CN114368737A - High-compaction and high-capacity lithium iron phosphate positive electrode material and preparation method and application thereof - Google Patents

High-compaction and high-capacity lithium iron phosphate positive electrode material and preparation method and application thereof Download PDF

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CN114368737A
CN114368737A CN202210169389.7A CN202210169389A CN114368737A CN 114368737 A CN114368737 A CN 114368737A CN 202210169389 A CN202210169389 A CN 202210169389A CN 114368737 A CN114368737 A CN 114368737A
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iron phosphate
lithium
lithium iron
compaction
positive electrode
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彭子良
赵悠曼
袁庆华
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Dongguan Chuangming Battery Technology Co Ltd
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    • C01B25/00Phosphorus; Compounds thereof
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    • C01B25/45Phosphates containing plural metal, or metal and ammonium
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Abstract

The invention provides a preparation method of a high-compaction and high-capacity lithium iron phosphate positive electrode material. The lithium iron phosphate anode material prepared by the invention is mainly applied to an anode for a lithium ion battery, and aims to further improve the energy density and reduce the cost of the lithium iron phosphate battery.

Description

High-compaction and high-capacity lithium iron phosphate positive electrode material and preparation method and application thereof
Technical Field
The invention belongs to the technical field of lithium ion batteries, and particularly relates to a high-compaction high-capacity lithium iron phosphate positive electrode material, and a preparation method and application thereof.
Background
In the 21 st century, lithium ion secondary batteries have been developed rapidly, benefiting from the technical renewal of positive and negative electrodes, diaphragms and electrolyte main materials. Lithium iron phosphate is well known as a positive electrode material with low cost, high safety, long cycle and high capacity, and plays a great role in the lithium battery industry. However, lithium iron phosphate has a natural disadvantage of very poor conductivity and a very poor theoretical specific capacity, and thus cannot be practically used. Through the diligent efforts of numerous researchers, lithium iron phosphate is gradually commercialized and practical. The lithium iron phosphate used as the anode goes through several development stages, and firstly, the lithium iron phosphate is practical, carbon-coated and nanocrystallized; second, high capacity; adopting ferric phosphate and ferrous oxalate; third, cost reduction is achieved. Although the lithium iron phosphate market is eaten by ternary materials due to promotion of a policy of high-energy-density lithium batteries, the lithium iron phosphate market is favored by the market all the time due to high cost performance and high safety. Therefore, the development of high-capacity and high-compaction lithium iron phosphate becomes an important task at present. At present, high-capacity lithium iron phosphate is prepared by lithium-blending grinding, spray granulation and sintering through iron phosphate guide. However, the iron phosphate is high in cost, and the sintering mode is limited by the iron-phosphorus ratio.
Disclosure of Invention
In view of the above, the technical problem to be solved by the present invention is to provide a high-compaction and high-capacity lithium iron phosphate positive electrode material and a preparation method thereof.
The invention provides a preparation method of a high-compaction and high-capacity lithium iron phosphate positive electrode material, which comprises the following steps of:
A) mixing iron oxide, lithium dihydrogen phosphate and a carbon source in a solid phase to obtain a mixture;
B) under the condition of protective atmosphere, carrying out heat treatment on the mixture to obtain a lithium iron phosphate primary seed crystal;
C) mixing and grinding the lithium iron phosphate primary seed crystal, a lithium source, a carbon source and an additive in a liquid phase to obtain slurry;
D) after the slurry is subjected to spray drying, carrying out secondary heat treatment under the condition of protective atmosphere to obtain a lithium iron phosphate process product;
E) and crushing the lithium iron phosphate process product, and then screening and demagnetizing to obtain the high-compaction and high-capacity lithium iron phosphate anode material.
Preferably, the iron oxide is selected from Fe2O3、FeO、Fe3O4One or more of; the particle size of the iron oxide is less than 1 mu m, and the tap density is more than or equal to 4g/cm3The specific surface area is less than or equal to 50m2/g;
The purity of the lithium dihydrogen phosphate is more than or equal to 99 percent, and the water content is less than 0.02 percent;
the carbon source is selected from one or more of glucose, starch, sucrose, phenolic resin, cellulose, citric acid, graphite and carbon tubes.
