CN114367292B - Normal catalyst for treating industrial wastewater and application thereof - Google Patents

Normal catalyst for treating industrial wastewater and application thereof Download PDF

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CN114367292B
CN114367292B CN202210095438.7A CN202210095438A CN114367292B CN 114367292 B CN114367292 B CN 114367292B CN 202210095438 A CN202210095438 A CN 202210095438A CN 114367292 B CN114367292 B CN 114367292B
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mixture
catalyst
wastewater
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temperature
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CN114367292A (en
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陶建
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Yangzhou Youjing Environmental Engineering Co ltd
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Yangzhou Youjing Environmental Engineering Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/889Manganese, technetium or rhenium
    • B01J23/8892Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • B01J35/60
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/725Treatment of water, waste water, or sewage by oxidation by catalytic oxidation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/78Treatment of water, waste water, or sewage by oxidation with ozone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/06Controlling or monitoring parameters in water treatment pH
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/08Chemical Oxygen Demand [COD]; Biological Oxygen Demand [BOD]
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/44Time

Abstract

The invention provides a normal catalyst for treating industrial wastewater and application thereof, and belongs to the technical field of catalyst preparation and application. The normal catalyst consists of carbon powder, aluminum silicate, zinc nitrate, manganese dioxide, nickel nitrate, ferroferric oxide and an adhesive. The normal catalyst prepared by the invention has the characteristics of high active component content, large specific surface area of the carrier, high reaction rate, high mechanical strength, strong fixation, long service life, high and stable COD removal rate, no hardening and passivation after long-time use, no secondary pollution and the like.

