hydrogen peroxymonosulfate composite salt, 2-3 parts of sulfamic acid, 11-22 parts of citric acid, 20-33 parts of sodium chloride, 18-25 parts of sodium bicarbonate, 12-16 parts of sodium hexametaphosphate, 8-16 parts of sodium bisulfate and 2-5 parts of magnesium sulfate. Compared with the traditional method, the preparation method of the active oxygen disinfection fresh-keeping cloth has the advantages that the preparation method is simple, the active oxygen disinfection fresh-keeping cloth can be used for multiple times, bacteria and viruses in the air can be killed in the using process, and various fungi and moulds on the surfaces of the bacteria and the viruses which are contacted with the bacteria and the viruses can be killed and can also be quickly killed and growth can be inhibited.

Description

Active oxygen disinfection material and preparation method of active oxygen disinfection fresh-keeping cloth
Technical Field
The invention belongs to the technical field of disinfection, and particularly relates to a preparation method of active oxygen disinfection fresh-keeping cloth.
Background
Epidemic situation outbreaks on a large scale in the world since 2020, epidemic prevention becomes a national big matter, and when going out or entering public places, a mask must be worn to become a rule that each city must obey; there is a great demand for high-efficiency sterilizing or disinfecting cloths in the laboratory and medical fields.
The non-woven fabrics used by the existing mask are mostly disinfected by disinfection and sterilization equipment, although the disinfection and sterilization mode can disinfect and sterilize germs on the non-woven fabrics, the disinfection and sterilization mode is only temporary, the non-woven fabrics enter a virus environment after disinfection and sterilization, and the non-woven fabrics are also polluted by viruses and cannot be used for a long time or used for many times; therefore, the active oxygen disinfection material and the preparation method of the active oxygen disinfection fresh-keeping cloth which can be used for multiple times, can kill bacteria and viruses in the air in the using process, and can also quickly kill and inhibit the growth of various fungi and molds on the surface of a touch object have important application significance.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a preparation method of active oxygen sterilizing and fresh-keeping cloth.
In order to achieve the purpose, the invention provides the following technical scheme:
the active oxygen disinfection material comprises the following raw materials in parts by weight: 15-35 parts of potassium hydrogen peroxymonosulfate composite salt, 2-3 parts of sulfamic acid, 11-22 parts of citric acid, 20-33 parts of sodium chloride, 18-25 parts of sodium bicarbonate, 12-16 parts of sodium hexametaphosphate, 8-16 parts of sodium bisulfate and 2-5 parts of magnesium sulfate.
Preferably, the potassium hydrogen peroxymonosulfate complex salt is food grade in use standard and has a purity of 99%, the citric acid is food grade in use standard and has a purity of 99%, the sodium chloride is food grade in use standard and has a purity of 95%, the sodium bicarbonate is food grade in use standard and has a purity of 98%, the sodium hexametaphosphate is food grade in use standard and has a purity of 94%, the sodium bisulfate is 95%, and the magnesium sulfate is food grade in use standard and has a purity of 99%.
Preferably, the preparation process of the active oxygen disinfection material comprises the following steps: (1) taking potassium hydrogen peroxymonosulfate composite salt, sulfamic acid, citric acid, sodium chloride, sodium bicarbonate, sodium hexametaphosphate, sodium bisulfate and magnesium sulfate according to a raw material formula, and respectively placing the raw materials in a drying oven at 100 ℃ for 23-25 hours;
(2) and (4) after drying, taking the components according to the mass part ratio, mixing and stirring the components, and mixing the components to obtain a finished product.