Preferably, the iron oxide and the lithium dihydrogen phosphate are fed according to the molar ratio of the Fe element to the P element of 1 (0.95-1.0), and the mass of the carbon source accounts for 4-35% of the mass of the iron oxide.
Preferably, the solid phase mixing equipment used in the solid phase mixing method is selected from a three-dimensional mixer or a high-speed mixer, preferably a high-speed mixer, the solid phase mixing is firstly carried out at a low speed, and then is carried out at a high speed, the mixing parameters of the high-speed mixer are that the low-speed rotating speed is less than 500PPM, the time is 10-30min, the high-speed rotating speed is more than 1000PPM, and the high-speed rotating speed is 1-5 h.
Preferably, the protective atmosphere conditions are selected from one or more of nitrogen, helium and argon;
the temperature of the heat treatment is 650-800 ℃, and the time is 8-20 h.
Preferably, in step C), the lithium source is selected from one or more of lithium carbonate, lithium hydroxide dihydrate and lithium nitrate;
the iron phosphate is selected from ferric orthophosphate, dihydrate and lithium iron phosphate or ferric phosphate tetrahydrate, the particle size of the iron phosphate is less than or equal to 9 mu m, and the tap density is 0.6-1.2 g/cm3Specific surface area of 4 to 15m2/g;
The carbon source is one or more of glucose, phenolic resin, starch, sucrose, lipid substances, cellulose, citric acid, graphite and carbon tubes;
the additive is selected from a compound of titanium, a compound of magnesium, a compound of aluminum or a compound of niobium;
the molar ratio of metal elements in the lithium iron phosphate primary seed crystal, the lithium iron phosphate, the lithium source and the additive is 1: (0.1-9): (1.0-1.14): (0.001-0.02);
the weight of the carbon source is 0.5-40% of the weight of the lithium iron phosphate primary seed crystal;
the solvent used for liquid phase mixing is one or more of deionized water, ethanol, acetone and NMP; the dosage of the solvent is 20-65% of the total weight of the solid in the step C);
the stirring speed during the mixing is 15-60HZ, and the stirring time is 0.5-4 h.
Preferably, the protective atmosphere conditions are selected from one or more of nitrogen, helium and argon;
the temperature of the heat treatment is 610-800 ℃, and the time is 5-18 h.
Preferably, the pulverization is selected from jet milling, the pulverization frequency is 15-45 HZ, the classification frequency is 12-60 HZ, and the air source pressure is 0.4-1.5 Mpa.
The invention also provides a high-compaction and high-capacity lithium iron phosphate positive electrode material prepared by the preparation method, wherein the magnetic substance of the lithium iron phosphate positive electrode material is less than or equal to 500PPB, and the granularity is less than or equal to 4 mu m.
The invention also provides a lithium ion battery which comprises the high-compaction and high-capacity lithium iron phosphate anode material.
Compared with the prior art, the invention provides a preparation method of a high-compaction and high-capacity lithium iron phosphate positive electrode material, which comprises the following steps: A) mixing iron oxide, lithium dihydrogen phosphate and a carbon source in a solid phase to obtain a mixture; B) under the condition of protective atmosphere, carrying out heat treatment on the mixture to obtain a lithium iron phosphate primary seed crystal; C) mixing and grinding the lithium iron phosphate primary seed crystal, a lithium source, a carbon source and an additive in a liquid phase to obtain slurry; D) after the slurry is subjected to spray drying, carrying out secondary heat treatment under the condition of protective atmosphere to obtain a lithium iron phosphate process product; E) and crushing the lithium iron phosphate process product, and then screening and demagnetizing to obtain the high-compaction and high-capacity lithium iron phosphate anode material. The lithium iron phosphate anode material prepared by the invention is mainly applied to an anode for a lithium ion battery, and aims to further improve the energy density and reduce the cost of the lithium iron phosphate battery.
Drawings
Fig. 1 is an SEM image of the lithium iron phosphate positive electrode material prepared in example 1;
fig. 2 is an SEM image of the lithium iron phosphate positive electrode material prepared in example 1;
fig. 3 is an SEM image of the lithium iron phosphate positive electrode material prepared in example 1;
fig. 4 is an SEM image of the lithium iron phosphate positive electrode material prepared in example 2.