Description

Normal catalyst for treating industrial wastewater and application thereof
Technical Field
The invention relates to the technical field of catalyst preparation, in particular to a normal catalyst for treating industrial wastewater and application thereof.
Background
A large amount of organic wastewater, such as pharmaceutical wastewater, pesticide wastewater, coal chemical wastewater and the like, can be generated in the industrial product production process. The general material composition of the waste water is complex, the COD is high, the salt content is high, the biodegradability is poor, and part of the waste water has toxicity. If such direct discharge is carried out, serious water pollution is caused.
At present, most industrial wastewater treatment adopts one or a combination of a plurality of processes of Fenton oxidation method, iron-carbon micro-electrolysis method, electrocatalytic oxidation method, wet oxidation method, biochemical treatment, membrane system and chemical coagulation flocculation. The processes mainly comprise: low treatment efficiency, unstable system operation, high investment cost, high operation cost, secondary pollution and the like.
Reaction mechanism of catalytic oxidation process: the oxidant (hydrogen peroxide or ozone) generates hydroxyl free radicals with extremely strong oxidizing capability under the catalysis of the catalyst, and the hydroxyl free radicals react with organic matters in the wastewater, and the organic free radicals generated in the reaction can continuously participate in chain reactions of the hydroxyl free radicals, or further generate oxidative decomposition reaction after generating organic peroxide free radicals until the organic peroxide free radicals are decomposed into final products of carbon dioxide and water, so that the purpose of oxidative decomposition of the organic matters is achieved.
Activated carbon is the most common carbon-based material, is composed of graphite microcrystals, has the advantages of multiple gaps, large specific surface area, long service life and the like, and is an economical and efficient choice as a carrier of the catalyst. Therefore, it is necessary to provide a normal catalyst preparation method and application for treating industrial wastewater.
Disclosure of Invention
In view of the above, the invention provides a normal catalyst for treating industrial wastewater, which solves the problems of low treatment efficiency, unstable system operation, high investment cost, high operation cost, secondary pollution generation, low content of active components of the catalyst, small specific surface area of a carrier, low reaction rate, low mechanical strength, weak fixation, short service life, low and unstable COD removal rate, easy hardening and passivation after long-time use and the like of the prior art and the conventional catalyst.
The invention provides a normal catalyst for treating industrial wastewater, which is prepared from the following raw materials in percentage by mass:
preferably, the adhesive is composed of the following raw materials in parts by weight:
60 parts of clay, 15 parts of carboxymethyl cellulose water solution with the mass concentration of 20%, 15 parts of water glass and 10 parts of polyvinyl alcohol water solution with the mass concentration of 20%.
The invention also aims at a preparation method of the normal catalyst for treating industrial wastewater, which comprises the following steps:
step one: weighing zinc nitrate and nickel nitrate according to a proportion, and adding the zinc nitrate and the nickel nitrate into water to prepare a mixed aqueous solution;
step two: weighing carbon powder according to a proportion, adding the carbon powder into the mixed water solution in the first step, and soaking the carbon powder in a 50 ℃ incubator for 12 hours;
step three: drying the filter cake after filtering to obtain a solid mixture;
step four: adding aluminum silicate, manganese dioxide and ferroferric oxide into the solid mixture according to a certain proportion, and fully mixing for 90min to obtain a mixture I;
step five: adding an adhesive into the first mixture according to the proportion, and fully mixing to obtain a second mixture;
step six: collecting a second mixture, putting the second mixture into a granulator, and preparing a short columnar polymer by the granulator, wherein the surface of the columnar polymer is provided with a plurality of concave holes;
step seven: collecting the polymer prepared by the granulator, putting the polymer into a baking oven for baking, and taking out the polymer after baking is finished to obtain a mixture III;
step eight: placing the third mixture into a high-temperature furnace for high-temperature calcination;
step nine: the fourth mixture was taken out and cooled to room temperature to obtain the catalyst of the present invention.
Preferably, the temperature of the oven in the third step is controlled at 120 ℃, and the drying time is 6 hours.
Preferably, the temperature of the oven in the seventh step is controlled at 150 ℃, and the drying time is 120min.
Preferably, the calcination treatment is performed in an oxygen-free environment, wherein the calcination temperature is 780-900 ℃ and the calcination time is 6 hours.
The invention also provides application of the normal catalyst for treating industrial wastewater, which comprises the steps of adding the catalyst into the wastewater, adjusting the pH value of the wastewater to 5-6, adding hydrogen peroxide, uniformly mixing, and performing aeration reaction.
The invention also provides application of the normal catalyst for treating industrial wastewater, which comprises the steps of adding the catalyst into the wastewater, adjusting the pH value of the wastewater to 6-9, and introducing ozone for reaction.
Compared with the prior art, the invention has the following beneficial effects:
the invention prepares the catalyst by using carbon powder, zinc nitrate, nickel nitrate, aluminum silicate, manganese dioxide, ferroferric oxide and adhesive, improves the tolerance of the catalyst to P, S, prevents the catalyst from poisoning, improves the strength, does not influence the specific surface area of the carrier carbon powder, can enhance the dispersity of active components, and further improves the stability and the selectivity of the catalyst
The preparation method of the catalyst further ensures the high utilization rate of active components in the catalyst, solves the problem of catalyst loss rate, and prevents secondary pollution.
The catalyst prepared by the invention has the characteristics of large specific surface area and high iodine value, the appearance of the catalyst is cylindrical, the catalyst is not hardened after long-time use, and the compressive strength and the wear resistance are high. The catalyst preparation process has high roasting temperature, long time, firm mixing of metal components and no dissolution and falling of the metal components after long-time use.
Drawings
FIG. 1 is a normal catalyst for treating industrial wastewater prepared in example 1.
Detailed Description
The invention is further illustrated below with reference to examples.
Example 1
The normal catalyst for treating industrial wastewater is prepared from the following raw materials in percentage by mass:
wherein the adhesive is composed of the following raw materials in parts by weight:
60 parts of clay, 15 parts of carboxymethyl cellulose water solution with the mass concentration of 20%, 15 parts of water glass and 10 parts of polyvinyl alcohol water solution with the mass concentration of 20%.