A preparation method of active oxygen disinfection fresh-keeping cloth comprises the following steps:
s1, crushing the active disinfection material by using a high-speed crusher, and then screening by using a screen mesh with the aperture of 80 meshes;
s2, drying the screened active disinfection material powder;
s3, sterilizing the base material, namely sterilizing the cut base cloth and the non-woven fabric by a sterilizer for not less than 1.5 hours;
s4, preparing a chlorine dioxide disinfectant, namely taking sodium chlorite, sodium chlorate, potassium chlorite, potassium chlorate, ammonium chlorite, chlorine dioxide powder and distilled water, pouring the distilled water into a reaction kettle, adding the chlorine dioxide powder into the reaction kettle to perform stirring reaction, and then sequentially adding the sodium chlorite, the sodium chlorate, the potassium chlorite, the potassium chlorate and the ammonium chlorite to perform mixing reaction to prepare the chlorine dioxide disinfectant;
s5, soaking the base cloth and the non-woven fabric in the prepared chlorine dioxide disinfectant, enabling the base cloth and the non-woven fabric to absorb the chlorine dioxide disinfectant, and then putting the base cloth and the non-woven fabric on a filter screen to filter the redundant chlorine dioxide disinfectant;
s6, drying the base cloth and the non-woven cloth soaked by the chlorine dioxide disinfectant by using a belt dryer, then placing the dried non-woven cloth on an operation platform made of a stainless steel plate, filling glue into a glue storage tank, fixing a glue spraying gun above the non-woven cloth, wherein the glue spraying gun is vertical to the operation platform, filling active disinfectant powder into a powder storage tank of a solid powder spraying system, fixing a powder spraying gun above the non-woven cloth, and the spraying gun is vertical to the operation platform;
s7, starting a spraying system, setting the spraying amount parameter of a glue spraying gun to be 50-150 g/min, setting the parameter of the powder spraying amount to be 100-300 g/min, starting the glue spraying gun and the powder spraying gun, simultaneously rolling the non-woven fabric at the speed of 0.1-0.5 m/S, and attaching active disinfection material powder to the non-woven fabric under the action of glue;
s8, combining the fabrics, namely placing the sprayed non-woven fabric on a base fabric, and then bonding the non-woven fabric with the base fabric through an adhesive;
s9, winding the fabric, and winding the non-woven fabric and the base fabric after electrostatic spraying.
Preferably, the sterilizer of step S3 is an ultraviolet sterilizer, the sterilizer uses an ultraviolet mercury lamp as a light source, and sterilizes the material by using 253.7nm ultraviolet rays radiated by mercury vapor discharge in a lamp tube as a main spectrum, and the sterilizer has a use temperature range of 20-40 ℃.
Preferably, the reaction kettle set in step S4 is a stirring stainless steel reaction kettle, the kettle body and the kettle cover of the reaction kettle are in line contact with the arc surface through a gasket, and the gasket and the arc surface are pressed tightly by tightening the nut, so as to achieve a good sealing effect, when the nut is tightened, the nut must be diagonally symmetrical, and tightened by gradually applying force for many times, so that the force is uniform, so as to achieve a good sealing effect, and the tightening torque is in the range of 40-120N/M, so as to prevent the sealing surface from being crushed or worn under overload.
The preferred stirring speed of the reaction vessel is 40 r/min.
Preferably, in the step S8, the non-woven fabric and the base fabric are press-fitted and combined by using a press-fitting machine through an adhesive, the press-fitting machine is a roll press-fitting machine, grooves are formed in a driving press roll and a driven press roll of the press-fitting machine, the grooves are annular grooves, and the inner diameter of each annular groove is set to be 190-200 mm.
Preferably, the base cloth is vaseline oil absorbent gauze in step S5, and the vaseline oil absorbent gauze is manufactured by heating vaseline and paraffin oil in proportion in a stainless steel or ceramic container to melt them, and stirring them uniformly; then soaking the medical absorbent gauze in the mixed oil which is heated, melted and diluted; and finally, putting the container containing the vaseline oil gauze into a dry heat sterilizer for sterilization, wherein the volume ratio of the vaseline to the paraffin oil is 20: 1, and the weight ratio of the vaseline to the gauze is 1: 20.
Preferably, the adding ratio of the sodium chlorite, the sodium chlorate, the potassium chlorite, the potassium chlorate, the ammonium chlorite, the chlorine dioxide powder and the distilled water in the step S4 is 1: 1.4: 0.9: 1.3: 1.6: 8: 100.