Detailed Description
The invention provides a preparation method of a high-compaction and high-capacity lithium iron phosphate positive electrode material, which comprises the following steps of:
A) mixing iron oxide, lithium dihydrogen phosphate and a carbon source in a solid phase to obtain a mixture;
B) under the condition of protective atmosphere, carrying out heat treatment on the mixture to obtain a lithium iron phosphate primary seed crystal;
C) mixing and grinding the lithium iron phosphate primary seed crystal, a lithium source, a carbon source and an additive in a liquid phase to obtain slurry;
D) after the slurry is subjected to spray drying, carrying out secondary heat treatment under the condition of protective atmosphere to obtain a lithium iron phosphate process product;
E) and crushing the lithium iron phosphate process product, and then screening and demagnetizing to obtain the high-compaction and high-capacity lithium iron phosphate anode material.
The invention mixes iron oxide, lithium dihydrogen phosphate and carbon source in solid phase to obtain mixture.
Wherein the iron oxide is selected from Fe2O3、FeO、Fe3O4One or more of; the particle size of the iron oxide is less than 1 mu m, and the tap density is more than or equal to 4g/cm3The specific surface area is less than or equal to 50m2/g;
The purity of the lithium dihydrogen phosphate is more than or equal to 99 percent, and the water content is less than 0.02 percent;
the carbon source is selected from one or more of glucose, starch, sucrose, phenolic resin, cellulose, citric acid, graphite and carbon tubes.
The mass of the iron oxide and the lithium dihydrogen phosphate is fed according to the molar ratio of the Fe element to the P element of 1 (0.95-1.0), preferably any value between 1:0.95, 1:0.96, 1:0.97, 1:0.98, 1:0.99, 1:1 or 1 (0.95-1.0), and the mass of the carbon source accounts for 4-35% of the mass of the iron oxide, preferably any value between 4%, 5%, 10%, 15%, 20%, 25%, 30%, 35% or 4-35%.
The solid phase mixing equipment used in the solid phase mixing method is selected from a three-dimensional mixer or a high-speed mixer, preferably the high-speed mixer, the solid phase mixing is firstly carried out at low speed and then carried out at high speed, the mixing parameters of the high-speed mixer are that the low-speed rotating speed is less than 500PPM, the time is 10-30min, the high-speed rotating speed is more than 1000PPM, and the high-speed rotating speed is 1-5 h.
Then weighing the fully mixed mixture, loading the mixture into a bowl, putting the bowl into a kiln with protective atmosphere, and carrying out heat treatment to obtain the lithium iron phosphate primary seed crystal
Wherein the protective atmosphere conditions are selected from one or more of nitrogen, helium and argon;
the temperature of the heat treatment is 650-800 ℃, preferably 650, 700, 750, 800, or any value between 650-800 ℃, and the time is 8-20 h, preferably any value between 8, 10, 12, 14, 16, 18, 20, or 8-20 h.
And then, mixing and grinding the lithium iron phosphate primary seed crystal, a lithium source, a carbon source and an additive to obtain slurry.
Wherein the lithium source is selected from one or more of lithium carbonate, lithium hydroxide dihydrate and lithium nitrate;
the iron phosphate is selected from ferric orthophosphate, dihydrate and lithium iron phosphate or ferric phosphate tetrahydrate, the particle size of the iron phosphate is less than or equal to 9 mu m, and the tap density is 0.6-1.2 g/cm3Specific surface area of 4 to 15m2/g;
The carbon source is one or more of glucose, phenolic resin, starch, sucrose, lipid substances, cellulose, citric acid, graphite and carbon tubes;
the additive is selected from a compound of titanium, a compound of magnesium, a compound of aluminum or a compound of niobium;
the molar ratio of metal elements in the lithium iron phosphate primary seed crystal, the lithium iron phosphate, the lithium source and the additive is 1: (0.1-9): (1.0-1.14): (0.001 to 0.02), preferably 1: (0.5-6): (1.05-1.10): (0.005 to 0.015), and more preferably 1: (1-5): (1.05-1.10): (0.010-0.015);
the weight of the carbon source is 0.5-40% of the weight of the lithium iron phosphate primary seed crystal, preferably 0.5%, 1%, 5%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, or any value between 0.5-40%;
the solvent used for liquid phase mixing is one or more of deionized water, ethanol, acetone and NMP; the amount of the solvent is 20% to 65% of the total weight of the solids in step C), preferably 20%, 25%, 30%, 35%, 40%, 45%, 50%, 55%, 60%, 65%, or any value between 20% to 65%;
the stirring speed during mixing is 15-60HZ, preferably any value between 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 or 15-60HZ, and the stirring time is 0.5-4h, 0.5, 1, 1.5, 2, 2.5, 3, 3.5, 4 or any value between 0.5-4 h.