The preparation method of the normal catalyst for treating industrial wastewater comprises the following steps:
step one: weighing zinc nitrate and nickel nitrate according to a proportion, and adding the zinc nitrate and the nickel nitrate into water to prepare a mixed aqueous solution;
step two: weighing carbon powder according to a proportion, adding the carbon powder into the mixed water solution in the first step, and soaking the carbon powder in a 50 ℃ incubator for 12 hours;
step three: after filtration, drying the filter cake at 120 ℃ for 6 hours to obtain a solid mixture;
step four: adding aluminum silicate, manganese dioxide and ferroferric oxide into the solid mixture according to a certain proportion, and fully mixing for 90min to obtain a mixture I;
step five: adding an adhesive into the first mixture according to the proportion, and fully mixing to obtain a second mixture;
step six: collecting a second mixture, putting the second mixture into a granulator, and preparing a short columnar polymer by the granulator, wherein the surface of the columnar polymer is provided with a plurality of concave holes;
step seven: collecting the polymer prepared by the granulator, and putting the polymer into a baking oven to bake, wherein the temperature of the baking oven is controlled at 150 ℃, the baking time is 120min, and taking out the polymer after baking is finished to obtain a mixture III;
step eight: placing the third mixture into a high-temperature furnace for high-temperature calcination, wherein the calcination temperature is 780 ℃ and the calcination time is 6 hours;
step nine: the fourth mixture was taken out and cooled to room temperature to obtain the catalyst of the present invention.
Example 2
The normal catalyst for treating industrial wastewater is prepared from the following raw materials in percentage by mass:
wherein the adhesive is composed of the following raw materials in parts by weight:
60 parts of clay, 15 parts of carboxymethyl cellulose water solution with the mass concentration of 20%, 15 parts of water glass and 10 parts of polyvinyl alcohol water solution with the mass concentration of 20%.
The preparation method of the normal catalyst for treating industrial wastewater comprises the following steps:
step one: weighing zinc nitrate and nickel nitrate according to a proportion, and adding the zinc nitrate and the nickel nitrate into water to prepare a mixed aqueous solution;
step two: weighing carbon powder according to a proportion, adding the carbon powder into the mixed water solution in the first step, and soaking the carbon powder in a 50 ℃ incubator for 12 hours;
step three: after filtration, drying the filter cake at 120 ℃ for 6 hours to obtain a solid mixture;
step four: adding aluminum silicate, manganese dioxide and ferroferric oxide into the solid mixture according to a certain proportion, and fully mixing for 90min to obtain a mixture I;
step five: adding an adhesive into the first mixture according to the proportion, and fully mixing to obtain a second mixture;
step six: collecting a second mixture, putting the second mixture into a granulator, and preparing a short columnar polymer by the granulator, wherein the surface of the columnar polymer is provided with a plurality of concave holes;
step seven: collecting the polymer prepared by the granulator, and putting the polymer into a baking oven to bake, wherein the temperature of the baking oven is controlled at 150 ℃, the baking time is 120min, and taking out the polymer after baking is finished to obtain a mixture III;
step eight: placing the third mixture into a high-temperature furnace for high-temperature calcination, wherein the calcination temperature is 800 ℃ and the calcination time is 6 hours;
step nine: the fourth mixture was taken out and cooled to room temperature to obtain the catalyst of the present invention.
Example 3
The normal catalyst for treating industrial wastewater is prepared from the following raw materials in percentage by mass:
wherein the adhesive is composed of the following raw materials in parts by weight:
60 parts of clay, 15 parts of carboxymethyl cellulose water solution with the mass concentration of 20%, 15 parts of water glass and 10 parts of polyvinyl alcohol water solution with the mass concentration of 20%.
The preparation method of the normal catalyst for treating industrial wastewater comprises the following steps:
step one: weighing zinc nitrate and nickel nitrate according to a proportion, and adding the zinc nitrate and the nickel nitrate into water to prepare a mixed aqueous solution;
step two: weighing carbon powder according to a proportion, adding the carbon powder into the mixed water solution in the first step, and soaking the carbon powder in a 50 ℃ incubator for 12 hours;
step three: after filtration, drying the filter cake at 120 ℃ for 6 hours to obtain a solid mixture;
step four: adding aluminum silicate, manganese dioxide and ferroferric oxide into the solid mixture according to a certain proportion, and fully mixing for 90min to obtain a mixture I;
step five: adding an adhesive into the first mixture according to the proportion, and fully mixing to obtain a second mixture;
step six: collecting a second mixture, putting the second mixture into a granulator, and preparing a short columnar polymer by the granulator, wherein the surface of the columnar polymer is provided with a plurality of concave holes;
step seven: collecting the polymer prepared by the granulator, and putting the polymer into a baking oven to bake, wherein the temperature of the baking oven is controlled at 150 ℃, the baking time is 120min, and taking out the polymer after baking is finished to obtain a mixture III;
step eight: placing the third mixture into a high-temperature furnace for high-temperature calcination, wherein the calcination temperature is 900 ℃ and the calcination time is 6 hours;
step nine: the fourth mixture was taken out and cooled to room temperature to obtain the catalyst of the present invention.
The specification parameters of the catalysts for ozone oxidation of industrial wastewater prepared in examples 1-3 are as shown in table 1,
TABLE 1
Example 1 Example 2 Example 3
Catalyst active ingredient content (%) 4.3 4.5 4.4
Catalyst attrition resistance (%) 98 96 97
Catalyst compressive Strength (N/cm) 2 ) 157 158 156
Catalyst iodine value (mg/g) 980 950 970
Catalyst void fraction (%) 40 42 43
Example 4
300mL of wastewater is measured by a beaker, 600mL of the catalyst prepared in the example 2 is added, the pH of the wastewater is regulated to 5-6, and then 1mL of hydrogen peroxide with the concentration of 27.5wt% is added for uniform mixing, and aeration reaction is carried out for 1-2h.
Example 5
Measuring 300mL of wastewater by using a beaker, adding 600mL of the catalyst prepared in the embodiment 2, adjusting the pH of the wastewater to 6-9, then opening an ozone generator to charge ozone, wherein the flow rate of the ozone is 200mg/L, and reacting for 1-2h.
Examples 4 and 5 application data as in table 2,
TABLE 2
Comparative example 1
Fenton oxidation process: 300mL of wastewater is taken by a glass beaker, the pH of the wastewater is regulated to 2-3, 2mL of ferrous sulfate solution with the concentration of 10wt% is added, then 0.3mL of hydrogen peroxide with the concentration of 27.5wt% is added, and the reaction is stirred for 1-2h.
Comparative example 1 the data is as in table 3,
TABLE 3 Table 3
Comparative example 2
Electrocatalytic oxidation process: 300mL of wastewater is taken by a glass beaker, poured into an electrode groove and reacted for 1-2h.
Comparative example 2 the data is as in table 4,
TABLE 4 Table 4
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.