Preferably, the flow of preparing the chlorine dioxide disinfectant in step S5 is as follows:
1) firstly, dividing distilled water into two parts according to the proportion of 1: 1, and then putting one part of the distilled water and chlorine dioxide powder into a reaction kettle for stirring reaction;
2) then sequentially putting sodium chlorite, sodium chlorate, potassium chlorite, potassium chlorate and ammonium chlorite into another part of distilled water for mixing;
3) and adding the mixed solution of sodium chlorite, sodium chlorate, potassium chlorite, potassium chlorate, ammonium chlorite and distilled water into the reaction kettle to perform mixed reaction with the mixed solution of chlorine dioxide powder and distilled water in the reaction kettle.
The invention has the technical effects and advantages that: 1. when the fresh-keeping cloth is used for the mask, an extremely rapid germ killing area can be formed near the mouth and the nose, and viruses or bacteria passing through the mask or leaking from the periphery can be killed instantly, so that the optimal real-time prevention and control are realized;
2. the inside and the outer surface of the mask are kept in a clean antibacterial state all the time, secondary infection is avoided, and the added virus killing layer can oxidize and decompose amino acid in proteins on virus capsids and bacterial cell membranes adsorbed on the mask, destroy enzyme systems of the virus capsids and the bacterial cell membranes, inhibit the survival of the virus capsids and kill the bacteria cells; the antivirus protection barrier can be formed on the surface of the mask, so that the air on the surface of the mask can be kept in an epidemic prevention state all the time, the surfaces of the inner layer and the outer layer of the mask can be kept in an antivirus clean state all the time, the treatment after use is safer, the potential infection source is eliminated, and the environment is friendly;
3. when the disinfection fresh-keeping cloth is used for the mask, the single mask can be repeatedly used for more than one week;
4. the active oxygen disinfection material is completely selected from food grade during preparation, and when the active disinfection material is sprayed on the inner side of non-woven fabric to manufacture a mask, the mask does not have any harm to human body when the mouth and the nose of the human body are contacted;
5. when the sterilizing and fresh-keeping cloth is used in the fresh-keeping field, under the condition of not adding other preservatives, (1) the fresh-keeping time can be averagely improved by more than 3-10 days only by using the fresh-keeping liner, which is the effect which can not be realized by common drying agents, deoxidizing agents and the like;
(2) the product is sterilized, fresh-keeping, non-toxic and harmless, and avoids the use of various harmful food additives;
(3) the product is simple, convenient and quick to use, and only a fresh-keeping liner is properly added during packaging, so that the product is convenient to use in actual operation; in general: the invention has the advantages of simple manufacturing method, repeated utilization, and quick killing and growth inhibition of various fungi and moulds on the contact expression surface of ROS active oxygen material in addition to killing bacteria and viruses in the air in the using process.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1: an active oxygen disinfection material comprises the following raw materials in parts by weight: 25 parts of potassium hydrogen peroxymonosulfate composite salt, 2 parts of sulfamic acid, 17 parts of citric acid, 26 parts of sodium chloride, 22 parts of sodium bicarbonate, 13 parts of sodium hexametaphosphate, 11 parts of sodium bisulfate and 3 parts of magnesium sulfate.
The potassium hydrogen peroxymonosulfate composite salt in the above is food grade and has a purity of 99%, the citric acid is food grade and has a purity of 99%, the sodium chloride is food grade and has a purity of 95%, the sodium bicarbonate is food grade and has a purity of 98%, the sodium hexametaphosphate is food grade and has a purity of 94%, the sodium bisulfate is 95%, and the magnesium sulfate is food grade and has a purity of 99%; the active oxygen disinfection material is completely made of food grade during preparation, and when the active disinfection material is sprayed on the inner side of non-woven fabric to form a mask, the mask does not have any harm to human bodies when the mouth and the nose of the human bodies are contacted.