After being uniformly mixed, the mixture is ground by a sand mill to reach a certain particle size, and slurry is obtained.
Wherein the grinding is performed by rough grinding and then finish grinding. Specifically, the particle size of the zirconium balls for coarse grinding is 1-5 microns, the rotating speed is 300-700 RPM, the stirring speed is 15-55HZ, the coarse grinding time is 1-8 hours, and the particle size of the product after coarse grinding is less than or equal to 2 microns; the grain diameter of the zirconium ball for fine grinding is 0.1-0.8 mu m, the rotating speed is 400-800RPM, the stirring speed is 20-60HZ, the fine grinding time is 2-24h, and the fine grinding grain diameter is less than or equal to 1.0 mu m.
And then, carrying out spray drying on the slurry, wherein the inlet air temperature is 190-300 ℃, preferably 190, 200, 250, 300 or any value between 190-300 ℃, and the outlet air temperature is 90-140 ℃, preferably 90, 100, 110, 120, 130, 140 or any value between 90-140 ℃.
Carrying out secondary heat treatment on the particles obtained after spray drying under the condition of protective atmosphere to obtain a lithium iron phosphate process product
The protective atmosphere condition is selected from one or more of nitrogen, helium and argon;
the temperature of the heat treatment is 610-800 ℃, preferably 610, 650, 700, 750, 800, or any value between 610-800 ℃, and the time is 5-18 h, preferably 5, 10, 12, 15, 18, or any value between 5-18 h.
And finally, crushing the lithium iron phosphate process product, screening and demagnetizing to obtain the high-compaction and high-capacity lithium iron phosphate anode material.
In the invention, the crushing is selected from jet milling, the crushing frequency is 15-45 HZ, the classification frequency is 12-60 HZ, and the air source pressure is 0.4-1.5 Mpa. The method of demagnetizing is not particularly limited, and may be a method known to those skilled in the art.
The invention also provides a high-compaction and high-capacity lithium iron phosphate anode material obtained by the preparation method, the magnetic substance of the lithium iron phosphate anode material is less than or equal to 500PPB, the granularity is less than or equal to 4 mu m,
the invention also provides a lithium ion battery which comprises the high-compaction and high-capacity lithium iron phosphate anode material.
The lithium iron phosphate anode material prepared by the invention is mainly applied to an anode for a lithium ion battery, and aims to further improve the energy density and reduce the cost of the lithium iron phosphate battery.
For further understanding of the present invention, the following description is made with reference to the following examples to illustrate the highly compacted and high-capacity lithium iron phosphate positive electrode material provided by the present invention, and the preparation method and application thereof, and the scope of the present invention is not limited by the following examples.
Example 1
1) 320kg of iron sesquioxide (particle size 0.45 μm, tap density 4.8g/cc, specific surface area 36 m)2g-1) Putting 416kg of lithium dihydrogen phosphate and 20kg of glucose into a high-speed mixer, setting the low speed of the high-speed mixer to be 360RPM for 15min, setting the high-speed rotation speed to be 1500RPM for 2.4h, uniformly mixing, then loading into a sagger, setting the sagger into the sagger to be 3.5kg, carrying out heat treatment in a nitrogen-filled kiln, keeping the sintering temperature at 780 ℃, keeping the temperature for 10h, and discharging to obtain lithium iron phosphate primary seed crystals;
2) adding the lithium iron phosphate primary seed crystal, 906kg of iron phosphate (with the particle size of 7 microns), 462kg of lithium carbonate (5 microns), 3.2kg of titanium dioxide and 190kg of glucose in the step 1 into a feeding tank filled with 2209kg of deionized water, stirring at the speed of 30HZ for 1.0h, transferring to coarse grinding, then carrying out coarse grinding at the stirring speed of 32HZ for coarse grinding, the particle size of a zirconium ball for coarse grinding of 3 microns, the rotation speed of coarse grinding of 450RPM for 5h, the particle size after coarse grinding of 3.4 microns, then carrying out fine grinding at the stirring speed of 38HZ for fine grinding, the particle size of a zirconium ball for fine grinding of 0.4 microns, the rotation speed of fine grinding of 650RPM for fine grinding of 6.2h, the particle size after fine grinding of 0.7 microns and finishing the grinding of the slurry.