Claims (1)

1. The application of the catalyst in treating industrial wastewater is characterized in that the catalyst is prepared from the following raw materials in percentage by mass:
carbon powder 75%
Zinc nitrate 0.3%
Nickel nitrate 0.5%
Aluminum silicate 4%
Manganese dioxide 0.7%
Ferroferric oxide 1.5%
18% of an adhesive;
the adhesive is composed of the following raw materials in parts by weight:
60 parts of clay, 15 parts of carboxymethyl cellulose water solution with the mass concentration of 20%, 15 parts of water glass and 10 parts of polyvinyl alcohol water solution with the mass concentration of 20%;
the preparation method of the catalyst comprises the following steps:
step one: weighing zinc nitrate and nickel nitrate according to a proportion, and adding the zinc nitrate and the nickel nitrate into water to prepare a mixed aqueous solution;
step two: weighing carbon powder according to a proportion, adding the carbon powder into the mixed water solution in the first step, and soaking the carbon powder in a 50 ℃ incubator for 12 hours;
step three: drying the filter cake after filtering to obtain a solid mixture;
step four: adding aluminum silicate, manganese dioxide and ferroferric oxide into the solid mixture according to a certain proportion, and fully mixing for 90min to obtain a mixture I;
step five: adding an adhesive into the first mixture according to the proportion, and fully mixing to obtain a second mixture;
step six: collecting a second mixture, putting the second mixture into a granulator, and preparing a short columnar polymer by the granulator, wherein the surface of the columnar polymer is provided with a plurality of concave holes;
step seven: collecting the polymer prepared by the granulator, putting the polymer into a baking oven for baking, and taking out the polymer after baking is finished to obtain a mixture III;
step eight: placing the mixture III into a high-temperature furnace for high-temperature calcination to obtain a mixture IV;
step nine: taking out the mixture IV, and cooling to room temperature to obtain a catalyst;
the temperature of the drying box in the third step is controlled at 120 ℃, and the drying time is 6 hours;
the temperature of the baking oven in the step seven is controlled at 150 ℃ and the baking time is 120min;
the eighth step is to perform calcination treatment in an oxygen-free environment, wherein the calcination temperature is 780-900 ℃ and the calcination time is 6 hours;
adding the catalyst into the wastewater, then adjusting the pH value of the wastewater to 5-6, adding hydrogen peroxide, uniformly mixing, and then performing aeration reaction, or
Adding the catalyst into the wastewater, then adjusting the pH value of the wastewater to 6-9, and introducing ozone for reaction.
CN202210095438.7A 2022-01-26 2022-01-26 Normal catalyst for treating industrial wastewater and application thereof Active CN114367292B (en)

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CN115779921A (en) * 2022-12-09 2023-03-14 江苏益非斯环境科技有限公司 Carbon-based catalyst and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105498777A (en) * 2015-12-06 2016-04-20 苏州科环环保科技有限公司 Preparation method of metal loaded catalyst with aluminum silicate as carrier
CN108545823A (en) * 2018-03-12 2018-09-18 江苏蓝必盛化工环保股份有限公司 A kind of bio-carrier charcoal and preparation method thereof containing various trace elements
CN110586126A (en) * 2019-09-29 2019-12-20 威海中远造船科技有限公司 Catalyst and method for sewage treatment at normal temperature and normal pressure
CN112093982A (en) * 2020-09-11 2020-12-18 河北奥思德环保科技有限公司 Treatment method of high-concentration organic wastewater

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105498777A (en) * 2015-12-06 2016-04-20 苏州科环环保科技有限公司 Preparation method of metal loaded catalyst with aluminum silicate as carrier
CN108545823A (en) * 2018-03-12 2018-09-18 江苏蓝必盛化工环保股份有限公司 A kind of bio-carrier charcoal and preparation method thereof containing various trace elements
CN110586126A (en) * 2019-09-29 2019-12-20 威海中远造船科技有限公司 Catalyst and method for sewage treatment at normal temperature and normal pressure
CN112093982A (en) * 2020-09-11 2020-12-18 河北奥思德环保科技有限公司 Treatment method of high-concentration organic wastewater

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