A manufacturing process of an active oxygen disinfection material comprises the following steps: (1) taking potassium hydrogen peroxymonosulfate composite salt, sulfamic acid, citric acid, sodium chloride, sodium bicarbonate, sodium hexametaphosphate, sodium bisulfate and magnesium sulfate according to a raw material formula, and respectively placing the raw materials in a drying oven at 100 ℃ for 24 hours;
(2) and (4) after drying, taking the components according to the mass part ratio, and mixing and stirring the components to obtain a mixed product.
A preparation method of active oxygen disinfection fresh-keeping cloth comprises the following steps:
s1, crushing the active disinfection material by using a high-speed crusher, and then screening by using a screen mesh with the aperture of 80 meshes;
s2, drying the screened active disinfection material powder;
s3, sterilizing the base material, namely sterilizing the required base cloth and non-woven fabric by a sterilizer for 2 hours;
s4, preparing a chlorine dioxide disinfectant, namely taking sodium chlorite, sodium chlorate, potassium chlorite, potassium chlorate, ammonium chlorite, chlorine dioxide powder and distilled water, pouring the distilled water into a reaction kettle, adding the chlorine dioxide powder into the reaction kettle to perform stirring reaction, and then sequentially adding the sodium chlorite, the sodium chlorate, the potassium chlorite, the potassium chlorate and the ammonium chlorite to perform mixing reaction to prepare the chlorine dioxide disinfectant;
s5, soaking the base cloth and the non-woven fabric in the prepared chlorine dioxide disinfectant, enabling the base cloth and the non-woven fabric to absorb the chlorine dioxide disinfectant, and then putting the base cloth and the non-woven fabric on a filter screen to filter the redundant chlorine dioxide disinfectant; the chlorine dioxide disinfectant is used for killing bacteria and viruses on the non-woven fabrics and the base fabrics, and the bacteria and the viruses on the non-woven fabrics and the base fabrics are completely killed after the non-woven fabrics and the base fabrics are soaked by the chlorine dioxide disinfectant;
s6, drying the base cloth and the non-woven cloth soaked by the chlorine dioxide disinfectant by using a belt dryer, then placing the dried non-woven cloth on an operation platform made of a stainless steel plate, filling glue into a glue storage tank, fixing a glue spraying gun above the non-woven cloth, wherein the glue spraying gun is vertical to the operation platform, filling active disinfectant powder into a powder storage tank of a solid powder spraying system, fixing a powder spraying gun above the non-woven cloth, and the spraying gun is vertical to the operation platform;
s7, starting a spraying system, setting the spraying amount parameter of a glue spraying gun to be 50-150 g/min, setting the parameter of the powder spraying amount to be 100-300 g/min, starting the glue spraying gun and the powder spraying gun, simultaneously rolling the non-woven fabric at the speed of 0.1-0.5 m/S, and attaching active disinfection material powder to the non-woven fabric under the action of glue;
s8, combining the fabrics, namely placing the sprayed non-woven fabric on a base fabric, and then bonding the non-woven fabric with the base fabric through an adhesive;
s9, winding the fabric, and winding the sprayed non-woven fabric and the base fabric.
The sterilizer described in the step S3 is an ultraviolet sterilizer, and the sterilizer uses an ultraviolet mercury lamp as a light source and uses 253.7nm ultraviolet rays radiated during discharge of mercury vapor in a lamp tube as a main spectrum to sterilize the material, and the operating temperature of the sterilizer is 31 ℃.
The reaction kettle set in the step S4 is a stirring stainless steel reaction kettle, the kettle body and the kettle cover of the reaction kettle are in line contact with the arc surface through gaskets, the kettle body and the kettle cover are mutually compressed through screwing the nut, good sealing effect is achieved, when the nut is screwed, diagonal symmetry is needed, multiple times of gradual stress application screwing is needed, force is evenly applied, good sealing effect is achieved, screwing torque is in the range of 40-120N/M, and sealing surfaces are prevented from being crushed or abraded in an overload mode.
The stirring speed of the reaction kettle is 40 r/min.
And S8, press-fitting the non-woven fabric and the base fabric through an adhesive by using a press-fitting machine, wherein the press-fitting machine is set as a roller press-fitting machine, grooves are formed in a driving press roller and a driven press roller of the press-fitting machine, the grooves are annular grooves, and the inner diameter of each annular groove is set to be 190-200 mm.