3) And (3) carrying out spray drying on the slurry obtained in the step (2), wherein the air inlet temperature is 230 ℃, the air outlet temperature is 95 ℃, and the slurry stirring speed is 26HZ, so as to obtain dry powder.
4) And (3) filling the dry powder obtained in the step (3) into a pot with the pot filling amount of 4.5kg, and putting the pot into a kiln filled with nitrogen, wherein the sintering temperature of the kiln is 710 ℃, and the sintering time is 8 hours.
5) And conveying the sintered material to a jet mill, wherein the crushing frequency is 42HZ, the classification frequency is 38HZ, the air source pressure is 1.0Mpa, and the material passes through a 350-mesh screen and is demagnetized by adopting a 2000GS electromagnet to finally obtain a finished product of the lithium iron phosphate cathode material. The particle diameter of the finished product is 1.8 mu m, and the specific surface area is 10.9m2(g), tap density 1.2g/cm3
Referring to fig. 1 to 3, fig. 1 to 3 are SEM images of the lithium iron phosphate positive electrode material prepared in example 1.
Example 2
1) The sintering temperature is adjusted to 760 ℃, and the heat preservation time is kept to 14 hours, which is consistent with that of the embodiment 1;
2) adding the lithium iron phosphate primary seed crystal, 805kg of iron phosphate (with the particle size of 4 microns), 410kg of lithium carbonate (with the particle size of 5 microns), 5.3kg of niobium pentoxide and 210kg of glucose into a feeding tank filled with 2280kg of deionized water, stirring at a stirring speed of 32HZ for 1.2h, transferring to coarse grinding, then performing coarse grinding at a stirring speed of 32HZ for coarse grinding, at a particle size of 3 microns of zirconium balls for coarse grinding, at a coarse grinding rotation speed of 450RPM, for a coarse grinding time of 5h, at a particle size of 3.1 microns after coarse grinding, then performing fine grinding at a stirring speed of 38HZ for fine grinding, at a particle size of 0.4 microns of zirconium balls for fine grinding, at a fine grinding rotation speed of 650RPM, for a fine grinding time of 6.2h, at a particle size of 0.66 microns after fine grinding, and finishing the grinding of slurry.
3) And (3) carrying out spray drying on the slurry obtained in the step (2), wherein the air inlet temperature is 230 ℃, the air outlet temperature is 95 ℃, and the slurry stirring speed is 26HZ, so as to obtain dry powder.
4) And (3) filling the dry powder obtained in the step (3) into a pot with the pot filling amount of 4.5kg, and putting the pot into a kiln filled with nitrogen, wherein the sintering temperature of the kiln is 710 ℃, and the sintering time is 8 hours.
5) And conveying the sintered material to a jet mill, wherein the crushing frequency is 42HZ, the classification frequency is 38HZ, the air source pressure is 1.0Mpa, the material passes through a 350-mesh screen, and the magnetism of the material is removed by adopting an 20000GS electromagnet, so that a finished product of the lithium iron phosphate cathode material is finally obtained. The particle diameter of the finished product is 1.5 mu m, and the specific surface area is 11.2m2(g), tap density 1.14g/cm3. Referring to fig. 4, fig. 4 is an SEM image of the lithium iron phosphate positive electrode material prepared in example 2
Example 3
1) The sintering temperature is adjusted to 800 ℃, and the heat preservation time is kept to be consistent with that of 1) in the embodiment 1 after 6 hours;
2) adding 2416kg of iron phosphate primary seed crystal, 2412 kg of iron phosphate (with the particle size of 4 microns), 1232kg of lithium carbonate (with the particle size of 5 microns), 3.8kg of magnesium oxide and 600kg of glucose into a feeding tank filled with 6080kg of deionized water, stirring at the speed of 34HZ for 2.5 hours, transferring to coarse grinding, then carrying out coarse grinding at the stirring speed of 35HZ for coarse grinding, the particle size of zirconium balls for coarse grinding of 3 microns, the rotation speed of the coarse grinding of 490, the RPM for coarse grinding of 8 hours, the particle size of 4.5 microns after coarse grinding, then carrying out fine grinding at the stirring speed of 40HZ for fine grinding, the particle size of zirconium balls for fine grinding of 0.4 microns, the rotation speed of the fine grinding of 690RPM, the time of the fine grinding of 12 hours, the particle size of 0.54 microns after fine grinding, and finishing the grinding of the slurry.
3) And (3) carrying out spray drying on the slurry obtained in the step (2), wherein the air inlet temperature is 230 ℃, the air outlet temperature is 95 ℃, and the slurry stirring speed is 26HZ, so as to obtain dry powder.
4) And (3) filling the dry powder obtained in the step (3) into a pot, wherein the pot filling amount is 4.5kg, putting the pot into a kiln filled with nitrogen, and sintering the pot at the temperature of 760 ℃ for 7 hours.
5) And conveying the sintered material to a jet mill, wherein the crushing frequency is 42HZ, the classification frequency is 38HZ, the air source pressure is 1.0Mpa, the material passes through a 350-mesh screen, and the magnetism of the material is removed by adopting an 20000GS electromagnet, so that a finished product of the lithium iron phosphate cathode material is finally obtained. The particle diameter of the finished product is 1.46 mu m, and the specific surface area is 11.9m2(g), tap density 1.02g/cm3
Example 4
310kg of ferroferric oxide (particle size of 0.47 mu m, tap density of 5.1g/cc, specific surface area of 40 m)2g-1) Putting 408kg of lithium dihydrogen phosphate and 12kg of starch into a high-speed mixer, setting the low speed of the high-speed mixer to be 310RPM for 20min, setting the high-speed rotation speed to be 1700RPM for 1.5h, uniformly mixing, then loading into a sagger, setting the sagger into the sagger to be 3.0kg, carrying out heat treatment in a nitrogen-filled kiln, carrying out sintering at 740 ℃, keeping the temperature for 12h, and discharging to obtain lithium iron phosphate primary seed crystals;
2) adding the primary seed crystal of the lithium iron phosphate, 906kg of iron phosphate (with the grain diameter of 4.7 microns), 432kg of lithium hydroxide monohydrate (4.2 microns), 2.4kg of titanium dioxide and 96kg of cane sugar in the step 1 into a feeding tank filled with 1500kg of deionized water, stirring at a stirring speed of 30HZ for 1.3h, transferring to a coarse grinding process, then carrying out coarse grinding at a stirring speed of 34HZ for coarse grinding, a zirconium ball for coarse grinding at a grain diameter of 3 microns, at a coarse grinding rotating speed of 450RPM for coarse grinding for 6h, and after coarse grinding, carrying out the grain diameter of 2.7 microns, then carrying out fine grinding at a stirring speed of 38HZ for fine grinding, a zirconium ball for fine grinding at a grain diameter of 0.4 microns, at a fine grinding rotating speed of 610RPM for fine grinding for 6.8h, and after fine grinding, the grain diameter of 0.57 microns, and finishing the grinding of the slurry.
3) And (3) carrying out spray drying on the slurry finished in the step (2), wherein the air inlet temperature is 225 ℃, the air outlet temperature is 100 ℃, and the slurry stirring speed is 26HZ, so as to obtain dry powder.
4) And (3) filling the dry powder obtained in the step (3) into a pot with the pot filling amount of 4.5kg, and putting the pot into a kiln filled with nitrogen, wherein the sintering temperature of the kiln is 710 ℃, and the sintering time is 8 hours.