The base cloth in the step S5 is set as vaseline oil absorbent gauze, and the vaseline oil absorbent gauze is prepared by heating vaseline and paraffin oil in proportion in a stainless steel or ceramic container for melting, and stirring; then soaking the medical absorbent gauze in the mixed oil which is heated, melted and diluted; and finally, putting the container containing the vaseline oil gauze into a dry heat sterilizer for sterilization, wherein the volume ratio of the vaseline to the paraffin oil is 20: 1, and the weight ratio of the vaseline to the gauze is 1: 20.
The addition ratio of sodium chlorite, sodium chlorate, potassium chlorite, potassium chlorate, ammonium chlorite, chlorine dioxide powder and distilled water in the step S4 is 1: 1.4: 0.9: 1.3: 1.6: 8: 100.
The preparation process of the chlorine dioxide disinfectant in the step S5 comprises the following steps:
1) firstly, dividing distilled water into two parts according to the proportion of 1: 1, and then putting one part of the distilled water and chlorine dioxide powder into a reaction kettle for stirring reaction;
2) then sequentially putting sodium chlorite, sodium chlorate, potassium chlorite, potassium chlorate and ammonium chlorite into another part of distilled water for mixing;
3) and adding the mixed solution of sodium chlorite, sodium chlorate, potassium chlorite, potassium chlorate, ammonium chlorite and distilled water into the reaction kettle to perform mixed reaction with the mixed solution of chlorine dioxide powder and distilled water in the reaction kettle.
Example 2: an active oxygen disinfection material comprises the following raw materials in parts by weight: 27 parts of potassium hydrogen peroxymonosulfate composite salt, 3 parts of sulfamic acid, 18 parts of citric acid, 24 parts of sodium chloride, 21 parts of sodium bicarbonate, 16 parts of sodium hexametaphosphate, 14 parts of sodium bisulfate and 3 parts of magnesium sulfate.
The potassium hydrogen peroxymonosulfate composite salt is prepared from potassium hydrogen peroxymonosulfate, sodium chloride, sodium sulfate, magnesium sulfate, sodium hexametaphosphate, sodium chloride, sodium bicarbonate and sodium bicarbonate, wherein the use standard of the potassium hydrogen peroxymonosulfate composite salt is food grade and has the purity of 99%, the use standard of the citric acid is food grade and has the purity of 99%, the use standard of the sodium chloride is food grade and has the purity of 95%, the use standard of the sodium bicarbonate is food grade and has the purity of 98%, the use standard of the sodium hexametaphosphate is food grade and has the purity of 94%, the use standard of the sodium hydrogen sulfate is first grade and has the purity of 95%, and the use standard of the magnesium sulfate is food grade and has the purity of 99%; the active oxygen disinfection material is completely made of food grade during preparation, and when the active disinfection material is sprayed on the inner side of non-woven fabric to form a mask, the mask does not have any harm to human bodies when the mouth and the nose of the human bodies are contacted.
A manufacturing process of an active oxygen disinfection material comprises the following steps: (1) taking potassium hydrogen peroxymonosulfate composite salt, sulfamic acid, citric acid, sodium chloride, sodium bicarbonate, sodium hexametaphosphate, sodium bisulfate and magnesium sulfate according to a raw material formula, and respectively placing the raw materials in a drying oven at 100 ℃ for 24 hours;
(2) and (4) after drying, taking the components according to the mass part ratio, and mixing and stirring the components to obtain a mixed product.