5) And conveying the sintered material to a jet mill, wherein the crushing frequency is 39HZ, the classification frequency is 41HZ, the air source pressure is 1.0Mpa, and the material passes through a 350-mesh screen and is demagnetized by adopting a 2000GS electromagnet to finally obtain a finished product of the lithium iron phosphate cathode material. The particle diameter of the finished product is 1.37 mu m, and the specific surface area is 9.7m2(g), tap density 1.11g/cm3
Comparative example 1
1) 320kg of ferric oxide, 906kg of ferric phosphate, 416kg of lithium dihydrogen phosphate, 462kg of lithium carbonate, 210kg of glucose and 3.2kg of titanium dioxide are put into a feeding tank filled with 3200kg of deionized water, dispersed by stirring for 2.5 hours at a stirring speed of 30HZ, and transferred to coarse grinding at a stirring speed of 32HZ, the particle size of a zirconium ball for coarse grinding is 3 mu m, the rotation speed of the coarse grinding is 450RPM, the time of the coarse grinding is 7 hours, the particle size after the coarse grinding is 4.2 mu m, then fine grinding is carried out, the stirring speed of the fine grinding is 38HZ, the particle size of the zirconium ball for fine grinding is 0.4 mu m, the rotation speed of the fine grinding is 650RPM, the time of the fine grinding is 7.8 hours, the particle size after the fine grinding is 0.76 mu m, and the grinding of the slurry is finished.
2) And (3) carrying out spray drying on the slurry after the step 1 is finished, wherein the air inlet temperature is 230 ℃, the air outlet temperature is 95 ℃, the slurry stirring speed is 26HZ, dry powder is obtained, the dry powder is filled into a pot by 4.5kg and enters a nitrogen-filled kiln, the sintering temperature of the kiln is 710 ℃, the sintering time is 8h, the sintered material is conveyed to a jet mill, the crushing frequency is 42HZ, the classification frequency is 38HZ, and the air source pressure is 1.And (3) passing the material through a 350-mesh screen, and demagnetizing by adopting a 2000GS electromagnet to finally obtain a finished product of the lithium iron phosphate cathode material. The particle diameter of the finished product is 1.4 mu m, and the specific surface area is 11m2(g) tap density of 0.86g/cm3
The products of the above examples and comparative examples were subjected to the performance measurement, and the results are shown in Table 1
(1) The carbon content testing method comprises the following steps: an infrared carbon-sulfur analyzer is adopted, carbon in a sample is heated at high temperature under the oxygen-enriched condition and oxidized into carbon dioxide, the gas enters an absorption cell after being treated, corresponding infrared absorption is carried out, a detector converts the infrared absorption into a signal, and the signal is output through a calculator.
(2) The particle size testing method comprises the following steps: and (3) adopting a laser particle analyzer, adding alcohol into the sample by taking deionized water as a solvent for dispersion, adopting external ultrasonic for 30S, testing, acquiring and outputting results, wherein the particle sizes are different, and the scattering angles are different.
(3) Specific surface area: weighing a certain sample can be performed on a scale by a dynamic or static method.
(4) And (3) performing electric deduction test: weighing active substances, PVDF solution and carbon black in a solid weight ratio of 86:7.5:6.5, uniformly mixing, coating on a current collector, baking for 4 hours, cutting into small wafers, taking a lithium wafer as a negative electrode, taking 1mol/L lithium hexafluorophosphate (EC: DEC volume ratio of 1:1) as electrolyte, adopting a PE single-layer diaphragm, and assembling and fastening electricity in a glove box. The voltage range is 2.0-3.7V by adopting a 1C (160mA) current test.
(5) Testing of compacted density: 5.000g of the powder was weighed and the compacted density was measured under a pressure of 16 KN.
The performance tests are shown in Table 1
TABLE 1
Carbon content Particle size Specific surface area Buckle 1.0C (2.0-3.7V) Density of compaction
Example 1 2.1% 1.8μm 10.9m2/g 152mAh/g 2.64g/cc
Example 2 1.85% 1.5μm 11.2m2/g 150mAh/g 2.68g/cc
Example 3 2.3% 1.46μm 11.9m2/g 154mAh/g 2.60g/cc
Example 4 2.41% 1.37μm 9.7m2/g 155mAh/g 2.51g/cc
Comparative example 1 2.19% 1.4μm 11m2/g 157mAh/g 2.41g/cc
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (10)

1. A preparation method of a high-compaction and high-capacity lithium iron phosphate positive electrode material is characterized by comprising the following steps:
A) mixing iron oxide, lithium dihydrogen phosphate and a carbon source in a solid phase to obtain a mixture;
B) under the condition of protective atmosphere, carrying out heat treatment on the mixture to obtain a lithium iron phosphate primary seed crystal;
C) mixing and grinding the lithium iron phosphate primary seed crystal, a lithium source, a carbon source and an additive in a liquid phase to obtain slurry;
D) after the slurry is subjected to spray drying, carrying out secondary heat treatment under the condition of protective atmosphere to obtain a lithium iron phosphate process product;
E) and crushing the lithium iron phosphate process product, and then screening and demagnetizing to obtain the high-compaction and high-capacity lithium iron phosphate anode material.
2. The method according to claim 1, wherein the iron oxide is selected from the group consisting of Fe2O3、FeO、Fe3O4One or more of; the particle size of the iron oxide is less than 1 mu m, and the tap density is more than or equal to 4g/cm3The specific surface area is less than or equal to 50m2/g;
The purity of the lithium dihydrogen phosphate is more than or equal to 99 percent, and the water content is less than 0.02 percent;
the carbon source is selected from one or more of glucose, starch, sucrose, phenolic resin, cellulose, citric acid, graphite and carbon tubes.
3. The preparation method according to claim 1, wherein the iron oxide and the lithium dihydrogen phosphate are fed in a molar ratio of Fe element to P element of 1 (0.95-1.0), and the mass of the carbon source is 4-35% of the mass of the iron oxide.
4. The preparation method according to claim 1, wherein the solid phase mixing device used in the solid phase mixing method is selected from a three-dimensional mixer or a high speed mixer, preferably a high speed mixer, the solid phase mixing is performed at low speed and then at high speed, the mixing parameters of the high speed mixer are that the low speed is less than 500PPM, the time is 10-30min, the high speed is more than 1000PPM, and the high speed is 1-5 h.
5. The method of claim 1, wherein the protective atmosphere conditions are selected from one or more of nitrogen, helium, and argon;
the temperature of the heat treatment is 650-800 ℃, and the time is 8-20 h.
6. The method according to claim 1, wherein in step C), the lithium source is selected from one or more of lithium carbonate, lithium hydroxide dihydrate, and lithium nitrate;
the iron phosphate is selected from ferric orthophosphate, dihydrate and lithium iron phosphate or ferric phosphate tetrahydrate, the particle size of the iron phosphate is less than or equal to 9 mu m, and the tap density is 0.6-1.2 g/cm3Specific surface area of 4 to 15m2/g;
The carbon source is one or more of glucose, phenolic resin, starch, sucrose, lipid substances, cellulose, citric acid, graphite and carbon tubes;
the additive is selected from a compound of titanium, a compound of magnesium, a compound of aluminum or a compound of niobium;
the molar ratio of metal elements in the lithium iron phosphate primary seed crystal, the lithium iron phosphate, the lithium source and the additive is 1: (0.1-9): (1.0-1.14): (0.001-0.02);
the weight of the carbon source is 0.5-40% of the weight of the lithium iron phosphate primary seed crystal;
the solvent used for liquid phase mixing is one or more of deionized water, ethanol, acetone and NMP; the dosage of the solvent is 20-65% of the total weight of the solid in the step C);
the stirring speed during the mixing is 15-60HZ, and the stirring time is 0.5-4 h.
7. The method of claim 1, wherein the protective atmosphere conditions are selected from one or more of nitrogen, helium, and argon;
the temperature of the heat treatment is 610-800 ℃, and the time is 5-18 h.
8. The preparation method according to claim 1, wherein the pulverization is selected from jet milling, the pulverization frequency is 15-45 HZ, the classification frequency is 12-60 HZ, and the air source pressure is 0.4-1.5 MPa.
9. The high-compaction high-capacity lithium iron phosphate positive electrode material prepared by the preparation method of any one of claims 1 to 8, wherein the magnetic substance of the lithium iron phosphate positive electrode material is less than or equal to 500PPB, and the particle size is less than or equal to 4 μm.
10. A lithium ion battery comprising the high-compaction, high-capacity lithium iron phosphate positive electrode material of claim 9.
CN202210169389.7A 2022-02-23 2022-02-23 High-compaction and high-capacity lithium iron phosphate positive electrode material and preparation method and application thereof Pending CN114368737A (en)

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