A preparation method of active oxygen disinfection fresh-keeping cloth comprises the following steps:
s1, crushing the active disinfection material by using a high-speed crusher, and then screening by using a screen mesh with the aperture of 80 meshes;
s2, drying the screened active disinfection material powder;
s3, sterilizing the base material, namely sterilizing the required base cloth and non-woven fabric by a sterilizer for 2 hours;
s4, preparing a chlorine dioxide disinfectant, namely taking sodium chlorite, sodium chlorate, potassium chlorite, potassium chlorate, ammonium chlorite, chlorine dioxide powder and distilled water, pouring the distilled water into a reaction kettle, adding the chlorine dioxide powder into the reaction kettle to perform stirring reaction, and then sequentially adding the sodium chlorite, the sodium chlorate, the potassium chlorite, the potassium chlorate and the ammonium chlorite to perform mixing reaction to prepare the chlorine dioxide disinfectant;
s5, soaking the base cloth and the non-woven fabric in the prepared chlorine dioxide disinfectant, enabling the base cloth and the non-woven fabric to absorb the chlorine dioxide disinfectant, and then putting the base cloth and the non-woven fabric on a filter screen to filter the redundant chlorine dioxide disinfectant; the chlorine dioxide disinfectant is used for killing bacteria and viruses on the non-woven fabrics and the base fabrics, and the bacteria and the viruses on the non-woven fabrics and the base fabrics are completely killed after the non-woven fabrics and the base fabrics are soaked by the chlorine dioxide disinfectant;
s6, drying the base cloth and the non-woven cloth soaked by the chlorine dioxide disinfectant by using a belt dryer, then placing the dried non-woven cloth on an operation platform made of a stainless steel plate, filling glue into a glue storage tank, fixing a glue spraying gun above the non-woven cloth, wherein the glue spraying gun is vertical to the operation platform, filling active disinfectant powder into a powder storage tank of a solid powder spraying system, fixing a powder spraying gun above the non-woven cloth, and the spraying gun is vertical to the operation platform;
s7, starting a spraying system, setting the spraying amount parameter of a glue spraying gun to be 50-150 g/min, setting the parameter of the powder spraying amount to be 100-300 g/min, starting the glue spraying gun and the powder spraying gun, simultaneously rolling the non-woven fabric at the speed of 0.1-0.5 m/S, and attaching active disinfection material powder to the non-woven fabric under the action of glue;
s8, combining the fabrics, namely placing the sprayed non-woven fabric on a base fabric, and then bonding the non-woven fabric with the base fabric through an adhesive;
s9, winding the fabric, and winding the non-woven fabric and the base fabric after electrostatic spraying.
The addition ratio of sodium chlorite, sodium chlorate, potassium chlorite, potassium chlorate, ammonium chlorite, chlorine dioxide powder and distilled water in the step S4 is 1: 1.4: 0.9: 1.3: 1.6: 8: 100.
The preparation process of the chlorine dioxide disinfectant in the step S5 comprises the following steps:
1) firstly, dividing distilled water into two parts according to the proportion of 1: 1, and then putting one part of the distilled water and chlorine dioxide powder into a reaction kettle for stirring reaction;
2) then sequentially putting sodium chlorite, sodium chlorate, potassium chlorite, potassium chlorate and ammonium chlorite into another part of distilled water for mixing;
3) adding mixed solution of sodium chlorite, sodium chlorate, potassium chlorite, potassium chlorate, ammonium chlorite and distilled water into a reaction kettle to perform mixed reaction with the mixed solution of chlorine dioxide powder and distilled water in the reaction kettle;
example 3: the invention can also replace the base with non-woven fabrics with larger gram ratio, and other processes are not changed.
Example 4: in the patent manufacturing process, the non-woven fabric can be omitted, and under the condition that the non-woven fabric is sterile, ultraviolet disinfection and chlorine dioxide solution disinfection can be omitted, so that the advantages of saving working procedures and saving cost are achieved.
Example 5, the active sterilization material may also be changed to chlorine dioxide sterilization powder, the chlorine dioxide sterilization powder is prepared by taking sodium chlorite, sodium chlorate, potassium chlorite, potassium chlorate, ammonium chlorite, chlorine dioxide powder and distilled water, pouring the distilled water into a reaction kettle, adding the chlorine dioxide powder into the reaction kettle to perform stirring reaction, then sequentially adding the sodium chlorite, the sodium chlorate, the potassium chlorite, the potassium chlorate and the ammonium chlorite to perform mixing reaction to prepare chlorine dioxide disinfectant, then placing the prepared chlorine dioxide disinfectant in a drying chamber to dry, crushing the active sterilization material by using a high-speed crusher, and then using a screen mesh with the screen mesh aperture of 80 meshes; in general: compared with the traditional method, the preparation method of the active oxygen disinfection fresh-keeping cloth provided by the invention has the advantages that the preparation method is simple, the active oxygen disinfection fresh-keeping cloth can be used for multiple times, bacteria and viruses in the air can be killed in the using process, and various fungi and moulds on the contact expression surface of the ROS active oxygen material can be also killed quickly to inhibit growth.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims (10)

1. An active oxygen disinfectant material characterized by: the disinfection material comprises the following raw materials in parts by mass: 15-35 parts of potassium hydrogen peroxymonosulfate composite salt, 2-3 parts of sulfamic acid, 11-22 parts of citric acid, 20-33 parts of sodium chloride, 18-25 parts of sodium bicarbonate, 12-16 parts of sodium hexametaphosphate, 8-16 parts of sodium bisulfate and 2-5 parts of magnesium sulfate.
2. An active oxygen disinfectant material in accordance with claim 1 wherein: the potassium hydrogen peroxymonosulfate composite salt is characterized in that the use standard is food grade and the purity is 99%, the use standard of citric acid is food grade and the purity is 99%, the use standard of sodium chloride is food grade and the purity is 95%, the use standard of sodium bicarbonate is food grade and the purity is 98%, the use standard of sodium hexametaphosphate is food grade and the purity is 94%, the purity of sodium bisulfate is 95%, and the use standard of magnesium sulfate is food grade and the purity is 99%.
3. A process for preparing an active oxygen disinfectant material according to any of claims 1-2, comprising the steps of: (1) taking potassium hydrogen peroxymonosulfate composite salt, sulfamic acid, citric acid, sodium chloride, sodium bicarbonate, sodium hexametaphosphate, sodium bisulfate and magnesium sulfate according to a raw material formula, and respectively placing the raw materials in a drying oven at 100 ℃ for 23-25 hours;
(2) and (4) after drying, taking the components according to the mass part ratio, mixing and stirring the components, and mixing the components to obtain a finished product.
4. A preparation method of active oxygen disinfection fresh-keeping cloth is characterized in that: the method comprises the following steps:
s1, crushing the active disinfection material by using a high-speed crusher, and then screening by using a screen mesh with the aperture of 80 meshes;
s2, drying the screened active disinfection material powder;
s3, sterilizing the base material, namely sterilizing the required base cloth and non-woven fabric by a sterilizer for not less than 1.5 hours;
s4, preparing a chlorine dioxide disinfectant, namely taking sodium chlorite, sodium chlorate, potassium chlorite, potassium chlorate, ammonium chlorite, chlorine dioxide powder and distilled water, pouring the distilled water into a reaction kettle, adding the chlorine dioxide powder into the reaction kettle to perform stirring reaction, and then sequentially adding the sodium chlorite, the sodium chlorate, the potassium chlorite, the potassium chlorate and the ammonium chlorite to perform mixing reaction to prepare the chlorine dioxide disinfectant;
s5, soaking the base cloth and the non-woven fabric in the prepared chlorine dioxide disinfectant, enabling the base cloth and the non-woven fabric to absorb the chlorine dioxide disinfectant, and then putting the base cloth and the non-woven fabric on a filter screen to filter the redundant chlorine dioxide disinfectant;
s6, drying the base cloth and the non-woven cloth soaked by the chlorine dioxide disinfectant by using a belt dryer, then placing the dried non-woven cloth on an operation platform made of a stainless steel plate, filling glue into a glue storage tank, fixing a glue spraying gun above the non-woven cloth, wherein the glue spraying gun is vertical to the operation platform, filling active disinfectant powder into a powder storage tank of a solid powder spraying system, fixing a powder spraying gun above the non-woven cloth, and the spraying gun is vertical to the operation platform;
s7, starting a spraying system, setting the spraying amount parameter of a glue spraying gun to be 50-150 g/min, setting the parameter of the powder spraying amount to be 100-300 g/min, starting the glue spraying gun and the powder spraying gun, simultaneously rolling the non-woven fabric at the speed of 0.1-0.5 m/S, and attaching active disinfection material powder to the non-woven fabric under the action of glue;
s8, combining the fabrics, namely placing the sprayed non-woven fabric on a base fabric, and then bonding the non-woven fabric with the base fabric through an adhesive;
s9, winding the fabric, and winding the non-woven fabric and the base fabric after electrostatic spraying.
5. The method for preparing the active oxygen sterilizing and fresh-keeping cloth according to claim 4, which is characterized in that: the sterilizer set in the step S3 is an ultraviolet sterilizer, which uses an ultraviolet mercury lamp as a light source and uses 253.7nm ultraviolet rays radiated during mercury vapor discharge in a lamp tube as a main spectrum to sterilize materials, and the operating temperature range of the sterilizer is 20-40 ℃.
6. The method for preparing the active oxygen sterilizing and fresh-keeping cloth according to claim 4, which is characterized in that: the reaction kettle set in the step S4 is a stirring stainless steel reaction kettle, the kettle body and the kettle cover of the reaction kettle are in line contact with the arc surface through gaskets, the kettle body and the kettle cover are mutually compressed through screwing the nut, good sealing effect is achieved, when the nut is screwed, diagonal symmetry is needed, multiple times of gradual stress application screwing is needed, force is evenly applied, good sealing effect is achieved, screwing torque is in the range of 40-120N/M, and sealing surfaces are prevented from being crushed or abraded in an overload mode.
7. The method for preparing the active oxygen sterilizing and fresh-keeping cloth according to claim 4, which is characterized in that: and S8, press-fitting the non-woven fabric and the base fabric through an adhesive by using a press-fitting machine, wherein the press-fitting machine is set as a roller press-fitting machine, grooves are formed in a driving press roller and a driven press roller of the press-fitting machine, the grooves are annular grooves, and the inner diameter of each annular groove is set to be 190-200 mm.
8. The method for preparing the active oxygen sterilizing and fresh-keeping cloth according to claim 4, which is characterized in that: the base cloth in the step S5 is set as vaseline oil absorbent gauze, and the vaseline oil absorbent gauze is prepared by heating vaseline and paraffin oil in proportion in a stainless steel or ceramic container for melting, and stirring; then soaking the medical absorbent gauze in the mixed oil which is heated, melted and diluted; and finally, putting the container containing the vaseline oil gauze into a dry heat sterilizer for sterilization, wherein the volume ratio of the vaseline to the paraffin oil is 20: 1, and the weight ratio of the vaseline to the gauze is 1: 20.
9. The method for preparing the active oxygen sterilizing and fresh-keeping cloth according to claim 4, which is characterized in that: the addition ratio of sodium chlorite, sodium chlorate, potassium chlorite, potassium chlorate, ammonium chlorite, chlorine dioxide powder and distilled water in the step S4 is 1: 1.4: 0.9: 1.3: 1.6: 8: 100.
10. The method for preparing the active oxygen sterilizing and fresh-keeping cloth according to claim 10, wherein the method comprises the following steps: the preparation process of the chlorine dioxide disinfectant in the step S5 comprises the following steps:
1) firstly, dividing distilled water into two parts according to the proportion of 1: 1, and then putting one part of the distilled water and chlorine dioxide powder into a reaction kettle for stirring reaction;
2) then sequentially putting sodium chlorite, sodium chlorate, potassium chlorite, potassium chlorate and ammonium chlorite into another part of distilled water for mixing;
3) and adding the mixed solution of sodium chlorite, sodium chlorate, potassium chlorite, potassium chlorate, ammonium chlorite and distilled water into the reaction kettle to perform mixed reaction with the mixed solution of chlorine dioxide powder and distilled water in the reaction kettle.
CN202011506569.7A 2020-12-18 2020-12-18 Active oxygen disinfection material and preparation method of active oxygen disinfection fresh-keeping cloth Pending CN114375967A (en)

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